Notice DOC. NO.: REV. 08 OCT 14

Transcription

1 Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO.: 0 REV. 0 OCT

2 Revision & Change Details Revision & Change Details REV. NO. PART NUMBER 0 APR DH0 0 Kit Asly Cyl Head & Cover C C-0 dated /0/0 DH0 0 Kit Asly Cyl Head & Cover C C-0 dated /0/0 DK 0 Rocker Arm Shaft-Intake A C-0 dated /0/0 DK 0 Rocker Arm Shaft-Exhaust A C-0 dated /0/0 DK 0 Rocker Arm With Roller A C-0 dated /0/0 DK 0 Valve Repair Kit A C-0 dated /0/0 DH 0 Wave Washer A C-0 dated /0/0 0 Plain Washer A C-0 dated /0/0 DH 00 Wiring Harness 0 A C- dated 0/0/0 0 Cable Tie Lock 0 A C- dated 0/0/0 DH 0 0 Assly. Balancer Idler Gear A F- dated /0/0 000 Bearing A F- dated /0/0 DJ0 Kit Minor Cal & Grease A F- dated 0//0 DK00 Kit Minor Caliper+Grease A F- dated 0//0 DJ0 Kit Mijor Cal & Grease 0 A F- dated 0//0 DK00 Kit Minor Caliper+Grease 0 A F- dated 0//0 DK 0 Drum Comp. Gear Shift A C- dated //0 DK 0 Lever Comp. Gear Shifter 0 A C- dated //0 DK 0 Spring Gear Shifter Return 0 A C- dated //0 DH 0 Lever Comp. Change 0 A C- dated //0 DK 0 Stopper Gear Shifter Drum 0 A C- dated //0 0 0 SHORT DESCRIPTION Shoe Brake Assly 0 C Alternate for 00 SEPT JC 00 Body Control Unit 0 D C- dated /0/0 QTY. PAGE NO. DJ 0 Magnet assly D C- dated /0/0 DH0 Kill Hall Sensor D C- dated /0/0 AL 00 Kill Switch Relay 0 D C- dated /0/0 DJ 00 Kill Switch Relay 0 D C- dated /0/0 SR. NO. A: Add D: Delete C: Change REFERENCE REV. NO. PART NUMBER SHORT DESCRIPTION JF 0 00 Control Switch LH C C C- dated /0/0 JF 0 0 Control Switch RH A C- dated /0/0 DH 0 Speedometer 0 C C- dated /0/0 DH 00 Wiring Harness 0 C C- dated /0/0 DJ 0 0 Wiring Harness 0 C Old DJ 0 Battery (Ah) 0 D Old DJ Battery Band 0 0 D Old DH 00 Horn 0 D Old DH 00 Horn RH 0 D Old DJ 0 0 Pad I 0 0 D Old DH0 Kit Leg Guard 0 C C- dated /0/0 DH Side cover lock bracket A F- dated /0/0 DH 00 Cable speedometer C F- dated 0/0/0 DH 00 Case meter assly. A F- dated 0/0/0 DH 00 Case meter assly with cable A F- dated 0/0/0 0 JAN DH 0 0 Assly. Balancer Idler Gear D Wrong Illustration DH 0 0 Body Balancer Assly. A 0 MAY DH0 P Tank M Pl Silver Dcl A F- Dated -0-0 QTY. PAGE NO. DJ0 P Tank M S Blue Dcl A F- Dated -0-0 DJ0 P Tank M W Red Dcl A F- Dated -0-0 DH0 0 Fairing K +Dcl Pl Silver A F- Dated -0-0 DJ0 Fairing Black+Saf Blue Dcl A F- Dated -0-0 DJ0 Fairing Black+W Red Dcl A F- Dated -0-0 DH0 Flap LH Pl Silver Dcl A F- Dated -0-0 DH0 Flap LH S Blue Dcl A F- Dated -0-0 DH0 Flap LH W Red Dcl A F- Dated -0-0 DH0 Flap RH Pl Silver Dcl A F- Dated -0-0 DH0 Flap RH S Blue Dcl A F- Dated -0-0 SR. NO. A: Add D: Delete C: Change REFERENCE

3 Revision & Change Details Revision & Change Details REV. NO. PART NUMBER SHORT DESCRIPTION QTY. PAGE NO. SR. NO. A: Add D: Delete C: Change REFERENCE DH0 Flap RH W Red Dcl A F- Dated -0-0 DH0 K Front Fender Pl Silver A F- Dated -0-0 DJ0 0 Fr. Fender Assly S Blue A F- Dated -0-0 DJ0 Fr. Fender Assly W Red A F- Dated -0-0 DH0 S Cover LH+Dcl Pl Silver A F- Dated -0-0 DH0 0 Cover Side LH S Blue A F- Dated -0-0 DH0 Cover Side LH Wine Red A F- Dated -0-0 DH0 S Cover RH+Dcl Pl Silver A F- Dated -0-0 DJ0 Cover Side RH S Blue A F- Dated -0-0 DJ0 Cover Side RH W Red A F- Dated -0-0 DH E Seat Cowl Pl Silver A F- Dated -0-0 DK N Seat Cowl Saffire Blue A F- Dated -0-0 DK Seat Cowl Wine Red A F- Dated -0-0 DH0 Kit Tank Dcl Pl Silver A F- Dated -0-0 DJ0 Kit Tank Dcl W Red A F- Dated -0-0 DJ0 Kit Tank Dcl S Blue A F- Dated -0-0 DH0 Kit Tank Spoiler Dcl Silver 0 A F- Dated -0-0 DH0 Kit Tank Spoiler Dcl Red 0 A F- Dated -0-0 DH0 Kit Tank Spoiler Dcl Blue 0 A F- Dated -0-0 DH0 0 Kit S Cover Dcl Pl Silver A F- Dated -0-0 DJ0 Kit S Cover Dcl S Blue A F- Dated -0-0 DJ0 Kit S Cover Dcl W Red A F- Dated -0-0 DH0 Kit S Cowl Dcl Pl Silver A F- Dated -0-0 DH0 Kit S Cowl Dcl S Blue A F- Dated -0-0 DH0 Kit S Cowl Dcl W Red A F- Dated -0-0 DH0 Kit Fairing Dcl Pl Silver A F- Dated -0-0 DJ0 Kit Fairing Dcl S Blue A F- Dated -0-0 REV. NO. PART NUMBER SHORT DESCRIPTION QTY. PAGE NO. SR. NO. A: Add D: Delete C: Change REFERENCE DJ0 Kit Fairing Dcl W Red A F- Dated -0-0 DK0 0 Kit Pulsar Dcl Satin LH A F- Dated -0-0 DK0 0 Kit Pulsar Dcl Satin RH A F- Dated SEP DJ0 P Tank K/K E Black A F- Dated DJ0 P Tank K/K M White A F- Dated DH0 X Fairing E Black A F- Dated DJ0 Fairing M White A F- Dated DH0 X K Flap LH E Black A F- Dated DH0 K Flap LH M White A F- Dated DH0 X K Flap RH E Black A F- Dated DH0 K Flap RH M White A F- Dated DH0 Front Fender Assly E Black A F- Dated DH0 Front Fender Assly M White A F- Dated DJ0 Cover Side LH E Black A F- Dated DJ0 Cover Side LH M White A F- Dated DJ0 Cover Side RH M White A F- Dated DJ0 Cover Side RH E Blac A F- Dated DK X Seat Cowl E Black A F- Dated DK Y Seat Cowl M White A F- Dated DJ0 Kit Tank Dcl M White A F- Dated DH0 Kit T Spoiler Dcl E Black 0 A F- Dated DH0 Kit T Spoiler Dcl E Black 0 A F- Dated DH0 Kit S Cowl Dcl E Black A F- Dated DJ0 Kit S Cowl Dcl M White A F- Dated DH0 Kit Fairing Dcl E Black A F- Dated DH0 Kit Fairing Dcl M White A F- Dated DH Carburettor assly C C- dated -0-0

4 Revision & Change Details Revision & Change Details REV. NO. PART NUMBER SHORT DESCRIPTION QTY. PAGE NO. SR. NO. A: Add D: Delete C: Change REFERENCE REV. NO. PART NUMBER SHORT DESCRIPTION QTY. PAGE NO. SR. NO. A: Add D: Delete C: Change REFERENCE DH Air Cleaner Complete C C- dated -0-0 DH 0 Clamp C C- dated OCT DH Lock Set In A Applicable from F DJ0 P Tank K/K E Black D Alternate-DJ0 DH0 X Fairing E Black D Alternate-DJ0 DH0 X K Flap LH E Black D Alternate-DH0 DH0 X K Flap RH E Black D Alternate-DH00

5 Foreword We have pleasure in presenting the Spare Parts Catalogue for Pulsar 0 Motorcycle (UG IV). This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India Phone : 00-0 Fax : service@bajajauto.co.in Instructions. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System : We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

6 Index 0 Index 0 Plate Description Page Plate Description Page Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston 0 Crankshaft Balancer & Balancer Idler Gear Transmissaion Change Drum / Shaft Fork 0 Gear Change Mechanism 0 Engine Assly. & Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch 0 Kick Starter Mechanism Carburettor Air Cleaner Complete Silencer Assembly 0 Seat Assembly / Seat Lock 0 Oil Pump Magneto, CDI & H.T. Coil Starter Assembly (For Self Start) Engine Mountings Frame and Frame Fittings 0 Swing Arm / Rear Shock Absorber Rider Foot Rest Pillion Foot Rest / Holder Mudguard - Front & Rear 0 Stand Assembly 0 Tube / Tyre / Rim Front Hub FR. Master Cylinder (For Disc Brake) Front Disc Brake Rear Hub 0 Rear Brake Padal Handle Bar ( Single Tube Type ) Handle Bar ( Split Type ), Front Fork 0 Painted Parts & Decals, 0 Cap Tank & Gauge Fuel Fittings P. Tank, Side Cover & Cover Seat Meter Assembly 0 Control Cables Chain Case Head Lamp & Fairing Indicator Light Assembly Tail Lamp Assly / FR & RR Plate 00 Electrical Equipments 0 Tool Kit 0 0 Accessories / Grab Handle 0

7 Pictorial Index 0 Pictorial Index 0 PLATE NO. : COVER CYLINDER HEAD & PLATE NO. : CYLINDER HEAD & PLATE NO. : CYLINDER & PISTON & 0 PLATE NO. : CRANKSHAFT & PLATE NO. : VALVE & PLATE NO. : CAMSHAFT / TENSIONER & PLATE NO. : Balancer & Balancer Idler Gear & PLATE NO. : Transmission &

8 Pictorial Index 0 Pictorial Index 0 PLATE NO. : Change Drum / Shaft Fork & PLATE NO. : 0 Gear Change Mechanism & 0 PLATE NO. : Cover RH & PLATE NO. : Cover Magneto & PLATE NO. : Engine Assly. & Crankcase RH & PLATE NO. : Crankcase LH & PLATE NO. : Clutch & 0 PLATE NO. : Kick Starter Mechanism &

9 Pictorial Index 0 Pictorial Index 0 PLATE NO. : Carburettor & PLATE NO. : Air Cleaner Complete & PLATE NO. : Oil Pump & PLATE NO. : Magneto, CDI & H.T. Coil & PLATE NO. : Silencer Assembly & PLATE NO. : 0 Seat Assembly / Seat Lock & 0 PLATE NO. : Starter Assembly (For Self Start) & PLATE NO. : Engine Mountings &

10 Pictorial Index 0 Pictorial Index 0 PLATE NO. : Frame and Frame Fittings & 0 PLATE NO. : Swing Arm / Rear Shock Absorber & PLATE NO. : MUDGUARD FRONT & REAR & PLATE NO. : 0 Stand Assembly & 0 PLATE NO. : Rider Foot Rest & PLATE NO. : Pillion Foot Rest / Holder & PLATE NO. : Tube / Tyre / Rim & PLATE NO. : FRONT HUB (FOR DRUM BRAKE) &

11 x ON OFF PUSH-REL N LOCK O I T I N G I Pictorial Index 0 Pictorial Index 0 PLATE NO. : FR. Master Cylinder (For Disc Brake) & PLATE NO. : Front Master Cylinder & PLATE NO. : Handle Bar & PLATE NO. : Handle Bar /// PISTON SEAL WARNING: USE ONLY DOT- BRAKE FLUID FROM A SEALED CONTAINER CLEAN FILLER CAP BEFORE REMOVING DUST SEAL BLEEDER CAP PROTECTION BOOT INSULATOR CALIPER PISTON BLEEDER SCREW PAD SPRING PLATE NO. : Rear Hub & 0 PLATE NO. : Rear Hub & PLATE NO. : Handler Bar & 0 PLATE NO. : Painted Parts & Decals /// 0 DTS-i

12 F E STAND Pictorial Index Pictorial Index 0 0 PLATE NO. : 0 Cap Tank & Gauge Fuel & PLATE NO. : Fittings P. Tank, Side Cover & Cover Seat & PLATE NO. : Chain Case & PLATE NO. : Head Lamp & Fairing & PLATE NO. : Meter Assembly & 0 PLATE NO. : Control Cables & PLATE NO. : Indicator Light Assembly & PLATE NO. : Tail Lamp Assly / FR & RR Plate 00 & 0 0 km/h x 0 0 rpm SIDE

13 Pictorial Index 0 PLATE NO. : Electrical Equipments 0 & 0 PLATE NO. : Tool Kit 0 & 0 PLATE NO. : 0 Accessories / Grab Handle 0 & 0

14 0 Plate : Cover Cylinder Head Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Head Cylinder With Cover DH0 0 Kit Asly Cyl Head With Cover C-0 dated /0/0 DJ 0 Cover Tappet JN0 Cover Tappet with O ring DS0 0 O Ring Kit For Cover Cyl. Head DS 0 Silent Bush (V) DS 00 Camshaft Cap Domed Cap Nut DS 00 Copper Gasket 0 Hex. Bolt With Flange 0 0 Hex. Bolt / Flange 0 DH 0 Plug 0 0 Gasket 0 0

15 0 Plate : Cylinder Head Brand ID: 00MC0 Part Description Qty/Veh. Remarks 0 DH 0 Head Cylinder With Cover DH0 0 Kit Asly Cyl Head With Cover C-0 dated /0/0 0 0 Stud (exhaust) DH 0 0 Gasket Cylinder Head DH 0 0 Damper Cylinder Head DH Intake Manifold DH 0 Intake Manifold C- dated /0/00 O Ring (intake Pipe) DH 0 Carburettor Insulator DJ 0 Carburettor Insulator C- dated /0/00 DH 0 Clamp For Insulator 0 Hex. Bolt / Flange 0 DH 0 Sleeve - Spark Plug 0 0 Grub Screw DS0 0 O Ring Kit For Cover Cyl. Head Tappet & Spark Plug Sleeve O rings

16 0 Plate : Valve Brand ID: 00MC0 Part Description Qty/Veh. Remarks DS 0 Rocker Arm Shaft - Intake DK 0 Rocker Arm Shaft - Intake C-0 dated /0/0 DS 0 Rocker Arm Shaft - Exhaust DK 0 Rocker Arm Shaft - Exhaust C-0 dated /0/0 DS 0 Rocker Arm With Roller DK 0 Rocker Arm With Roller C-0 dated /0/0 DG 00 Cotter Valve 0 Seal Valve Stem DK00 0 Valve Repair Kit Ref. Page 0 DK 0 Valve Repair Kit C- dated /0/00 DS0 0 Valve Kit Ref. Page 0 DS 0 Wave Washer DH 0 Wave Washer C-0 dated /0/ Plain Washer 0 Plain Washer C-0 dated /0/0

17 0 Plate : Camshaft / Tensioner Brand ID: 00MC0 Part Description Qty/Veh. Remarks CS 0 Gasket Tensioner Assly DH 0 0 Camshaft Assly DH 0 0 Camshaft Assly W/O De-Comp From Engine Unit DHGBSD DK 0 Camshaft Assly W/O De-Comp C- dated /0/00 0 Bearing Cam RH Side 0 - Rs/c 0 Bearing Cam LH Side 00 - C DK00 Guide Chain Kit Ref. Page 0 DH0 0 Guide Chain Kit From.0.00 DS 0 Sprocket Cam Driver DH 0 Collar Cam Sprocket DH 00 Special Camshaft Washer DH 0 Hex. Soc. Head Cap Bolt 0 DH 00 0 Cam Chain JC 00 Cam Chain C- dated /0/00 DJ 0 De-comp Assly. DH 0 Cam Chain Tensioner Pivot Bolt JC 00 Tensioner Assly 0 Hex Bolt / Flange DD 00 Bolt 0

18 0 Plate : Cylinder and Piston Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 00 Gasket Cylinder 0 Pin Dowel DH 0 Piston Assly. Std. NS DJ0 0 Ring Set Piston DH 0 Ring Snap DH 0 Cylinder Block / Piston Assly DH 0 Damper Cylinder Block DK 0 Assembly Oil Pipe 0 0 Gasket 0 DD 0 0 Bolt 0 0

19 0 Plate : Crank shaft Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Crankshaft Assly. Comp. 0 Bolt Plain Washer 0 Key Woodruff DS 0 Square Key 0 Bearing Ball DS 0 Sprocket Cam Drive 0 0 Parallel Pin DH0 0 Set Primary Driver & Driven Ref. Page 0 0 DH 00 Body Centrifugal Oil Filter DH 0 Nut mm. (height) DH 00 Cover Centrifugal Oil Filter DH0 Kit Centrifugal Oil Filter Ref. Page 0 0

20 0 Plate : Balancer & Balancer Idler Gear Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Body Balancer Assly. DH 0 0 Body Balancer Assly.. F- dated /0/0 DH 00 Bearing Stopper 0 Bolt DH 0 Assly. Balancer Idler Gear Comp. 0 Needle Roller Bearing 0 DH 0 Spring Torsion Balancer Idler Circlip Ext. 0 Dowel Pin 0 Thrust Washer 0 DH0 Balancer Idler Holder 0 Bolt 000 Bearing F- dated /0/0

21 0 Plate : Transmission Brand ID: 00MC0 Part Description Qty/Veh. Remarks DK 0 Shaft Input Transmission Plain Washer DH 00 Gear th Drive DH 00 Washer Spline DH 0 External Circlip 0 0 DH 00 0 Gear rd Drive DH 00 Gear th Drive DH 00 Gear nd Drive 0 Plain Washer 0 DH 0 Shaft Output Transmission DH 0 Washer Thrust DH 0 0 Gear rd Driven Plain Washer DH 0 0 Gear th Driven DH 0 Bush st Driven DJ 0 0 Gear st Driven DH 0 Gear th Driven DH 0 Bush nd Driven DH 0 Gear nd Driven 0 DH 0 Collar Sprocket 0 00 O Ring Sprocket Coller DH 0 Sprocket Drive DJ 00 Plate Drive Sproket 0 0 Bolt Drive Sprocket

22 0 Plate : Change Drum / Shaft Fork Brand ID: 00MC0 Part Description Qty/Veh. Remarks DK 0 Fork Gear Shift Input DK 0 0 Fork Gear Shift Output DH 0 Shaft Gear Shift Fork DH 0 Shaft Gear Shift Fork DK 0 Drum Comp. Gear Shift DK 0 Drum Comp. Gear Shift C- dated //0 0 Bolt Socket 0 0 Parallel Pin DK 0 Guide Gear Shifter DH 0 Spacer 0 DK 0 Bush Fork Gear Shift 0

23 0 Plate : 0 Gear Change Mechanism Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 0 Lever Comp. Gear Shifter DK 0 Lever Comp. Gear Shifter C- dated //0 DH 0 Spring Slider Arm Reset DH 0 Spring Gear Shifter Return DK 0 Spring Gear Shifter Return C- dated //0 DH 0 Lever Comp. Change DH 0 0 Damper 0 0 Flanged Bolt DH 0 Bolt Gear Shift Drum Stopper DH 0 0 Stopper Gear Shifter Drum DK 0 Stopper Gear Shifter Drum C- dated //0 DH 0 0 Spring Gear Shifter Drum Stopper 0 DH 0 Bolt Shift Change 0

24 0 Plate : Engine Assly. & Crankcase RH Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Engine Assly. With Starter Motor DH 0 Engine Assly. With Starter Motor C- dated /0/00 DH 0 Engine Assly. With Starter Motor From DJ 0 Crankcase RH 0 Stud 0 0 Bolt Flanged DH 00 0 Gasket Crankcase 0 Bearing Ball (For Input Shaft) 0 0 Bearing Ball (For Output Shaft) 0 0 Dowel Pin 0 0 Ball Bearing (For Dr. Comp. Gear Shift) 0 DH 0 Plate Stopper 0

25 0 Plate : Crankcase LH Brand ID: 00MC0 Part Description Qty/Veh. Remarks 0 0 DJ 0 Crankcase LH 0 Stud DH 0 Guide Starter Assly Oil Seal DH 0 O Ring 0 0 C Sunk Head Screw 0 0 Bearing Ball (for Input Shaft) 0 Bearing Ball (for Output Shaft) 0 Balancer LH Bearing 0 Oil Seal (For Output Shaft) 0 Oil Seal (For Shift Lever) DH 0 0 Breather Pipe DH 0 Rubber Tube 0 Spring Clip DH0 Plug (Drain Bolt) 0 0 Gasket (For Drain Bolt) DK 0 0 Switch Comp.(Neutral) DH 0 Gasket Neutral Switch DJ 00 Cable Assly. (Battery To Earth) 0 Plain Washer 0 Flanged Bolt 0 Bolt 0 0 Bolt DH 0 Damper DH 0 Bush Starter Gear Inner

26 Brand ID: 00MC0 Plate : 0 Cover RH Qty/Veh. Cover Comp RH Kit Cover Comp RH-Flower Type Kit Asly Cl Cover Slv Grommet Breather Seal Kick Shaft Seal Clutch Lever Rack 0 DH DG 0 DS 0 DS 0 Shaft Clutch Release Parallel Pin Gauge Wire Circlip Bolt DH 00 DH 0 DK 0 0 DH 0 Pin Dowel Bracket Clutch Cable Gasket Cover RH Plunger Oil Plate Plunger Oil 0 DH 0 DH 0 DH Spring Joint A Spring Torsion Clutch Lever Washer Damper Clutch Cover Flanged Bolt DS 0 BAJAJ Decal DK 0 DS 0 0 DH 0 Decal DTS-i Bushing Plate Damper Remarks From From Description DJ 0 DH0 DH0 DH DH 0 Part Fitted On Cover Comp. RH From 0..00

27 Brand ID: 00MC0 Plate : 0 Cover Magneto Part Description DJ 0 DH0 DH0 DH 0 DV 00 DS 0 Cover Magneto Cover Magneto-Flower Type Cover LH Asly Silver Cap Timing Hole O Ring Gasket Magneto Cover Bolt DH 0 DJ 0 DH0 DH0 0 Pin Dowel Cap Crank Center O Ring Cover LH RR Cover LH RR Set Damper 0 0 DH 0 Flanged Bolt BAJAJ Decal JE DH0 0 DJ 0 DS 0 Decal DTS-i Set Of Plate Gear Shift Label Bolt 0 Qty/Veh. ES KS Remarks From From Alt To From Ref. Page 0 Fitted On Cover Magneto From Ref. Page 0

28 0 Plate : Clutch Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Clutch Assly. Complete DH 0 Friction Clutch Plate Kit DH 0 0 Clutch Plate Assly. DH 0 Clutch Center DK 0 Plate Clutch Pressure DH 0 Special Nut DK 0 Plate Clutch DH 0 Spring Clutch Capacity 0 Bolt 0 Dk 0 Bolt 0 0 Bearing Clutch Lifter Thrust DH 0 Bearing Clutch Lifter Thrust DK 0 Holder Clutch DH 0 Rod Clutch Lifter DK 0 Spacer Clutch DH 0 Nut Primary Drive Lock LH Thread DH 0 0 Lever Assly. Clutch DK 0 Lever Assly. Clutch From Engine DHGBSA 00 Washer Primary Drive Gear DK 0 0 Seat Judder Spring DK 0 Spring Judder 0

29 0 Plate : Kick Starter Mechanism Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Lever Kick Starter Complete DD 00 Damper DH0 0 Boss Kick Set Ref. Page 0 DH 0 Ratchet Kick Starter DH 0 Gear Kick Idler 0 DH 0 0 Spindle Kick Starter Assly DH 0 Pinion Kick Starter DH 0 Spring For Kick Starter Ratchet 0 Washer Thrust 0 Plain Washer DH 0 Guide Kick DH 0 Bolt Flanged DH 0 Spring Kick Starter Return DH 0 Bolt Flange DH 0 Stopper DH 0 Bolt Flanged Washer 0 Circlip DH 0 Spindle Kick Shaft

30 0 Plate : Carburettor Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH Carburettor Assly. DH Carburettor Assly. C- dated /0/00 DH Carburettor Assly. C- dated /0/0 DH Vacuum Piston Kit DH Vacuum Piston Kit C- dated /0/00 DH Idling Screw Kit DH Idling Screw Kit C- dated /0/00 DH Jet Needle(jn) DH Jet Needle(jn) C- dated /0/00 DJ 0 O Ring DJ 0 Screw DH Screw C- dated /0/00 DJ 0 Float Assly. DH Float Assly. C- dated /0/00 DH 0 Jet Kit DH Jet Kit C- dated /0/00 DH 0 Magnet Assly. TPS Assly. 0 DJ 0 0 Reed Switch Assly. Parts Pan Head Screw DH 0 Needle Assly. DH 0 Set Adjuster DJ 0 Set Plunger Assly. Alt. Dj0 DH Drain Screw

31 0 Plate : Air Cleaner Complete Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH Air Cleaner Comp DJ 0 0 Air Cleaner Comp C- dated /0/00 DH Air Cleaner Comp From-.0.0 DH Air Cleaner Comp C- dated /0/0 DH0 0 Kit Hardware Air Cleaner Ref Page 0 DH Connecting Tube DJ 0 Connecting Tube C- dated /0/00 AA 0 Clamp DH 0 Clamp C- dated /0/0 DK00 Kit Element Air Filter (Fine & Coarse) Ref Page 0 DK 0 O ring Air Filter Cover DK 0 0 Filter Air Element Cover DS Drain Tube DH Side Cover Lock Bracket F- dated /0/0

32 0 Plate : Silencer Assembly Brand ID: 00MC0 Part Description Qty/Veh. Remarks 0 DJ 0 Silencer W/O Shield With Cat DH 0 Silencer W/O Shield With Cat C- dated /0/00 DH 0 Shield Muffler DH0 Kit Hardware Shield Ref Page 0 DJ 00 Gasket Exhaust 0 Flanged Nut DK00 0 Kit Hardware Silencer Ref Page 0 DG Damper (main Stand) DH 0 Wire Shield Assly. DH 0 0 Truss Screw 0 DH 0 Shield Tube

33 0 Plate : 0 Seat Assembly / Seat Lock Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 0 Seat Assly Comp DK 0 0 Damper Kit DJ 0 0 Lock Assly Seat 0 0 Flanged Bolt 0

34 0 Plate : Oil Pump Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 0 Oil Pump Assly 0 Hex. Bolt With Flange DH 0 0 Mesh Filter Oil Pump 0 Hollow Dowel Pin DH 0 Clip Mesh Oil Filter O Ring

35 0 Plate : Magneto, CDI & H.T. Coil Brand ID: 00MC0 Part Description Qty/Veh. Remarks Spring Dowel Sleeve N.I. DH 0 Stator Assly. Comp DH 0 Rotor Assly. DH 0 Hex. Bolt With Flange DH 0 Pan Head Screw DH 0 Stopper Plate (wiring Harness) DH 0 0 Screw Pan Head DG 0 0 Spark Plug DH 0 C.D.I. Assly. 0 0 Flange Bolt DJ 0 0 DC Regulator With Capacitor With Aluminum Bracket DH 0 H.T. Coil LH With Cable DH 0 H.T. Coil RH With Cable DH 0 Cap Spark Plug DD 0 Grommet H.T. Cable DH 0 Grommet Spark Plug Cape DH 0 Grommet Sleeve Spark Plug DD 00 Flange Bolt

36 0 Plate : Starter Assembly (For Self Start) Brand ID: 00MC0 Part Description Qty/Veh. Remarks DK 0 Body Comp. Starter Clutch DK 0 0 Plate Roller Clutch JC 0 Gear Starter Clutch DK 0 0 Plate Starter Clutch Gear Return DH 0 Bolt For Stopper Plate DK 0 Shaft Starter Counter DH 0 Collar Starter Counter JC 0 Gear Comp. Starter Counter Assly Needle Roller Bearing 0 DH 0 Bolt Socket N.I. 0 DH 0 Motor Assly. Starter DS 0 Bolt DH0 Cover Starter Motor DK 0 0 Cover Starter Motor From DH 0 Slotted C sunk Screw DK 0 Spring DH 0 Roller Spring dowl N.I. 0 Washer Lock-Toothed N.I.

37 0 Plate : Engine Mountings Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Bkt. Assly.eng.mtg.front DH Bkt. Comp.LH Eng.mtg.front DH Bkt. Comp.RH Eng.mtg.front DK00 Kit Hardware Eng. Mounting DJ Bkt. Comp. LH Eng.mtg. Lower 0 DJ Bkt. Comp. RH Eng.mtg. Lower 0 Bolt Flanged 0 Bolt Flanged Alt. 0 DH Bush In Frame 0 0 Bolt 0 Hex.soc.HD.cap Bolt DH 0 Bkt.comp.RH Eng.rear 0 0 Flanged Bolt 0 Bolt Washer DJ 0 Bracket LH Engine Hanger DJ 0 Bracket RH Engine Hanger

38 0 Plate : Frame and Frame Fittings Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH Frame Assly. Comp. DH Frame Assly. Comp. From.0.0 DH Cup Rear 0 0 Nut DH 0 Cup - Steering DS 0 Bearing Cone Kit DS0 Kit St Cone with RR Grease DJ Ball Steel With Cage 0 0 Flanged Bolt DJ Cable Hook LH DJ Cable Hook RH 0 DJ 0 0 Damper Front Fuel Tank Mtg. / DD 0 Rubber Clutch Cable Clamp 000 Grease Lithon RR 0

39 0 Plate : Swing Arm / Rear Shock Absorber Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Rear Shock Absorber DG 0 Bolt Pre-coated DK00 Kit Bush Rear Shock DJ 0 Swing Arm Assly. DH 0 Bush Swing Arm 0 DH 0 Collar Swing Arm DH 0 Dust Seal Swing Arm DH 0 U Nut Swing Arm DH 0 Shaft Swing Arm 0 DJ 0 0 Chain Slider 0 0 Screw 0 Plain Washer DJ 0 Adjuster Chain LH DJ 0 Adjuster Chain RH DJ 0 Plate Chain Adjuster 0 Hexagon Nut 0 Grease Nipple 00 Plain Washer (nylon)

40 0 Plate : Rider Foot Rest Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Main Step LH Assly. Comp. 0 0 Flange Bolt DJ Main Step RH Assly. Comp. DH 0 Rubber Main Step DH Kick Stopper Domed Cap Nut 0 Bolt Hexagon Head DH 0 Plate Coml. Low Main step DK00 Kit Hardware Main Step

41 0 Plate : Pillion Foot Rest / Holder Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ Holder LH Step DH 0 Holder LH Step From DJ Holder RH Step DH 0 Holder RH Step From DJ Pillion Step Assly. Comp. LH DJ Pillion Step Assly. Comp. RH DJ Rubber Pillion Step 0 DK00 Kit Hardware Pillion Ref Page Hexagonal Head Screw 0 Nut 0 Flanged Bolt Bott.mtg.LH & RH Holder Step 0 DH Tube Silencer Mtg. DH Damper Silencer Mtg. 0 0 Flange Bolt M0 Silencer Mtg. 00 Wahser Plain DD 0 U Nut M0 DH0 Grease Nipple Kit From

42 0 Plate : Mudguard - Front & Rear Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Nail For Cable Guide DH Brace Fender DG 0 0 Socket Bolt Fender Front DS Clamp For Cables DJ Fender Rear Front DJ 0 Grommet Front Fender 0 Plain Washer 0 0 Flange Bolt DJ Fender Rear 0 DJ Cover Mud Rear DJ Support Assly For Rear Fender Alt. Dh 0 Plain Washer 0 Flange Bolt 0

43 0 Plate : 0 Stand Assembly Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ Stand Main 0 Shaft Stand 0 0 Pin Cotter DH Spring Main Stand DH Cover Spring Main Stand 0 DJ Stand Side DH 0 Spring Side Stand DH Cover Spring Side Stand DF 0 Bolt 0 0 Nut JC 00 Side Stand Switch 00 0 Bolt DJ 0 0 Magnet Assly. DH 0 Bracket Side Stand Switch N.I. 0

44 0 Plate : Tube / Tyre / Rim Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Wheel Rim Front ( X DC) DS 0 Tyre Front Not Serviceable DS 0 Tube Front DJ 0 Wheel Rim Rear DS 0 Tyre Rear Not Serviceable DS 0 Tube Rear

45 0 Plate : Front Hub Brand ID: 00MC0 Part Description Qty/Veh. Remarks 0 0 Pin Cotter 0 Bearing Ball DE 0 0 Spacer Assly. 0 0 Seal Oil DE 0 Plate Drive 0 DE 0 0 Seal Oil DJ 0 Disc JN 0 Disc From Hex. Slotted Nut 0 Plain Washer Hex. Soc. Hd. Bolt JN 0 Case Meter Assly. DS 0 Spacer DJ 0 Axle JC 00 Stopper plate 000 Washer 00 0 Screw

46 0 Plate : FR. Master Cylinder Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Major Kit - Master Cylinder DJ0 Kit Major Mast Cyl & Grease-End F- dated 0//0 DH0 Kit Major Mast Cyl & Grease-Bra F- dated 0//0 DJ 0 Hose Brake Front DJ 0 0 Lever Grip RH DE 0 Banjo Bolt DE 0 0 Washer Copper 0 WARNING: USE ONLY DOT- BRAKE FLUID FROM A SEALED CONTAINER CLEAN FILLER CAP BEFORE REMOVING 0 DJ 0 Clamp Holder RH DJ 0 Bolt DJ 0 Bolt Front Brake Lever DJ 0 0 Nut Flanged 0 DJ 0 Screw DJ 0 Cylinder Master DE 0 Cylinder Master KBX DJ 0 00 Front Brake Switch DJ 0 Reservoir Cover DJ 0 Diaphragm DH 0 Oil Window Kit

47 x 0 Plate : Front Disc Brake Brand ID: 00MC0 Part Description Qty/Veh. Remarks DG 0 Caliper Assly. Front DK 0 Caliper Assly. Front KBX 0 Bolt Flanged DJ 0 Spring Pad DJ 0 Bleeder Screw DE 0 Bleeder Screw KBX DJ 0 0 Bleeder Cap DE 0 Bleeder Cap KBX PISTON SEAL DUST SEAL BLEEDER CAP PROTECTION BOOT INSULATOR CALIPER PISTON BLEEDER SCREW PAD SPRING DJ 0 Disc Pad Set DE 0 Disc Pad Set KBX JW 0 Disc Pad Set From DJ 0 Insulator DE 0 Insulator KBX DJ 0 Protection Boot DJ 0 Minor Kit - Caliper DJ0 Kit Minor Cal & Grease-End F- dated 0//0 DK00 Kit Minor Caliper with Grease-Bra F- dated 0//0 0 DJ 0 Major Kit - Caliper DJ0 Kit Mijor Cal & Grease-End F- dated 0//0 DK00 Kit Minor Caliper with Grease-Bra F- dated 0//0 0

48

49 0 Plate : Rear Brake Pedal Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 0 Lever Brake Pedal DJ 0 Shaft Assly. Brake Pedal DK00 Kit Hardware Brake Pedal Refer Page 0 DH 0 0 Spring DJ 0 0 Rod Assly. Brake DH 0 Kit Hardware Rod Brake Refer Page 0 DH 0 Kit Hardware Rod Torque Refer Page Hex. Bolt DJ 0 Rod Torque 0 DH 0 Hex. Bolt 0

50 N O I T I N G I 0 Plate : Handle Bar ( Single Tube Type ) Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Handle Bar DH 0 Holder Handle 0 Flanged Bolt JC 00 Control Switch LH JC 00 Control Switch RH DJ 0 0 Lever Assly. Grip LH DJ 0 Holder Left Hand DJ 0 Lever Grip Left DD 0 Bolt 0 Self Locking Nut PASS CHOKE TURN ON OFF PUSH-REL LOCK 0 0 Dk00 Kit Hardware Holder LH Ref Page 0 DH 0 0 Grip LH DH 0 0 Grip Assly. RH DH 0 Boot For Lever DJ 0 Handle Bar Weight 0 Hex. Socket Head Cap Screw Alt. 0 DJ 0 Pad Holder Handle DJ 0 0 Mirror Assly. LH DJ 0 0 Mirror Assly. RH 0 JB 0 0 Switch Assly. Ignition 0 Flange Bolt DJ 0 Clutch Switch DJ 0 Hall Sensor Assly. 0 0 Flange Bolt DH 0 In Lock Set With Key N.I.

51 N O I T I N G I 0 Plate : Handle Bar ( Split Type ) Brand ID: 00MC0 Part Description Qty. Remarks ON OFF PUSH-REL LOCK 0 DH 0 Upper Bracket DH 0 Upper Bracket-Black From DH 0 Holder Handle RH DH 0 Holder Handle RH From DH 0 Holder Handle RH From DH 0 Holder Handle LH DH 0 Holder Handle LH From DH 0 Holder Handle LH-Black From DG 0 0 Socket Bolt JC 00 Control Switch LH JF 0 00 Control Switch LH C- Dated /0/0 0 JC 00 Control Switch RH JF 0 0 Control Switch RH C- Dated /0/0 DJ 0 Holder LH DJ 0 Lever LH DJ 0 Lever LH From..0 DJ 0 Lever & Holder Asly From..0 DL 0 Stud Lever Handle Self Locking Nut 0 DD Adjusting Screw DH 0 0 Grip LH DH 0 0 Grip assly. RH DH 0 Boot for lever LH DJ 0 Handle bar weight 0 Hex. Soc. Hd. Cap Screw DS 0 Lever Boot for Clutch Switch N.I.

52 N O I T I N G I 0 Plate : Handle Bar ( Split Type ) Brand ID: 00MC0 Part Description Qty. Remarks 0 JB 0 0 Switch Assly. Ignition 0 Flange Bolt 0 DK 0 Bush Silent Handle Bar Tube DJ 0 Clutch Switch DJ 0 Clutch Switch-Vertical Base From..0 ON OFF PUSH-REL LOCK DK 0 Handle bar tube assly. LH DK 0 Handle bar tube assly. LH From DK 0 Handle bar tube assly. RH DK 0 Handle bar tube assly. RH From DH 0 Pipe throttle N.I. DH 0 Lock set in DH Lock set in Applicable from DK 0 Bolt 0 LA C000 0 Bolt Socket From Washer DH 0 Rubber Plug DJ 0 0 Mirror Assly. LH 0 DJ 0 0 Mirror Assly. RH

53 0 Plate : Front Fork Brand ID: 00MC0 Part Description Qty/Veh. Remarks / 0 DH 0 0 Fork Front DH 0 Fork Front C- dated /0/00 DH 00 Fork Front From DK00 0 Kit Outer Tube Ref Page 0 DJ 0 Oil Seal DH 0 Outer Tube Lh DH 0 Outer Tube Rh DH 0 Outer Tube Rh From Gasket 0 0 Bolt DS 0 Cylinder Comp. Fork DJ 0 Pipe Comp. Suspension Inner DH 0 Pipe Comp. Suspension Inner C- dated /0/00 0 DS 0 Slide Bush 0 Spring Washer 0 Bolt DJ 0 Spring Front Fork DH 0 0 Grommet Top DH 0 Bolt Fork O Ring 0 0 Seat Fork Spring DS 0 Spacer Tube DH 0 Spacer Tube C- dated /0/00 DM 0 0 Washer Bolt DH 0 Holder Fork Upper DH 0 Holder Fork Upper C- dated /0/00 DG 0 0 Socket Bolt DJ 0 Cushion Rubber DJ 0 Cover Trail B DH 0 Lamp Shade Assly. DH 0 Lamp Shade Assly C- dated /0/00 DH 0 Bearing Cone DJ 0 Holder Fork Under 0

54 0 Plate : Painted Parts & Decals Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 M Fuel Tank With Decal Midnight Black DH 0 V Fuel Tank With Decal Cocktail Wine Red DH 0 K Fuel Tank With Decal Plasma Blue DH 0 L Fuel Tank With Decal Misty Gray Silver DJ 0 M Fuel Tank With Decal Black From..00 DJ 0 V Fuel Tank With Decal Red From..00 DJ 0 K Fuel Tank With Decal Blue From..00 DJ 0 L Fuel Tank With Decal Silver From..00 DJ 0 G Fuel Tank With Decal Pl Blue From DJ 0 F Fuel Tank With Decal CW Red From DH0 Side Cover LH Midnight Black DH0 0 Side Cover LH Cocktail Wine Red DH0 Side Cover LH Plasma Blue DH0 Side Cover LH Misty Gray Silver 0 DH0 Side Cover RH Midnight Black DH0 Side Cover RH Cocktail Wine Red DH0 Side Cover RH Plasma Blue DH0 Side Cover RH Misty Gray Silver DH 0 M Seat Cowl Assly. Midnight Black DH 0 V Seat Cowl Assly. Cocktail Wine Red DH 0 K Seat Cowl Assly. Plasma Blue DH 0 L Seat Cowl Assly. Misty Gray Silver 0 DTS-i DJ 0 M Front Fender Midnight Black DJ 0 V Front Fender Cocktail Wine Red DJ 0 K Front Fender Plasma Blue DJ 0 L Front Fender Misty Gray Silver DH 0 M Fairing Midnight Black DH 0 V Fairing Cocktail Wine Red DH 0 K Fairing Plasma Blue DH 0 L Fairing Misty Gray Silver

55 0 Plate : Painted Parts & Decals Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH0 Fairing Pl Blue-Blue Dcl From DH0 Fairing CW Red-Red Dcl From DH0 Tank Flap LH Midnight Black DH0 Tank Flap LH Cocktail Wine Red DH0 Tank Flap LH Plasma Blue DH0 Tank Flap LH Misty Gray Silver 0 DH0 Tank Flap RH Midnight Black DH0 Tank Flap RH Cocktail Wine Red DH0 Tank Flap RH Plasma Blue DH0 Tank Flap RH Misty Gray Silver DH Pulsar 0 Decal Common For All Colour DH0 Kit S Cowl Dcl-Blue From DH0 Kit S Cowl Dcl-Red From JC 0 B Monogram Tank black Chrome For Silver Colour JC 0 0 B Monogram Tank gray Chrome For Black, Blue & Red JC00 0 Pulsar Decal Kit LH Black Crome For Silver Colour JC00 0 Pulsar Decal Kit RH Black Crome For Silver Colour JC00 0 Pulsar Decal Kit LH Gray Crome For Black, Blue & Red JC00 Pulsar Decal Kit RH Gray Crome For Black, Blue & Red DJ 0 Beading (On Tank Flap) N.I. 0 DTS-i ` DH0 Kit Fairing Dcl-Blue From DH0 Kit Fairing Dcl-Red From DK00 Kit Side Cover Dcl-Blue From DK00 Kit Side Cover Dcl-Red From DH0 Kit Tank Dcl-Blue From DH0 Kit Tank Dcl-Red From 0.0.0

56 0 Plate : A Painted Parts - Tone Decals & Graphics Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH0 P Tank K M Black+Pl Silver Dcl DJ0 P Tank K/K M Black+S Blue Dcl DJ0 P Tank K/K M Black+W Red Dcl DJ0 P Tank K/K E Black F- dated 0/0/0 DJ0 P Tank K/K M White F- dated 0/0/0 DH0 0 Fairing K +Dcl Pl Silver DJ0 Fairing Black+Saf Blue Dcl DJ0 Fairing Black+W Red Dcl DJ0 Fairing E Black F- dated 0/0/0 DJ0 Fairing M White F- dated 0/0/0 DH0 K Flap LH Black+Pl Silver Dcl DH0 K Flap LH Black+S Blue Dcl DH0 K Flap LH Black+W Red Dcl DH0 K Flap LH E Black F- dated 0/0/0 DH0 K Flap LH M White F- dated 0/0/0 DH0 K Flap RH Black+Pl Silver Dcl DH0 K Flap RH Black+S Blue Dcl DH0 K Flap RH Black+W Red Dcl DH0 0 K Flap RH E Black F- dated 0/0/0 DH0 K Flap RH M White F- dated 0/0/0 DH0 K Front Fender Pl Silver DJ0 0 Front Fender Assly Saffire Blue DJ0 Front Fender Assly Wine Red DH0 Front Fender Assly E Black F- dated 0/0/0 DH0 Front Fender Assly M White F- dated 0/0/0 0 DTS-i DH0 S Cover LH+Dcl Pl Silver-K DH0 0 Cover Side LH Saffire Blue DH0 Cover Side LH Wine Red DJ0 Cover Side LH E Black F- dated 0/0/0 DJ0 Cover Side LH M White F- dated 0/0/0 DH0 S Cover RH+Dcl Pl Silver-K DJ0 Cover Side RH Saffire Blue DJ0 Cover Side RH Wine Red

57 0 Plate : A Painted Parts - Tone Decals & Graphics Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ0 Cover Side RH E Black F- dated 0/0/0 DJ0 Cover Side RH M White F- dated 0/0/0 DH E Seat Cowl Pl Silver DK N Seat Cowl Saffire Blue DK Seat Cowl Wine Red DK X Seat Cowl E Black F- dated 0/0/0 DK Y Seat Cowl M White F- dated 0/0/0 DH0 Kit Tank Dcl Pl Silver-K DJ0 Kit Tank Dcl W Red-K/K DJ0 Kit Tank Dcl S Blue-K/K DJ0 Kit Tank Dcl M White F- dated 0/0/0 0 DH0 Kit Tank Spoiler Dcl Pl Silver-K DH0 Kit Tank Spoiler Dcl W Red-K DH0 Kit Tank Spoiler Dcl S Blue-K DH0 Kit Tank Spoiler Dcl E Black F- dated 0/0/0 DH0 Kit Tank Spoiler Dcl M White F- dated 0/0/0 DH0 0 Kit S Cover Dcl Pl Silver-K DJ0 Kit S Cover Dcl S Blue-K/K/K DJ0 Kit S Cover Dcl W Red-K/K/K DH0 Kit S Cowl Dcl Pl Silver-K DH0 Kit S Cowl Dcl S Blue-K DH0 Kit S Cowl Dcl W Red-K DH0 Kit S Cowl Dcl E Black F- dated 0/0/0 DJ0 Kit S Cowl Dcl M White F- dated 0/0/0 0 DTS-i DH0 Kit Fairing Dcl Pl Silver-K DJ0 Kit Fairing Dcl S Blue K/K DJ0 Kit Fairing Dcl W Red-K/K DH0 Kit Fairing Dcl E Black F- dated 0/0/0 DH0 Kit Fairing Dcl M White F- dated 0/0/0 DK0 0 Kit Pulsar Dcl Satin LH DK0 0 Kit Pulsar Dcl Satin RH

58 0 Plate : 0 Cap Tank & Gauge Fuel Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 0 Cap Assly. Tank Pan Head Screw Alt Hex. Soc Hd. Cap Screw DK 0 0 Tap Assly DH 0 Rotor 0 0 Packing DD Bolt Flanged 00 Plain Washer DH 00 Gauge Fuel TFR DK 00 Gauge Fuel TFR From Gasket Fuel Gauge Gasket Fuel Gauge From Bolt Nut From..00 DJ 0 0 Tube Fuel BA 0 0 Pipe Clip DH 0 Drain Tube DG 0 Clamp 0 0 Packing Cap Tank N.I DH 0 0 Seat Tape 0

59 0 Plate : Fittings P. Tank, Side Cover & Cover Seat Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Grommet Kit For Side Cover Ref. Page 0 DH 0 Tape Tank Inner 0 0 Screw Alt.DG Plain Washer 0 Flange Bolt DH 0 Damper DJ 0 0 Damper Front 0 0 Flanged Bolt DK Cover Side Mesh LH 0 DK Cover Side Mesh RH Self Tap Screw 0 Damper JW 0 0 Dual Tape JD 0 Special Tape JC 0 Grommet JC 0 Grommet II JC 0 Collar /0

60 0 Plate : Meter Assembly Brand ID: 00MC0 Part Description Qty/Veh. Remarks DH 0 Meter Assly / Instrument Cluster DH 0 Meter Assly / Instrument Cluster C- Dated /0/0 0 Self Tapping Screw DJ 0 Dust Cover Electronic Cluster For Harness Coupler DJ Speedo Meter Cover N.I. DJ 0 Speedo Meter Top Cover N.I. DJ 0 Trip Meter Knob DK 0 Tape I 0 F x 0 0 rpm E km/h SIDE STAND

61 0 Plate : Control Cables Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Cable Accelerator DJ 0 Speedo Sensor With Cable O Ring DH 00 0 Cable Speedometer F- Dated 0/0/0 DJ 0 Cable Clutch 00 O Ring DH 00 Case Meter Assembly (N.I.) F- Dated 0/0/0 DH 00 Case Meter Assly with sensor cable (N.I.) F- Dated 0/0/0

62 0 Plate : Chain Case Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ0 Case Chain Kit DH Rubber Beading 0 Rubber Cap DJ Instruction Label DH Bolt Rear Side Mtg. DX 0 Washer Front Side Mtg. DH 0 Plain Washer

63 0 Plate : Head Lamp & Fairing Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 Head Lamp Assly. Without Bulb DJ 0 Back Cover DJ 0 Wind Shield DF 0 Bolt M- Non Metallic Washer DL 0 0 Well Nut DJ 0 Decal Wind Shield 0 0 M X Mushroom HD DJ 0 Packing Fairing 0 DH 0 Fairing Mounting Upper Bracket 0 DH0 0 Kit Hardware Mtg. Bracket DJ Clip Nut 0 0 Screw Pan Cross 0 Screw Pan Cross DD 0 0 Lamp V /W-HS DJ 00 Amber Bulb DJ 0 0 Head Lamp Bulb Wiring Harness 00

64 0 Plate : Indicator Light Assembly Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 0 Blinker Front LH Flexible DJ 0 0 Blinker Front RH Flexible DJ 0 0 Blinker RR LH Flexible DJ 0 0 Blinker RR RH Flexible GH 00 Lamp V / 0W / Hex Nut Flange DJ 00 0 Lens For Blinker RH DJ 00 Lens For Blinker LH DJ 0 Magnet Assly. SCB Not applicable for vehicles without BCU DH0 Kit Hall Sensor & Magnet SCB From.0.0 / 0 0

65 0 Plate : Tail Lamp Assly / FR & RR Plate Brand ID: 00MC0 Part Description Qty/Veh. Remarks DK 00 0 Tail Light With Lamp DH Damper DK Clip Nut 0 Screw Pan Cross 0 0 Truss Screw Nut Flange 0 00 Lamp V-W JW 00 Plate Illumination DJ 0 Rear Plate Bkt. 0 DP Number Plate Rear 0 0 Hex Flanged Bolt 0 Truss Screw For Front Plate DP Number Plate Front DH Plate Mounting Bracket 0 0 Bolt Flange Nut Flange 0 0 0

66 Plate : Electrical Equipments Brand ID: 00MC0 / 0 DH 00 Horn With LH Stay From DH 00 Horn With LH Stay From Plain Washer 0 Flange Bolt DH 00 Wiring Harness C- dated 0/0/0 DH 00 Wiring Harness C- dated /0/0 00 Rear Brake Switch Alt. DS 00 DH 0 Spring Brake Switch DH 00 Grommet Rear Brake Switch JF 0 0 Battery (V-Ah) From DH Band Battery Bkt. From Flange Bolt DK 00 Starter Relay JC 00 Switch Electronic Control Unit Not applicable for vehicle without BCU DJ 0 0 Cable Assly. (Battery To Earth) AL 00 Kill Switch Relay Not applicable for vehicle without BCU DJ 00 Kill Switch Relay Not applicable for vehicle without BCU DH Bracket Battery Fuse Box Assly Fuse DJ 00 0 Cable Assly. (Battery To St. Relay) 0 DH Pad I From.0.0 DH Pad II From.0.0 JD 0 0 Battery Over Flow Pipe From Cable Tie Lock C- dated 0/0/0 JZ 00 HL Control Switch C- Dated /0/0 DS 00 DC Flasher C- Dated /0/0 DH Bracket for Slasher FLC unit C- Dated /0/0 LA D000 0 Bolt C- Dated /0/0 0 0

67 0 Plate : Tool Kit Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ 0 0 Tool Kit DH 0 0 Band Tool Kit 0 0

68 0 Plate : 0 Accessories / Grab Handle Brand ID: 00MC0 Part Description Qty/Veh. Remarks DJ Leg Guard assly DJ 0 Sari Guard Assly. DH0 Kit Hardware Sari Guard Ref. Page 0 DJ Grab Handle DH 0 Grab Handle-Black From DH0 Kit Hardware Leg Gaurd Ref. Page 0 DJ 0 Foam LH For Grab DJ 0 0 Foam RH For Grab 0 0 Flange Bolt DH0 Kit Leg Guard C- dated /0/0 0 0

69 Kit List 0 Kit List 0 Sr. Kit Part Kit Description Consisting of Following Parts Part Description Qty./Kit DS00 Cyl.Head O Ring Kit O Ring (Cover tappet) O ring DS00 Valve Kit DS00 Valve Intake Ds00 Valve Exhaust DK000 Valve Repair Kit DS00 Retainer valve spring DH0 Spring valve inner DH00 Spring valve outer DH00 Seat valve spring DK00 Guide Chain Kit DH00 Guide chain (Tight) DK00 Guide Chain (slack) DH00 Set primary drive & driven DH0 Gear primary drive DH0 Clutch Housing com. DH0 Kit centrifugal oil filter 00 Washer DH0 Gasket centrifugal oil filter Dh00 Screw DH00 Join oil dealivery DH00 Spring oil delivery 0 Pin oil delivery joint DH00 Set Damper DH0 Damper A DH0 Damper B DH0 Damper C DH0 Damper D DH00 Set of Plate DH0 Plate A DH0 Plate B DH00 Plate C DH0 Plate D DH00 Set Damper DH0 Damper Cover Magneto DH0 Damper A Cover LH RR DH0 Damper B Cover LH RR 0 DH00 Set of Plate DH0 Plate Damper DH0 Plate Damper Cover LH RR DH00 Boss Kick Set DH0 Spring Kick Starter Arm DH00 Ball steel DH0 Base kick lever DH0 Hex. bolt with flange DH00 Bolt DH00 Kit Hardware Air Cleaner DH00 Bracket lock 00 Plain washer 00 Screw pan cross 0 Bolt flange 0 Coller 0 Plain washer Consisting of Following Parts Kit Part Kit Description Part Description Qty./Kit DK00 Kit element air filter DK00 Element air filter fine DK00 Element air filter coarse DH0 Kit hardware shield DH00 Seal shield muflar DH0 Trust screw DH0 Grommet shield DK000 Kit hardware silencer 00 Flange bolt Plain washer DD0 U nut DH Damper silencer DH Tube silencer mounting DK00 Kit hardware engine mounting 0 Bolt flange 0 Nut flange 0 Bolt flange DH U Nut DS0 Bearing cone kit DH0 Bearing cone DH0 Bearing race DH0 Upper bearing race DK00 Kit bush rear shock absorber 0 Plain washer 0 Dome cap nut 0 Spring washer DK00 Kit hardware pillion DJ Plait side pillion stape DH0 Pin pillion set 00 "O" ring 00 Plain washer 00 Split pin 0 DH0 Kit lever brake 00 "O" ring 0000 Indicator DJ0 Lever brake 0 Lever brake 0 Nut DH0 Chain sprocket kit DH0 Sprocket ( teeth) Dh0 Chain DH0 Sprocket Drive DK00 Kit hardware bracket pedal 0 Flange bolt DH0 Sprocket brake shifter assly "O" ring DH0 Dust cap

70 Kit List 0 Sr. Kit Part Kit Description DH0 Kit hardware rod bracket 000 Pin 0 Plain washer 000 Split pin 00 Spring 0 Pin DH0 Brake adjustment nut DH0 Kit hardware rod torque 0 Spring washer 0 Nut lock 000 Pin snap 0 Plain washer DK00 Kit hardware holder LH 00 Screw 00 Nut 0 Plain washer 00 Hex bolt DK000 Kit outer tube DJ0 Seal dust DJ0 Ring snap DS0 Guide bush washer DS00 Guide bush DH0 Grommet kit for side cover Dh Grommet side cover DH Grommet side cover rear DJ0 Chin case kit DJ0 Case chain upper assly DJ Consisting of Following Parts Part Description Qty./Kit Case chain lower assly DH00 Kit hardware fairing mounting DJ0 Coller faring mounting DJ0 Grommet fearing mounting 0 Plain washer 0 Flange bolt 0 DH0 Kit hardware leg guard DJ Hook leg guard Dj Spacer II leg guard 0 Dome cap nut DH0 Kit hardware saree guard 0 Flange bolt 0 Spring washer 0000 Bolt 0 Hex nut DD00 Plug 00 Hex socket bolt

71 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page

72 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page DH00 0 DH00 DH00 DH0 DH0 DH0 DH00 DH00 DH0 DH0 0 DH0 0 DH0 DH0 DH0 0 DH0 0 DH0 DH00 00 DH0 DH00 DH0 DH0 ` DH0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 DH00 DH00 DH0 0 DH0 0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH00 DJ00 0 DJ0 DJ0 DJ0 0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DK000 DK000 DK00 DK00 DK00 DK00 DK00 DK00 DK000 0 Dk00 DK00 DK00 DK00 0 DK00 DK00 DK00 DK00 DS00 DS00 DS00 DS0 0 DS0 0 JC000 JC000 JC000 JC00 DH0 DH0 0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DJ0 DJ0 DJ0 DJ0 DJ00 DJ0 DJ0 DJ0 DJ0 DJ0 JN0 DHE DK

73 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page DKN AA0 AL00 0 BA00 0 CS0 DD00 DD00 DD0 DD DD 0 DD0 DD0 0 DD0 DD DD00 DD00 00 DE00 DE00 DE0 DE0 DE0 DE0 DE0 DE0 DE00 DE0 DF0 0 DF0 00 DG00 DG0 DG00 DG0 0 DG0 DG DG0 DG00 DG00 DG00 0 DH000 DH00 0 DH00 DH00 DH000 0 DH00 0 DH00 DH00 DH00 DH00 DH000 DH00 DH00 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 DH0 DH00 DH0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 0 0 DH0 0 DH0 DH0 0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 0 DH0 DH0 DH00 0 DH00 0 DH00 DH00 0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH00 DH0 DH0 0 DH0 DH0 DH0 0 DH0 0 DH0 DH00 DH0 DH00 DH00 0 DH0 0 DH0 DH0 0 DH0 0 DH00 0 DH0 0 DH0 0 DH0 DH0 DH0 0 DH0 DH0 0 DH0 DH00 DH0 DH0 DH00 DH0 0 DH0 DH0 DH0 DH0 DH0

74 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page DH0 DH0 DH0 DH0 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH DH DH DH DH DH DH0 DH DH DH DH DH DH DH DH DH DH DH0 DH00 0 DH0 DH0 0 DH0 DH0 0 DH00 0 DH0 0 DH0 DH0 DH0 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH DH 0 DH0 DH DH DH DH DH DH0 DH DH DH 0 DH 0 DH0 DH0 0 DH 0 DH 0 0 DH 0 DH 0 0 DH DH 0 DH0 DH0 DH0 0 DH DH 0 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 DH00 0 DH0 0 DH0 0 DH0 0 DH DH0 DH0 DH0 0 DH00 0 DH0 0 DH0 0 DH0 0 DH0 DH0 DH0 0 DH0 0 DH0 0 DH0 DH0 0 DH0 0 DH0 DH0 DH0 DH00 0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH00 DH00 DH00 DH00 DH00 DH00 DH0 0 DH0 DH0 DH0 DH0 DH0 DH00 0 DH00 0 DH00 0 DH00 0 DH00 DH000 DH00 DH00 0 DH00 0 DH00 0 DH0V DH0K DH0L DH0M DH0V DH0K DH0L DH0M DH0V DH0K DH0L DH0M DJ00 DJ00 DJ00 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ00 DJ0 DJ0 DJ0 DJ0 0

75 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page DJ00 0 DJ00 0 DJ00 DJ DJ0 DJ0 DJ0 0 0 DJ0 0 DJ0 0 DJ0 0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 0 DJ0 DJ0 DJ00 DJ0 DJ0 DJ0 DJ0 DJ0 0 DJ0 DJ0 DJ0 DJ0 0 DJ0 DJ0 DJ0 0 DJ0 0 DJ00 0 DJ0 DJ0 DJ0 DJ DJ DJ DJ DJ DJ0 DJ DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ DJ 00 DJ DJ DJ DJ DJ 0 DJ DJ00 0 DJ0 DJ0 DJ0 DJ0 00 DJ0 00 DJ0 DJ0 0 DJ0 0 DJ0 00 DJ0 0 DJ0 0 DJ0 0 DJ0 0 DJ 0 DJ DJ0 00 DJ00 DJ00 DJ00 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ00 DJ0 0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DJ000 0 DJ00 DJ00 0 DJ00 0 DJ000 0 DJ00 00 DJ000 DJ00 0 DJ0 DJ00 0 DJ0 DJ0 DJ0 00 DJ0 0 DJ0 DJ0 DJ00 DJ00 0 DJ00 0 DJ00 0 DJ00 0 DJ0 DJ0 DJ00 00 DJ0 DJ00 0 DJ00 0 DJ00 DJ00 DJ00 DJ00 0 DJ00 0 DJ0 0 DJ0F DJ0G DJ0V DJ0K DJ0L DJ0M DJ0V DJ0K DJ0L DJ0M DK0 0 DK0 0 DK0 DK00 DK0 DK0 DK0 DK00 DK0 DK0 DK00 DK0 0 DK0 0 DK00 0 DK0 0 DK0 0 Dk0 0 0 DK0 0 DK0 DK0 DK00 DK00

76 Parts Index 0 Parts Index 0 Part Figure Page Part Figure Page Part Figure Page Part Figure Page DK0 DK0 0 DK0 0 DK0 0 DK0 DK0 0 DK0 DK0 DK0 DK0 DK00 DK00 DK0 DK00 0 DK0 DK0 0 DK DK 0 DK 0 DK0 DK0 0 DK0 DK0 DK0 DK0 DK0 DK000 0 DK00 0 DK00 0 DK00 0 DL00 00 DL0 DM00 0 DP 0 DP 0 0 DS00 DS00 DS0 DS0 DS00 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DS0 0 DS0 DS0 DS0 DS DS0 DS0 DS0 DS0 DS0 DS0 0 DS0 0 DS0 0 DS DS0 0 0 DS0 0 DS0 0 DS0 DS00 0 DV00 DX0 GH00 0 JB00 JB00 0 JC00 JC00 0 JC0 JC0 JC0 JC0 JC0 JC00 0 JC0 0 JC00 0 JC00 JC00 JC00 JC00 JC00 0 JC00 JD0 JD00 0 JE JF000 JF00 JF00 0 JN0 JN0 JW0 JW00 JW00 0 JZ00 0 LAC0000 LAD0000 0