Spare Parts Catalogue

Transcription

1 UG, BS IV Bajaj Auto Limited Akurdi, Pune - 0. India. Tel : + 0 Fax : Toll Free : 00 Website : CIN LPN00PLC00 UG, BS IV Spare Parts Catalogue

2 Notice 0 UG, BS IV All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO. : REV. 0, AUG Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

3 Foreword 0 UG, BS IV Instructions 0 UG, BS IV We have pleasure in presenting the Spare Parts Catalogue for Pulsar 0 UG + BS IV Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System : We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. Assembly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

4 Revision & Change Details 0 UG, BS IV Revision & Change Details 0 UG, BS IV REV. NO., MM YY PART NUMBER SHORT DESCRIPTION QTY. SR. NO. PAGE NO. A: Add D: Delete C: Change Reason for change REV. NO., MM YY PART NUMBER SHORT DESCRIPTION QTY. SR. NO. PAGE NO. A: Add D: Delete C: Change Reason for change 0 Feb Petrol Tank Cap for BS IV model will be supplied in lock set only. 0 Feb DT00 CONTROL SWITCH RH A A AHO Model DT000 LIGHT CONTROL MODULE A 0 A AHO Model DK00 REGULATOR ASSLY A A AHO Model DK0 HARNESS WIRING AHO BSIV A 0 A AHO Model 0 Mar DK0 Handle Bar Tube LH C Changed from Dk0 DK0 Handle Bar Tube LH C Changed from Dk0 0 Apr Alternate Part Number Updated C 0 May Chrome Decals & Passion Red A New Introduction Colour Scheme Parts Added 0 Jun Consumable Plate Added A Consumable Plate Added 0 Jun Alternate part number updated C 0 Aug DJXY Step Holder LHS Slate Gray Colour DJYY Step Holder RHS Slate Gray Colour DK0 Magneto Cover Slate Gray Colour DK0 Clutch Cover Slate Gray Colour DJZY Cover LH RR Slate Gray Colour DKY Handle Holder LHS Slate Gray Colour DKY Handle Holder RHS Slate Gray Colour DKY Upper Plate Slate Gray Colour DJEY cover stater motor Slate Gray Colour

5 Index 0 UG, BS IV Index 0 UG, BS IV Plate Description Page Plate Description Page Cover Cylinder Head SAI System Cylinder Head Valve Camshaft & Tensioner 0 Cylinder & Piston Crankshaft Transmission Balancer & Balancer Idler Gear 0 Change Drum & Shaft Fork 0 Gear Change Mechanism Engine Assembly & Crankcase RH Crankcase LH Cover RH Cover Magneto 0 Clutch Assembly Oil Pump Oil Cooler Assembly Carburetor Assembly 0 Silencer Assembly 0 Air Cleaner Comp. EVAP Mechanism Magneto, CDI & H. T. Coil Starter Assembly Frame & Frame fittings 0 Engine Mountings Swing Arm / Rear Shock Absorber Rider & Pillion Foot rest Mudguard Front & Rear 0 Center & Side Stand Assembly 0 Tyre / Tube / Rim Front Wheel Assembly Front Master Cylinder Assembly Front Disc Brake Rear Wheel Assembly 0 Rear Disc Brake Rear Disc Brake - Master Cylinder & Caliper Rear Brake Pedal Handle Bar Assembly 0 Front Fork Assembly 0 Fittings Petrol Tank Spoiler, Side Cover & Cover Seat Cap Tank & Gauge Fuel Seat Assembly & Seat Lock Speedometer Assembly Cables 0 Chain Case Head Lamp Assembly Indicator Light Assembly Fairing & Mounting 0 Tail Lamp Assembly & Front / Rear Number Plate 00 Electrical Equipments 0 Leg Guards, Saree Guard & Grab Handle 0 Tool Kit 0 Painted Parts & Decals 0-0 Consumable Parts - Kits List - 0 Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted) Part Index -

6 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : COVER CYLINDER HEAD PLATE NO. : SAI SYSTEM PLATE NO. : CAMSHAFT TENSIONER PLATE NO. : CYLINDER & PISTON PLATE NO. : CYLINDER HEAD PLATE NO. : VALVE PLATE NO. : CRANKSHAFT PLATE NO. : TRANSMISSION

7 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : BALANCER & BALANCER IDLER GEAR PLATE NO. : 0 CHANGE DRUM & SHAFT FORK PLATE NO. : CRANKCASE LH PLATE NO. : COVER RH PLATE NO. : GEAR CHANGE MECANISM PLATE NO. : ENGINE ASSEMBLY & CRANKCASE RH PLATE NO. : COVER MAGNETO PLATE NO. : CLUTCH ASSEMBLY

8 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : OIL PUMP ASSEMBLY PLATE NO. : OIL COOLER ASSEMBLY PLATE NO. : AIR CLEANER COMPLETE PLATE NO. : EVAP MECHANISM PLATE NO. : CARBURETOR ASSEMBLY PLATE NO. : 0 SILENCER ASSEMBLY PLATE NO. : MAGNETO, CDI & H. T. COIL PLATE NO. : STARTER ASSEMBLY Molykote Grease

9 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : FRAME & FRAME FITTINGS PLATE NO. : ENGINE MOUNTINGS PLATE NO. : MUDGUARD FRONT & REAR PLATE NO. : 0 CENTER & SIDE STAND ASSEMBLY PLATE NO. : SWING ARM / REAR SHOCK ABSORBER PLATE NO. : RIDER & PILLION FOOT REST PLATE NO. : TYRE / TUBE / RIM PLATE NO. : FRONT WHEEL ASSEMBLY

10 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : FRONT MASTER CYLINDER ASSEMBLY PLATE NO. : FRONT DISC BRAKE PLATE NO. : REAR DISC BRAKE - MASTER CYLINDER & CALIPER PLATE NO. : REAR BRAKE PEDAL PLATE NO. : REAR WHEEL ASSEMBLY PLATE NO. : REAR DISC BRAKE PLATE NO. : HANDLE BAR ASSEMBLY PLATE NO. : 0 FRONT FORK ASSEMBLY

11 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : FITTINGS PETROL TANK SPOILER, SIDE COVER & COVER SEAT PLATE NO. : CAP TANK & GAUGE FUEL PLATE NO. : CABLES PLATE NO. : CHAIN CASE PLATE NO. : SEAT ASSEMBLY & SEAT LOCK PLATE NO. : SPEEDOMETER ASSEMBLY PLATE NO. : HEAD LAMP ASSEMBLY PLATE NO. : INDICATOR LIGHT ASSEMBLY

12 Pictorial Index 0 UG, BS IV Pictorial Index 0 UG, BS IV PLATE NO. : FAIRING & MOUNTING PLATE NO. : 0 TAIL LAMP ASSEMBLY & FRONT / REAR NUMBER PLATE PLATE NO. : TOOL KIT 0 PLATE NO. : PAINTED PARTS & DECALS 0 - PLATE NO. : ELECTRICAL EQUIPMENTS 0 PLATE NO. : LEG GUARDS, SAREE GUARD & GRAB HANDLE 0 PLATE NO. : CONSUMABLE PARTS PLATE NO. : CONSUMABLE PARTS

13 0 UG, BS IV Plate : Cover Cylinder Head Brand ID : 00MC DK0 Kit Assembly Cylinder Head with Cover Refer Kit Details DJ 0 Cover Tappet O Ring DS 0 Silent Bush (V) DH 0 0 Camshaft Cap Domed Cap Nut DS 00 Copper gasket 000 Hex. Bolt with Flange 0 0 Hex. Bolt with Flange 0 DH 0 Plug DG 0 Gasket 0 0

14 0 UG, BS IV Plate : SAI System Brand ID : 00MC DK 0 SAI Unit JL 0 Clamp SAI Pipe 0 0 Clamp JL 0 Clamp Hose SAI DJ 0 Tube SAI Air Filter DK 0 Hose SAI Unit To Manifold DH 0 Metal Pipe With Flange SAI DJ 0 0 Hose SAI Unit To Metal Pipe DH 0 0 Gasket Metal Pipe With Flange SAI 0 KA EG0 Flanged Bolt JE 0 Band Clip SAI Hose Outlet Tube 0

15 0 UG, BS IV Plate : Cylinder Head Brand ID : 00MC DK0 Kit Assembly Cylinder Head with Cover Refer Kit Details 0 0 Stud - M (Exhaust) DK 00 0 Gasket Cylinder Head DH 0 0 Damper Cylinder Head O Ring (Intake Pipe) 0 JC 00 Rubber Insulator AA 0 Clamp for Insulator DH 0 Collar - Spark Plug 0 0 Grub Screw For Sleeve Spark Plug 0 DS0 0 Cyl. Head O Ring Kit Refer Kit Details DK 0 0 Engine temperature sensor 0 Dowel JE Nipple Connector Manifold SAI

16 0 UG, BS IV Plate : Valve Brand ID : 00MC Part Description Qty. Remarks 0 DK 0 Shaft Rocker Arm Intake DK 0 Shaft Rocker Arm Exhaust DK 0 Rocker Arm Assembly DG 00 Cotter Valve 0 Seal Valve Stem DK 0 Valve Repair Kit Refer Kit Details DK 0 Valve Kit (Inlet + Exhaust) Refer Kit Details DH 0 Wave washer 0 Plain washer 0 DH 0 Clip Valve Guide

17 0 UG, BS IV Plate : Camshaft & Tensioner Brand ID : 00MC CS 0 Gasket Tensioner Assembly DK 0 Camshaft Assembly With Bearings DK 0 0 Guide Chain Kit Refer Kit Details PD Sprocket Cam Drive ( T) DH 0 Collar Cam Sprocket DH 0 Bolt Special Camshaft DK 00 Cam Chain (00 link) DH 0 Cam Chain Tensioner Pivot Bolt JC 00 Tensioner Assembly 0 0 Hex Bolt / Flange DD 00 Bolt Flange DK 00 Guide Chain (Slack) 0 0

18 0 UG, BS IV Plate : Cylinder and Piston Brand ID : 00MC DK 00 Gasket Cylinder Block 0 Pin Dowel DK 00 Assembly Piston DK 0 Ring Set Piston Ring Snap DK 0 Cylinder Block & Piston Assembly DH 0 Damper Cylinder Block DK 0 Assembly Oil Pipe 0 0 Gasket 0 DD 0 0 Bolt - Banjo 0

19 0 UG, BS IV Plate : Crankshaft Brand ID : 00MC DK 00 Crankshaft Assembly 0 Bolt primer drive lock Plain Washer 0 Key Woodruff 0 DS 0 Square Key 0 0 Bearing Ball D K 0 Sprocket Cam Drive ( T) 0 0 Parallel Pin DH 0 Body Centrifugal Oil Filter 0 DH 0 Nut DH 0 Cover Centrifugal Oil Filter DH 0 Cover Complete Centrifugal Oil Filter Dk00 Kit Primary Drive & Cl Housing Refer Kit Details DK 00 Rod Connecting DH 00 Joint Oil Delivery B DH 00 Spring Oil Delivery B 0 Pin Snap LJ B000 0 O Ring

20 0 UG, BS IV Plate : Transmission Brand ID : 00MC DK 0 Shaft Input Transmission Plain Washer DK 0 0 Gear th Drive DH 00 Washer Spline DH 0 External Circlip 0 0 DK 0 0 Gear rd Drive DK 0 Gear th drive DH 00 Gear nd Drive Plain Washer 0 DK 0 Shaft Output Transmission Washer Plain DK 0 0 Gear rd Driven DH 00 Washer Spline DK 0 Gear th Driven DH 0 Bush st Driven DK 0 Gear st driven DK 0 0 Gear th Driven DH 0 Bush nd Driven DK 0 Gear nd Driven 0 DK 0 Collar Sprocket DK 0 O Ring Sprocket Coller DV 00 Sprocket Output ( T) DJ 00 Plate Drive Sprocket AA 0 Screw Pre - Coated DH 0 Circlip

21 0 UG, BS IV Plate : Balancer & Balancer Idler Gear Brand ID : 00MC DK 0 Body Balancer Assembly DH 00 Bearing Stopper 0 Bolt DJ 0 Gear Complete Balancer Idler 0 Needle Roller Bearing 0 DH 0 Spring Torsion Balancer Circlip External 0 Hollow Dowel Pin 0 Plain Washer 0 DH0 Balancer Idler Holder 0 Hex bolt with flange DH 0 Scissor balancer idler 000 Bearing Ball Balancer RH 000 Bearing Ball Balancer LH

22 0 UG, BS IV Plate : 0 Change Drum & Shaft Fork Brand ID : 00MC DK 0 Fork Gear Shift Input DK 0 0 Fork Gear Shift output DH 0 Shaft Gear Shift Fork Input DH 0 Shaft Gear Shift Fork Output DK 0 Drum Complete Gear Shift 0 Bolt Socket 0 0 Parallel Pin DH 0 Guide Gear Shifter DH 0 Spacer Guide Gear Shift 0 DK 0 Bush Fork Gear Shift 0 0

23 0 UG, BS IV Plate : Gear Change Mechanism Brand ID : 00MC DH 0 0 Lever Complete Gear Shifter DH 0 Spring Gear Shift DH 0 Spring Gear Shift Return DK 0 Lever Complete Change DH 0 0 Damper 0 Flanged Bolt M DH 0 Bolt Gear Shift Drum Stopper 0 DK 0 Stopper Drum DK 0 Spring Gear Shift Stopper Detent 0 DH 0 Bolt Shift Change DK 0 Assembly Lever Change Arm DK 0 0 Assembly Tie rod

24 0 UG, BS IV Plate : Engine Assembly & Crankcase RH Brand ID : 00MC DK 0 Engine Assembly with starter motor PD00 Kit Assly Crankcase RH Refer Kit Details Stud Bolt (M 0) AA 0 Screw Pre - Coated DH 0 Gasket Crankcase 0 Bearing Ball (For Input Shaft) 000 Bearing Ball (For Output shaft) 0 0 Dowel Pin 0 0 Bearing Ball For Drive Complete Gear Shift 0 DH 0 Plate Stopper 0 0 Dowel Pin 0

25 0 UG, BS IV Plate : Crankcase LH Brand ID : 00MC PD00 Kit Assly Crankcase LH Refer Kit Details Stud DK 00 Guide Starter Assembly Oil Seal 00 0 O Ring 0 DK 00 Damper Axial (Rubber) 0 0 Screw CSK Cross 0 0 Bearing Ball (for Input Shaft) Bearing Ball (for Output Shaft) Bearing Ball Balancer RH Oil Seal (For Output Shaft) 0 Oil Seal (For Shift Lever) DH 0 0 Breather Pipe DH 0 Rubber Tube DS 0 Spring Clip DH 0 Plug Drain Magnetic 0 0 Gasket For Plug Drain Magnetic DK 0 0 Neutral Switch Complete KJ AB0 O Ring 0 0 Bolt Needle Roller Bearing (0**) DK 00 Cable Assembly (Battery To Earth) Plain Washer 0 Toothed Washer DH 0 Lock Screw Earthing DK 0 Thermal Sensor With Aluminum Gasket DH 0 Flange Bolt

26 0 UG, BS IV Plate : Cover RH Brand ID : 00MC DK0 Cover Complete RH Slate Gray 0 DH 0 Grommet Breather 0 Seal Oil DH 0 Rack Clutch Push DH 0 Shaft Clutch Release 0 DK 0 Parallel Pin DG 0 Gauge DS 0 Clip Wire DS 0 Bolt Pin Dowel DK 0 Bracket Clutch Cable DH 0 Gasket Cover RH DK 0 0 Plunger Oil Pump DH 0 Plate Plunger Oil DH 0 Spring Joint A DH 0 Spring Torsion Clutch Lever Washer (Spring Steel) DK 0 Decal Clutch Cover AA 0 Pressure Relief Valve Assembly 0 DS 00 Cap Oil Filler DH 0 O Ring Oil Level Gauge 0 0 Needle Roller Bearing

27 0 UG, BS IV Plate : Cover Magneto Brand ID : 00MC DK0 Assembly Cover Magneto DV 00 Gasket Magneto Cover DS 0 Bolt 0 0 Pin Dowel DJZ Y Cover LH RR DH 0 Plate Damper Cover LH Rear DJ Gear Shift Label AP 00 Bearing Needle Bendix 0 JE Decal DTS-I Magneto 0 DH 0 Damper A Cover LH RR DH 0 Damper B Cover LH RR DG 0 Gauge DH 0 Bolt (M x 0) 0

28 0 UG, BS IV Plate : Clutch Assembly Brand ID : 00MC PD Clutch assembly comp. DH 0 Nut Dk00 Kit Primary Drive & Cl Housing Refer Kit Details PD Clutch Center DK 0 Plate Clutch Pressure 0 PD00 0 Kit Friction Plate Refer Kit Details DK 0 Plate Clutch PD 0 Spring Clutch Capacity 0 Bolt 0 DK 0 Bolt 0 Bearing Clutch lifter thrust DK 0 Plate Clutch Lifter DK 00 Rod Clutch Lifter DK 0 Spacer Clutch DH 0 Nut Clutch Center DK 0 Lever Assembly Clutch 00 Washer Primary Drive Gear DK 0 0 Seat Judder Spring DK 0 Spring Judder

29 0 UG, BS IV Plate : Oil Pump Assembly Brand ID : 00MC DH0 Oil Pump Assembly 0 Flange Bolt DH 0 0 Mesh Filter Oil Pump 0 Hollow Dowel Pin DH 0 Clip Mesh Oil Filter O Ring

30 0 UG, BS IV Plate : Oil Cooler Assembly Brand ID : 00MC DK 0 Oil cooler assembly DK 0 Switch Oil Pressure DK 0 0 O ring (Oil Cooler Pipe) DK 0 Rubber Grommet Fairing Lower Mtg. 0 Flange Bolt DK 0 0 Pipe Inlet Oil Cooler DK 0 Pipe outlet oil cooler 0 Hexagon head screw DK 0 Bolt Special Banjo 0 DK 0 Copper Washer (oil cooler) DK Cap Oil Cooler LH DK Cap Oil Cooler RH 0 DK 0 Cover Oil Cooler DK Oil Cooler Cap Bracket LH DK Oil Cooler Cap Bracket RH DK 0 Washer Cooler Pipe JB 0 0 Grommet oil Pressure Switch DK 0 Bracket Upper (Oil Cooler Pipe) 0 DK 0 Bracket Lower (Oil Cooler Pipe)

31 0 UG, BS IV Plate : Carburettor Assembly Brand ID : 00MC DK 0 Carburettor Assembly. DK 0 Piston valve Assembly Kit DK 0 Vaccum Adjuster kit DK 0 Jet needle (JN) JE00 Kit O Ring & Gasket 0 DK 0 Screw DK 0 Float Assembly. DK 0 0 Jet Kit DK00 0 Float Chamber body Kit 0 DJ 0 Set Plunger Assembly DK 0 Pilot Jet DH 0 Screw Cover DK 0 Needle Assembly. DK 0 Pilot Screw Kit DK00 Top Cap Assembly. Kit

32 0 UG, BS IV Plate : 0 Silencer Assembly Brand ID : 00MC YD K00 0 Silencer Assembly. W/o shield DK 0 Shield Exhaust Tube DH 0 0 Truss screw DJ 00 Gasket exhaust DK 0 0 Guard Pillion LA E000 Nut DK 0 0 Wire Shield Assembly DK 0 Washer Guard Pillion 0 Hex Nut / Flange - M 0

33 0 UG, BS IV Plate : Air Cleaner Assembly Brand ID : 00MC 0 DK 0 Air Filter SAI DK 0 0 Assembly Element Filter DH Bracket lock 0 0 Screw Pan - M AP 0 Clamp DK 0 0 IR sensor DK 0 O Ring DJ 0 Cartridge Assembly DK 0 Grommet IR sensor 0 DK 0 Connecting Tube 0 DS Bolt Step with Flange DS Duct DS Plug DS Drain Tube A/F DG 0 0 Clamp (Hose C'case Breather) AA 0 Spring Band Clip 0 MM KB BA0 Screw Pan Cross KB BA0 Screw Pan Cross DK 0 0 Flame Arrester Complete 0 DK 0 Cap Breather Pipe

34 0 UG, BS IV Plate : EVAP Mechanism Brand ID : 00MC JY 0 Canister 0 JY 0 0 Spring Band Clamp x. DJ 0 Tube T Connector To Canister JG 0 Spring Band Clamp. X. GL 0 Connector For Breather And Vapor Tube DJ 0 Tube Tank To T Connector DJ 0 Tube Condensate Fuel Drain JY 0 0 Spring Band Clamp x JY Plug Fuel Drain 0 DH 0 Tube Canister Drain JH 0 Clamp - Canister Breather DH 0 Tube Canister Breather JY 0 Spring Band Clamp x 0 DJ 0 0 Tube Canister To Connector JG 0 Connector Tube EVAP DJ 0 Tube Connector To Purge Valve JH 0 Grommet Purge Valve PD Valve Purge DK 0 Tube Purge Valve To Carburetor

35 0 UG, BS IV Plate : Magneto, CDI & H.T. Coil Brand ID : 00MC DK 0 Stator Assembly JC 0 Rotor Assembly Without Clutch DH 0 Pan Head Screw (Pick up Coil Mtg.) DK 0 Spark Plug DH 0 Grommet Spark Plug JC 0 H.T. Coil LH JC 0 H.T. Coil RH DH 0 Cap Spark Plug DD 0 Grommet H.T. Cable 0 DK 0 CDI Non TPS Assembly K 0 DK 0 Regulator Assembly - Single Phase A DK 0 0 Regulator Assembly AHO Model KA DA0 0 Bolt Flanged 0 Bolt Flanged - Small DH 0 Grommet Spark Plug Cap DH 0 Hex Bolt Stator Mounting A JC 0 0 Assembly Starter Motor DS 0 Bolt

36 0 UG, BS IV Plate : Starter Assembly Brand ID : 00MC DK00 Kit Body Starter Clutch DK 0 0 Plate Roller Clutch JC 0 Gear Starter Clutch DH 0 Plate Starter Clutch Gear Return DH 0 Bolt DK 0 Shaft Starter Counter DH 0 Collar Starter Counter JC 0 Assembly Gear Starter Counter (T) Needle Roller Bearing Bolt Socket M Molykote Grease 0 DK00 Grease Molykote (00 gm box) 0 Washer Lock - Toothed DJE Y Cover Starter Motor DH 0 Bolt Socket DK 0 Spring Starter Clutch DH 0 Roller Clutch Needle roller bearing

37 0 UG, BS IV Plate : Frame and Frame Fittings Brand ID : 00MC DK 0 Frame Assembly. Comp. DH Cup Rear DK 0 Nut Steering PD 0 0 Cap Steering DV00 0 Bearing Cone Kit Refer Kit Details DK 0 0 Cage Bearing Steering Top DK 0 Cage bearing lower 0

38 0 UG, BS IV Plate : Engine Mountings Brand ID : 00MC DK 0 Bracket Assembly Engine Mounting Front DH Bracket Complete LH Engine Mounting Frt. DH 0 Bracket Complete RH Engine Mounting Frt. 0 Hex HD Bolt / Flange - M 000 Bolt Flanged 0 Bolt Flanged DH Bush In Frame 000 Hex. Socket HD Cap Bolt DK Bracket Complete RH Engine Rear Flanged Bolt DK Bracket LH Engine Hanger DK Bracket RH Engine Hanger 000 Hex HD Bolt Flanged - M 0 Hex HD Bolt / Flange - M 0

39 0 UG, BS IV Plate : Swing Arm / Rear Shock Absorber Brand ID : 00MC DK 0 Rear Shock Absorber DG 0 Bolt Pre-coated DK00 Kit Bush Rear Shock Absorber Refer Kit Details DK 0 Swing Arm Assembly DG 0 Needle Bearing 0 DK 0 0 Sleeve for Swing Arm DG 0 Seal Oil for Swing Arm DH 0 U Nut Swing Arm DK 0 0 Shaft Swing Arm 0 DG 0 Chain Slider Guard DJ 0 Adjuster Chain JM 0 0 Cap Chain Adjuster DG 0 Hexagon Nut 0 Washer Plain KD AB0 Washer Plain Small Domed Cap Nut - M

40 0 UG, BS IV Plate : Rider & Pillion Foot Rest Brand ID : 00MC 0 0 DJX Y Holder Step LH - Gray Matte Slate DJY Y Holder Step RH - Gray Matte Slate DJ Pillion Step Assembly Complete LH DJ Pillion Step Assembly Complete RH DJ Rubber Pillion Step DK00 Kit Hardware Pillion Refer Kit Details 0 0 Hexagonal head screw 0 Nut 0 Flanged Bolt 0 DH Tube Silencer Mounting DH 00 Damper Silencer Mounting 0 0 Ring O KH AA Pin Cotter DJ Main Step LH Assembly DK00 Kit Hardware Main Step Refer Kit Details DJ Main Step RH Assembly Complete DH 0 Rubber Main Step 0 Domed Cap Nut M- 0 Bolt Hex Head 0 DH 0 Plate Complete Lower Main Step Pin Split 0 0 Ring O

41 0 UG, BS IV Plate : Mudguard - Front & Rear Brand ID : 00MC DJ 0 Nail Cable guide DK 0 Brace Fender Step Bolt Fender Front Mtg. DS Cable Guide For Cables DK Fender Rear Front 0 0 Flange Bolt 0 Plain Washer 0 Nut Hexagon With Flange M DK 0 Fender Rear Flange Bolt 0

42 0 UG, BS IV Plate : 0 Center & Side Stand Assembly Brand ID : 00MC DK Stand Center 0 Shaft Stand 0 0 Pin Cotter DH Spring Main Stand DH Cover Spring Center Stand JC 0 Stand Side DH 0 Spring Side Stand DH 0 Cover Spring Side Stand DF 0 Bolt 0 0 Nut 0 DH 00 Magnet Assembly JC 00 Switch Side Stand 00 0 Flanged Bolt M 0

43 0 UG, BS IV Plate : Tyre / Tube / Rim Brand ID : 00MC JC 0 Wheel Rim Front (. x ) DK 0 Tyre Front Tubeless Not Serviceable DK 0 0 Wheel Rim Rear (. x ) DK 0 0 Tyre Rear Tubeless Not Serviceable DK 0 Valve Tubeless Tyre

44 0 UG, BS IV Plate : Front Wheel Assembly Brand ID : 00MC JC 0 Wheel Rim Front. x DK 0 Front Axle DK 00 Sensor Speedometer JC 00 0 Hardware Kit KP BC 0 Bearing Ball DK 0 Spacer Assembly DK 0 Disc Front Black PD 0 Disc Mounting Bolt DG 0 0 Seal Oil 0 DG 0 0 Collar DG 0 0 Plain Washer DH 0 U Nut JC 0 Front Wheel Assembly 0

45 0 UG, BS IV Plate : Front Master Cylinder Assembly Brand ID : 00MC DH0 Major Kit - Master Cylinder DK 0 Hose Brake Front DJ 0 Lever Grip RH DK 0 Banjo Bolt DE 0 0 Washer Copper 0 0 DE 0 Clamp Holder RH DK 0 Clamp Holder RH DJ 0 Bolt DJ 0 Bolt Front Brake Lever DJ 0 0 Nut Nyloc Brake Lever 0 DE 0 0 Screw DK 0 Cylinder Master DJ 0 00 Front Brake Switch DE 0 Reservoir Cover DE 0 Diaphragm Not Serviceable DE 0 Oil Window Kit

46 0 UG, BS IV Plate : Front Disc Brake Brand ID : 00MC DK 0 Caliper Assembly Front 0 Bolt Flanged DE 0 Pad Spring DE 0 Bleeder Screw DE 0 Bleeder Cap DE 0 Disc Pad Set DE 0 Insulator DE 0 Protection Boot DK00 Minor Kit - Caliper 0 DK00 Major Kit - Caliper 0

47 0 UG, BS IV Plate : Rear Wheel Assembly Brand ID : 00MC 0 0 DK 0 0 Wheel Rim Rear. x DK 0 0 Axel rear DS 0 Washer lock DK00 0 Chain sprocket kit Refer Kit Details DS 0 Drive chain lock DK 0 Oil Seal KP AC0 0 Ball Bearing JC 0 Coupling 0 Nut Hexagon M0 x. 0 DS 0 Stud DK 0 Sleeve 0 0 Seal oil KP BC 0 Ball bearing DK 0 Collar bearing Assembly JG Coupling Rubber DK 0 Disc Rear Black Hexagon Socket Head Bolt - M KP BC 0 Ball bearing DK 0 Spacer I 0 DK 0 Spacer II DG 0 0 Washer DH 0 "U" nut 0

48 0 UG, BS IV Plate : Rear Disc Brake Brand ID : 00MC 0 DK 0 Reservoir Rear Disc Brake DK 0 Reservoir Tube Rear Disc 0 0 Flange Bolt DK 0 Caliper Bracket 0 Bolt Hexagon Head With Flange M DK 0 Clip For Reservoir Tube DK 0 Banjo Bolt DE 0 0 Copper Washer DK 0 Hose Brake Rear 0 DK 0 Reservoir Cap

49 0 UG, BS IV Plate : Rear Disc Brake - Master Cylinder & Caliper Brand ID : 00MC DK 0 Master Cylinder DK00 Major kit caliper A DK00 0 Minor kit caliper DK 0 Circlip DK00 Push Rod DK 0 Boot DK 0 Connector A DK 0 Cap DK 0 Caliper Assembly. Rear DK 0 Spring Pad 0 DE 0 Bleeder Screw DE 0 Bleeder cap DK 0 Disc Pad Set DK 0 Piston Kit (major kit) floating caliper DK00 Kit Caliper Minor with Grease DK 0 0 Insulator Kit floating caliper DK00 Kit Caliper Major with Grease F

50 0 UG, BS IV Plate : Rear Brake Pedal Brand ID : 00MC DK 0 Lever Brake Pedal DK 0 Boss Lever Change DG 0 Damper DK 0 Bolt Pivot Lever Change DK 0 Washer Pivot Bolt DK 0 Collar Pivot Bolt DK 0 Spring Brake Pedal

51 0 UG, BS IV Plate : Handle Bar Assembly Brand ID : 00MC DK Y Upper Bracket DK Y Holder handle RH Black DK Y Holder handle LH Black DG 0 0 Socket Bolt DT 0 0 Control Switch LH A DT 0 0 Control Switch RH A DT 0 0 Control Switch RH AHO Model DK 0 Lever & Support Holder Assembly DJ 0 Lever LH Nyloc Nut - M x Check Nut DK 00 Clutch Switch 0 Bolt Flanged DH 0 0 Grip LH DH 0 Grip Assembly RH DH 0 0 Grip RH DH 0 Pipe throttle DS 0 Lever Boot LH DK 0 Handle bar weight 0 Hex. Socket HD Cap Screw 0 DK 00 Ignition Switch Assembly 0 0 Flange Bolt DK 0 Bush Silent Handle Bar Tube 0 Washer DK 0 Bolt DK 0 Plug Handle Holder DK 0 Handle Bar Tube LH DK 0 Handle Bar Tube RH DK 0 Lock Set In One With Two Track Key DK 0 Mirror Assembly LH 0 DK 0 Mirror Assembly RH

52 0 UG, BS IV Plate : 0 Front Fork Assembly Brand ID : 00MC / DK 0 Fork Front DK 0 Leg Assembly LH DK 0 Leg Assembly RH DK 0 Outer Tube LH DK 0 Outer Tube RH 0 0 DK 0 0 Fork Pipe Spinning DK 0 0 Socket Headed Bolt - M0 x. x DK 0 0 Copper Washer DK 0 0 Flange Bolt - M x. x 0 DK 0 0 Cap Oil Lock DK 0 0 Seat Pipe DK 0 Slide Bush DK 0 Piston Ring DK 0 Rebound Spring DK 0 Main Spring / 0 DK 0 Washer DK 0 Spacer Tube DK 0 Guide Bush DK 0 Washer Seal 0 DK 0 Oil Seal DK 0 0 Oil Seal Stopper DK 0 Inner Dust Seal DK 0 Bolt Fork DK 0 O Ring DK 0 Under Bracket Assembly DK 0 Spring Washer DK 0 Hex Bolt - M0 x. x 0 DG 0 0 Washer Plain DG 0 0 Oil Seal 0 DG 0 0 Bearing Cone Included In Kit : DV00 0 DK Y Upper Bracket DK 0 0 Hose Clamp Bolt 0

53 0 UG, BS IV Plate : Fittings Petrol Tank Spoiler, Side Cover & Cover Seat Brand ID : 00MC JW 0 0 Dual Lock Tape M - Size x 0 DG Screw Plain Washer DH 0 Damper Rear DK 0 Damper Tank Middle 0 0 Flanged Bolt DH Grommet Side Cover Rear DH Grommet Side Cover Rear DK Rubber Flap For Seat Cowl LH 0 DK Rubber Flap For Seat Cowl RH 0 Damper DJ 0 0 Damper Front

54 0 UG, BS IV Plate : Cap Tank & Gauge Fuel Brand ID : 00MC DK 0 Lock Set EVAP Two TR KA CA0 Hex. Soc Hd. Cap Screw DJ 0 Petrol Cock DD Bolt Flanged 00 Plain Washer DK 00 Gauge Fuel (Tank Unit) O Ring Fuel Gauge KC GA0 0 Nut Hex Flanged DJ 0 Tube Fuel 0 BA 0 0 Pipe Clip 0 DH 0 Drain Tube DK 0 Tank Pad

55 0 UG, BS IV Plate : Seat Assembly & Seat Lock Brand ID : 00MC 0 DK 0 Seat Assembly comp front DK 0 0 Damper DK 0 0 Damper Seat Front DH 0 Lock Assembly seat front DK 0 0 Lock Assembly seat rear DK 0 Seat Assembly comp rear DS 0 0 Damper Seat I 0 0 Bolt Flange DH Reinforcement Seat Lock 0 DK Bracket Seat Lock - Front Loose /

56 0 UG, BS IV Plate : Speedometer Assembly Brand ID : 00MC DK 0 Speedometer Assembly 0 Self Tapping Screw 0 Nut Flange M (fairing Fit.) DK Sleeve Speedometer Support DK Bracket Speedometer Support DK 0 Grommet Speedo Bracket LA D000 Bolt Flanged (Speedo Bracket Fit.) YD H0 0 Top cover with sealing ring N.I. DK 0 Fairing Back Cover

57 0 UG, BS IV Plate : Cables Brand ID : 00MC JC 0 Cable Accelerator JC 0 0 Cable Clutch DK 00 Speed Sensor (F) With Sleeve JC 00 Stopper N.I. 00 O-Ring 000 Washer Spring 00 0 Screw Pan Head 0

58 0 UG, BS IV Plate : Chain Case Brand ID : 00MC DK 0 Cover Chain Assembly 0 0 Bolt

59 0 UG, BS IV Plate : Head Lamp Assembly Brand ID : 00MC DK 0 Head Lamp Assly. without bulb DK 0 Wind Shield DK Screw Cross Recessed DL 0 0 Well Nut Washer Nylon DK 0 Wiring harness for HL DJ 0 Clip Nut DG Screw DK 00 Headlight bulb 0 DJ 00 Lamp - Position V / W DK00 Kit hardware mtg. bracket Refer Kit Details DJ 0 Grommet Fairing Mounting DJ 0 Collar Fairing Mounting 0 0 Washer Plain 0 0 Bolt - Flanged - Small 0

60 0 UG, BS IV Plate : Indicator Light Assembly Brand ID : 00MC DJ 0 0 Blinker RR RH With P Coupler DJ 0 0 Blinker RR LH With P Coupler GH 00 Lamp Hex Nut Flange DK Indicator Mounting Bracket 0 0 Bolt

61 0 UG, BS IV Plate : Fairing & Mounting Brand ID : 00MC 0 0 DK Fairing Structure Assembly 0 Flange bolt DK 0 Rubber grommet Fairing mtg. DK 0 Sleeve Fairing DK Damper for fairing DK 0 0 Fairing Air Intake LH DK 0 Fairing Air Intake RH DK 0 Fairing Under Cover Self Tapping Screw 0 DK 0 Fairing Back Cover 0 Self Tapping Screw For Speedo DJ Clip nut 0 0 Screw DK 0 Fairing Mesh LH DK 0 Fairing Mesh RH Washer Nylon DK 0 Mirror Assembly LH DK 0 Mirror Assembly RH DK 0 0 Nut for mirror 0 DK Screw Cross Recessed DK 0 Tape DK 0 Beading DK Bush Nylon for Fairing DK Rubber For Mirror DJ 0 Grommet Fairing Mounting DJ 0 Collar Fairing Mounting DK 0 TAPE I JN 0 Foam Fairing

62 0 UG, BS IV Plate : 0 Tail Lamp Assembly & Front / Rear Number Plate Brand ID : 00MC DK 00 0 Tail Light With Lamp DK Clip Nut Plain Washer 0 Screw Pan Cross M 0 0 Truss Screw Nut Flange DJ 00 Lamp V-W JW 00 Number Plate Illumination DJ 0 Rear Number Plate Bracket 0 PD00 Kit Rear Number Plate (Bolts Included) 0 0 Hex Flanged Bolt 0 Truss Screw For Front Plate DH0 Kit Front Number Plate (Screw Included) DS 0 Number Plate Mounting Bracket 0 0 Bolt - Flanged - Small DH Grommet For Number Plate Mounting DJ 0 Sleeve 0 00

63 0 UG, BS IV Plate : Electrical Equipments Brand ID : 00MC / 0 0 DK 00 Horn LH stay DK 00 Horn RH stay 0 Plain Washer 0 Flange Bolt DK 0 Wiring Harness A DK 0 Wiring Harness AHO Model 00 Rear Brake Switch DK 0 Spring Brake Switch DH 00 Grommet Rear Brake Switch DJ 0 0 Battery (V-A) MF Wet Charged 0 DJ Band Battery A 0 Flange Bolt DK 00 Starter Relay / Damper DJ 0 Clip Nut JC 00 Cable Assly. (St. Motor to St. Relay) DK 00 Cable Assembly (Battery to Earth) DK 0 CDI Non TPS Assembly DK Bracket Rear Brake Switch JG 0 0 Foam Battery Bracket x x DS 00 Assembly DC Flasher (SS) A DT 00 0 Light Control Module AHO Model 0 AB 00 Cap (Battery) DJ 0 0 Pad I Battery Bracket DJ 0 0 Rubber Pad II Bracket DK 00 Clamp Harness (Strip Clamp) DH 0 Stopper Plate (Wiring Harness) 0 0

64 0 UG, BS IV Plate : Leg Guards, Saree Guard & Grab Handle Brand ID : 00MC DJ 0 0 Leg Gaurd LH KA DA0 Bolt Flanged DK Sari Guard Assembly DK00 Kit Hardware Saree Guard Refer Kit Details DK Grab handle LH Black DK Grab handle RH Black 0 0 Bolt Flange DJ 0 Foam LH For grab DJ 0 0 Foam RH For grab Hex Socket Hd Bolt - M0 DJ 0 Leg Guard RH 0 Hexagon Nut - M0 DD 0 0 Plug 0 0 0

65 0 UG, BS IV Plate : Tool Kit Brand ID : 00MC DJ 0 Tool Kit * DJ 0 Screw Driver Not service separately * DH 0 0 Tool Bag Not service separately * Tool bar Not service separately * DG 0 0 Tool wrench Not service separately DK 0 Band Tool Kit 0 0

66 0 UG, BS IV Plate : Painted Parts & Decals Brand ID : 00MC / DK0 Fuel Tank BS IV EB BLK + D Decal DK0 Fuel Tank BS IV Royal Blue + Decal + L DK0 Fuel Tank BS Ebony Blk + New Decal From April DK0 Fuel Tank Passion Red With Decal From April DK0 Fuel Tank Royal Blue + New Decal From April DJ0 Assly Cover Side LH Eb Blk DJ0 Assly Cover Side LH Royal Blue DH Side Cover LH Asly Dcl Kh. Eb. Bl From April DH Side Cover LH Assy Passion Red From April DH Side Cover LH Assembly Decal Royal Blue From April DJ0 Assly Cover Side RH Eb Blk DJ0 Assly Cover Side RH Royal Blue DH Side Cover RH Asly. Wh Dcl Khi Eb. Blk From April DH 00 Side Cover RH Assy Passion Red From April DH 0 Side Cover RH With Decal Royal Blue From April /0 / DK0 Fairing Ebony Black With Dcl DK0 Fairing Royal Blue + Dcl DK0 Fairing Ebony Black BS New Decal From April DK0 Fairing With Decal Passion Red From April DK0 Fairing Royal Blue New Decal From April DJ0 Front Fender Assly Ebony Black DK0 Q Front Fender Royal Blue DK0 R Painted Fender Front - Passion Red From April DK0 Seat Cowl Ebony Black With Dcl DK0 Seat Cowl Royal Blue + Dcl DK0 Seat Cowl Ebony Black Bs New Decal From April DK0 Seat Cowl Painted With Decal Passion Red From April DK0 Seat Cowl Royal Blue New Decal From April 0 0

67 0 UG, BS IV Plate : Painted Parts & Decals Brand ID : 00MC / DK0 Kit Tank Dcl Royal Blue DK0 Kit Tank Dcl Red DK0 Kit Decal Tank Ebony Black From April DK0 Kit Decal Tank Passion Red From April DK0 Kit Decal Tank Royal Blue From April DJ Tank Decal Pulsar DH 00 0 Decal Wheel LH-Red DH 00 Decal Wheel LH-Blue DH 00 0 Decal Wheel LH Silver From April 0 DH 00 Decal Wheel RH-Red DH 00 Decal Wheel RH-Blue DH 00 0 Decal Wheel RH Silver From April /0 / DK0 Kit Fairing Decal Red DK0 Kit Fairing Decal Royal Blue DK0 Kit Decal Fairing Ebony Black From April DK0 Kit Decal Fairing Passion Red From April DK0 Kit Decal Fairing Royal Blue From April DJ0 Kit LH Side Cover Decal Red DK0 Kit LH Side Cover Decal Royal Blue DK0 Kit Decal Side Cover LH Ebony Black From April DH Kit Decal Side Cover LH Passion Red From April DK0 Kit Decal Side Cover LH Royal Blue From April DJ0 Kit RH Side Cover Decal Red DK0 Kit RH Side Cover Decal Royal Blue DK0 Kit Decal Side Cover RH Ebony Black From April DH Kit Decal Side Cover RH Passion Red From April DK0 0 Kit Decal Side Cover RH Royal Blue From April 0 0

68 0 UG, BS IV Plate : Painted Parts & Decals Brand ID : 00MC / DK0 0 Kit Seat Cowl Decal Red DK0 Kit Seat Cowl Royal Blue DK0 Kit Decal Seat Cowl Ebony Black From April DK0 Kit Decal Seat Cowl Passion Red From April DK0 Kit Decal Seat Cowl Royal Blue From April /0 /

69 0 UG, BS IV Plate : Consumable Parts Brand ID : 00MC Part Description Supply Unit Application 000 Bajaj Genuine Oil 0W0. Ltr. Dominar Bajaj Genuine Oil 0W0 Ltr. 00cc Models 00 Bajaj Genuine Oil 0W0 Ltr. cc and above models (BGO to be ordered to HPCL) 000 Bajaj Coolant Koolex Ltr. Coolant Top-up/Replace DH0 Brake Fluid DOT 00 ml Disc Brake Top-up/Replace 00 Brake Fluid DOT 00 ml Disc Brake Top-up/Replace 000 Silicon grease gm Caliper Pin 00 Grease Petamo GHY gm Water Pump Seals 00 Grease Molycoat 00 gm For Starter Clutch Lubrication 000 HP Lithon RR Grease 0 gm Steering Race 00 Multi Purpose Grease -- Lubrication of Clutch Lever, (Local Purchase) Brake Lever, Brake Pedal & Side Stand Chain Lubricant HP Make kg Non - Sealed Chain Lubrication 000 Liquid gasket L0 0 ml Crankcase Joining Fork oil 0 ml Front Fork Top-up/Replace\ DH0 Kit Spray Chain Lub 00 ml Sealed Drive Chain DH0 Wonderfill Chain Spray 00 ml Sealed Drive Chain

70 0 UG, BS IV Plate : Consumable Parts Brand ID : 00MC Part Description Supply Unit Application DH0 Rust Remover Spray Make - 00 ml For Removing Rust Zorric & Wonder fill easiner from Components 00 Loctite Thread locker 0 ml For Screws & Bolts 00 Loctite retaining compound 0 ml For Screws & Bolts 00 Touch up paint slate grey 0 ml Touch up of Frame, Swing Arm & Step Holder 00 Touch up paint Matte Silk black 0 ml Touch up of Grab Handle, Handle Bar & Handle Holder Kibatsu touch up paint 00 cc Touch up of Cylinder head, Block & Alloy Wheels 0 0 Paint Bottle Schwartz Black -- P-00NS Frame Touch-up 0 0 Petroleum Jelly (Local Purchase) -- For Battery Terminals NA Distilled Water (Local Purchase) Ltr. For Battery Level Top-up NA SAE 0 oil (Local Purchase) 00 WD0 Spray (Local Purchase) 00 ml Electrical Contact Cleaning Spray 000 Carburetor Cleaning Spray For Cleaning Carburetor 0 Corrosion Protection Spray -- For Preventing vehicle Proto quick LTP0 parts from rusting (To be ordered on Vendor)

71 Kit List 0 UG, BS IV Kit List 0 UG, BS IV Sr No Kit Part Kit Description Consisting of Following Parts Part Description Qty/Kit DS00 Cyl. Head O Ring Kit O Ring (Cover tappet) O ring DK0 Valve Kit DK00 Valve Intake DK00 Valve Exhaust DK0 Valve Repair Kit DK0 Retainer valve spring DK00 Spring valve inner DK00 Spring valve outer DK0 Seat valve spring DK00 Guide Chain Kit DK0 Guide chain (Tight) DK00 Guide Chain (slack) DK0 Ring set piston DK00 Ring piston top DK000 Ring piston second DK00 Ring piston oil DK000 Kit centrifugal oil filter 00 Washer DH0 Gasket centrifugal oil filter DH00 Oval screw DH00 Join oil delivery DH00 Spring oil delivery 0 Pin oil delivery joint DK00 Kit bush rear shock absorber 0 Plain washer 0 Dome cap nut 0 Spring washer DK00 Kit hardware pillion DJ Plait side pillion step DH0 Pin pillion set 00 "O" ring 00 Plain washer 00 Split pin Sr No Kit Part Kit Description Consisting of Following Parts Part Description Qty/Kit DK000 Chain sprocket kit DV00 Sprocket drive DK00 Sprocket DK00 Chain 0 DK00 Kit hardware mtg. bracket DJ0 Collar fearing mtg. DJ0 Grommet fearing structure 0 Plain washer 0 Flange bolt DK00 Kit hardware saree guard DH Bolt special 0 Washer spring 0000 Bolt hexagaon 000 Bolt hex socket 0 Hexagaon nut DH Cap saree guard DD00 Plug DK0 Piston valve assly. Kit Piston valve assly. Spring (CO) Diaphragm Holder Spring E Spring Ring Jet Needle Ring Washer DK0 Pilot screw kit O ring Adjuster Spring Washer O ring

72 Kit List 0 UG, BS IV Kit List 0 UG, BS IV Sr No Kit Part Kit Description Consisting of Following Parts Part Description Qty/Kit DK Vacuum Adjuster kit Spring Adjust Screw Packing DK00 Main Jet kit Needle jet Main jet Jet holder O ring Pilot Jet DK0 Float chamber body kit O ring Float body assly. Assly. Screw Drain Screw O ring Sr No Kit Part Kit Description Consisting of Following Parts Part Description Qty/Kit Dh00 PIPE - BREATHER PD000 KIT FRICTION PLATE-A0 DK0 CLUTCH FRICTION DISK PD DISK C FRICTION CLUTCH DK0 CLUTCH FRICTION DISK-B DK00 KIT Starter Clutch Assembly Dk0 BODY STARTER CLUTCH Dk0 SPRING STARTER CLUTCH 0 WASHER - LOCK :- TOOTHED DV000 KIT ST. CONE WITH GR DV000 KIT STEERING CONE 000 GREASE LETHON RR-0GM 00 BALL - STEEL DK0 Tap Cap assly. Kit Diaphragm cover Screw DK0 Cyl Head With Cover Dk0 Cylinder Head Dj0 Cover Cylinder Head DK00 Kit Set Primary Driv & Driv Dh0 GEAR PRIMARY DRIVE Dk0 HOUSING COMP CLUTCH PD00 KIT ASSLY C'CASE RH-A0 JC00 CRANKCASE RH (JC) 0000 STUD M0 0 BEARING - BALL :- 00 Hn 000 BEARING NRB HK 00 BEARING - BALL :- 0 0 BEARING 0 PD00 KIT ASSLY C'CASE LH JC00 CRANKCASE LH CB00 PLUG - TAPER :- X 0000 STUD M BEARING - BALL 0

73 Amendment Sheet 0 UG, BS IV Amendment Sheet 0 UG, BS IV AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED) SR. NO. PART NUMBER DESCRIPTION QTY. PAGE NO. FIGURE NO. SR. NO. PART NUMBER DESCRIPTION QTY. PAGE NO. FIGURE NO.

74 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page * DH0 DH0 00 DH 0 DH 0 DJ0 0 DJ0 0 DK00 DK00 DK00 DK00 DK00 0 Dk00 Dk00 DK DK00 DK00 0 DK00 DK00 DK00 0 DK00 DK00 DK00 DK00 0 A DK00 DK00 DK0 DK0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 DK0 0 DK0 0 DK0 DK0 0 DK0 0 DK0 DK0 0 DK0 0 DK0 0 DK0 0 0 DK0 0 DK0 0 DK0 DS0 0 0 DV JE00 PD00 PD00 PD00 0 PD

75 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page DH0 DH0 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 00 0 DJ0 0 DJ0 0 DJ0 0 DJ0 0 DJ0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DJX Y DJY Y DJE Y DK0 R 0 DK0 Q AA 0 AA 0 AA 0 AA 0 AA 0 AB AP 00 0 AP 0 BA CS 0 0 DD 00 0 DD 0 DD DD DD DE 0 DE 0 DE 0 DE 0 0 DE 0 DE 0 DE 0 DE 0 0 DE 0 0 DE 0 DE 0 DE 0 DE DE 0 DE 0 DF 0 0 DG 00 DG 0 DG 0 DG 0 0 DG 0 DG 0 0 DG 0 0 DG 0 0 0

76 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page DG 0 0 DG DG DG 0 DG 0 DG 0 DG 0 0 DG 0 DG DG DG DG 0 0 DG 0 0 * 0 DG DH DH DH 00 0 DH DH DH DH 00 DH 00 DH 00 DH 00 DH 00 DH 00 DH 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 0 DH 0 DH 0 0 DH 0 0 DH 0 DH 0 DH 0 0 DH 0 DH DH 0 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 0 DH 0 DH 0 0 DH 0 0 DH 0 DH 0 DH 0 0 DH 0 0 DH 0 0 DH 0 0 DH 0 0 DH 0 DH 0 DH DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 DH 0 DH 0 DH 0 0 DH 0 0 DH 00 DH 0 DH 0 DH DH 0 DH DH DH 0 DH DH 0 DH 0 0 DH DH 00 DH DH 0 DH 0 DH 0 0 DH 0 0 DH 0 0 DH 0 DH 0 DH 00 0 DH 00 0 DH 0 0 * 0 DJ 00 DJ 00 0 DJ 0 DJ 0 DJ 0 0 DJ 0 0 DJ 0 DJ 0 DJ 0 0 DJ 0 DJ 0 0 DJ 0 DJ 0 DJ 0

77 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page DJ 0 DJ 0 DJ DJ DJ 0 DJ 0 00 DJ 0 0 DJ DJ DJ DJ DJ DJ DJ 0 DJ DJ 0 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 DJ 0 0 DJ 0 00 DJ 0 DJ 0 DJ 0 0 DJ 0 DJ 0 DJ 00 0 DJ DJ 0 00 DJ 0 0 DJ 0 0 DJ DJ 0 * 0 DJ 0 0 DJ DJ 0 0 DK 00 0 DK 00 0 DK 00 DK 00 0 DK 00 DK 00 DK 00 DK 00 DK 00 DK 00 DK 0 0 DK 0 0 DK 0 0 DK 0 DK DK 0 0 DK 0 0 DK DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 DK DK 0 DK 0 DK 0 DK DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK DK 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DJZ Y 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 0 DK 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0

78 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK DK 0 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 0 DK DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK 0 DK DK DK DK 0 DK DK 00 DK DK 0 DK DK DK 0 DK 0 DK DK DK DK DK 0 DK 0 DK 0 DK 0 DK 0 DK DK DK DK DK 0 0 DK 0 DK DK DK 0 0 DK 0 0 DK 0 DK 0 DK DK DK DK DK DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK DK DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 DK DK 0 DK 0 DK 0 DK DK 0 0 DK 0 DK 0 0 DK 0 0 DK Y DK Y DK Y DK Y 0 DK 0 0 DK 0 0 DK DK 0 0 DK 0 0 DK 0 0 DK 0 DK 0 0 DK 0 DK 0 DK 0

79 Parts Index 0 UG, BS IV Parts Index 0 UG, BS IV Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page DK 0 DK 0 DK 0 0 DK 0 DK 0 DK DK 00 0 DK 00 DK 00 0 DK 00 0 DK 00 0 DK 00 DK 00 0 DK 00 DK 00 0 DK 00 DK 00 DK 00 0 DK 0 DK 0 DK 0 DK 0 0 DK 0 A 0 DK 0 0 A DK 0 0 DK 0 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 DK 0 0 DK 0 DK 0 0 DL 0 0 DS 00 0 DS 00 DS 0 DS 0 DS 0 DS 0 DS 0 DS 0 0 DS 0 DS DS DS DS DS 0 0 DS 0 0 DS DS DS 0 00 DS 0 DS 00 0 DS 0 0 DT 0 0 DT 0 0 DT 0 0 A DT 00 0 A 0 DV 00 0 DV 00 GH 00 GL 0 JB 0 0 JC 00 0 JC 0 JC 0 JC 0 0 JC 0 JC 0 JC 0 JC 00 JC 0 JC 0 JC 0 0 JC 0 JC 0 0 JC JC 0 0 JC 00 0 JC 00 0 JC 00 0 JC 00 0 JE 0 JE 0 JE JG 0 JG 0 JG 0 JG JH 0 JH 0 JL 0 JL 0 JM 0 0 JN 0 JW 0 0 JW JY 0 JY 0 0 JY 0 JY 0 0 JY KA CA0 KA DA0 0 KA DA0 0 KA EG0 0 KB BA0 KB BA0 KC GA0 0 KD AB0 KH AA KJ AB0 KP AC0 0 0 KP BC 0 KP BC 0 0 KP BC 0 0 LA D000 LA E000 0 LJ B000 0 PD 0 PD PD PD 0 PD PD 0 PD YD H0 0 YD K00 0 0