Dismantling Joint RESTRAINED DOUBLE FLANGED FITTING EASY TO INSTALL ALLOWS FOR ADJUSTMENT 316 STAINLESS STEEL FASTENERS
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1 WM22 Helden RESTRINE OULE FLNGE FITTING ESY TO INSTLL LLOWS FOR JUSTMENT 316 STINLESS STEEL FSTENERS
2 WM22 Helden eveloped for complete versatility, the range was developed to provide greater versatility for the designer at the planning stage and the engineer in the installation stage of flanged pipe work systems and to allow for simple maintenance programmes. LLOWS FOR JUSTMENT The s are double flanged fittings that accommodate up to 100mm (4 ) longitudinal adjustment and can be locked at the required length with the tie bars supplied. Not only does this system allow for fast, easy maintenance of valves, pumps or meters, it simplifies future pipe work modifications and reduces downtime when changes need to be made. ESY TO INSTLL The installation is also straightforward using just a spanner and torque wrench to tighten the high tensile steel or stainless steel tie bars. With fewer tie bars than flange holes and the tie bars acting as flange jointing bolts the process is speeded up but still offers a secure, rigid, fully end load resistant system with a pressure rating equal to that of the flange. THE RNGE comprehensive range is available from N40 (1½ ) to N2400 (80 ) with virtually any flange drilling or pressure rating supplied, although larger sizes and custom made s can be designed and built on request. Flanged Pipe Materials
3 FULL FLNGE SELING For applications where a full-face flange is required, i.e. wafer and butterfly valves, the flange of the spigot piece provides a full flange sealing area. EXELLENT ORROSION PROTETION The flange adaptor and flange spigot are coated with WRS approved Rilsan Nylon 11 providing excellent protection from transport, storage, site and corrosion damage. The tie bars are Zn 3 Zinc Plated as standard with other coatings, grades and finishes available on request. The nuts and bolts are Sheraplex coated to WIS , offering long term protection against corrosion. WM22 Helden ULTIMTE SELING PILITY The EPM gasket is compressed independently of the tie bars with the sealing capability secured as soon as the fasteners reach required torque. SIMPLE TO FIT Harnessing is accommodated within the bolt circle, eliminating other complex anchoring systems and reducing space requirements. USTOMER ENEFITS Helden s s are particularly suitable for simplifying the installation and removal of isolation valves, control valves, check valves, non-return valves, flow metering valves, pump sets, pressure reducing valves, flanged pipe and fittings. esigned and manufactured to S EN ISO 9001: 2008 and tested to the most exacting requirements of WRS (Water Regulatory dvisory Scheme) for use with potable water. The simplicity and versatility of the fittings make them suitable for many applications including pumping stations, water treatment works, sewage treatment works, plant rooms, meter chambers, power generation equipment, gas distribution stations.
4 WM22 Helden N40 TO N300 (PN2.5*,6*,10,16,25,40,64*) NOM RILLING FLNGE THIKNESS FLNGE O NOMINL FLNGE PTOR E FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS FLNGE PTOR SPIGOT E MIN MX TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 STINLESS STEEL LSS 70 YIEL 450N/mm 2 () METHO OF ONSTRUTION ST / FRITE 40 PN10,16,25, M16 x Fabricated 50 PN10,16,25, M16 x ast 65 PN10, M16 x ast 80 PN10,16,25, M16 x ast 100 PN10, M16 x ast 100 PN25, M20 x Fabricated 125 PN10, M16 x ast 125 PN25, M24 x Fabricated 150 PN10, M20 x ast 150 PN M24 x Fabricated 150 PN M24 x Fabricated 200 PN M20 x ast 200 PN M20 x ast 200 PN M24 x Fabricated 200 PN M27 x Fabricated 250 PN M20 x ast 250 PN M24 x ast 250 PN M27 x Fabricated 250 PN M30 x Fabricated 300 PN M20 x ast 300 PN M24 x ast 300 PN M27 x Fabricated 300 PN M30 x Fabricated S EN (formerly S 4504), ISO 7005 ast Flange daptor ody: uctile Iron to S EN 1563:1997:Symbol EN- GJS End Rings - uctile Iron to S EN 1563:1997:Symbol EN-GJS ody: Rolled Steel to End Rings - Rolled Steel to S EN :2004 Grade S275 Flange: Steel to S EN10025:2004 Grade S275 Spigot: Up to and including 165.1mm - Steel to S10225:2004 Over 165.1mm Steel to S :2002 : Stainless Steel to S EN3506-1:2009 Grade 2/4 F Studs & Nuts: *More information available on request.
5 N350 TO N2400 (PN10) NOM RILLING FLNGE THIKNESS FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS E FLNGE O NOMINL MIN MX TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 () LSS 70 YIEL 450N/mm 2 STINLESS STEEL LSS 50 YIEL 210N/mm 2 WM22 Helden OF J (kg) 350 PN M20 x PN M24 x PN M24 x PN M24 x PN M27 x PN M27 x PN M27 x PN M27 x PN M30 x PN M30 x PN M33 x PN M33 x PN M36 x PN M39 x PN M39 x PN M39 x PN M45 x PN M45 x PN M45 x , PN M52 x , , PN M52 x , ,754.0 S EN (formerly S 4504), ISO 7005 ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
6 WM22 Helden N350 TO N2400 (PN16) NOM RILLING FLNGE FLNGE O THIKNESS NOMINL FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS E MINIMUM MXIMUM TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 () STINLESS STEEL LSS 70 YIEL 450N/ mm 2 LSS 50 YIEL 210N/ mm PN M24 x PN M27 x PN M27 x PN M30 x PN M30 x PN M33 x PN M33 x PN M33 x PN M33 x PN M36 x PN M36 x PN M39 x PN M39 x PN M45 x PN M45 x PN M45 x PN M52 x , PN M52 x , PN M52 x , PN M56 x , , PN M56 x , , PN M56 x , ,201.0 S EN (formerly S 4504), ISO 7005 ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to S EN :2004 Grade S275 U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
7 N350 TO N1800 (PN25) () WM22 Helden FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS NOM RILLING FLNGE THIKNESS E FLNGE O NOMINL MINIMUM MXIMUM TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 LSS 70 YIEL 450N/mm 2 STINLESS STEEL LSS 50 YIEL 210N/mm PN M30 x PN M33 x PN M33 x PN M33 x PN M36 x PN M36 x PN M36 x PN M39 x PN M45 x PN M45 x PN M52 x PN M52 x , PN M56 x , , PN M56 x , , PN M64 x , ,819.0 S EN (formerly S 4504), ISO 7005 ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
8 WM22 Helden N350 TO N1600 (PN40) FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS () NOM RILLING FLNGE THIKNESS FLNGE O E NOMINL MIN MX TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 LSS 70 YIEL 450N/mm 2 STINLESS STEEL LSS 50 YIEL 210N/mm PN M33 x PN M36 x PN M36 x PN M39 x PN M45 x PN M45 x PN M45 x PN M45 x PN M52 x PN M52 x PN M52 x , PN M56 x Note PN M56 x ,734.0 Note 1 Note PN M64 x ,198.0 Note 1 Note 1 Note 1: Stainless steel tie rods can not accommodate this working pressure so not available. S EN (formerly S 4504), ISO 7005 ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
9 4 TO 40 (LSS ) FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS () WM22 Helden NOM RILLING FLNGE THIKNESS E FLNGE O NOMINL MINIMUM MXIMUM TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 STINLESS STEEL LSS 70 YIEL 450N/mm 2 4 lass /8 x 11 1/ lass /4 x lass /4 x lass /8 x lass /8 x 12 1/ lass x 17 1/ lass x 17 1/ lass /8 x 18 1/ lass /8 x 18 1/ lass /4 x lass /4 x lass /4 x lass /2 x lass /2 x 20 1/ lass /2 x 20 1/ WW 207 rilling ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
10 WM22 Helden 3 TO 40 (NSI 150) FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS () NOM RILLING FLNGE THIKNESS E FLNGE O NOMINL MINIMUM MXIMUM TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE M7 YIEL 725N/mm 2 STINLESS STEEL LSS 70 YIEL 450N/mm 2 3 NSI /8 x 12 1/ NSI /8 x 12 1/ NSI /4 x NSI /4 x NSI /8 x 13 1/ NSI /8 x 13 1/ NSI x NSI x NSI /8 x NSI /8 x 19 1/ NSI /4 x 20 1/ NSI /4 x NSI /4 x 22 1/ NSI /2 x NSI /2 x 24 1/ NSI /2 x SME / NSI 16.5 (uti 24 ) & SME / NSI (26 & over) ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
11 3 TO 40 (NSI 300) () WM22 Helden FLNGE ETILS FLNGE TO FLNGE ETILS TIE RO ETILS NOM FLNGE TIE RO I X H.T ZIN PLTE STEEL H.T STEEL S4882 GRE STINLESS STEEL LSS 70 YIEL 450N/mm 2 3 NSI /4 x NSI /4 x NSI /4 x NSI /8 x NSI x NSI /8 x NSI /8 x NSI /4 x NSI /4 x NSI /4 x NSI /2 x NSI /8 x NSI /4 x NSI /8 x NSI x NSI /8 x ,027.0 SME / NSI 16.5 (uti 24 ) & SME / NSI (26 & over) ody: Rolled Steel to or Rolled Steel to S EN :2004 Grade S355 epending on section Flange: Steel to S EN10025:1993 Grade S275 Spigot: Steel to S :2002 or Rolled Steel to U.T.I. M48 2 Stainless Steel to S EN3506-1:2009 Grade 2/4 S EN3506-1:2009 Grade 2/4 Property lass 50 (210 N/mm²) F Studs & Nuts:
12 WM22 Helden RISNE (H e a d O f fi c e) lue Eagle rive Meadowbrook, QL 4134 P SYNEY 10 McPherson Road Smeaton Grange, NSW 2567 P MELOURNE 1/37 Ricketts Road Mt Waverly, VI 3149 P ISLIMER While every effort has been made to ensure that the information in this document is correct and accurate, users of Hygrade Water provided product or information within this document must make their own assessment of suitability for their particular application. Product dimensions are nominal only, and should be verifi ed if critical to a particular installation. No warranty is either expressed, implied, or statutory made by Hygrade Water Products Ltd unless expressly stated in any sale and purchase agreement entered into between Hygrade Water and the user. IMPORTE N ISTRIUTE Y HYGRE WTER USTRLI
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