Pre assembled for quick installation. One fitting is able to connect multiple pipes materials. Approvals/Standards BS EN ISO 9001

Transcription

1 Technical Guide WM5.1 Viking Johnson Couplers and Flange Adaptors Viking Johnson Maxi Range of universal pipe couplings represents the very latest in mechanical pipe coupling technology. Scan for more information Applications Repairs New installations Product Attributes Wide tolerance reduces stock holding Superior sealing system Unbeatable corrosion protection Pre assembled for quick installation One fitting is able to connect multiple pipes materials Approvals/Standards BS EN ISO 9001 AWWA/ANSI C.219, EN 14525:2004 Environmental management system accredited to ISO Quality ISO 9001:2008 Quality Management Standard Accelerated age tested hygrade.co.nz 0800 HYGRADE ( )

2 Viking Johnson Maxi Range of universal pipe couplings represents the very latest in mechanical pipe coupling technology with a durability design life expectancy of 50 years. Maxi Product Range Couplers Extra long Couplers Flange Adaptors Reducing Couplings End Caps WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 2 Design Specifications One product per nominal bore is needed to affect a repair in most pipe materials. Cast Iron, Ductile Iron, Asbestos Cement, Steel, PVC, ABS, GRP all covered in one product. Gasket has slide easy ribs to reduce installation friction, on pipes at top end of OD range and provide maximum sealing on corroded, pitted pipes. One bolt size / torque for DN50 to DN300 range. Up to a 34 mm tolerance on pipe OD. Angularity is 6 for couplings and stepped couplings, 3 for flange adaptors. Expansion / Contraction is 10 mm for couplings and stepped coupling, 5 mm for flange adaptors. 16 bar (Water) / 6 bar (Gas) maximum working pressure. 24 bar (Water) / 9 bar (Gas) maximum site test pressure. Captive, non rotating bolt head requires single spanner to install. Mechanical and chemical relaxation of the gasket material over its 50 year design life simulated by subjecting products to working pressure test at 80 C for 1000 hours Fig. 1 4 Bolt design Fig. 2 3 Bolt design on DN65, DN80, DN100 NB

3 Table 1 MAXIDAPTOR FAGIBMF050N 50mm NB, to suit 57-74mm OD. Fits T/D, T/E, PN10, PN16, ANSI 125 Flange FAGIBMF080N 80mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16, ANSI 125 Flange FAGIBMF100N 100mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF125N 125mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF150N 150mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF175N 175mm NB, to suit mm OD. Fits 200nb T/D, T/E, PN10, PN16 Flange FAGIBMF200N 200mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16 Flange 225mm NB, to suit mm OD. Fits 250nb T/E, PN10, PN16 Flange FAGIBMF225E 225mm NB, to suit mm OD. Fits 250nb T/E, PN10, PN16 Flange FAGIBMF250NE 250mm NB, to suit mm OD. Fits T/E, PN10, PN16 Flange FAGIBMF mm NB (non VJ), to suit mm OD. Fits T/D Flange FAGIBMF300N 300mm NB, to suit mm OD. Fits T/D, T/E, PN10, PN16 Flange FAGIBMF350N 350mm NB, to suit mm OD. Fits PN16 Flange FAGIBMF350A FAGIBMF350B 350mm NB, to suit mm OD. Fits PN16 Flange 350mm NB, to suit mm OD. Fits PN16 Flange Fig. 3 Flange Adaptor FAGIBM FAGIBM FAGIBMF400N FAGIBMF400ST FAGIBMF400A FAGIBMF400B FAGIBMF450N FAGIBMF450A FAGIBMF450B FAGIBMF450C FAGIBMF450CR FAGIBMF500N FAGIBMF500A FAGIBMF500B FAGIBMF500C FAGIBMF500D FAGIBMF600N FAGIBMF600A FAGIBMF600B FAGIBMF600C FAGIBMF600D 375mm NB (non VJ), to suit 400mm OD. Fits T/D, T/E Flange. 375mm NB (non VJ), to suit 406mm OD. Fits T/D, T/E Flange 375mm NB (non VJ), to suit 426mm OD. Fits T/D, T/E Flange 400mm NB, to suit mm OD. Fits PN16 Flange 400mm NB, to suit mm OD. Fits PN16 Flange 400mm NB, to suit mm OD. Fits PN16 Flange 400mm NB, to suit mm OD. Fits PN16 Flange 450mm NB, to suit mm OD. Fits PN16 Flange 450mm NB, to suit mm OD. Fits PN16 Flange 450mm NB, to suit mm OD. Fits PN16 Flange 450mm NB, to suit mm OD. Fits PN16 Flange 450mm NB, to suit mm OD. Fits PN16 Flange 500mm NB, to suit mm OD. Fits PN16 Flange 500mm NB, to suit mm OD. Fits PN16 Flange 500mm NB, to suit mm OD. Fits PN16 Flange 500mm NB, to suit mm OD. Fits PN16 Flange 500mm NB, to suit mm OD. Fits PN16 Flange 600mm NB, to suit mm OD. Fits PN16 Flange 600mm NB, to suit mm OD. Fits PN16 Flange 600mm NB, to suit mm OD. Fits PN16 Flange 600mm NB, to suit mm OD. Fits PN16 Flange 600mm NB, to suit mm OD. Fits PN16 Flange Fig. 4 Flange Adaptor WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 3

4 Table 2 MAXIFIT GIBMF040N 40mm NB, to suit mm OD GIBMF050N 50mm NB, to suit 57-74mm OD GIBMF065N 65mm NB, to suit 63-85mm OD GIBMF080NP 80mm NB, to suit mm OD GIBMF100NP 100mm NB, to suit mm OD GIBMF125N 125mm NB, to suit mm OD GIBMF150NP 150mm NB, to suit mm OD GIBMF175N 175mm NB, to suit mm OD GIBMF200N 200mm NB, to suit mm OD GIBMF225N 225mm NB, to suit mm OD GIBMF250N 250mm NB, to suit mm OD GIBMF300N 300mm NB, to suit mm OD GIBMFP mm NB, to suit mm OD GIBMFA mm NB, to suit mm OD WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 4 GIBMF350N GIBMFP375 GIBMFA400 GIBMFA375 GIBMF400N GIBMF450N GIBMF450A GIBMF450B GIBMFA450 GIBMFP450N GIBMFP450 GIBMF500A GIBMFA500 GIBMF500B GIBMFP500 GIBMF500C GIBMF500 GIBMF600A GIBMF600B GIBMF600C GIBMF600D GIBMF600E GIBMFA mm NB, to suit mm OD 375mm NB, to suit mm OD 375mm NB, to suit mm OD 375mm NB, to suit mm OD 400mm NB, to suit mm OD 450mm NB, to suit mm OD 450mm NB, to suit mm OD 450mm NB, to suit mm OD 450mm NB, to suit mm OD 450mm NB, to suit mm OD 450mm NB, to suit mm OD 500mm NB, to suit mm OD 500mm NB, to suit mm OD 500mm NB, to suit mm OD 500mm NB, to suit mm OD 500mm NB, to suit mm OD 500mm NB, to suit mm OD 600mm NB, to suit mm OD 600mm NB, to suit mm OD 600mm NB, to suit mm OD 600mm NB, to suit mm OD 600mm NB, to suit mm OD 600mm NB, to suit mm OD Fig. 5 3 Bolt design on DN65, DN80, DN100 NB Fig. 6 MAXIFIT GIBMF600G 600mm NB, to suit mm OD GIBMF600H 600mm NB, to suit mm OD GIBMF600I 600mm NB, to suit mm OD

5 Table 3 LONG SLEEVE MAXIFIT GIBMF050L GIBMF065L GIBMF080L GIBMF100L GIBMF125L GIBMF150L GIBMF175L GIBMF200L GIBMF225L GIBMF250L GIBMF300L 50mm NB, to suit 57-74mm OD 65mm NB, to suit 63-85mm OD 80mm NB, to suit mm OD 100mm NB, to suit mm OD 125mm NB, to suit mm OD 150mm NB, to suit mm OD 175mm NB, to suit mm OD 200mm NB, to suit mm OD 225mm NB, to suit mm OD 250mm NB, to suit mm OD 300mm NB, to suit mm OD Fig. 7 Long Sleeve Maxifit Table 4 MAXICAP GIBMS050N GIBMS065N GIBMS080N GIBMS080T GIBMS100N GIBMS100T GIBMS125N GIBMS125T GIBMS150N GIBMS150T GIBMS175N GIBMS175T GIBMS200N GIBMS200T GIBMS225N 50mm NB 50mm NB, Tapped 38mm 65mm NB 80mm NB 80mm NB, Tapped 50mm 100mm NB 100mm NB, Tapped 50mm 125mm NB 125mm NB, Tapped 50mm 150mm NB 150mm NB, Tapped 50mm 175mm NB 175mm NB, Tapped 50mm 200mm NB 200mm NB, Tapped 50mm 225mm NB Fig. 8 Maxicap WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 5 GIBMS225T 225mm NB, Tapped 50mm GIBMS250N 250mm NB GIBMS250T 250mm NB, Tapped 50mm GIBMS300N 300mm NB GIBMS300T 300mm NB, Tapped 50mm

6 Table 5 MAXISTEP GIBMFS050065N GIBMFS050080N GIBMFS065080N GIBMFS080100N GIBMFS100125N GIBMFS125150N GIBMFS150175N GIBMFS175200N GIBMFS200225N GIBMFS225250N GIBMFS375 50/65mm NB, suits 57-74mm (small end) to 63-85mm (large end) 50/80mm NB, suits 57-74mm (small end) to mm (large end) 65/80mm NB, suits 63-85mm (small end) to mm (large end) 80/100mm NB, suits mm (small end) to mm (large end) 100/125mm NB, suits mm (small end) to mm (large end) 125/150mm NB, suits mm (small end) to mm (large end) 150/175mm NB, suits mm (small end) to mm (large end) 175/200mm NB, suits mm (small end) to mm (large end) 200/225mm NB, suits mm (small end) to mm (large end) 225/250mm NB, suits mm (small end) to mm (large end) 375mm NB, suits mm (small end) to mm (large end) 500mm NB, suits mm (small end) to mm (large end) 600mm NB, suits mm (small end) to mm (large end) WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 6 Fig. 9 Maxistep

7 WM5.1 Viking Johnson Maxi Range Couplers Flange Adaptors April 2017 PG 7

8 DISCLAIMER While every effort has been made to ensure that the information in this document is correct and accurate, users of Hygrade provided product or information within this document must make their own assessment of suitability for their particular application. Product dimensions are nominal only, and should be verifi ed if critical to a particular installation. No warranty is either expressed, implied, or statutory made by Hygrade Products Ltd unless expressly stated in any sale and purchase agreement entered into between Hygrade and the user. hygrade.co.nz 0800 HYGRADE ( )