SERIES 2200 Replaceable Seat Butterfly Valves

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1 SERIES 2200 Replaceable Seat Butterfly Valves Publication S Issue 04/18 Rev. A

2 Design Characteristics Multiple Seat Options VSI offers various seat options including EPDM, NBR, Viton, and others to match the requirements of most all line media Top Flange Conforms to ISO 5211 for ease of automation Replaceable Seat The molded replaceable seat can easily be removed and replaced with common hand tools Features built in shaft seals Bi-directional sealing Suitable for dead end service Serves as a flange seal/gasket 2

3 Design Characteristics Triple Sealed Stem The stem features 3 separate seals to prevent leakage and ensure a long service free life Corrosion Resistant Shaft Shafts are made of corrosion resistant Stainless 416 and fully isolated from the line media to provide extended service life. Other materials available on request. Positive Stem/Disc Connection The connection between the disc and stem is an accurately machined square that eliminates pin connections. This minimizes leakage paths and corrosion points EXCELLENCE IN COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION 3

4 Design Characteristics Design Characteristics COMMON APPLICATIONS: Commercial Heating & Air Conditioning Wastewater & Water Treatment Seawater/Desalination Food & Beverage Processing Pulp & Paper Processing STEM DESIGN: Single piece shaft can be removed to service valve with no special tools required. TOP FLANGE: Conforms to ISO 5211 for the mounting of a wide range of actuators, levers and gear operators. ONE PIECE SHAFT: Maintains accurate disc position. The shaft is secured to disc with an accurately machined square broach - there are no shaft pins to create leakage paths or corrosion points. RESILIENT SEAT SURFACE: Extends past valve face to eliminates the need for gaskets on flanges. BI-DIRECTIONAL SECURED SEAT: Seat is field replaceable, bi-directional and suitable for dead end service at the full rated pressure BUSHINGS: Five separate bushings provide correct alignment of shaft through the body and reduces operating torque. STEM SEAL: Stem is sealed by two separate o-rings and an integral seal in the seat to ensure no external leakage for the life of the valve. DISC EDGE: Smooth finished disc edge provides superior seal, reduces valve torque and provides bubble tight shutoff. 4

5 Materials Selection 2-12 (50mm - 300mm) 1. BODY: Ductile Iron* (A ) Stainless Steel 2. BUSHINGS: Lubricated PTFE* Lubricated Bronze 3. SHAFT: 416 Stainless Steel* 316 Stainless Steel 304 Stainless Steel Monel 4. SEAT: EPDM* Buna-N Neoprene Hypalon Viton High Temp Viton 5. DISC: 304 Stainless Steel* 316 Stainless Steel Aluminum Bronze Ductile Iron Nylon Coated Ductile Iron 6. O RINGS Same material as seat 7. SHAFT RETAINER Zinc Plated Steel 8. RETAINING CLIP Spring Steel EXCELLENCE IN COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION 5

6 Ratings and Cv Values Design DESIGN STANDARD: API 609 FACE TO FACE: API 609 FLANGE STANDARD: ANSI B16.1 CL125 VALVE SERIES NOMINAL PRESSURE SEAT TEST PRESSURE SHELL TEST PRESSURE MAX SURGE PRESSURE S PSI 110 PSI 150 PSI 275 PSI S PSI 220 PSI 300 PSI 275 PSI Cv Values - Valve Sizing Coefficients 1 P) Valve Size Position of Disc DIN Inch Cv is the number of gallons of 60 F that can flow through a valve opening in one minute when there is a pressure differential across the valve of 1 pound per square inch(psi). Temperature Ratings Material Temperature Ratings C ( F) EPDM -34 to 121 (-30 to 250) PTFE 4 to 149 (40 to 300) Buna-N -12 to 82 (10 to 180) Neoprene -6 to 93 (20 to 200) Viton -12 to 149 (10 to 300) 6

7 Valve Dimensions H3 Square H2 n-m ØC ØF H H1 ØN ØC1 L n1-ød1 mm/ inches H1 H2 H3 L ØC n n-m ISO ØN ØC1 ØF H ⅝-11UNC F05 4 ⅝-11UNC F05 4 ⅝-11UNC F05 8 ⅝-11UNC F07 8 ¾-10UNC F07 8 ¾-10UNC F07 8 ¾-10UNC F10 12 ⅞-9UNC F10 12 ⅞-9UNC F The Series 2200 valves are designed to be installed between ANSI B16.1 Class 125 (Iron) or Class 150 (Steel) pipe flanges. EXCELLENCE IN COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION 7

8 Weights and Torques Valve Weights lb/kg Size Lug Valve Torque Chart INCH DIN 100psi (7 bar) 200psi (13.75 bar) Nm in/lb Nm in/lb Torque values were achieved using 25 C. For deriving torque values for dry gases please multiply by 1.7. For torques using other media, please contact Valve Solutions Inc. There is no safety factor included in the above numbers. For actuator sizing in a 2-way configuration, please use a safety factor of 1.2. For actuator sizing for a 3-way assembly, please use a safety factor of

9 Part Numbers and Options S22 - / 1 1. Pressure Code 100 psi psi Size Code 6. Series Code 2" 02 Bidirectional Lug* L 2.5" 25 3" 03 To Disc Code 304 Stainless Steel* SS Aluminum Bronze AB 316 Stainless Steel S3 Nylon Coated NC 4. Body Code Ductile Iron* (A ) DI Cast Iron (A126 Class B) CI 5. Seat Code EPDM* EP Buna-N BN Viton VI Neoprene NE 7. Bushing Code PTFE* 0 Luberized Bronze 1 8. Shaft Code 316 Stainless Steel Stainless Steel* 1 * Denotes standard product options EXCELLENCE IN COMMERCIAL AND INDUSTRIAL VALVES AND AUTOMATION 9

10 VSI Limited Product Warranty This limited warranty applies in the United States to products manufactured by VSI, LLC. VSI, LLC. warrants the product purchased from it or its authorized reseller to be free from defects in material and workmanship under normal use during the two year warranty period from the date of its purchase. Other products not manufactured by VSI, LLC. which are provided as part of an assembly may carry additional warranties from that manufacturer or supplier. During the warranty period, VSI, LLC. will repair or replace defective parts of the product, or, at VSI, LLC. sole option, issue a credit for the original purchase price of the product. Repaired or replaced product will be warranted hereunder only for the remaining portion of the original warranty period. All exchanged products under this Limited Warranty will become the property of VSI, LLC. A proper Return Material Authorization (RMA) number will have to be obtained for all products to be returned under this Limited Warranty. Any claim under this Limited Warranty must include a description of the problem encountered and any relevant information that may assist VSI, LLC. in the replication or resolution of the problem. This Limited Warranty is transferable during its term to the end user of the product. Any transfer shall not extend or alter the terms of this Limited Warranty. This Limited Warranty extends only to products purchased from VSI, LLC. or its authorized reseller and does not extend to any product that has been damaged or rendered defective as a result of (a) modification, repair, alteration or improper installation by any person other than VSI, LLC. or its authorized representative; (b) unreasonable or improper use or storage, use beyond rated conditions, operation other than per VSI, LLC. or the manufacturer s instructions, or being otherwise subjected to improper maintenance, negligence or accident; or (c) any use of the product after purchaser has knowledge of any defect in the product. The warranties provided above are in lieu of and exclude all other warranties, statutory, express or implied, including without limitation any warranty or merchantability or fitness for a particular purpose. VSI, LLC. expressly disclaims all warranties not stated in this limited warranty. Any implied warranties that may be imposed by law are limited to the terms of this limited warranty. VSI, LLC. warranty liability shall not exceed the original purchase price of the defective product. VSI, LLC. is not liable for any damages caused by the product or other products or the failure of the product or other products to perform, including any lost profits, lost savings, incidental or consequential damages. VSI, LLC. is not responsible for charges resulting from the removal and/or replacement of the product. VSI, LLC. is not liable for any claims made by third parties or by the purchaser for a third party. This limitation applies whether damages are sought, or a claim is made, under the Limited Warranty or as a tort claim, product liability claim, contract claim, or any other claim. This limitation cannot be waived by any person. This limitation of liability will be effective even if VSI, LLC. or its authorized representative has been advised by the purchaser of the possibility of such damages. VSI, LLC. tel: +1 (770) fax: +1 (770) sales@valvesolutions.com Copyright 2012 VSI, LLC. As part of an on-going product development process, VSI reserves the right to amend or change specifications without prior notice. Published data may be subject to change. For the latest version, visit our website at

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