Dismantling. Joint Range. Flexible. Fully Restrained Double Flanged Fitting

Transcription

1 Flexible ismantling Joint Range Fully Restrained ouble Flanged Fitting pipe ONNETIONS, repair & flow control products for the utilities industry

2 Overview eveloped for omplete Versatility The range was developed to provide greater versatility for the designer at the planning stage and the engineer in the installation stage of flanged pipe work systems and to allow for simple maintenance programmes. llows for djustment The s are double flanged fittings that accommodate up to 100mm (4 ) longitudinal adjustment and can be locked at the required length with the tie bars supplied. Not only does this system allow for fast, easy maintenance of valves, pumps or meters, it simplifies future pipe work modifications and reduces downtime when changes need to be made. Easy to Install The installation is also straightforward using just a spanner and torque wrench to tighten the high tensile steel or stainless steel tie bars. With fewer tie bars than flange holes and the tie bars acting as flange jointing bolts the process is speeded up but still offers a secure, rigid, fully end load resistant system with a pressure rating equal to that of the flange. The Range comprehensive range is available from N40 (1½ ) to N2400 (80 ) with virtually any flange drilling or pressure rating supplied, although larger sizes and custom made s can be designed and built on request. Flanged Pipe Materials s 2 Viking Johnson Telephone: +44 (0)

3 Product esign enefits Full Flange Sealing For applications where a full-face flange is required, i.e. wafer and butterfly valves, the flange of the spigot piece provides a full flange sealing area. Ultimate Sealing apability The EPM gasket is compressed independently of the tie bars with the sealing capability secured as soon as the fasteners reach required torque. ustomer enefits Excellent orrosion Protection The flange adaptor and flange spigot are coated with WRS approved Rilsan Nylon 11 providing excellent protection from transport, storage, site and corrosion damage. The tie bars are Zn 3 Zinc Plated as standard with other coatings, grades and finishes available on request. The nuts and bolts are Sheraplex coated to WIS , offering long term protection against corrosion. Simple to Fit Harnessing is accommodated within the bolt circle, eliminating other complex anchoring systems and reducing space requirements. ouplings & Flange daptors edicated Viking Johnson s s are particularly suitable for simplifying the installation and removal of isolation valves, control valves, check valves, non-return valves, flow metering valves, pump sets, pressure reducing valves, flanged pipe and fittings. esigned and manufactured to S EN ISO 9001: 2008 and tested to the most exacting requirements of WRS (Water Regulatory dvisory Scheme) for use with potable water. The simplicity and versatility of the fittings make them suitable for many applications including pumping stations, water treatment works, sewage treatment works, plant rooms, meter chambers, power generation equipment, gas distribution stations. Viking Johnson 3

4 N40 to N300 (PN10,16,25,40) United rab Emirates - UE Fujairah sia Power o. - N2400 Project Fujairah is an integrated water and power plant. The complex is capable of processing 591,000 m 3 of water per day. lient Fujairah sia Power ompany istributor Glynwed France ontractor OTV France MGP 4 Viking Johnson Telephone: Telephone: (0)

5 N40 to N300 (PN2.5*,6*,10,16,25,40,64*) Flange etails Flange to Flange etails Tie Rod etails Flange Thickness Flange O inal Length Minimum Length Maximum Length Steel Tie Rod Stainless Steel Tie Rod Flange daptor E Spigot E Total Weight Total Weight Flange daptor Method of onstruction ast / Fabricated 40 PN10,16,25, M16 x M16 x Fabricated 50 PN10,16,25, M16 x M16 x ast 65 PN10, M16 x M16 x ast 80 PN10,16,25, M16 x M16 x ast 100 PN10, M16 x M16 x ast 100 PN25, M20 x M20 x Fabricated 125 PN10, M16 x M16 x ast 125 PN25, M24 x M24 x Fabricated 150 PN10, M20 x M20 x ast 150 PN M24 x M24 x Fabricated 150 PN M24 x M24 x Fabricated 200 PN M20 x M20 x ast 200 PN M20 x M20 x ast 200 PN M24 x M24 x Fabricated 200 PN M27 x M27 x Fabricated 250 PN M20 x M20 x ast 250 PN M24 x M24 x ast 250 PN M27 x M27 x Fabricated 250 PN M30 x M30 x Fabricated 300 PN M20 x M20 x ast 300 PN M24 x M24 x ast 300 PN M27 x M27 x Fabricated 300 PN M30 x M30 x Fabricated ouplings & Flange daptors edicated S EN (formerly S4504), ISO7005 ast Flange daptor ody - uctile Iron to S EN1563:2011 Symbol EN-GJS End Rings - uctile Iron to S EN1563:2011 Symbol EN-GJS ody - Rolled Steel to S EN :2004 End Rings - Rolled Steel to S EN :2004 Sleeve - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/mm²) (formerly M7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 Flange daptor - Rilsan Nylon 11 Viking Johnson 5

6 N350 to N2400 (PN10) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness Flange O inal Length Minimum Length Maximum Length Steel Tie Rod Stainless Steel Tie Rod E 350 PN M20 x M20 x PN M24 x M24 x PN M24 x M24 x PN M24 x M24 x PN M27 x M27 x PN M27 x M27 x PN M27 x M27 x PN M27 x M27 x PN M30 x M30 x PN M30 x M30 x PN M33 x M33 x PN M33 x M33 x PN M36 x M36 x PN M39 x M39 x PN M39 x M39 x PN M39 x M39 x PN M45 x M45 x PN M45 x M45 x PN M45 x M45 x , PN M52 x ,699.0 M52 x , PN M52 x ,878.0 M52 x ,032.0 S EN (formerly S4504), ISO7005 ody - Rolled Steel to S EN :2004 End Rings/Sleeve - Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Grade S275 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/mm²) (formerly M7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon 11 6 Viking Johnson Telephone: +44 (0)

7 N350 to N2400 (PN16) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness Flange O inal Length Minimum Length Maximum Length Steel Tie Rod Stainless Steel Tie Rod E 350 PN M24 x M24 x PN M27 x M27 x PN M27 x M27 x PN M30 x M30 x PN M30 x M30 x PN M33 x M33 x PN M33 x M33 x PN M33 x M33 x PN M33 x M33 x PN M36 x M36 x PN M36 x M36 x PN M39 x M39 x PN M39 x M39 x PN M45 x M45 x PN M45 x M45 x PN M45 x M45 x PN M52 x M52 x PN M52 x M52 x PN M52 x M52 x , PN M56 x ,662.0 M56 x , PN M56 x ,871.0 M56 x , PN M56 x ,144.0 M56 x ,468.0 ouplings & Flange daptors edicated S EN (formerly S4504), ISO7005 ody - Rolled Steel to S EN :2004 End Rings/Sleeve - Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Grade S275 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/mm²) (formerly M7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon 11 Viking Johnson 7

8 N350 to N1800 (PN25) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness Flange O inal Length Minimum Length Maximum Length Steel Tie Rod Stainless Steel Tie Rod E 350 PN M30 x M30 x PN M33 x M33 x PN M33 x M33 x PN M33 x M33 x PN M36 x M36 x PN M36 x M36 x PN M36 x M36 x PN M39 x M39 x PN M45 x M45 x PN M45 x M45 x PN M52 x M52 x PN M52 x M52 x PN M56 x ,181.0 M56 x , PN M56 x ,514.0 M56 x , PN M64 x ,855.0 M64 x ,970.0 S EN (formerly S4504), ISO7005 ody - Rolled Steel to S EN :2004 End Rings/Sleeve - Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Grade S275 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/mm²) (formerly M7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon 11 8 Viking Johnson Telephone: +44 (0)

9 N350 to N1600 (PN40) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness Flange O inal Length Minimum Length Maximum Length Steel Tie Rod Stainless Steel Tie Rod E 350 PN M33 x M33 x PN M36 x M36 x PN M36 x M36 x PN M39 x M39 x PN M45 x M45 x PN M45 x M45 x PN M45 x M45 x PN M45 x M45 x PN M52 x M52 x PN M52 x M52 x PN M52 x M52 x PN M56 x M56 x , PN M56 x ,640.0 M56 x , PN M64 x ,988.0 M64 x ,318.0 Note: Stainless steel tie rods can not accommodate this working pressure so not available. S EN (formerly S4504), ISO7005 ody - Rolled Steel to S EN :2004 End Rings/Sleeve - Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Grade S275 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/mm²) (formerly M7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to & including M48) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over M48) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon 11 ouplings & Flange daptors edicated Viking Johnson 9

10 4 to 40 WW (lass ) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness E Flange O inal Length Minimum Length Maximum Length Tie Rod H.T Zinc Plated Steel H.T Steel S4882 Grade M7 Yield 725N/mm 2 Stainless Steel lass 70 Yield 450N/mm 2 4 lass /8 x 11 1/ lass /4 x lass /4 x lass /8 x lass /8 x 12 1/ lass x 17 1/ lass x 17 1/ lass /8 x 18 1/ lass /8 x 18 1/ lass /4 x lass /4 x lass /4 x lass /2 x lass /2 x 20 1/ lass /2 x 20 1/ NSI/WW ody - Rolled Steel to S EN :2004 End Rings - uctile Iron to S EN1563:2011 Symbol EN-GJS or Rolled Steel to S EN :2004 Sleeve - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/ mm²) (formerly 7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to and including 2 1/4 ) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over 2 1/4 ) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon Viking Johnson Telephone: +44 (0)

11 3 to 40 (NSI 150) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness E Flange O inal Length Minimum Length Maximum Length Tie Rod H.T Zinc Plated Steel H.T Steel S4882 Grade M7 Yield 725N/mm 2 Stainless Steel lass 70 Yield 450N/mm 2 3 NSI /8 x 12 1/ NSI /8 x 12 1/ NSI /4 x NSI /4 x NSI /8 x 13 1/ NSI /8 x 13 1/ NSI x NSI x NSI /8 x NSI /8 x 19 1/ NSI /4 x 20 1/ NSI /4 x NSI /4 x 22 1/ NSI /2 x NSI /2 x 24 1/ NSI /2 x SME/NSI 16.5/16.47 ody - Rolled Steel to S EN :2004 End Rings - uctile Iron to S EN1563:2011 Symbol EN-GJS or Rolled Steel to S EN :2004 Sleeve - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/ mm²) (formerly 7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to and including 2 1/4 ) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over 2 1/4 ) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon 11 ouplings & Flange daptors edicated Viking Johnson 11

12 3 to 40 (NSI 300) Flange etails Flange To Flange etails Tie Rod etails Flange Thickness E Flange O inal Length Minimum Length Maximum Length Tie Rod H.T Zinc Plated Steel H.T Steel S4882 Grade M7 Yield 725N/mm 2 Stainless Steel lass 70 Yield 450N/mm 2 3 NSI /4 x NSI /4 x NSI /4 x 13 1/ NSI /8 x 14 1/ NSI x NSI /8 x NSI /8 x 20 1/ NSI /4 x 21 1/ NSI /4 x NSI /4 x 22 1/ NSI /2 x 23 1/ NSI /8 x NSI /4 x NSI /8 x 26 1/ NSI x NSI /8 x 33 1/ SME/NSI 16.5/16.47 ody - Rolled Steel to S EN :2004 End Rings - uctile Iron to S EN1563:2011 Symbol EN-GJS or Rolled Steel to S EN :2004 Sleeve - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 or Rolled Steel to S EN :2004 or Rolled Steel to S EN :2004 Grade S355 (depending on section) Flange - Rolled Steel to S EN :2004 Spigot - Steel Tube to S EN10255:2004 or Steel Tube to S EN :2002 Grade P265TR1 Tie Rods - S EN10269:1999+1:2006 Name 42rMo4 (Yield 725N/ mm²) (formerly 7) Tie Rods - Stainless Steel to S EN3506-1:2009 Grade 2/4 Property lass 70 (Yield 450N/mm²) Nuts (sizes up to and including 2 1/4 ) 4 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 80 Nuts (sizes over 2 1/4 ) 6 per Tie Rod - Stainless Steel to S EN3506-2:2009 Grade 2/4 Property lass 50 Studs - Steel to S EN ISO898-1:2009 Property lass 4.8 Washers - Stainless Steel to S1449:Part 2:1983 Grade 304S15 - Rilsan Nylon Viking Johnson Telephone: +44 (0)

13 To visit our Video Library go to: WILURY WY HITHIN, HERTFORSHIRE SG4 0U. UNITE KINGOM TELEPHONE: +44 (0) fax: +44 (0) EMIL: ISO EMS ISO 9001 FM Visit to order your copy of the New Technical Paper 410. esigned and manufactured under quality management systems in accordance with S EN ISO Environmental Management System accredited to ISO For full terms and conditions, please visit our website. Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. rane Ltd assumes no responsibility or liability for typographical errors R6433_09_2012