Positioning Systems Linear Axes with Ballscrew Accessories

Transcription

1 Positioning Systems Linear xes with allscrew ccessories

2 HIWIN GmbH rücklesbünd Offenburg Germany Tel. +49 (0) Fax +49 (0) info@hiwin.de ll rights reserved. Complete or partial reproduction is not permitted without our permission. Note: The technical data in this catalogue may be changed without prior notice.

3 Welcome to HIWIN Linear axes are used in many areas of industry to transport or to position. HIWIN supplies linear axes with ballscrews for a range of applications. For situations where greater precision is needed, the HIWIN product range also includes direct-driven linear motor systems. You will find these in our linear motor systems catalogue.

4 KK Linear xes Contents

5 Contents. General information 6. Characteristics of KK linear axes 6.2 Structure of KK linear axes 6.3 Order code for KK linear axes 7.4 Service life calculation 8.5 mbient conditions.6 Glossary.7 Technical data of KK linear axes with and without HIWIN servo motor 2 2. KK Linear xes 4 2. KK KK KK KK KK KK ccessories for KK linear axes HIWIN servo motor HIWIN D2 servo drive Sensor rail with limit switch Cross table adapter Covers Grease nipples 4

6 KK Linear xes General information. General information. Characteristics of KK linear axes HIWIN KK linear axes are compact positioning axes which are supplied fully fitted with HIWIN servo motor and HIWIN servo drive. lternatively, the KK linear axis can also be supplied with motor-ready mountings for connecting to customer-specific motors. High levels of accuracy and rigidity are achieved through a linear guideway in the steel profile with integrated ballscrew. The axis is available in different sizes and lengths and can adapted to the application requirements through additional options such as aluminium covers, bellow covers, limit switches and additional blocks. dvantages of KK linear axes Ready-to-install complete axis with HIWIN servo motor and HIWIN drive Universal use Compact design daptable and robust High precision and rigidity.2 Structure of KK linear axes Fixed bearing Lock nut allscrew lock with integrated ballscrew nut Seal Recirculation system Drive flange Supported bearing earing cover Guide rail (steel) End plate End seal Grease nipple 6

7 .3 Order code for KK linear axes KK 60 0 P F0 C S M 05 E Linear axes KK Width of framework [mm]: 40, 50, 60, 86, 00, 30 Lead [mm]: KK 40: 0 KK 50: 02 KK 60: 05, 0 KK 86: 0, 20 KK 00: 20 KK 30: 25 ccuracy class P: Precision C: Normal ) Length of the guide rail [mm]: KK40: 00, 50, 200 KK50: 50, 200, 250, 300 KK60: 50, 200, 300, 400, 500, 600 KK86: 340, 440, 540, 640, 740, 940 KK00: 980, 080, 80, 280, 380 KK30: 980, 80, 380, 680 lock type: : Standard S: Short (KK60, KK86) ) Number of blocks: 2 Motor: 0: None M: With motor Limit switches: S0: Only sensor rail S: One limit switch on sensor rail S: Two limit switches on sensor rail SC: Three limit switches on sensor rail Motor brake 2) : 0: None : With motor brake Performance 2) : 00: Special motor 05: HIWIN FRLS05 50 W 0: HIWIN FRLS0 00 W 20: HIWIN FRLS W 40: HIWIN FRLS W 75: HIWIN FRMS W K: HIWIN FRMMK 000 W Model: None: Standard E: Customer-specific Cable output 3) : : Cable output position 2: Cable output position 2 3: Cable output position 3 4: Cable output position 4 Flange type: F0, F, F2, F3,... Cover: 0: Without : ellow cover (KK60, KK86) C: luminium cover ) On request 2) Does not apply to models without motor 3) See Fig.. The item numbers for the associated HIWIN servo motors and HIWIN drives and extension cables can be found in tables Table 3.2 and Table 3.3. * * Standard cable output, if not specified Fig.. Illustration of cable output Table. ssignment of flange type to motor type Motor output Motor type Flange type KK40 KK50 KK60 KK86 KK00 KK30 50 W FRLS05 F2 F2 F2 00 W FRLS0 F2 F2 F2 200 W FRLS20 F0 F0 F 400 W FRLS40 F0 F0 F 750 W FRMS75 F F0 000 W FRMMK F5 7

8 KK Linear xes General information.4 Service life calculation The constant, repeated load on blocks and spindles results in signs of fatigue and eventually pitting on the track surface. The service life of a linear axis is defined as the total distance travelled until pitting appears on the surface of the track or spindle..4. Nominal service life (L) The service life may vary significantly even between linear axes that were manufactured in the same way and are used under the same motion conditions. So the nominal service life serves as a guideline to estimate the service life of a linear axis. The nominal service life corresponds to the total distance travelled that will be achieved by 90 % of a group of identical linear axes used under the same conditions without failure. Calculation of nominal service life (L) The actual calculation influences the nominal service life of a linear axis. When the selected dynamic load rating and the dynamic equivalent load are known, the nominal service life can be calculated using the formulas F. and F.2. F. F.2 Nominal service life of ballscrew L = ( C dyn ) 3 0⁶ f p F xm Nominal service life of linear guideway L = ( C dyn ) 3 50km f w F bm Load factor (f p, f w ) The loads that act on a linear axis include the weight of the block, the inertia at the start and end of a movement and the load torque created by the projecting load. These load factors are especially difficult to gauge when vibrations or impact loads are added. The load should therefore be multiplied by the empirical load factor. In short-stroke applications (stroke < 2 block length) the calculated load factor should be doubled. Table.2 allscrew load factor L C dyn F bm f p L C dyn F bm f w Nominal service life in revolutions Dynamic load rating [N] Dynamic equivalent load (axial) [N] allscrew load factor Nominal service life in kilometres Dynamic load rating [N] Dynamic equivalent load [N] Linear guideway load factor Type of load Operation without impact..2 Operation under normal conditions.3.8 Operation with high impact and vibrations Short-stroke applications (< 3 nut length) f p Table.3 Linear guideway load factor Type of load Travel speed f w No impact or vibrations up to 5 m/min.0.2 Normal load 5 m/min to 60 m/min.2.5 Minor impacts 60 m/min to 20 m/min With impact and vibrations over 20 m/min

9 .4.. Calculation of service life of linear guideway ecause the load of a block varies considerably, an equivalent load must be used to calculate the service life. The equivalent load is defined as the load that causes the same wear on the bearings as the variable load. Constant operating conditions are not taken into account. F.3 Combined dynamic equivalent load F bm = F + M C 0 M 0 This formula is a simplified way of calculating the dynamic equivalent load. If you require more information, please contact HIWIN. F bm C 0 M 0 M F Dynamic equivalent load [N] Static load rating [N] Static moment [Nm] Directly effective moment (around X, Y or Z axis) [Nm] Effective force (in Y or Z direction) [N] Example calculation of service life of linear guideway Service life calculation for a KK60 linear axis (when f w = ) Specification: M Y = 20 Nm Moment M Y0 = 52 Nm Static moment ) C dyn = 30 N Dynamic load rating ) C 0 = 2462 N Static load rating ) ) For calculated values for load ratings and static moment, see Table.5 F bm = F + M C 0 F F M bm = Nm 2462N bm = 2823,95N Y0 52Nm L = ( C dyn ) 3 50km f w F bm L = ( 30N ) 3 50km 2823,95N L = 54km With a moment of M Y = 20 Nm, the nominal service life of the block in a KK60 linear axis is 54 km. For more information, please contact HIWIN. 9

10 KK Linear xes General information.4..2 Calculation of service life of ballscrew The bases of calculation are based on DIN 6905 and/or ISO For detailed information about configuring a ballscrew, please refer to our allscrews and ccessories catalogue. a) verage speed n m F.4 t n m = n + n 2 + n t 2 t 3 n m n n verage speed, total [rpm] verage speed in phase n [rpm] t n mount of time in phase n [%] b) verage operating load F xm With alternating load and constant speed: F.5 t F xm = 3 F x³ f p ³ + F x2 ³ f p2 ³ + F x3 ³ f p3 ³ t 2 t 3 F xm F xn f pn verage operating load in axial direction [N] Operating axial loading in phase n [N] Operating condition factor in phase n f p See Table.2 With alternating load and alternating speed: F.6 n n m t 00 n 2 F xm = 3 F x³ f p ³ + F x2 ³ f p2 ³ + F x3 ³ f p3 ³... n m t 2 n 3 n m t 3 Service life with axial load on both sides Service life in revolutions F.7 F.8 L = ( C dyn F xm ) 3 0⁶ L = L ( + L 2 ) L 2 = ( C dyn F xm2 ) 3 0⁶ L L 2 C dyn F xm F xm2 L Service life in revolutions, forward motion Service life in revolutions, backward motion Dynamic load rating [N] verage operating load, forward motion [N] verage operating load, backward motion [N] Service life in revolutions Conversion of service life into operating hours F.9 L h = L n m 60 L h Service life in operating hours n m verage speed [rpm], see formula F.4 Conversion of distance travelled [km] into operating hours: F.0 L h = L km 0⁶ ( P ) n m 60 L h L km Service life in operating hours Service life in distance travelled [km] P Lead[mm] n m verage speed [rpm], see formula F.4 0

11 .5 mbient conditions mbient temperature: +5 C to +40 C Installation site: dry tmosphere: not explosive.6 Glossary Positioning accuracy ccording to VDI/DGQ 344, positioning accuracy describes the maximum deviation between the actual and nominal positions. Positioning accuracy is influenced by the following factors: lead error of spindle, system play, controller parameterisation and the accuracy of the linear unit, transmission, motor and measuring system. Repeatability Repeatability describes how accurately the block is stopped and positioned when approaching a given position from the same direction several times. It is stated as the maximum deviation between the actual positions attained. Guide parallelism The guide parallelism is measured by aligning a measuring rule parallel to a linear axis mounted on a table. The parallelism of contact faces D and on the block and profile and of the block top face C to mounting surface of the profile is then measured. It is assumed that the axis is ideally installed and that the measurement is taken across the centre of the block. Guide parallelism is calculated by subtracting the minimum value from the maximum value. reakaway torque The breakaway torque is the torque needed to overcome the frictional torque. D C

12 KK Linear xes General information.7 Technical data of KK linear axes with and without HIWIN servo motor.7. ccuracy and maximum values of KK linear axes Table.4 ccuracy and maximum values of KK linear axes Model Lead L V max [mm/s] a max ccuracy Repeatability Guideway Starting torque [mm] [mm] without motor with motor [m/s²] [mm] [mm] parallelism [mm] [Nmm] KK400P ± KK400P ± KK400P ± KK5002P ± KK5002P ± KK5002P ± KK5002P ± KK6005P ± KK6005P ± KK6005P ± KK6005P ± KK6005P ± KK6005P ± KK600P ± KK600P ± KK600P ± KK600P ± KK600P ± KK600P ± KK860P ± KK860P ± KK860P ± KK860P ± KK860P ± KK860P ± KK8620P ± KK8620P ± KK8620P ± KK8620P ± KK8620P ± KK8620P ± KK0020P ± KK0020P ± KK0020P ± KK0020P ± KK0020P ± KK3025P ± KK3025P ± KK3025P ± KK3025P ±

13 .7.2 Load ratings and torques of KK linear axes M Z M X M Y Table.5 Load ratings of KK linear axes: linear guideway, standard block Model C dyn [N] C 0 [N] lock lock 2 M X [Nm] M Y [Nm] M Z [Nm] M X [Nm] M Y [Nm] M Z [Nm] KK KK KK KK KK KK Table.6 Load ratings of KK linear axes: linear guideway, short block Model C dyn [N] C 0 [N] lock S lock S2 M X [Nm] M Y [Nm] M Z [Nm] M X [Nm] M Y [Nm] M Z [Nm] KK KK Table.7 Load ratings of KK linear axes: ballscrew and fixed bearing Model Shaft Fixed bearing Ø [mm] C dyn [N] C 0 [N] C 0 axial [N] F max axial [N] KK400Pxxxx KK5002Pxxxx KK6005Pxxxx KK600Pxxxx KK860Pxxxx KK8620Pxxxx KK0020Pxxxx KK3025Pxxxx Table.8 rea moment of inertia of KK linear axes Model rea moment of inertia [mm⁴] I x KK KK KK KK KK KK I y y axis x axis 3

14 KK Linear xes KK40 2. KK Linear xes 2. KK KK40 linear axes without cover 53,2 53,2 2 2 M2,6 0,45P 4DP 2 2 M3 0,5P 6DP 2,5 0,2DP M3 0,5P 4,5DP 2 n Ø3,4Thru,Ø6,5 3DP , M2,6 0,45 4,5DP L0 L 5, ,5 PCD M3 0,5P 6DP 27 0, ,5 8 Ø4h7,03 Ø20 (n ) G Table 2. Dimensions and weights of KK40 linear axes without cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK400P KK400P KK400P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 4

15 2..2 KK40 linear axes with aluminium cover 53,2 53,2 2 2 M2,6 0,45P 4DP , M3 0,5P 4DP 4 M4 0,7P 4DP 2 n Ø3,4Thru,Ø6,5 3DP , M3 0,5P 6DP 2 0 L0 L 5, , ,5 Ø4h7,03 Ø20 PCD29 (n ) G Table 2.2 Dimensions and weights of KK40 linear axes with aluminium cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK400P KK400P KK400P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 5

16 KK Linear xes KK40, KK KK40 adapter flanges Motor adapter flange F0 Motor adapter flange F ,5 8 PCD29 4 M3 0,5P 6DP 49 8,5 4 M4 0,7P 8,5DP PCD46 3 Ø20 3 0,5,03 Ø4h7 30 Ø20 Ø30,05 40 Motor adapter flange F2 Motor adapter flange F3 49 8,5 4 M3 0,5P 8,5DP PCD45 3, ,5 3 4 ØThru, Ø6 DP,05 Ø20 Ø30 38,05 4 M3 0,5PThru 2 4, ,6 Ø4h7 0,5 3 27,5 Ø20 Ø Motor adapter flange H0 Ø23h8 6

17 2.2 KK KK50 linear axes without cover 69,3 69,3 2 2 M2,6 0,45P 4DP 2 2 M3 0,5P 8DP 2 n Ø4,5Thru,Ø8 4DP 5,3DP M4 0,7P 6,5DP , ,7 2,5 5 2 M3 0,5P 4DP K L0 L 25 G 5 PCD33 38,5 0,5 4 M3 0,5P 6DP 35, ,5 0 Ø5h7,03 Ø24 (n ) G Table 2.3 Dimensions and weights of KK50 linear axes without cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK5002P KK5002P KK5002P KK5002P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 7

18 KK Linear xes KK KK50 linear axes with aluminium cover 69,3 69, M2,6 0,45P 4DP 6,5 2 n Ø4,5Thru,Ø8 4DP M4 0,7P 0DP ,4 25 2,5 50 2,7 2 2 M3 0,5P 4DP K L0 L 8 9,5 G 5 4 M3 0,5P 6DP ,5 0 38,5 35,5 Ø5h7,03 Ø24 0,5 PCD 33 (n ) G Table 2.4 Dimensions and weights of KK50 linear axes with aluminium cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK5002P KK5002P KK5002P KK5002P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 8

19 2.2.3 KK50 adapter flanges Motor adapter flange F0 Motor adapter flange F ,5 0 PCD33 4 M3 0,5P 6DP 60 8,5 3,2 4 M4 0,7P 8DP PCD PCD75 4 M5 0,8P 0DP 60 0 PCD66,75 4 M5 0,8P 0DP Ø22 Ø60, , ,4 4-M3 0,5P 8DP Ø5h7 0,5 Ø25h Ø22 Ø50 58,05 0,5 Ø5h7 Ø24, ,5 Ø30,05 40 Motor adapter flange F2 60 8,5 4 M3 0,5P 8DP 3 PCD45 Motor adapter flange F Ø3,4Thru, Ø6 DP,05 Ø30 40 Ø22, M3 0,5PThru Motor adapter flange F PCD63 4 M5 0,8P 0DP 3 Motor adapter flange F PCD63 4 M4 0,7P 0DP Ø24 Ø40,05 55 Ø22 Ø40,05 58 Motor adapter flange F6 Motor adapter flange F7 Motor adapter flange H0 9

20 KK Linear xes KK KK KK60 linear axes without cover, standard block 77,4 77,4 2 m M2,6 0,45P 4DP 2 n Ø5,5Thru; Ø9,5 4,7DP 2 2 M3 0,5P 8DP ,5DP 4 M5 0,8P 8DP 2 M2,6 0,45P 3DP , , 7 K (m ) K L0 L G ,5 PCD40 0,5 4 M4 0,7P 8DP 59 8,5 30,5 5,5 9 Ø6h7,03 Ø28 4 M3 0,5P 8DP (n ) G Table 2.5 Dimensions and weights of KK60 linear axes without cover, standard block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK6005P KK6005P KK6005P KK6005P KK6005P KK6005P KK600P KK600P KK600P KK600P KK600P KK600P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 20

21 2.3.2 KK60 linear axis without cover, short block 54,5 54,5 2 m M2,6 0,45P 4DP 2 2 M3 0,5P 8DP 0,5DP M5 0,8P 8DP 2 M2,6 0,45P 3DP 2 n Ø5,5Thru; Ø9,5 4,7DP , , 7 (m ) K L0 L K G ,5 PCD40 0,5 4 M4 0,7P 8DP 59 8,5 30,5 5,5 9 Ø6h7,03 Ø28 4 M3 0,5P 8DP 00 (n ) 00 G Table 2.6 Dimensions and weight of KK60 linear axes, short block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK6005P KK6005P KK6005P KK6005P KK6005P KK6005P KK600P KK600P KK600P KK600P KK600P KK600P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 2

22 KK Linear xes KK KK60 linear axes with aluminium cover, standard block 77,4 77, m M2,6 0,45P 4DP 2 n Ø5,5Thru, Ø9,5 4,7DP 2 2 M2,6 0,45P 6DP M5 0,8P 8DP , PCD M3 0,5P 8DP 3, K (m ) K L0 L 8 23 G ,5 30,5 5,5 9 44,5 0,5 47 Ø6h7,03 Ø28 4 M4 0,7P 8DP 00 (n ) 00 G Table 2.7 Dimension and weights of KK60 linear axes with aluminium cover, standard block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK6005P KK6005P KK6005P KK6005P KK6005P KK6005P KK600P KK600P KK600P KK600P KK600P KK600P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 22

23 2.3.4 KK60 linear axes with aluminium cover, short block 54,5 54, m M2,6 0,45P 4DP M5 0,8P 8DP 2 n Ø5,5Thru, Ø9,5 4,7DP , , 2 M2,6 0,45P 6DP K (m ) K L0 L 8 0 G 6 4 M4 0,7P 8DP PCD ,5 30,5 5,5 9 44,5 0,5 47 Ø6h7,03 Ø28 4 M3 0,5P 8DP 00 (n ) 00 G Table 2.8 Dimension and weights of KK60 linear axes with aluminium cover, short block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK6005P KK6005P KK6005P KK6005P KK6005P KK6005P KK600P KK600P KK600P KK600P KK600P KK600P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 23

24 KK Linear xes KK KK60 linear axes with bellow cover L0 L 4 M6 8DP 4 Table 2.9 Dimension and weights of KK60 linear axes with bellow cover Model Lead [mm] LO [mm] L [mm] Maximum stroke [mm] Weight [kg] KK6005P KK6005P KK6005P KK6005P KK6005P KK6005P KK600P KK600P KK600P KK600P KK600P KK600P KK60 adapter flanges Motor adapter flange F0 Motor adapter flange F 59 8,5 30,5 4 M4 0,7P 8DP 5,5 PCD PCD46 4 M4 0,7P 0DP 4 M3 0,5P 8DP 59 0 PCD45 4 M3 0,5P 0DP M5 0,8P 0DP 50 Ø26,5,05 Ø30 42 Ø26,5 Ø36, Ø28 Ø6h7, ,5 44,5 Ø26,5,05 Ø30 42 Motor adapter flange F2 Motor adapter flange F3 24

25 Motor adapter flange F4 Motor adapter flange F Ø26,5,08,03 Ø38, 57,7 47,4 4 M4 0,7P 0DP 47, Ø22, ,6 3 4 Ø3,4Thru, Ø6 4DP 43 4 M3 0,5PThru Motor adapter flange F6 PCD63 Motor adapter flange F M5 0,8P 0DP 59 0 PCD80 4 M6 P 0DP 59 0 PCD63 4 M4 0,7P 0DP 59 0 PCD95 4 M6 P 0DP Ø28 Ø40,05 58 Ø28 Ø50, PCD75 4 M5 0,8P 0DP 59 0 PCD66,75 4 M5 0,8P 0DP Ø28 Ø60, , M4 0,7P 5DP Ø6h7 Ø30h8 23 0,5 44,5 6,5 33 Ø28 Ø50, , M4 0,7P 5DP Ø6h7 Ø30,4h8 23 0,5 44,5 27 Ø27 Ø40 55,05 Ø28 Ø60 72,05 Motor adapter flange F8 Motor adapter flange F9 Motor adapter flange F0 Motor adapter flange F Motor adapter flange H0 Motor adapter flange H 25

26 KK Linear xes KK KK KK86 linear axes without cover, standard block M4 0,7P 0DP M6 P 2DP 46 2 M2,6 0,45P 4DP 5 2DP 2 n Ø6,6Thru,Ø 6DP ,5 6,5 2 m M2,6 0,45P 4DP (m ) ,5 G 6,5 4 M4 0,7P 8DP Ø8h ,5 Ø46 Ø50,05 PCD60 PCD70 4 M5 0,8P 0DP (n ) 00 L0 L Table 2.0 Dimensions and weights of KK86 linear axes without cover, standard block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK860P KK860P KK860P KK860P KK860P KK860P KK8620P KK8620P KK8620P KK8620P KK8620P KK8620P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 26

27 2.4.2 KK86 linear axes without aluminium cover, short block M2,6 0,45P 6DP M6 P 2DP 2 n Ø6,6Thru, Ø 6DP M4 0,7P 8DP ,5 3 2 m M2,6 0,45P 4DP (m ) 200 G 7, Ø8h ,5 Ø46 Ø50,05 PCD60 PCD70 4 M5 0,8P 0DP (n ) 00 L0 L Table 2. Dimensions and weights of KK86 linear axes without aluminium cover, short block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK860P KK860P KK860P KK860P KK860P KK860P KK8620P KK8620P KK8620P KK8620P KK8620P KK8620P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 27

28 KK Linear xes KK KK86 linear axes with aluminium cover, standard block M2,6 0,45P 6DP M6 P 2DP 2 n Ø6,6Thru, Ø 6DP M4 0,7P 8DP ,5 3 2 m M2,6 0,45P 4DP (m ) 200 G 7, Ø8h ,5 Ø46 Ø50,05 PCD60 PCD70 4 M5 0,8P 0DP (n ) 00 L0 L Table 2.2 Dimensions and weights of KK86 linear axes with aluminium cover, standard block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK860P KK860P KK860P KK860P KK860P KK860P KK8620P KK8620P KK8620P KK8620P KK8620P KK8620P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 28

29 2.4.4 KK86 linear axes with aluminium covershort block m-m2,6 0,45P 4DP 4-M2,6 0,45P 6DP ,5 8 2-M6 P 2DP 2 n-ø6,6 Thru; Ø 6DP , (m-) ,5 G 85 4-M5 0,8P 0 DP PCD ,5 Ø46 Ø50,05 4-M4 0,7P 8DP PCD 60 (n-) 00 L0 00 L 70 Ø8h7 Table 2.3 Dimensions and weights of KK86 linear axes with aluminium cover, short block Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock S lock S2 [mm] [mm] lock S lock S2 KK860P KK860P KK860P KK860P KK860P KK860P KK8620P KK8620P KK8620P KK8620P KK8620P KK8620P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 29

30 KK Linear xes KK KK86 linear axes with bellow cover M8 28DP L0 60 L Table 2.4 Dimensions and weights of KK86 linear axes with bellow cover Model Lead [mm] LO [mm] L [mm] Maximum stroke [mm] KK860P KK860P KK860P KK860P KK860P KK860P KK8620P KK8620P KK8620P KK8620P KK8620P KK8620P Weight [kg] KK86 adapter flanges Motor adapter flange F0 Motor adapter flange F Ø8h7 4 M4 0,7P 8DP PCD70 PCD60 4 M5 0,8P 0DP Ø30, Ø PCD46 4 M4 0,7P 8DP 3 Ø Ø46 Ø50, Ø46 Ø50, PCD70 4 M4 0,7P 8DP Motor adapter flange F2 Motor adapter flange F3 Ø30,05 PCD45 4 M3 0,5P 8DP 30

31 Motor adapter flange F4 Motor adapter flange F Ø46 Ø70, Ø36,05 Ø PCD90 4 M5 0,8P 0DP 4 M4 0,7P 8DP Motor adapter flange F6 Motor adapter flange F , ,5 PCD00 4 M6 P 2,5DP Ø38,,08,03 Ø , M4 0,7P 8DP 87 0 PCD80 4 M6 P 0DP Ø46,05 Ø PCD95 4 M6 P 0DP M5 0,8P 2DP Ø8h7 Ø46,05 Ø50 82 Ø40h Ø45 Ø80,05 85 Motor adapter flange F8 Motor adapter flange F9 87 2,5 PCD75 4 M5 0,8P 2,5DP Ø46 Ø60, Motor adapter flange F0 Motor adapter flange H0 3

32 KK Linear xes KK KK KK00 linear axes without cover 34,3 34,3 2 m M2,6 0,45P 4DP 2 2 M4 0,7P 0DP 42, ,5DP 4 M8,25P 5DP 2 n Ø9Thru,Ø4 8,5DP K 7, , ,5 4 M3 0,5P 6DP 200 (m ) 200 L0 L ,04 Ø50 PCD70 4 M5 0,8P 0DP (n ) G Ø2h7 Table 2.5 Dimensions and weights of KK00 linear axes without cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK0020P KK0020P KK0020P KK0020P KK0020P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis.

33 2.5.2 KK00 linear axes with aluminium cover 34,3 34, m M2,6 0,45P 4DP 4 M3 0,5P 6DP 42, M8,25P 5DP 2 n Ø9Thru,Ø4 8,5DP (m ) 200 L0 L K 8 4 M5 0,8P 0DP Ø2h ,04 Ø50 PCD70 (n ) G Table 2.6 Dimensions and weights of KK00 linear axes with aluminium cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK0020P KK0020P KK0020P KK0020P KK0020P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 33

34 KK Linear xes KK00, KK KK00 adapter flanges Motor adapter flange F0 Motor adapter flange F Ø2h7 4 M5 0,8P 0DP M6 P 2DP 80 PCD M6 P 2DP 2, ,58 Ø46 Ø73,06, ,58 Ø50,04 72 Ø46 Ø70,05 72 PCD70 Motor adapter flange F2 Motor adapter flange F M5 0,8P 2DP ,5 4 M6 P 2DP Ø46 Ø70 72, Ø46 Ø60 PCD90 Motor adapter flange F4 Motor adapter flange F ,5 PCD00 4 M6 P 2,5DP ,5 4 M5 0,8P 2,5DP 92 PCD75 Ø50 Ø60, ,5 75 Ø2h Ø45 Ø80, Motor adapter flange F6 Motor adapter flange F7 94 2,5 4 M5 0,8P 2,5DP PCD75 Ø46 Ø60, Motor adapter flange H0 34

35 2.6 KK KK30 linear axes without aluminium cover 54,5 54,5 2 2 M4 0,7P 0DP 2 m M2,6 0,45P 4DP M3 0,5P 6DP 20 2DP 4 M0,5P 20DP 2 n ØThru, Ø7,5 0,5DP (m ) 200 L0 L K M6 P 2DP ,05 Ø60 Ø70 PCD90 (n ) G Ø5h7 Table 2.7 Dimensions and weights of KK30 linear axes without cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK3025P KK3025P KK3025P KK3025P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 35

36 KK Linear xes KK KK30 linear axes with aluminium cover 54,5 54, m M2,6 0,45P 4DP 4 M3 0,5P 6DP M8,25P 45DP 2 n ØThru,Ø7,5 0,5DP (m ) 200 L0 L 200 K 2 8 M6 P 2DP ,05 Ø60 Ø70 PCD90 (n ) G Ø5h7 Table 2.8 Dimensions and weights of KK30 linear axes with aluminium cover Model lead LO L Maximum stroke [mm] G K n m Weight [kg] [mm] [mm] [mm] lock lock 2 [mm] [mm] lock lock 2 KK3025P KK3025P KK3025P KK3025P Reference edge Viewed from the motor flange, the reference edge is located on the left side of the linear axis. 36

37 2.6.3 KK30 adapter flanges Motor adapter flange F0 Motor adapter flange F Ø5h7 8 M6 P 2DP M5 0,8P 2DP PCD M5 0,8P 2DP Ø60 Ø70, PCD Ø5h Ø60 Ø70H Ø50,05 Ø PCD70 Motor adapter flange F Ø6,5 5DP Motor adapter flange F M6 P 2DP ,58 Ø60 Ø70, PCD90 Ø60 Ø73,06, ,58 Motor adapter flange F4 Motor adapter flange F M8,25P 25DP Ø5h7 Ø60 Ø0,09, Motor adapter flange H0 37

38 KK Linear xes ccessories 3. ccessories for KK linear axes 3. HIWIN servo motor HIWIN synchronous C servo motors are available with power ratings of 50 W, 00 W, 200 W, 400 W, 750 W and 000 W. The standard motors are equipped with a incremental encoder (0 000 increments per revolution), and are available with or without a motor brake. Table 3. Motor type to KK linear axis assignment Motor type Motor output Motor torque [Nm] [W] Nominal torque Peak torque KK40 KK50 KK60 KK86 KK00 KK30 FRLS FRLS FRLS FRLS FRMS FRMMK The motor and encoder cable connections are provided with a connector for the quick and easy connection of extension cables. Table 3.2 Motor and encoder cable extension Length Motor cable Encoder cable without brake with brake 3 m m m m ,5 47,8 4 23,7 L = 300mm L = 300mm For more information about HIWIN servo motors, please refer to the Drives & Servo Motors catalogue or visit 38

39 3.2 HIWIN D2 servo drive The compact HIWIN D2 servo drive is specially optimised for HIWIN servo motors and is available in the performance classes 00 W, 400 W and 000 W. The D2 drive offers the following properties: Fully digital, vector-controlled drive utotuning function Vibration suppression Error compensation Integrated PLC function Plug-in connections for quick exchange 2-line alphanumeric display with 4 control keys on the drive Digital pulse-direction interface and analogue +/-0 V interface Position control, speed control and torque control Inputs/outputs which can be parameterised Optional EtherCT interface with CoE (CN over EtherCT) protocol and DS402 drive profile Optional mega-ulink interface Efficient and freely available Lightening commissioning software Table 3.3 D2 servo drive to motor type assignment Motor Servo drive KK linear axis Type Nominal power Performance class D2 Standard D2 EtherCT D2 mega-ulink FRLS05 50 W 00 W KK40, KK50, KK60 FRLS0 00 W 00 W KK40, KK50, KK60 FRLS W 400 W KK86, KK00, KK30 FRLS W 400 W KK86, KK00, KK30 FRMS W 000 W KK00, KK30 For more information, please consult the assembly and commissioning instructions available at The Lightening commissioning software can also be downloaded free from our website. 3.3 Sensor rail with limit switch The KK linear axis can be ordered with up to three limit switches (inductive PNP proximity switches). The limit switches are mounted on the sensor rail, where they can be placed in any position. The limit switches are supplied with open cable ends and mounted on the sensor rail which is attached to the linear axis. More details of the limit switches can be found in the KK linear axes assembly instructions available at Table 3.4 vailable limit switches Cam switch Inductive proximity switch Switching distance max. 2 mm Fixing bracket 7 Sensor rail rticle number Function Cable length ) Normally closed contact 4 m Normally closed contact 2 m Normally open contact 2 m ) Standard version 39

40 KK Linear xes ccessories 3.4 Cross table adapter dapter for connecting two or more KK axes crosswise into one X-Y system dapter for KK axes available with and without aluminium cover Cam switch for limit switch can be adapted lack anodised surface Delivered in a set including mounting material 3.4. Cross table adapter for KK linear axes without aluminium cover H H L Table 3.5 Dimensions of cross table adapter without cover rticle number Lower axis Upper axis H H L KK40 KK KK50 KK KK50 KK KK60 KK KK60 KK KK86 KK KK86 KK Cross table adapter for KK linear axes with aluminium cover H H L Table 3.6 Dimensions of cross table adapter with cover rticle number Lower axis Upper axis H H L KK40 KK KK50 KK KK50 KK KK60 KK KK60 KK KK86 KK KK86 KK

41 3.5 Covers To protect the linear axes, they can be fitted with aluminium or bellow covers. You will find the dimensions of the KK linear axes with covers in the chapters for the relevant sizes. Table 3.7 vailability of covers Model luminium cover ellow cover KK40 KK50 KK60 KK86 KK00 KK Grease nipples Table 3.8 Nipples for grease lubrication rt. no.: M3 0.5 P KK40 rt. no.: M4 0.7 P KK50, KK60, KK86 rt. no.: M P KK00, KK30 4

42 KK Linear xes Notes 42

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44 Linear Guideways allscrews Linear Motor Systems Linear xes with allscrews Linear ctuators all earings Linear Motor Components Rotary Tables Drives Germany HIWIN GmbH rücklesbünd 2 D Offenburg Phone +49 (0) Fax +49 (0) info@hiwin.de Taiwan Headquarters HIWIN Technologies Corp. No. 7, Jingke Road Nantun District Taichung Precision Machinery Park Taichung 40852, Taiwan Phone Fax business@hiwin.com.tw Taiwan Headquarters HIWIN Mikrosystem Corp. No. 6, Jingke Central Road Nantun District Taichung Precision Machinery Park Taichung 40852, Taiwan Phone Fax business@hiwinmikro.tw Italy HIWIN Srl Via Pitagora 4 I-2086 rugherio (M) Phone Fax info@hiwin.it Poland HIWIN GmbH ul. Puławska 405a PL Warszawa Phone Fax info@hiwin.pl Czechia HIWIN s.r.o. Medkova 888/ CZ RNO Phone Fax info@hiwin.cz Slovakia HIWIN s.r.o., o.z.z.o. Mládežnicka 20 SK-070 Považská ystrica Phone Fax info@hiwin.sk Switzerland HIWIN Schweiz GmbH Eichwiesstrasse 20 CH-8645 Jona Phone +4 (0) Fax +4 (0) info@hiwin.ch France HIWIN France s.a.r.l. 20 Rue du Vieux ourg F-6370 Echauffour Phone +33 (2) Fax +33 (2) info@hiwin.fr ustria HIWIN GmbH info@hiwin.at Hungary HIWIN GmbH info@hiwin.hu Netherlands HIWIN GmbH info@hiwin.nl Japan HIWIN Corp. mail@hiwin.co.jp US HIWIN Corp. info@hiwin.com China HIWIN Corp. Korea HIWIN Corp. Singapore HIWIN Corp. KK-02--EN-50-K