Single Axis Robot. Technical Information.

Transcription

1 Single Axis Robot Technical Information

2 Single Axis Robot Technical Information KK Type P. 01 KS05 Type P. 19 KS Type P. 23 KA Type P. 27 (The specifications in this catalogue are subject to change without notification.)

3 K02TE Single Axis Robot KK Type 1.1 Features 〇 Easy for system design, installation and maintenance 〇 Compact and lightweight 〇 High accuracy 〇 High stiffness 〇 Complete selection of accessories for most any application. The structure is designed for high stiffness and lightweight. The FEM analysis is shown as follows: The KK Linear Stage is features a slider actuated by a motor-driven ballscrew and guided by a linear guideway with a U-shape rail. The slider acts as the ballscrew s nut and the guideway s block. Taiwan Patent No China Patent No USA Patent No Germany Patent No

4 K02TE Model Number of KK Type Example: KK6010P-400A1-F1CS0 KK P E E A 2 E - FO C S0 KK Stage Nominal Width: 40, 50, 60, 86, 100 Ballscrew Lead Width: KK 40 : 1 KK 50 : 2 KK 60 : 5, 10 KK 86 : 10, 20 KK 100 : 20 Accuracy Grade: P: Precision, C: Normal E: Ballscrew Special Order; None: Normal Type Rail Length (unit : mm) KK40 : 100, 150, 200 KK50 : 150, 200, 250, 300 KK60 : 150, 200, 300, 400, 500, 600 KK86 : 340, 440, 540, 640, 740, 940 KK100 : 980, 1080, 1180, 1280, 1380 E: Rail Special Order; None: Normal Type Sensor S0: Sensor Rail Only S1: Omron SX671 S2: Omron SX674 S3: Inductive Proximity None:No Sensor and Rail C: Cover Type; B: Bellows None: Normal Type Motor Adaptor Flange ref. catalog (P.6~P.9) E: Block Special Order None: Normal Type Number of Block: 1 or 2 Block Type: A-Normal; S - Short

5 K02TE Maximum Speed Limit Model Ballscrew Lead Rail Length Speed (mm/sec) Precision Normal KK KK KK KK KK

6 K02TE Specifications KK4001 KK5002 KK6005 KK6010 KK8610 KK8620 KK10020 Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Precision Normal Nominal Ballscew Lead Basic Dynamic load (N) Basic Static Load (N) Basic Dynamic Load Rating (N) Basic Static Load Rating(N) Block A Block S Block A Block S Guideway Allowable Static Moment M P (pitching)(n-m) Allowable Static Moment M Y (yawing)(n-m) Allowable Static Moment M R (rolling)(n-m) Block A Block A Block S Block S Block A Block A Block S Block S Block A Block A Block S Block S

7 K02TE Accuracy Grade Model KK40 KK50 KK60 KK86 Rail Length Unit : mm Repeatability Accuracy Running Parallelism Starting Torque(N-cm) Precision Normal Precision Normal Precision Normal Precision Normal ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.003 ± ±0.005 ± ±0.005 ± KK ±0.005 ± ±0.005 ±

8 K02TE Motor and Motor Adaptor Flange KK Type with Motor Feature 〇 High performance and low cost 〇 Accuracy: 20 ~ 25µm (within 300mm) 〇 Repeatability: ±3µm (within 300mm) 〇 Max. speed: 30 ~ 120 mm/s 〇 Thrust force: 150 ~ 600 N 〇 Using P Grade Ballscrew Model Number of KK Type with Motor KK P A 2 - M1 D1 G E - F0 C S0 KK Model Type None: Standard 1. Motor 2: Motor & Driver 3. Motor, Driver &Controller Nominal Width: 40, 50, 60, 86, 100 Ballscrew Lead: KK 50 : 02 KK 60 : 05, 10 KK 86 : 10, 20 Accuracy Grade P : Precision C :Normal Rail Standard Length KK50 : 150, 200, 250, 300 KK60 : 150, 200, 300, 400, 500, 600 KK86 : 340, 440, 540, 640, 740, 940 Slider Type:: A:Normal S:Short Sensor S0: Sensor Rail Only S1: Omron SX671 S2: Omron SX674 S3: Inductive Proximity None:No Sensor and Rail Cover C: Aluminum B: Bellows None: No Cover Flange Type (ref. P6~P9) E: Block Special Order None: Standard 4 Axes Control Card None: No Card Driver D1: Stepping D2: Servo Motor: M1: Stepping M2: Servo Number of Slider: 1 or 2

9 K02TE Motor and motor adaptor flange Motor Model KK 40 KK 50 KK 60 KK 86 KK 100 Panasonic MSM3AZ(30W) MSM5AZ(50W) MSM01(100W) MSM02(200W) MSM04(400W) F2 F2 F2 F3 F1 MSM08(750W) F4 F2 MHI HC-PQ033(30W) HC-PQ053(50W) HC-PQ13(100W) HC-KFS053(50W) HC-KFS13(100W) F1 F1 F1 F2 F1 F1 F1 F2 AC Servo Motor HC-KFS23(200W) HC-KFS43(400W) HC-MF73(750W) F0 F0 F1 SGM-A3(30W) SGM-A5(50W) SGM-01(100W) F1 F1 F2 Yaskawa SGM-02(200W) SGM-04(400W) F0 F0 SGM-08(750W) F1 Nema17 F3 F3 F5 Nema23 (F-E2) F4 F6 Nema34 F4 PK24 F3 F3 F5 PK26 (F-E2) F4 F6 Stepping Motor VEXTA PK29 PK54 F3 F5 F4 PK56 (F-E1) F5 PK59 F3 Nema17 F3 F3 F5 Nema23 (F-E2) F4 F6 Nema34 F4

10 K02TE Motor Adaptor Flange KK40 Motor Adaptor Flange F0 Motor Adaptor Flange F2 Motor Adaptor Flange F1 Motor Adaptor Flange F3 KK50 Motor Adaptor Flange F0 Motor Adaptor Flange F2 Motor Adaptor Flange F1 Motor Adaptor Flange F3 KK60 Motor Adaptor Flange F0 Motor Adaptor Flange F3 Motor Adaptor Flange F1 Motor Adaptor Flange F4 Motor Adaptor Flange F2 Motor Adaptor Flange F5

11 K02TE KK86 Motor Adaptor Flange F0 Motor Adaptor Flange F1 Motor Adaptor Flange F4 Motor Adaptor Flange F2 Motor Adaptor Flange F5 Motor Adaptor Flange F3 Motor Adaptor Flange F6 KK100 Motor Adaptor Flange F0 Motor Adaptor Flange F1 Motor Adaptor Flange F3 Motor Adaptor Flange F2 Motor Adaptor Flange F4

12 10 K02TE Optional Accessories Bellows Unit : mm Nominal Width Rail Length Stroke Min. Max. a b c d KK60 KK Switch Switch rail Switch Nominal Width a b c d e f KK KK KK KK Switch 1 : Omron EE-SX671 Nominal Width a b c d e f KK KK KK KK Switch 2 : Omron EE-SX674 Nominal Width g h i j KK KK KK KK Switch 3, 4 : SUNX GL-12F, GL-N12F-PX10

13 K02TE Life Calculations Three main components of the KK Linear Stage are guideway, ballscrew and bearing. The calculation formulas of their life are shown as follows: Guideway L = ( ft fw. C ) 3 x 50 km Pn L : Life Rating (km) f t : Contact Coefficient (ref. Table 1) f w : Loading Coefficient (ref. Table 2) C : Basic Dynamic Load Rating (N) P n : Calculating Loading (N) Table 1 Block type Contact Coefficient f t A1, S1 1.0 A2, S Table 2 Thrust and Vibration Operating Condition Velocity (V) Loading Coefficient f w No Thrust V < 15m/min 1.0 ~ 1.5 Low Vibration 15/min < V < 60m/min 1.5 ~ 2.0 High Vibration V > 60m/min 2.0 ~ Ballscrew and Bearing L = ( 1 fw. C a Pa,n ) 3 6 x 10 rev L : Life Rating (rev.) f w : Loading Coefficient (ref. Table 2) C a : Basic Dynamic Load Rating (N) P a,n : Axial Loading (N) 1.9 Lubrication Replenishing the grease every 100km Number of Block 1 Number of Block 2

14 12 K02TE Dimension Without cover KK40 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G n A1 Block A2 Block A1 Block A2 Block KK50 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G K n A1 Block A2 Block A1 Block A2 Block

15 K02TE KK60 (Standard) Rail Length L2 Total Length L1 Maximum Stroke G K n m Mass (kg) A1 Block A2 Block A1 Block A2 Block KK60 (Light Duty) Rail Length L2 Total Length L1 Maximum Stroke G K n m Mass (kg) S1 Block S2 Block S1 Block S2 Block

16 14 K02TE KK86 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) H n m A1 Block A2 Block A1 Block A2 Block KK100 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G H n m A1 Block A2 Block A1 Block A2 Block

17 K02TE With cover KK40 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G n A1 Block A2 Block A1 Block A2 Block KK50 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G K n A1 Block A2 Block A1 Block A2 Block

18 16 K02TE KK60 (Standard) Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G K n m A1 Block A2 Block A1 Block A2 Block KK60 (Light Duty) Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G K n m S1 Block S2 Block S1 Block S2 Block

19 K02TE KK86 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) H n m A1 Block A2 Block A1 Block A2 Block KK100 Rail Length L2 Total Length L1 Maximum Stroke Mass (kg) G H n m A1 Block A2 Block A1 Block A2 Block

20 18 K02TE

21 K02TE Single Axis Robot KS05 Type 2.1 Features 〇 Compact and lightweight 〇 Reasonable price 〇 Stainless Covers 〇 High repeatability ±0.01mm 〇 Dust proof 〇 Relative motion for sliders (double sliders) 〇 Easy for system maintenance 2.2 Applications 〇 FPD industry 〇 Semiconductor 〇 Medical applications 〇 FPD glass transfer & alignment 〇 Inspection & Testing equipment

22 20 K02TE Model Number of KS05 Type KS C -M1 D B -S1-5 -F1 Model Lead [mm] : 4 Effective stroke [mm] (100mm Pitch) Accuracy Grade C: Normal Motor Type M0: Without Motor M1: Mitsubishi 50W P 1: Panasonic 50W 2.4 Dimensions for KS05 (Single slider) B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Limits Sensor S1: Omron SX-674A None: Without Sensor Adaptor Flange None: Use Mitsubishi Motor F1: Adaptor Panasonic Motor Cable Length 5: 5M(Standard) A:10M None: Without Cable 4-M4X0.7PX8DP Effective Stroke L 2-Ø4H M4X0.7PX8DP PCDØ (Nx100) Ø4H7X5DP Ø6g6 Nx100 2x(N+1)-M4X0.7PX7DP 102 Effective Stroke Total Length N Weight (kg) Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. Max. Speed (mm/sec) AC Servo Motor Output (W) 50 Repeatability Grade C: ±0.02 Ball screw lead 4 Stroke 100~400 (100 Pitch) Cable length (m) 5 (Standard), 10

23 K02TE Model Number of KS05 Type KS C -2 -M1 D B -S1-5 -F1 Model Lead [mm] : 4 Effective stroke [mm] (50mm Pitch) Accuracy Grade C: Normal Number of Slider None:Single slider 2:Double slider Motor Type M0: Without Motor M1: Mitsubishi 50W P 1: Panasonic 50W Motor Driver D: With Driver None: Without Driver Limits Sensor S1: Omron SX-674A None: Without Sensor B: With Brake None: Without Brake Adaptor Flange None: Use Mitsubishi Motor F1: Adaptor Panasonic Motor Cable Length 5: 5M(Standard) A:10M None: Without Cable 2.6 Dimensions for KS05 (Double slider) 4-M4X0.7PX8DP M4X0.7PX8DP PCDØ Ø6g6 EffectiveStroke L 2-Ø4H7 EffectiveStroke (Nx100) Ø4H7X5DP x(N+1)-M4X0.7PX7DP Nx Effective Stroke Total Length N Weight (kg) Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. Max. Speed (mm/sec) AC Servo Motor Output (W) 50 Repeatability Grade C: ±0.02 Ball screw lead 4 Stroke 100~250 (100 Pitch) Cable length (m) 5 (Standard), 10

24 22 K02TE

25 K02TE Single Axis Robot KS Type 3.1 Features 〇 Reasonable price 〇 Clean room class 〇 Stainless covers 〇 Already installed AC servo motor (optional) 〇 High repeatability ±0.01mm 〇 Dust proof 〇 Support different Strokes 3.2 Applications 〇 FPD industry 〇 Semiconductor 〇 Medical applications 〇 FPD glass transfer 〇 Inspection & Testing equipment

26 24 K02TE Model Number of KS10 Type KS C -M2 D B -S1-5 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) Accuracy Grade P: Precision C: Normal 3.4 Dimensions for KS10 Motor Type M0: Without Motor M1: Mitsubishi 100W P 1: Panasonic 100W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor Ø8 Air coupler Approx.250 (Motor cable length) A Brake 4-M6X1PX12DP 2-Ø6H7X8DP 268 Effective Stroke L A Section detailed chart 50 (With Brake) 2x(N+1)-M5X0.8PX10DP Nx (With Brake) Effective Stroke Total Length N Weight (kg) Max. Speed (mm/sec) Lead 10 Lead Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. AC Servo Motor Output(W) Repeatability Degree of cleanroom 100 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) Class 100 (When the suction blower is used) 200~800 (100 Pitch) Cable length (m) 5 (Standard), 10

27 K02TE Model Number of KS14 Type KS C -M3 D B -S1-5 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) Accuracy Grade P: Precision C: Normal 3.6 Dimensions for KS14 Motor Type M0: Without Motor M3: Mitsubishi 200W P 3: Panasonic 200W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor Approx.250 (Motor cable length) A 22 Ø12 Air coupler Brake 4-M6X1PX12DP 2-Ø6H7X8DP 363 Effective Stroke L (With Brake) 2x(N+1)-M6X1PX12DP A Section detailed chart Nx (With Brake) Effective Stroke Total Length Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. N Weight (kg) Max. Speed (mm/sec) Lead 10 Lead AC Servo Motor Output(W) Repeatability Degree of cleanroom 100 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) Class 100 (When the suction blower is used) 200~1100 (100 Pitch) Cable length (m) 5 (Standard), 10

28 26 K02TE Model Number of KS18 Type KS C -M4 D B -S1-5 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) Accuracy Grade P: Precision C: Normal Motor Type M0: Without Motor M4: Mitsubishi 400W P 4: Panasonic 400W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor 3.8 Dimensions for KS Approx.250 (Motor cable length) B Ø12 Air coupler Brake 4-M8X1.25PX16DP 2-Ø6H7X8DP 4-M6X1PX12DP 350 Effective Stroke L B Section detailed chart (With Brake) 2x(N+1)-M8X1.25PX16DP Effective Stroke Total Length (With Brake) N 75 Nx200 Weight (kg) Max. Speed (mm/sec) Lead 10 Lead Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. AC Servo Motor Output(W) Repeatability Degree of cleanroom 400 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) Class 100 (When the suction blower is used) 200~1200 (100 Pitch) Cable length (m) 5 (Standard), 10

29 K02TE Single Axis Robot KA Type 4.1 Features 〇 Easy for system installation and maintenance 〇 Low price 〇 High rigidity 〇 High repeatability ±0.01mm 〇 Already installed AC servo motor (Optional) 〇 Support different strokes 4.2 Applications 〇 Precision industry 〇 FPD industry 〇 Automatic Dispenser 〇 Automatic visual inspection 〇 Assembly machines

30 28 K02TE Model Number of KA10 Type KA C -M2 D B -S1-5 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) Accuracy Grade P: Precision C: Normal 4.4 Dimensions for KA10 Motor Type M0: Without Motor M2: Mitsubishi 100W P 2: Panasonic 100W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor Ø Ø8 Approx.250 (Motor cable length) A M6X1PX12DP 2-Ø4H7X8DP 275 Effective Stroke Brake L A Section detailed chart 50 (With Brake) 2x(N+1)-M5X0.8PX10P Nx (With Brake) Effective Stroke Total Length N Weight (kg) Max. Speed (mm/sec) Lead 10 Lead Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. AC Servo Motor Output(W) Repeatability 100 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) 200~800 (100 Pitch) Cable length (m) 5 (Standard), 10

31 K02TE Model Number of KA14 Type KA C -M3 D B -S1-5 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) Accuracy Grade P: Precision C: Normal Motor Type M0: Without Motor M3: Mitsubishi 200W P 3: Panasonic 200W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor 4.6 Dimensions for KA Ø7 2-Ø8 Approx.250 (Motor cable length) A Brake 4-M6X1PX12DP Ø6H7 L Effective Stroke A Section detailed chart 50 (With Brake) 2X(N+1)-M6X1PX12DP 2X(N+1)-Ø6.5 through,thickness Effective Stroke Total Length 140 (With Brake) N NX200 Weight (kg) Max. Speed (mm/sec) Lead 10 Lead Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. AC Servo Motor Output(W) Repeatability 100 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) 200~1100 (100 Pitch) Cable length (m) 5 (Standard), 10

32 30 K02TE Model Number of KA18 Type KA C -M4 D B -S Ø7 2-Ø8 Model Lead [mm] : 10, 20 Effective stroke [mm] (100mm Pitch) 4.8 Dimensions for KA18 Approx.250 (Motor cable length) Accuracy Grade P: Precision C: Normal Motor Type M0: Without Motor M4: Mitsubishi 400W P 4: Panasonic 400W B: With Brake None: Without Brake Motor Driver D: With Driver None: Without Driver Cable Length 5: 5M(Standard) A:10M None: Without Cable Limits Sensor S1: Omron SX-674A None: Without Sensor 154 Brake 4-M8X1.25PX16DP 2-Ø6H7X8DP 4-M6X1PX12DP 365 Effective Stroke L 50 (With Brake) 2x(N+1)-Ø9 through, thickness A A Section detailed chart Effective Stroke Total Length (With Brake) N Weight (kg) Max. Speed (mm/sec) Lead 10 Lead Note: Please consult HIWIN MIKROSYSTEM when using the special specification with the stroke or speed. Nx200 AC Servo Motor Output(W) Repeatability 400 Ball screw lead 20 or 10 Stroke Grade C: ±0.01 Grade P: ±0.005(uni-direction) 200~1200 (100 Pitch) Cable length (m) 5 (Standard), 10

33 Linear Motion Products & Technology HIWIN TECHNOLOGIES CORP. No. 46, 37th Road Taichung Industrial Park Taichung 40707, TAIWAN Tel: Fax: HIWIN USA CHICAGO 1400 Madeline Lane Elgin, IL , USA Tel: Fax: SILICON VALLEY Tel: Fax: HIWIN GmbH Brücklesbünd 2, D Offenburg, GERMANY Tel: Fax: HIWIN SCHWEIZ Einsiedlerstrasse Horgen, SWITZERLAND Tel: Fax: HIWIN JAPAN KOBE 3F. Sannomiya-Chuo Bldg Goko-Dori. Chuo-Ku KOBE , JAPAN Tel: Fax: HIWIN MIKROSYSTEM CORP. No. 1, 6th Road Taichung Industrial Park Taichung 40755, TAIWAN Tel : Fax: business@mail.hiwinmikro.com.tw HIWIN CZECH Kastanova 34 CZ Brno, CZECH REPUBLIC Tel: Fax: info@hiwin.cz 2007 FORM K02TE (PRINTED IN TAIWAN)