KR15. LM Guide Miniature Actuator. KR Series Actuators with Integrated LM Guide and Ball Screw in a Compact Stainless Steel Body. CATALOG No.
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1 LM Guide Miniature Actuator KR1 KR Series Actuators with Integrated LM Guide and Ball Screw in a Compact Stainless Steel Body US, EPC Patent pending CATALOG No.76E
2 LM Guide Actuator KR1 Miniature LM Guide + Miniature Ball Screw = One-piece Miniature Actuator Linear-motion guide rails and the ball screw are made of stainless steel to achieve a compact, highly rigid and precise LM actuator ideal for clean environments. Construction and Features Stainless steel construction The outer rail, inner block, ball screw, and balls are made of stainless steel and are sealed with ultra-low-dust AFF grease for clean environments. Minimal cross section The one-piece structure with guide rail on both sides of the inner block and a ball screw extending at the center of the inner block forms a highly rigid and precise, ultra-compact linear-motion actuator with only a 1 mm high, 30 mm wide cross section. Four-way equal load Two load-bearing ball trains are arranged on each side, constituting a double-row angular contact design. Since this design can bear equal rated loads in four directions (upward and downward and right and left), there are no restrictions on the mounting direction of the unit. Load-bearing ball trains Inner block Load-bearing ball trains Load bearing capacity High accuracy The four raceways, that carry the ball load, are formed in a circular arc groove, and have no clearances. Therefore, the guideway has high rigidity and fluctuations in frictional resistance due to fluctuating loads are minimized, achieving supreme feeding accuracy. Rotational Center of Ball Circular arc groove design High rigidity Unlike the conventional LM guide models, the KR1 has an outer rail structure, which provides greater rigidity against overhang and moment load. Y-axis Center of gravity Table 1. Geometrical Moment of Inertia of Cross Section about X-axis Ix (mm ) Iy Mass(kg/100mm) 0.10 Ix = moment of inertia of cross section about X-axis Iy = moment of inertia of cross section about Y-axis Outer rail structure X-axis 1
3 Static Permissible Moment Table. Static Permissible Moment Model No. Static permissible moment (N m) MA MB MC One inner block in use M A M B M C KR1 A KR1 B The letter A or B after each model number represents the number of inner blocks in use. A: one inner block B: two inner blocks For the permissible moment directions (MA, MB, and MC), see the diagrams on the right. Two inner blocks in use M A M B M C The accuracy of the KR1 is classified into two grades: high (H) and precision (P). Standards for these grades are given below. Accuracy Standards Table 3. Accuracy Standards Grade Rail length Repeatability Positioning accuracy Running parallelism Backlash Starting torque (N cm) 7 High (H) Precision (P) ±0.00 ± Max. 0. Max. 0.8 Methods for evaluating accuracy grades must conform to THK Standards. The starting torque must be measured with THK AFF grease sealed in. (When high-viscosity grease such as vacuum grease is used, measurements may not meet the standards shown. Therefore, the motor to be used should be chosen carefully.) Lubrication To make the most of KR1's capabilities, lubrication is essential. Unlubricated use accelerates wear of the rolling elements, shortening the service life. As a general guideline, grease after approximately every 100 km of travel; however, since this depends on the working conditions, an initial check should be performed to determine the greasing interval. Recommended grease: AFF grease To grease via the greasing hole ( mm dia.) on the endplate, use the MG70 grease gun with the type P attachment. For a model with a cover, simply detach the cover to grease. (The guideline for the amount of grease is one shot (0.6 cm 3 ) by the MG70 grease gun.)
4 KR1 (without Cover) KR1 A (with one block) KR1 B (with two blocks) L. 7 L 1 Min. 33 (33 when two blocks are 33 closely linked together) M depth 3 (identical position on opposite side) -M depth 3 -M depth 3 -M3 depth n-3. drill through 6 counter bore depth (to be fixed by an M3 socket button head cap screw) -M depth 3 (identical position on opposite side) G (n 1) 0 (G) through. greasing hole B 0H7 17 3h6 A A View from arrow B A-A section Outer rail length L Table. Dimensions Possible stroke range L G n Type A (standard) Type B (for reference) The possible stroke ranges for type B are the maximum values for close-linked double blocks. (unit: mm) 3 3 3
5 KR1 (with Cover) KR1 A (with one block) KR1 B (with two blocks) L L1 7 Min. 33 (33 when two blocks are 33 closely linked together) M3 depth 6 -M depth 3 (identical position on opposite side) M depth 3 (identical position on opposite side) n-3. drill through 6 counter bore depth (to be fixed by an M3 socket button head cap screw) A -M depth 3 (identical position on opposite side) B 0H7 17 3h6 0 A G (n 1) 0 (G) - 3 through 30. greasing hole View from arrow B A-A section 13 Table. Specifications LM guide Ball screw Shaft support (axial direction) Specification Grade H (high) Grade P (precision) Basic dynamic load rating C (N) Basic static load rating Co (N) Radial clearance Screw shaft outer diameter to Lead Basic dynamic load rating Ca (N) Basic static load rating Coa (N) Permissible input torque (N mm) Max Max. 103 Axial clearance Basic dynamic load rating Ca (N) Basic static load rating Coa (N) Max to Max. 1 Max. 103 Max
6 Model Number Coding Administration No. KR1 01 A M + 10L P M Model Ball screw lead: 0 = mm 01 = 1 mm Number of inner blocks: B = A = 1 Stainless steel (standard) Outer rail length (mm; see Table 3 on page ) Accuracy grade: P = precision H = high (see Table 3 on page ) Always 0 Design No.: 0 Provision of sensors: 7 = with proximity sensors 1 = with sensor rails 0 = not provided Provision of cover: 1 = provided 0 = not provided Provision of motor: 1 = provided 0 = not provided Stainless steel (standard) Optional Supplies 1. Sensor Dedicated proximity sensors are available for the KR1 as an option. A KR1 with an optional sensor comes standard with sensor rails and dogs. Sensor Rail Dimensions. 0.8 Sensor model: Yamatake APM-D3A1-001, 3 pieces provided Without Cover (7.8) Sensor dog With Cover (.8) Sensor dog Sensor dog width: mm 1. Sensor dog width: 8 mm 1. For a KR1 model with a short outer rail (see Table 6), the spaces for proximity sensor mounting are too narrow to adjust the mounting positions, so they are attached to both sides of the actuator, as shown in the figure below right. Table 6 Inner block type Type A Type B Outer rail length < 1 < 10 L Sensor dogs Sensor rails. Slide Cover See the dimensional drawing for the KR1 models with cover on page.
7 NOTES 6
8 Handling Precautions on Use Do not drop the product or subject it to impact, as doing so may damage it. Therefore, due care should be exercised in its handling. Unauthorized disassembly of the product can enable the entrance of foreign matter and reduce precision. Therefore, disassembly should not be performed unless absolutely necessary. Operating temperature range LM Guide Miniature Actuator KR 1 Do not use this product at 80 C or higher. If your system requires a temperature of 80 C or higher, contact. Use in a special environment and lubrication during such use If the product is used in a special environment, including in locations subject to continual vibration, in a clean room, under a vacuum, and at low or high temperatures, contact. LM Guide is a trademark of THK Co., Ltd. The product appearance, specifications, and the like are subject to change without prior notice for purposes of improvement. When introducing a product, contact. All rights reserved. No part of this publication may be used in any form without prior permission of the Copyright owner. HEAD OFFICE NISHI-GOTANDA, SHINAGAWA-KU, TOKYO JAPAN INTERNATIONAL SALES DEPARTMENT PHONE:(03)3-031 FAX:(03)3-033 U.S.A CHICAGO PHONE:(87) FAX:(87) NEW JERSEY PHONE:(01)9-190 FAX:(01)9-196 LOS ANGELES PHONE:(71) FAX:(71) SAN FRANCISCO PHONE:(9)-898 FAX:(9)-896 ATLANTA PHONE:(770) FAX:(770) DETROIT PHONE:(8) FAX:(8)88-9 BOSTON PHONE:(781)7-111 FAX:(781)7-99 INDIANAPOLIS PHONE:(317)3-396 FAX:(317)3-399 MINNEAPOLIS PHONE:(61)93- FAX:(61)93-1 CANADA (TORONTO) PHONE:(90)71-9 FAX:(90)71-9 BRASIL (SÃO PAULO) PHONE:(011) FAX:(011) GERMANY DÜSSELDORF PHONE:(010)70 FAX:(010)799 STUTTGART PHONE:(0711)77-0 FAX:(0711)77-90 U.K. (MILTON KEYNES) PHONE:(01908)19 FAX:(01908)161 FRANCE (LYON) PHONE:(037) FAX:(037) ITALY (MILAN) PHONE:(039)8079 FAX:(039)87 SWEDEN (STOCKHOLM) PHONE:(08)7630 FAX:(08)7639 AUSTRIA (LINZ) PHONE:(079)100 FAX:(079) SPAIN (BARCELONA) PHONE:(093)6-70 FAX:(093)6-76 PGM BALLSCREWS LIMITED (COVENTRY) PHONE:(076)81900 FAX:(076)61103 PGM BALLSCREWS IRELAND LIMITED (DUBLIN) PHONE:(01)68101 FAX:(01)69080 TAIWAN TAIPEI PHONE:(0)8-8 FAX:(0)8-89 TAICHUNG PHONE:(0)39-10 FAX:(0) CHINA BEIJING PHONE:(10) FAX:(10) HONG KONG PHONE: , FAX: MALAYSIA (KUALA LUMPUR) PHONE:(03) FAX:(03) INDIA (BANGALORE) PHONE:(080)330-1 FAX:(080)330-1 KOREA (SEOUL) PHONE:(0) FAX:(0) THK CO., LTD D Printed in Japan
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