Positioning Systems. Linear Motor Stages Product Overview. LMX1E-C Page 14. LMX1L-S Page 19.

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Malcolm McBride
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measured via optical encoder incrementally or absolutely length to 4,000 mm MX1-S Page 19 Complete linear stage with iron-core motor, type MS Specially suited for applications with high demands on

1 8 inear Motor Stages 2.1 Product Overview MX1E-C Page 14 Complete linear stage with coreless motor, type MC Excellent for applications with a high degree of synchronous operation requirements Also for use as cross table is measured via optical encoder incrementally or absolutely length to 4,000 mm MX1-S Page 19 Complete linear stage with iron-core motor, type MS Specially suited for applications with high demands on continuous power Also for use as cross table is measured via optical or magnetic encoder incrementally or absolutely depending on requirements length to 4,000 mm MX1-SC Page 27 Complete linear stage with iron-core motor, type MSC Sandwich design makes high power density possible without static load of the guideways by attraction force is measured via optical or magnetic encoder incrementally or absolutely depending on requirements length to 4,000 mm

2 9 Cross Tables Page 29 Combination of linear stages of the MX series With iron-core or coreless motors Gantry Systems Page 33 Standardized gantry systems with iron-core or coreless motors

10 inear Motor Stages 2.2 Typical Properties of inear Motor Stages IWI linear motor stages are directly driven axes with linear motors, which are designed as a plug and play solution.

3 10 inear Motor Stages 2.2 Typical Properties of inear Motor Stages IWI linear motor stages are directly driven axes with linear motors, which are designed as a plug and play solution. Standardized cable chains and customized cable guides are possible as an option. They are complete axes with distance measurement system, linear guide way, limit switch and optionally covers as protection against ambient influences. An arresting brake can be added as an option. Due to the direct drive, the linear stages are backlash-free, very dynamic, low maintenance and can be equipped with several blocks. The linear stages are provided as a complete solution including drivers on request. Customers can select the drive manufacturer of their choice. We supply the required electronic parameters for adaptation of the linear motor. Can be combined with other linear stages Several blocks per axis Drive free of friction and wear Compact design, consequently small space requirements o adjustment ow maintenance igh moving speed Smooth running Extremely precise and fast positioning ighest precision ong operating life and reliability

11 2.3 Scope of Delivery Positive (+) movement direction The movement direction is defined via the position of the reference switch.

4 Scope of Delivery Positive (+) movement direction The movement direction is defined via the position of the reference switch. As a standard, it is on the opposite side as the limit switch plug (1). Driver (also refer to page 74) A suitable driver is selected according to customer applications and set up according to the linear motor stages to be supplied. The dynamic running properties of the respective linear motor stages are thus ensured. Possible interfaces CAopen Serial via RS V analog Pulse/Direction; CW/CCW Others on request Standard linear motor stages Different models: see pages (1) Energy feed Designed to customer specifications and adapted to local conditions Different dimensions for additional cables possible Different mounting positions possible Three cables Electric power cable Encoder cable imit switch cable Cable length extending from forcer is 3m, 5m and 7m. the cable are certified according to CE and U regulations Cable Chain Orientation orizontal orientation Vertical orientation

5 12 inear Motor Stages 2.4 System Configuration Forcer plate Forcer Guide block Guide rails Distance measurement system connector (encoder) Motor connector Stopping buffer Stopping buffer Distance measurement system (encoder) imit switch 2 imit switch 1 Stator Supporting mechanism imit switch connector General Specifications of inear Motor Stages ame Motor Type v max without payload [m/s] a max without payload [m/s 2 ] ength max Repeatability Accuracy [mm/300 mm] Straightness [mm/300 mm] Flatness [mm/300 mm] Page MX1E-C... MC / * +/ * +/ / MX1-S... MS / * +/ * +/ / MX1-SC... MSC / * +/ * +/ / * Values apply to the optical, incremental distance measurement system with 40µm periods of the sin/cos signal. The distance measurement system is either digital or analog, depending on the customer s request. As a standard, digital encoder with 1µm resolution is provided. The permissible operating voltage depends on the used linear motor type.

6 Structure of Order umber Structure of Order umber of Single-Axis Series MX1 S G XXXXXXXX Stage type Motor type Quantity of Forcer Encoder-Type imit switch Cover Cable chain Customized drawing number Iron-core motors E Corelss motors C Customized Sxx Iron-core linear motor Cxx Coreless linear motor SCx Iron-core linear inear motor in sandwich form A Optical, period 40 µm, analog 1Vpp sin/cos Optical, period 20 µm, analog 1Vpp sin/cos D Magnetic, period 1mm, analog 1Vpp sin/cos E Magnetic, digital TT, resolution 1μm G Optical, digital TT, resolution 1 µm (standard) 0 one 1 Inductive, PP 2 Optical, P (standard) 0 one (standard) A Metal sheet ellow 0 one (standard) 1 For horizontal orientation, size x30 2 For vertical orientation, size x30 C- Customized Multi-Forcer, hall sensor, mass compensation, special brake, special mounting holes Structure of Order umber of Cross Tables MX2 S23 S G XXXXXXXX Stage type Motor type of upper axis Motor type of lower axis of upper axis of lower axis Encoder-Type imit switch Cover Cable chain Customized drawing number Iron-core motors E Corelss motors C Customized Sxx Iron-core linear motor Cxx Coreless linear motor SCx Iron-core linear inear motor in sandwich form Sxx Iron-core linear motor Cxx Coreless linear motor A Optical, period 40 µm, analog 1Vpp sin/cos Optical, period 20 µm, analog 1Vpp sin/cos D Magnetic, period 1mm, analog 1Vpp sin/cos E Magnetic, digital TT, resolution 1μm G Optical, digital TT, resolution 1 µm (standard) 0 one 1 Inductive, PP 2 Optical, P (standard) 0 one (standard) A Metal sheet ellow 0 one (standard) 1 For horizontal orientation, size x30 2 For vertical orientation, size x30 C- Customized Multi-Forcer, hall sensor, mass compensation, special brake, special mounting holes Structure of Order umber of Gantry Type Series MG2 A S13 S G XXXXXXXX Driving of lower axis Stage type Motor type of upper axis Motor type of lower axis of upper axis of lower axis Encoder-Type imit switch Cover Cable chain Customized drawing number 2- Single 3- Two sides A Standard C Customized Sxx Iron-core linear motor Cxx Coreless linear motor Sxx Iron-core linear motor Cxx Coreless linear motor A Optical, period 40 µm, analog 1Vpp sin/cos Optical, period 20 µm, analog 1Vpp sin/cos D Magnetic, period 1mm, analog 1Vpp sin/cos E Magnetic, digital TT, resolution 1μm G Optical, digital TT, resolution 1 µm (standard) 0 one 1 Inductive, PP 2 Optical, P (standard) 0 one (standard) A Metal sheet ellow 0 one (standard) 1 For horizontal orientation, size x30 2 For vertical orientation, size x30 C- Customized Multi-Forcer, hall sensor, mass compensation, special brake, special mounting holes

7 14 inear Motor Stages 2.6 inear Motor Stages MX1E-C inear motor stages MX1E-C are equipped with a coreless motor and well suited for applications with a high degree of synchronous operation requirements. They can also be used in cross tables. They are distinguished by their low profile design. The travel is measured via optical encoder incrementally. The linear motor stages MX1E-C have very high dynamics and are available in overall lengths up to 4,000 mm. Max. acceleration 100 m/s 2 Max. speed 5 m/s ength up to 4,000 mm * Dimensions C and D are customer-specific Specifications for inear Motor Stages MX1E-C Type (Order code) xxxx= Motor Type F c [] F p [] of Slider ength of forcer v max without payload [m/s] a max without payload [m/s 2 ] Dimension A Dimension MX1E-C5-1-xxxx-G200 MC MX1E-C6-1-xxxx-G200 MC MX1E-C8-1-xxxx-G200 MC MX1E-C5-1-xxxx-G2A0 MC /105 MX1E-C6-1-xxxx-G2A0 MC /105 MX1E-C8-1-xxxx-G2A0 MC /105 ote: F c = continuous force, 100% operating time F p = peak force (1 s) Electric parameters for the linear motors: see page 48. of slider includes forcer, forcer plate, guide blocks.

8 2.6.1 inear Motor Stages MX1E-C without Cover Dimensions and weight of the linear motor stage MX1E-C5 without cover length M6x1Px10DP 2-M4x0.8Px8DP x -30 Effective 80 (88) 2x2-Ø67 TRU 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 (22) Dimensions and weight of the linear motor stage MX1E-C6 without cover length M4x0.8Px8DP Effective 6-M6x1Px10DP 4-Ø67 TRU 80 (88) 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 (22) x -30

9 16 inear Motor Stages Dimensions and weight of the linear motor stage MX1E-C8 without cover length x28= Effective 4-M4x0.8Px8DP 8-M6x1Px10DP 80 (88) 178 (22) 4-Ø67 TRU 2x(+1)-Ø6.5 TRU, Ø11x8.5DP x -30

10 inear Motor Stages MX1E-C with Cover Dimensions and weight of the linear motor stage MX1E-C5 with cover Effective 36.5 (22) length h Ø7xh, M6x1Px10DP 2-M4x0.8Px8DP x -30 2x2-Ø67 TRU (88) 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 Dimensions and weight of the linear motor stage MX1E-C6 with cover length h Effective 6-Ø7xh, M6x1Px10DP 2-M4x0.8Px8DP x Ø67 TRU (88) 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 (22)

11 inear Motor Stages Dimensions and weight of the linear motor stage MX1E-C8 with cover length h Effective x28= M4x0.8Px8DP 8-Ø7xh, M6x1Px10DP (88) 4-Ø67 TRU 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 (22) x -30

12 inear Motor Stages MX1-S inear motor stages MX1-S are equipped with an iron-core motor, which provides substantial continuous power. They can also be used in cross tables. The travel is measured via optical or magnetic encoders incrementally or absolutely. The linear motor stages MX1-S have a very compact design and are available in overall lengths up to 4,000 mm. Max. acceleration 50 m/s² Max. speed 4 m/s ength up to 4,000 mm D* C* A * Dimensions C and D are customer-specific Specifications for inear Motor Stages MX1-S Type (Order code) xxxx= ote: Motor Type F c = continuous force, 100% operating time F p = peak force (1 s) Electric parameters for the linear motors: see page 42 * imited by back emf constant of the motor coil F c [] F p [] of Slider ength of forcer v max [m/s] a max [m/s 2 ] Dimension A Dimension MX1- S23-1-xxxx-G200 MS MX1- S27-1-xxxx-G200 MS MX1- S37-1-xxxx-G200 MS * MX1- S37-1-xxxx-G200 MS MX1- S47-1-xxxx-G200 MS * MX1- S47-1-xxxx-G200 MS MX1- S57-1-xxxx-G200 MS MX1- S57-1-xxxx-G200 MS MX1- S67-1-xxxx-G200 MS MX1- S67-1-xxxx-G200 MS MX1- S23-1-xxxx-G2A0 MS /111 MX1- S27-1-xxxx-G2A0 MS /111 MX1- S37-1-xxxx-G2A0 MS * /116 MX1- S37-1-xxxx-G2A0 MS /116 MX1- S47-1-xxxx-G2A0 MS * /116 MX1- S47-1-xxxx-G2A0 MS /116 MX1- S57-1-xxxx-G2A0 MS * /121 MX1- S57-1-xxxx-G2A0 MS /121 MX1- S67-1-xxxx-G2A0 MS * /121 MX1- S67-1-xxxx-G2A0 MS /121

13 20 inear Motor Stages inear Motor Stages MX1-S without Cover Dimensions and weight of the linear motor stage MX1-S23 without cover length M6x1Px8DP Ø Section Ø97x2.1DP, M6x1Px8DP M6x1Px12DP 2-M4x0.7Px8DP 13 x -30 Effective 4-Ø67 TRU 90 (88) 178 (22) 2x(+1)-Ø6.5 TRU, Ø11x8.5DP Dimensions and weight of the linear motor stage MX1-S27 without cover length M6x1Px12DP Ø Section Ø97x2.1DP, M6x1Px12DP 28 Effective 8-M6x1Px12DP 5-M4x0.7Px6DP 4x28=112 2x(+1)-Ø6.5 TRU, Ø11x8.5DP x (88) 4-Ø67 TRU 178 (22)

14 21 Dimensions and weight of the linear motor stages MX1-S37 and MX1-S37 without cover length M6x1Px12DP Ø97 - Section Effective Ø97x2.1DP, M6x1Px12DP M8x1.25Px16DP (93) 140 4x28=112 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU (22) x -30 Dimensions and weight of the linear motor stages MX1-S47 and MX1-S47 without cover length Effective Ø97x2.1DP, M6x1Px12DP M8x1.25Px16DP M6x1Px12DP Ø Section (93) 140 4x28=112 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU 232 (22) x -30

15 22 inear Motor Stages Dimensions and weight of the linear motor stages MX1-S57 and MX1-S57 without cover length Effective x28= M8x1.25Px16DP 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU (98) 252 (22) x -30 Dimensions and weight of the linear motor stages MX1-S67 and MX1-S67 without cover length x28=112 Effective M8x1.25Px16DP 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU (98) 272 (22) x -30

16 inear Motor Stages MX1-S with Cover Dimensions and weight of the linear motor stage MX1-S23 with cover length h M6x1Px8DP Ø h Section Ø Ø97x2.1DP, Ø7xh, M6x1Px8DP Effective 6-Ø7xh, M6x1Px12DP 2-M4x0.7Px8DP x Ø67 TRU (88) 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 178 (22) Dimensions and weight of the linear motor stage MX1-S27 with cover length h M6x1Px12DP 12 Ø h 2.1 Ø97 - Section Ø97x2.1DP,Ø7xh, M6x1Px12DP 4x28=112 x -30 Effective Ø7xh, M6x1Px12DP (88) 5-M4x0.7Px6DP 2x(+1)-Ø6.5 TRU, Ø11x8.5DP 4-Ø67 TRU 178 (22)

17 24 inear Motor Stages Dimensions and weight of the linear motor stages MX1-S37 and MX1-S37 with cover length h M6x1Px12DP h Ø7 Ø97 - Section Ø97x2.1DP,Ø7xh, M6x1Px12DP 140 4x28=112 x -30 Effective Ø9xh, M8x1.25Px16DP (93) 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU 202 (22) Dimensions and weight of the linear motor stages MX1-S47 and MX1-S47 with cover length h M6x1Px12DP 12 Ø7 - Section h 2.1 Ø Ø97x2.1DP,Ø7xh, M6x1Px12DP 140 4x28=112 Effective Ø9xh, M8x1.25Px16DP (93) 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU 232 (22) x -30

18 25 Dimensions and weight of the linear motor stages MX1-S57 and MX1-S57 with cover length h Effective Ø9xh-M8x1.25Px16DP (98) 140 4x28=112 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU 252 (22) x -30 Dimensions and weight of the linear motor stages MX1-S67 and MX1-S67 with cover length h Effective Ø9h, M8x1.25Px16DP (98) 140 4x28=112 5-M4x0.7Px8DP 2x(+1)-Ø9 TRU, Ø14x10DP 4-Ø67 TRU 272 (22) x -30

19 26 inear Motor Stages Installation Dimensions for inear Motor Stages MX1-S Values A- A C D E F G K Value and stroke MX1-S23 MX1-S27() to -S67() MX1-S M6 x 1P/12DP Ø 6.5/TRU, Ø 11/8.5DP MX1-S M6 x 1P/12DP Ø 6.5/TRU, Ø 11/8.5DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP MX1-S M8 x 1.25P/DP Ø 9/TRU, Ø 14/10DP

27 2.8 inear Motor Stages MX1-SC inear motor stages MX1-SC are complete axes with iron-core motors.

20 inear Motor Stages MX1-SC inear motor stages MX1-SC are complete axes with iron-core motors. Due to the special design of the motor with arrangement of the forcer between two stators (sandwich construction), the attraction forces are canceled. This relieves the load especially on the guide rails. Very high power density Due to the sandwich construction of the motor, no attraction forces are created, so that the guides are not subject to static loads. The travel is measured via optical or magnetic encoders incrementally or absolutely. length to 4,000 mm Max. acceleration 50 m/s² Max. speed 4 m/s * Dimensions C and D are customer-specific Specifications for inear Motor Stages MX1-SC Type (Order code) xxxx= Motor Type F c [] F p [] ote: F c = continuous force, 100% operating time F p = peak force (1 s) Electric parameters for the linear motors: see page 46 * imited by back emf constant of the motor coil of Slider ength of forcer v max [m/s] a max [m/s 2 ] Dimension A MX1-SC7-1-xxxx-G2A0 MSC * MX1-SC7-1-xxxx-G2A0 MSC Dimension

21 28 inear Motor Stages Installation dimensions for linear motor stages MX1-SC MSC7 MSC7 Dimensions and weight of the linear motor stages MX1-SC7 and MX1-SC7, both with cover length

22 Cross Tables The linear motor stages of the MX1 series can be combined to form cross tables. The structure of the order number shows that almost every combination of MX1 linear motor stages is possible. A cross table with MX1E-C linear motor stages is shown in shows a cross table with MX1-S linear motor stages Cross Table MX2E-C5-C8 Equipped with coreless linear motors Slight inertia and fast acceleration o cogging Especially rigid aluminum frame with low profile Simple assembly Specifications for Cross Table MX2E-C5-C8 Type Orthogonalitability Repeat- (Order code) xxxx= [arc-sec] ote: F c = continuous force, 100% operating time F p = peak force (1 s) Electric parameters for the linear motors: see page 48 v max [m/s] a max [m/s 2 ] Motor Type F c [] F p [] of Slider MX2E-C5 C8-xxxx-xxxx-G20 +/- 10 +/ Upper axis: MC ower axis: MC of upper axis + 4

23 30 inear Motor Stages Dimensions of Cross Table MX2E-C5-C8 172 Dimensions and weight of cross table MX2E-C5-C8 with three examples of strokes Type (Order code) (upper/lower) length (X x Y) (upper axis) MX2E-C5-C G x x MX2E-C5-C G x x MX2E-C5-C G x x (XY axis)

24 Cross Table MX2-S23-S27 Equipped with iron-core linear motors igher thrust and fast acceleration Especially rigid aluminum frame with low profile Simple assembly Specifications for Cross Table MX2-S23-S27 Type (Order code) xxxx= Orthogonality [arc-sec] Repeatability v max [m/s] a max [m/s 2 ] Motor Type F c [] F p [] of Slider MX2-S23-S27-xxxx-xxxx-G20 +/- 10 +/ Upper axis: MS ower axis: MS of upper axis ote: F c = continuous force, 100% duty cycle F p = peak force (1 s) Electric parameters for the linear motors: see page 42

25 32 inear Motor Stages Dimensions of Cross Table MX2-S23-S27 Dimensions and mass of cross table MX2-S23-S27 with three examples of strokes Type (Order code) (upper/lower) length (X x Y) (upper axis) (XY axis) MX2-S23-S G x x MX2-S23-S G x x MX2-S23-S G x x

26 Gantry Systems The standardized gantry system of the MG2A series are systems with one-sided supporting guide rail. The type MG2A-C is equipped with coreless linear motors. The type MG2A-S is driven by iron-core linear motors Gantry-System MG2A-C6 CC8 Equipped with coreless linear motors Slight inertia and fast acceleration o cogging Rigid aluminum bridge Simple assembly Specifications for Gantry System MG2A-C6 CC8 Type (Order code) xxxx= Orthogonality [arc-sec] Repeatability ote: F c = continuous force, 100% duty cycle F p = peak force (1 s) Electric parameters for the linear motors: see page 48 v max [m/s] a max [m/s 2 ] Motor Type F c [] F p [] of Slider MG2A-C6 CC8-xxxx-xxxx-G2 +/- 10 +/ / Upper axis: MC ower axis: MC C of upper axis Dimensions of Gantry System MG2A-C6 CC8 Dimensions of Gantry System MG2A-C6 CC8 with four examples of strokes Type (Order code) X Axis Y Axis Dimensions W W1 MG2A-C6 CC G MG2A-C6 CC G MG2A-C6 CC G MG2A-C6 CC G

27 34 inear Motor Stages Gantry System MG2A-S13 S27 Equipped with iron-core linear motors igher thrust and fast acceleration ess cogging, and constant speed Rigid aluminum bridge Simple assembly Specifications for Gantry System MG2A-S13 S27 Type (Order code) Orthogonality Repeatability v max a max Motor type F c F p of Slider xxx = [arc-sec] [m/s] [m/s 2 ] [] [] MG2A-S13 S27-xxxx-xxxx-G2 +/- 10 +/ / Upper axis: MS ower axis: MS of upper axis + 7 ote: F c = continuous force, 100% duty cycle F p = peak force (1 s) Electric parameters for the linear motors: see page 42 Dimensions of Gantry System MG2A-S13 S27 Dimensions of Gantry System MG2A-S13 S27 with four examples of strokes Type (Order code) X Axis Y Axis Dimensions W W1 MG2A-S13 S G MG2A-S13 S G MG2A-S13 S G MG2A-S13 S G

Linear Motor System. Technical Information.

Linear Motor System. Technical Information. inear Motor System Technical Information www.hiwinmikro.com.tw igh speed igh precision Multifunctional integration Ecology first umanistic technology TAIWA EXCEECE GOD AWARD 20, 2009, 2008 TAIWA EXCEECE