V-Pages ORDER-INFO THIS PARTS CATALOGUE CONTAINS ALL ORDER INFORMATION OF FROM MODEL YEAR A FROM MODEL YEAR

Transcription

1 VPages >>959 ORDERINFO THIS PARTS CATALOGUE CONTAINS ALL ORDER INFORMATION OF TYPES FROM MODEL YEAR A FROM MODEL YEAR IT IS AVAILABLE IN TWO EDITIONS IN THE FOLLOWING LANGUAGES: EDITION USA, CANADA * EDITION ALL OTHER COUNTRIES GERMAN * ENGLISH FRENCH ITALIAN SPANISH UPDATING IS BEING PERFORMED BY CHANGING OF UPDATE. THE EDITION CAN BE RECOGNIZED BY THE CURRENT NO. IN THE BOTTOM LINE OF SUBJECT UPDATE. THE PREVIOUS UPDATE SHOULD NO LONGER BE USED. ALL ILLUSTRATIONS ARE SUBJECT TO CHANGE WITHOUT OBLIGATION. WE RESERVE THE RIGHT TO SUPPLY A SUBSEQUENTLY PRODUCED COMPONENT, ON WHICH ADDITIONAL WORK IS NECESSARY, INSTEAD OF THE COMPONENT LISTED IN THE CATALOGUE Kat 57

2 VPages >>959 SUMMARY TYPES VEHICLE TYPE MY VEHICLE IDENT.NR. ENGINE TYPE * / 50 05>050 9/ * / 5 9/ * / 5 * / 5 05>05 05>05 0> >0 05>5 * * * >09 >0 0>7 7/ 50/ 57/5 * * * * * * * * * * >59 5>5 599>55 0>09 599>55 0>09 599>55 0>09 599>55 0>09 5/5 5/5 S 9/ 9/ 50/ 50/ 5/5 5/5 5/5 S 5/5 S * * * * * * * * * * * * * * * * * * * * SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER >55 0>09 5>5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 59/ S 59/ S 9/ 9/ 9/ 50/ 50/ 50/ 59/ S 59/ S 59/ S 50// A 50// A 50// A 5/5 5/5 5/5 5/5 S 5/5 S 5/5 S / 57/5 * PLEASE NOTE THE LAST PAGE OF VEHICLE IDENT.NOS.SUMMARY Kat 57

3 VPages >>959 SUMMARY TYPES VEHICLE TYPE MY VEHICLE IDENT.NR. ENGINE TYPE * * * * * * * * * * * * * * * * * * * * * * * * >5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 5>5 095>07 0>0 59>550 07>0 >9 59>550 07>0 >9 59>550 07>0 >9 59>550 07>0 >9 50// 50// 50// 59// 59// 59// 5//5 5//5 5//5 5//5 5//5 5//5 50// 50// 50// 59// 59// 59// 5//5 5//5 5//5 5//5 5//5 5//5 * * * * * * * * * * * * * * * * * * * * * * * * >5590 >09 90>0 55>5590 >09 90>0 55>5590 >09 90>0 55>5590 >09 90>0 559>5 070>99 >50 559>5 070>99 >50 559>5 070>99 >50 559>5 070>99 >50 50// 50// 50// 59// 59// 59// // // // // // // 50// 50// 50// 59// 59// 59// // // // // // // SPEDDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER A A A A A A A A A A A A A A A A A A A A A A A A SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) 50.(T.) S S S S S S S S S S S S S S S S S S S S S S S S * PLEASE NOTE THE LAST PAGE OF VEHICLE IDENT.NOS.SUMMARY Kat 57

4 VPages >>959 SUMMARY TYPES VEHICLE TYPE MY VEHICLE IDENT.NR. ENGINE TYPE * * * * * * * * * * * * > >07 05>09 05> >07 05>09 >09 070>09 09>079 >09 070>09 09>079 50// 50// 50// 59// 59// 59// // // // // // // A A A A A A A A A A A A SPEDDSTER SPEEDSTER SPEEDSTER SPEEDSTER 50./T.) 50.(T.) 50.(T.) 50.(T.) S S S S S S A A A A A A SPEEDSTER CONVERTIBLE D > >55 07> > > >05 // // // // S // S // S A A A A A A CONVERTIBLE D CONVERTIBLE D >097 55> >00 075>097 55> >00 // // // // S // S // S * PLEASE NOTE THE LAST PAGE OF VEHICLE IDENT.NOS.SUMMARY Kat 57

5 VPages >>959 SUMMARY TYPES VEHICLE TYPE MY VEHICLE IDENT.NR. ENGINE TYPE 50 5> > >50 505>50 59>5 5 5>00 5 >70 (GLAESERHEUER) 5 5>9 5 0> >50 05>0507 (GLAESERHEUER) 5 00> > 050> >055 00> > >009 A >05 055> A A SPEEDSTER >009 00>0 A 5 055> A A SPEEDSTER >0 00>0 A (T) A (T) >09 09> A A SPEEDSTER 50.(T) >09 0> (GLAESERHEUER) (GLAESERHEUER) (GLAESERHEUER) (GLAESERHEUER) (GLAESERHEUER) Kat 57

6 VPages >>959 A SPEEDSTER 50.(T) >0999 A HARDTOP 57 50> Kat 57

7 VPages >>959 SUMMARY ENGINES VEHICLE TYPE MOTOR TYPE MY ENGINE NO. TECNICAL DATA / / ZYL/,L /9 KW ZYL/,L /9 KW / 50 5 / > >999 0>07 0>99 0>0 0>077 0>05 0>97 07>0750 ZYL/,5L ZYL/,L ZYL/,L ZYL/,5L / /9 / / KW KW KW KW / / / / >05 0>07 05>0 9> 0>9 0>05 ZYL/,5L ZYL/,5L ZYL/,L ZYL/,L ZYL/,5L ZYL/,5L /0 /5 /9 / /0 /0 KW KW KW KW KW KW ET //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER / >57 0>099 7>70 5>59 7> >99 0>0999 ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,5L ZYL/,5L / /9 / / / /0 /5 KW KW KW KW KW KW KW //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER 50/ 59/ 5/ 5/ 50/ 59/ 5/ 5/ >0 5>507 90>9 >0 0>5 5>507 0> >999 ZYL/,L ZYL/,L ZYL/,5L ZYL/,5L ZYL/,L ZYL/,L ZYL/,5L ZYL/,5L / / /0 /5 / / /0 /5 KW KW KW KW KW KW KW KW ZYL/,L / KW A A A A A A A A A A CARRERA GS CARRERA GT //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER 57/ 57/ 50/ 59/ / / 50/ 59/ / / P9050>P90959 P9050>P90959 >7 50>505 0>00 0> 7>7 50> >9 0>075 ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L /7/KW /0/KW / KW / KW / KW /55 KW / KW / KW / KW /55 KW A A A A A A CARRERA GS CARRERA GT //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER 57/ 57/ 50/ 59/ / / P9050/P90959 P9050/P > > > >99 ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L /7 /0 / / / / KW KW KW KW KW KW Kat 57

8 VPages >>959 SUMMARY ENGINES VEHICLE TYPE TYPE MY ENGINE NO. TECNICAL DATA A A A A A A CARRERA GS CARRERA GT //SPEEDSTER //SPEEDSTER //SPEEDSTER //SPEEDSTER 57/ 57/ / / / / P9050>P90959 P9050>P > 0>5 7>7 5>5 ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L /7 /0 / /55 / /55 KW KW KW KW KW KW A A A A A A A CARRERA GS CARRERA GT CARRERA GT CARRERA GT CARRERA GS //SPEEDSTER //SPEEDSTER 57/ 57/ 9/0 9/ 9/ / / P9050>P90959 P9050>P90959 P9>P907 P9>P90 P9>P90 79>79999 >770 ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L ZYL/,L /7 /0 /0 /0 /77 / /55 KW KW KW KW KW KW KW Kat 57

9 VPages >>959 SUMM.TRANSMISS. VECILE TYPE TRANSM. TYPE MY >0999 SPEED SPEED 59 5 >0999 SPEED 57 >999 SPEED >999 SPEED / SPEEDSTER A / SPEEDSTER A / SPEEDSTER CONVERTIBLE A / SPEEDSTER CONVERTIBLE TRANSMISSION NO. TECNICAL DATA Kat 57

10 VPages >>959 LEGENDS/NOTICES LEGENDS AND NOTICES =================== IN COLUMN S STATUS N NEW ADDITION P PART ALREADY IN PROGRAMME, BUT NEW AT THIS APPLICATION E THIS PART NO. IS NO LONGER AVAILABLE FROM PORSCHE W DELETED AT THIS APPLICATION, BUT CONTINUED, TO BE CARRIED A STOCK TO BE USED UP U DELETED WITHOUT REPLACEMENT * PART ALSO OR ONLY AVAILABLE IN REPAIR KIT > ALSO AVAILABLE IN ECHANGE IN COLUMN ILL. IDENTIFICATION NO. IN ILLUSTRATION () PART ONLY SIMILAR AS ILLUSTRATED PART IS NOT ILLUSTRATED FIG.NUMBERS FOR WHICH THERE IS SHOWN NO TET ARE NOT VALID FOR THIS EDITION OF CATALOGUE IN COLUMN PART NUMBER/CODE0 0 0 PART NUMBER EQUALS ORDERING NO., IF A CODE IS SHOWN, IT WILL HAVE TO BE PART OF ORDERING NUMBER 0C COLOUR CODE IN COLUMN TET INSTALLATION WITH ENGINE OR CHASSIS NUMBERRANGE EAMPLE: Kat 57

11 VPages 50 M 0 09 >> F >> >>959 FROM ENGINE NO UP TO CHASSIS NO. Kat 57

12 VPages >>959 LEGENDS/NOTICES IN COLUMN A IDENTIFICATION LETTER FOR PERIOD OF INSTALLATION THAT IS REPEATED SEVERAL TIMES IN THE CATALOG GROUP. EPLANATION PLEASE FIND IN TET COLUMN OF THE CATALOG GROUP IN COLUMN QU = NO. OF PIECES NUMBER PER APPLICATION NUMBER AS NEEDED * AVAILABLE ONLY IN RUNNING LENGTHS = METRE IN COLUMN MODEL/SYMBOL M50 OPTIONAL EQUIPMENT 9 LIMITATION OF MODEL YEAR FOR INSTANCE: VALID UP TO END OF MODEL YEAR 99 SEE MNO. LIST L LHD L RHD + FRONT I I REAR I I> APPLIES TO LEFT I DIRECTION OF TRAVEL I RIGHT I + /V /H WW THE PART CAN BE USED INSTEAD OF THE PRECEDING ONE. Kat 57

13 VPages >>959 COUNTRYEQIPM. EQUIPMENT BY COUNTRY REGULATIONS ================================ (A) (AUS) (B) AUSTRALIA BELGIUM (CDN) CANADA (CH) SWITZERLAND (D) (DK) FEDERAL REPUBLIC OF GERMANY DENMARK (E) SPAIN (F) FRANCE (GB) GREAT BRITAIN (GR) GREECE (HK) HONGKONG (I) ITALY (J) JAPAN (L) LUEMBURG (N) NORWAY (NL) NETHERLANDS (NZ) NEW ZEALAND (P) AUSTRIA PORTUGAL (RC) TAIWAN (S) SWEDEN (SA) SAUDI ARABIA (SF) FINLAND (USA) UNITED STATES OF AMERICA (ZA) SOUTH AFRICA Kat 57

14 Illustration: >>959 Kat 57

15 Illustration: 50 PCG A N >>959 Tool And Accessories Grease gun Tool Jack Operating rod Tool bag Spark plug wrench Ring wrench MM Tyre pressure gauge L Rim wrench Crank Narrow vbelt Tool bag contents Tool And Accessories Tool bag contents Comprising: Tool bag Spark plug wrench Rim wrench 9 Doubleend spanner 9 Doubleend spanner 0 Doubleend spanner Doubleend spanner 7 9 Ring wrench Screwdriver Phillips screwdriver B Universal pliers 70 MM Long Narrow vbelt Tyre pressure gauge MESKO Bag Ball seat nut Ball seat nut A Bag 5 Lock Tool And Accessories Tool bag contents Comprising: / A A CARRERA Kat 57

16 Illustration: >> N Tool bag Rim wrench 9 Doubleend spanner 9 Doubleend spanner 0 Doubleend spanner Doubleend spanner 7 9 Screwdriver Phillips screwdriver B Universal pliers Narrow vbelt Tyre pressure gauge MESKO Bag Ball seat nut Ball seat nut A Ring wrench Allen key Retaining bracket Vbelt Socket wrench Socket wrench Spark plug wrench Comprising: Socket wrench /" Extension " Ball joint Articulated piece Double socket wrench Bag 5 Lock Jack Socket wrench Kat 57

17 Illustration: >>959 Kat 57

18 Illustration: PCG >>959 Accessories Box bulbs VOLT Charger VOLT Charger VOLT Charger VOLT Bracket Belt Belt Luggage rack Leather strap Suitcase Mount Cover Porsche crest, A Coupe Kat 57

19 Illustration: >>959 Kat 57

20 Illustration: 50 PSP 7 PCG PSP PCG PSP PCG PSP PSP PCG PSP PCG PCG PCG PCG PCG PCG PCG PSP PCG PSP PCG PCG PCG PCG PCG PCG >>959 Badge Sticker Set of fastening parts Badge Badge Badge Badge Badge Export Badge Badge Badge Badge Badge Badge Badge Sticker Valve clearance Sticker Sticker Decal label Sticker Badge Badge Badge Badge Badge Badge Sticker Sticker Sticker Oil filter Intake Colour Silver Sticker Oil filter Intake Colour Red Kat 57

21 Illustration: >>959 Kat 57

22 Illustration: Cylinder $ 0 MM Copper Crankcase M >> 0 99 M >> 70 M >> M >> 999 M >> 99 M >> Crankcase VW 0 0 Cylinder 0 MM Crankcase Cylinder 7,5 MM Crankcase Crankcase Hexagonhead bolt Tensioning device Magnet Stud Cylinder head nut Cylinder head nut Washer Copper Cap nut Cylinder $ 7,5 MM ABIL (9) 950>> S A 5 5 S 5 5 S 5 /S 5 /S Kat 57

23 Illustration: >>959 Kat 57

24 Illustration: >>959 Crankcase M >> M 50 0 >> M 90 >> M >> M 0 >> M 0 >> Crankcase Housing cover Bearing And studs M >> 9 M 50 0 >> 50 M 90 >> 5 79 M >> 5 M 0 >> 7 0 M 0 >> Crankcase Housing cover Bearing And studs M 7 >> 97 M 0 >> 707 Crankcase Housing cover Bearing And studs M 9 >> 7 M 70 >> Crankcase Housing cover Bearing And studs M 7 7 >> M 5 >> Stud BM 5 Cover Camshaft Hexagonhead bolt M 0 Cover Camshaft Stud Hexagonhead bolt S 5 5 S S S 5 5 S S S S S 7 Kat 57

25 Illustration: N C () () () >>959 Tensioning device Crankcase Hexagonhead bolt Tensioning device Crankcase.... Oring Washer $ 0 Copper Cap nut Cap nut Stud Mount Transmission Hexagonhead bolt M 90 Spring washer B Hexagon nut M Hexagon nut M Hexagon nut M Drain plug Sealing ring Oil duct Crankcase Sealing ring Oil duct Crankcase.... Oil duct Guide tube 7 MM Crankcase Guide tube Oil level dipstick 5 MM Crankcase Oring Guide tube Crankcase Guide tube Oil level dipstick 5 MM Crankcase.... Straight pin Stud Stud Stud Kat 57

26 Illustration: () PCG N N N N B () (9) >> Crankcase Screw socket LL M Screw socket LL M Radial sealing ring DG 0 0 0/ Dowel sleeve Pin Oil tube Oil tube Stud Stud Stud Washer, Washer, Lock ring B Washer, Washer, Nut M Nut M Lid Lid Filter element Buttonhead rivet 5 Oil strainer Crankcase Crankcase.... Oil tube Crankcase Stopper Crankcase Lid Not available When required order also: Lid Spring washer B Hexagon nut M Stud Stud Stud Shaft sealing ring DG 5 0/ Kat 57

27 Illustration: >> Crankcase Cover Crankcase Spring washer B Hexagonhead bolt M 5 Bracket Screw Bearing Spring washer B Stud Fuel pump Crankcase.... Stud Fuel pump Crankcase Stud Distributor Crankcase Stud Distributor Crankcase.... Stud BM 0 Spring washer B Hexagon nut M Hexagon nut M Hexagon nut M (5) (5) C Kat 57

28 Illustration: >>959 Kat 57

29 Illustration: N N (0) N >>959 Crankcase M >> 9 0 Crankcase Stud Sealing ring A 0 Copper Cap nut Cap nut Hexagonhead bolt M 0 Hexagonhead bolt M 0 Hexagonhead bolt M 90 Hexagonhead bolt M 5 Stud M 5 Straight pin Spring washer B Hexagon nut Stud M Straight pin H 0 Housing Straight pin H Tab washer Stud M 5 Stud M Stud M 0 Stud Stud Stud Threaded bush Stopper Stopper Stopper Straight pin Nozzle I Nozzle II Nipple Oil pressure switch Screw plug M,5 Sealing ring A Copper Sealing ring Sealing ring Aluminium A,5 Drain plug Oil strainer CARRERA 5 GS/GT 5 Kat 57

30 Illustration: >> N B 07 5 PCG N N B Strainer Strainer Hexagonhead bolt M 5 Washer,,5 Spring washer B Nut M Nut M Piston Relief valve Piston Relief valve Spring Relief valve Screw plug Relief valve Bush Oring Bleeder Hexagonhead bolt M 5 Washer, Washer, Spring washer B Nut M Nut M Cap Kat 57

31 Illustration: >>959 Kat 57

32 Illustration: >>959 Crankcase () () N Crankcase Picture NR. NR.+,+,59 Crankcase Picture NR. NR.+,+,57 Crankcase Picture NR.5 Crankcase Picture NR.5 Stud Sealing ring A 0 Copper Cap nut Cap nut Hexagonhead bolt M 0 Hexagonhead bolt M 0 Hexagonhead bolt M 90 Stud M 5 Stud M 50 Housing cover Stud M 5 Straight pin Spring washer B Hexagon nut Stud M Straight pin H 0 Housing Straight pin H Tab washer Stud M 5 Stud M Stud M 0 Stud M 5 Stud Stud Stud CARRERA GS/GT 9/0 9/// 9/0 9/// 9/// Kat 57

33 Illustration: >> N N B Threaded bush Stud M 5 Housing Distributor Driving mechanism Straight pin H 0 Oil pump Stopper Plug Stopper Stopper Stopper Straight pin Nozzle I Nozzle II Screw plug M,5 Sealing ring A Copper Sealing ring Sealing ring A,5 Aluminium Drain plug Oil strainer Lid Crankcase Oil drain lid And Oil strainer Stud M Oil drain lid Strainer Strainer Hexagonhead bolt M 5 Washer, Spring washer B Nut M Nut M Piston Relief valve Spring Relief valve $ 5 Compression spring Relief valve /0 9/// 9/0 9/// Kat 57

34 Illustration: N N N B >>959 $, Compression spring Relief valve $,5,5 Screw plug Relief valve Bush Oring Bleeder Bleeder Filler tube Bleeder Pot Retaining bracket Bleeder Cap Bleeder Bore Stud BM 55 Cap Cap nut M Cap Sealing ring A 0 Cap nut Breather pipe Lock ring A 5 Breather pipe Hexagon nut M 5 Breather pipe Hexagon nut M Hexagonhead bolt M Hexagon nut M Hexagon nut M Washer, Washer, Spring washer B Nut M Nut M Cap Cover plate Bleeding 9/// 9/0 9// 9/// 9/0// 9/0// 9// 9// 9// 9// 9// 9// 9// Kat 57

35 Illustration: >>959 Kat 57

36 Illustration: >>959 Crankshaft M >> 0 99 M >> 70 M >> M >> 999 M >> 99 M >> () Crankshaft Flywheel Ready installation Crankshaft Flywheel () Crankshaft Flywheel Ready installation () Crankshaft Flywheel 50 0 Flywheel Flywheel 9 09 Roller Connecting rod bush Thrust washer Crankshaft Drive wheel Distributor Drive wheel Distributor BRONZE 90 0 Circlip Crankshaft 0 0 Pulley $ MM () 0 0 Pulley $70,5 MM Banjo bolt Bush Banjo bolt (9) Banjo bolt Sealing ring () Crankshaft Flywheel () Crankshaft Ready installation Connecting rod Connecting rod Connecting rod Weight group: = 9505 GR Connecting rod Weight group: 7 = 5055 GR Connecting rod Weight group: S A 5 5 S 9/50 9/50 57/5 57/ /5/ Kat 57

37 Illustration: >> = 55 GR Bearing shell Tab washer Connecting rod nut Connecting rod bush Kat 57

38 Illustration: >>959 Kat 57

39 Illustration: () () () () () N () () >>959 Crankshaft M >> M 50 0 >> M 90 >> M >> M 0 >> M 0 >> Crankshaft Flywheel And Connecting rod Ready installation Crankshaft Roller Radial sealing ring Crankshaft Thrust washer 0,0 MM Thrust washer 0,5 MM Thrust washer 0,90 MM Thrust washer 0,95 MM Thrust washer, MM Thrust washer,05 MM Radial sealing ring Crankshaft Flywheel Flywheel Banjo bolt Banjo bolt Sealing ring Banjo bolt Lock washer Woodruff key Timing gear Spring Pulley Timing gear Intermediate ring Drive pinion Drive pinion Circlip Sealing washer Pulley Spring washer Fastening screw Bearing shell Bearing shell Undersize Inner 0,5 MM Bearing shell S 5 5 S S Kat 57

40 Illustration: >>959 Undersize Inner 0,50 MM () 0 7 Bearing shell Undersize Inner 0,75 MM Connecting rod out Bearing shell Connecting rod Connecting rod Weight group: = 9505 GR Connecting rod Weight group: 7 = 5055 GR Connecting rod Weight group: 0 = 55 GR 0 Connecting rod bush Connecting rod nut Drive shaft Thrust washer Spring Bearing set Comprising: Bearing sleeve I Bearing shell II Bearing sleeve III 59 0 Bearing sleeve IV (9) Set of crankshaft bearings Undersize Inner 0,5 MM Comprising: (0) Bearing sleeve I Undersize 0,5 MM () Bearing shell II Undersize 0,5 MM () Bearing sleeve III Undersize 0,5 MM () Bearing sleeve IV Undersize 0,5 MM (9) Set of crankshaft bearings Oversize Outer 0,5 MM Comprising: (0) Bearing sleeve Kat 57

41 Illustration: 5 50 () () () 59 0 (9) (0) () () () (9) (0) () () () >>959 I Oversize 0,5 MM Bearing shell II Oversize 0,5 MM Bearing sleeve III Oversize 0,5 MM Bearing sleeve IV Set of crankshaft bearings Oversize Outer 0,5 MM Undersize Inner 0,5 MM Comprising: Bearing sleeve I Bearing shell II Bearing sleeve III Bearing sleeve Undersize Inner 0,5 MM Outer Standard dimension Bearing set Oversize 0,5 MM Undersize Inner 0,50 MM Comprising: Bearing sleeve I Bearing shell II Bearing sleeve III Bearing sleeve IV Undersize Inner 0,50 MM Outer Standard dimension Kat 57

42 Illustration: >>959 Kat 57

43 Illustration: PCG PCG >>959 Crankshaft M >> 9 0 Crankshaft Flywheel Flywheel Banjo bolt Banjo bolt Banjo bolt Sealing ring Cover plate Feather key A 5 Feather key A 5 Connecting rod bush Radial sealing ring SSpacer, MM Spacer,05 MM Spacer,0 MM Spacer,5 MM Spacer,0 MM Spacer,5 MM Spacer,0 MM Ball bearing Intermediate ring Intermediate ring Timing gear See group /0/5 Lock washer Hexagonhead bolt Radial sealing ring Radial sealing ring Vbelt pulley Washer Spring washer Fastening screw CARRERA 5 GS/GT * Kat 57

44 Illustration: >>959 Kat 57

45 Illustration: >>959 Crankshaft PCG 0 7 PCG Crankshaft Connecting rod And Flywheel Crankshaft Connecting rod And Flywheel Crankshaft Flywheel And Stopper Crankshaft out Flywheel Stopper Flywheel Flywheel Connecting rod Connecting rod Bearing shell Tensioner Spacer sleeve Banjo bolt Banjo bolt Banjo bolt Banjo bolt Bearing sleeve I Bearing shell II Bearing sleeve III Woodruff key 5 Sealing ring Banjo bolt Cover plate Feather key A 5 Feather key A 5 Connecting rod Connecting rod Radial sealing "S" Radial sealing "S" Radial sealing "S" Spacer bolt CARRERA GS/GT 9/0 9/// 9/// 9/// 9/0 9/// 9/// 9/// 9/// 9/// 9/// 9/0 9/// 9/0 9/0 9/// 9/// 9/// 9/// 9/0 9/0 9/0 bush bush ring 9/0 9/// 9/0 ring 9/0 ring 9/// 9/0 Kat 57

46 Illustration: PCG 5 PCG >>959, MM Spacer,05 MM Spacer,0 MM Spacer,5 MM Spacer,0 MM Spacer,5 MM Spacer,0 MM Ball bearing Intermediate ring Spring washer Timing gear See group /0/7 Lock washer Lock washer Hexagonhead bolt Radial sealing ring "K" Radial sealing ring "K" Vbelt pulley Fastening screw Fastening screw Vbelt pulley Spring washer B Panhead screw Hexagon socket head bolt M 0 9/0 9/0 9/0 9/0 9/0 9/0 9/0 9/0 9/0 9/0 9/// 9/0 9/// Kat 57

47 Illustration: >>959 Kat 57

48 Illustration: >>959 Cylinder head Cylinder piston M >> 0 99 M >> 70 M >> M >> 999 M >> 99 M >> Cylinder head valves Ready installation 7,5 MM Mount Pin Cylinder head valves Ready installation 7,5 MM Mount Pin Cylinder head valves Ready installation 0 MM Cylinder head valves Ready installation Cylinder head valves Ready installation Intake Exhaust 0 MM Cylinder head valves Ready installation Intake Exhaust 0 MM Cylinder head out valves 7,5 MM Mount Pin Cylinder head out valves 7,5MM Mount Pin Cylinder head out valves 0 MM Cylinder head 0 MM Cylinder head Intake Exhaust S A 5 5 S /5/ /5 57/ /5/ /5 Kat 57

49 Illustration: >>959 0 MM Cylinder head Intake Exhaust 0 MM Clamp Cylinder head cover Cap MM Valve cap 0 MM Cap Collet Divided Concave washer Concave washer Reincement.0 I Valve spring Inner Valve spring Inner Reincement 0.75 I Valve spring Outer Valve spring Outer Reincement.5 I Shim Guide washer Valve spring Intake valve $ MM 7,5 MM Intake valve $ MM 9,5 Intake valve $ 0 MM 0,MM Exhaust valve $ MM, MM Exhaust valve $ MM 0, MM Exhaust valve $ 0 MM 0, MM Exhaust valve Sticker Valve clearance Aluminium 5 : 0 Sticker Valve clearance Steel 0 : 0 Sticker Valve clearance 0,0 + 0,5 Valve guide Exhaust 57/5 5 5 Kat 57

50 Illustration: >>959 st oversize Old version Valve guide Intake st oversize Valve guide Exhaust st oversize Valve guide Exhaust And Intake 0 st oversize Piston $ 7,5 MM Piston $ 7,5 MM Oil scraper ring A 7,5 5AC Piston rings A 7,5 AC Piston rings Upper B 7,5 AC Piston pin 0 Cylinder $ 7,5 Piston $ 0 Piston $ 0 Piston ring A 0 5AC Piston ring B 0 AC Piston ring Upper B 0 AC Piston pin 0 Cylinder $ 0 MM Aluminium Piston $ 0 MM Piston $ 0 MM Oil scraper ring A 0 5AC Piston rings Kat 57

51 Illustration: >>959 B 0 AC Piston rings Upper B 0 AC Piston pin 9 Circlip 5 Kat 57

52 Illustration: >>959 Kat 57

53 Illustration: () (5+) (7) (9) (0) () >>959 Cylinder head Cylinder piston M >> M 50 0 >> M 90 >> M >> M 0 >> M 0 >> Cylinder head valves Ready installation Cylinder head Exchange valves Ready installation Cylinder head out valves Valve seat ring Intake Oversize Valve seat ring Valve seat ring Exhaust nd oversize Valve guide st oversize Intake And Exhaust Valve guide nd oversize Intake And Exhaust Stud BM Exhaust manifold Stud Intake manifold Insert M,5,75 Spark plug Intake valve Exhaust valve Collet Divided Concave washer Valve spring Shim Washer Sealing ring Cylinder head nut See classic technical inmation /9 Cylinder head nut See classic technical inmation /9 Cylinder head nut See classic technical inmation 5 5 /S S S S /S Kat 57

54 Illustration: (7) (7) (9) (9) (9) (9) (9) >>959 /9 Cylinder head cover Cylinder head cover Strainer Cotter pin Ball Cork Clamp Cylinder base gasket Copper Cylinder piston Aluminium $ 7,5 MM Cylinder piston Aluminium $ 7,5 MM Piston ring Upper $ 7,5 MM Oil scraper ring $ 7,5 MM Piston ring $ 7,5 MM Piston pin Circlip C Cylinder piston Cylinder piston When required order also: Cylinder piston When required order also: Cylinder $,5 MM Piston $,5 MM Piston $ MM Repair material Cylinder piston $,5 MM When required order also: Cylinder piston $,5 MM When required order also: Piston $ MM Piston $,5 MM Piston ring Groove Groove S /S /S /S /S S S /S S S S S Kat 57

55 Illustration: (0) 0 5 (0) 0 0 () 0 50 () () 0 0 () >>959 Groove $,5 MM Piston ring Groove Groove Groove $ MM Piston ring Groove Groove Groove $,5 MM Oil scraper ring $,5 MM Oil scraper ring $ MM Oil scraper ring $,5 MM Piston pin Identification Black Piston pin Identification White Piston pin Oversize Identification Blue /S S /S S /S /S /S Kat 57

56 Illustration: >>959 Kat 57

57 Illustration: >>959 Cylinder head Cylinder piston M >> 9 0 Cylinder head valves Cylinder head out Valves Stud Housing M Stud Housing And Valve cover Housing Camshaft Housing Camshaft Lock Housing Tab washer Housing Hexagon nut Threaded bush Spark plug Straight pin H Threaded bush Threaded bush Old version Valve seat ring Intake Oversize Valve seat ring Exhaust Oversize Valve guide Intake Oversize Valve guide Exhaust Oversize Circlip Valve guide Intake Circlip Valve guide Exhaust Stud M 5 Stud M Stud M Stud M 5 Stud M Stud M 0 CARRERA 5 GS/GT Kat 57

58 Illustration: () () () () () >>959 Old version Stud M 0 S Stud M 0 Valve cover Intake Valve cover Exhaust Sealing ring A Copper Tab washer Cap nut M Valve,5 MM M >> 90 0 Intake valve 9,9 MM M 90 0 >> Exhaust valve 7, MM M >> Exhaust valve,9 MM M 90 7 >> Washer Valve spring Outer Valve spring Inner Concave washer Valve collet Cap,0 MM Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Mounting length MM Valid Intake valve Exhaust valve Cap,0 MM Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Kat 57

59 Illustration: () () () () () () >>959 Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Mounting length MM Valid Intake valve Exhaust valve Cap,0 MM Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Mounting length MM Valid Intake valve Exhaust valve Cap,0 MM Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Mounting length MM Valid Intake valve Exhaust valve Cap,5 MM Mounting length MM Valid Intake valve Exhaust valve Sealing ring Screw plug Kat 57

60 Illustration: >> Stopper Rubber I II Oval Cylinder head nut Washer Cylinder piston $ 5 MM Piston ring I Piston ring II Oil scraper ring III Piston ring IV Piston pin Circlip Cylinder head gasket Cylinder head gasket 0, MM Crankcase Cylinder head gasket 0,5 MM Crankcase Cylinder head gasket,0 MM Crankcase Kat 57

61 Illustration: >>959 Kat 57

62 Illustration: >>959 Cylinder head Cylinder piston Cylinder head out Valves Picture NR.,9+0,0,0 Cylinder head out Valves Picture NR.0 Cylinder head Valves Picture NR. Stud M 0 Housing Stud Housing And Valve cover Housing Camshaft Housing Camshaft Lock Housing Tab washer Housing Hexagon nut Threaded bush Spark plug Straight pin H Threaded bush Valve seat ring Intake Oversize Valve seat ring Exhaust Oversize Valve guide Intake Oversize Valve guide Exhaust Oversize Circlip Valve guide Intake Circlip Valve guide Exhaust Stud M 5 CARRERA GS/GT Kat 57

63 Illustration: >> Stud M Stud M Stud M 5 Stud M Stud M 0 New design Stud M 0 Valve cover Intake Valve cover Exhaust Sealing ring A Copper Tab washer Cap nut M Intake valve 9,9 MM Exhaust valve,9 MM Washer Valve spring Outer Valve spring Inner Concave washer Valve collet Cap,0 MM Alternative parts: Cap,5 MM Sealing ring Screw plug Stopper Rubber I II Oval Cylinder head nut Washer Cylinder piston $ 5 MM Cylinder piston $ 7,5 MM Piston ring $ 5 MM Piston ring $ 7,5 MM Piston ring /0/ 9// 9/0/ Kat 57

64 Illustration: PCG >>959 $ 5 MM Piston ring Ring $ 7,5 MM Oil scraper ring $ 5 MM Oil scraper ring $ 7,5 MM Piston ring Ring $ 5 MM Piston ring Ring $ 7,5 MM Piston pin Circlip Cylinder head gasket Cylinder base gasket Copper Crankcase 0, MM Cylinder base gasket Aluminium Crankcase 0,5 MM Cylinder base gasket Aluminium Crankcase,0 MM 9// 9/0/ 9// 9/0/ 9// Kat 57

65 Illustration: >>959 Kat 57

66 Illustration: >>959 Camshaft M >> 0 99 M >> 70 M >> M >> 999 M >> 99 M >> Camshaft VW Camshaft Gear wheel Gear wheel Aluminium Camshaft timing gear Aluminium Valve pushrod M >> 79 M >> 0 59 Gear shift rod Cam follower Cam follower Ball socket Circlip Steering outer tube Valve pushrod M 0 >> M 0 50 >> Protective tube Valve pushrod Stainless steel M 0 >> M 0 50 >> Rocker arm Mounting M >> 79 M >> 0 59 Washer Rocker shaft M >> 79 M >> 0 59 Adjusting screw M >> 79 M >> 0 59 Hexagon nut M Rocker arm Mounting M 0 >> M 0 50 >> Rocker shaft M 0 >> M 0 50 >> Rocker arm M 0 >> M 0 50 >> Adjusting screw M 0 >> M 0 50 >> Spring S A 5 5 S Kat 57

67 Illustration: >>959 Rocker arm M 0 >> M 0 50 >> Kat 57

68 Illustration: >>959 Kat 57

69 Illustration: () >>959 Camshaft M >> M 50 0 >> M 90 >> M >> M 0 >> M 0 >> Camshaft Alternative parts: Camshaft Gear wheel Size 0 Camshaft Gear wheel Camshaft Gear wheel Camshaft Gear wheel + Camshaft Gear wheel + Camshaft out Gear wheel Camshaft Alternative parts: Camshaft Gear wheel 0 Camshaft Gear wheel Camshaft Gear wheel Camshaft Gear wheel + Camshaft S 5 5 S S / / / / / / / S S S S S S S S S S S Kat 57

70 Illustration: N 0 99 () (7) (7) >>959 Gear wheel + Gear wheel Alternative parts: Gear wheel Aluminium Camshaft timing gear 0 Aluminium Gear wheel Camshaft timing gear Aluminium Gear wheel Camshaft timing gear Aluminium Gear wheel Camshaft timing gear + Aluminium Gear wheel Camshaft timing gear Gear wheel + Aluminium Camshaft timing gear + Aluminium Tab washer Hexagonhead bolt M Hexagonhead bolt M Straight pin Cam follower Cam follower Cam follower cylinder Grey cast iron Gear shift rod cylinder Aluminium Protective tube Stainless steel Bridge adapter Rocker shaft Long Rocker shaft Short Rocker arm Rocker arm Long Rocker arm Short Spring Thrust washer 0,50 MM Thrust washer 0,0 MM / S S / S Kat 57

71 Illustration: (7) N >>959 Thrust washer 0,0 MM Circlip Hexagon nut M Adjusting screw Hexagonhead bolt M 0 Lock ring Kat 57

72 Illustration: >>959 Kat 57

73 Illustration: N A A D D N >>959 Driving mechanism Valve control M >> 9 0 Intermediate shaft Timing gear Filler rod Plug Circlip 0 Woodruff key 5,5 Repair kit Valve control See illustrations /9/R Gear set Comprising: Picture, 7 Gear set Comprising: Picture, 9 Bevel pinion A Spiral Right Only together Picture 7 Pinion A Spiral Left Only together Picture Bevel pinion D Spiral Left Only together Picture 9 Pinion D Spiral Right Only together Picture Thrust washer Gear wheel Oil pump Washer Castle nut Cotter pin 5 Bearing sleeve Shim CARRERA 5 GS/GT Kat 57

74 Illustration: () () () PCG () N () () PCG 05 7 () () PCG 05 7 () () PCG >>959 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Bearing shell Set Sealing ring Bearing shell Set Stopper Connecting flange Woodruff key,5 Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Shim 0,5 MM Tab washer Hexagon nut See group /0/0 * Kat 57

75 Illustration: >>959 Kat 57

76 Illustration: PCG N N PCG N >>959 Driving mechanism Valve control Intermediate shaft Timing gear Timing gear Intermediate shaft Timing gear Timing gear Timing gear Straight pin Timing gear 5 M Filler rod Wood Plug Circlip 0 Woodruff key 5,5 Gear set Comprising: Picture +7 Gear set Comprising: Picture +9 Thrust washer Gear wheel Oil pump Washer Castle nut Cotter pin 5 Bearing sleeve Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Bearing shell Set Bearing shell Set Sealing ring Bearing shell Set Bearing shell Set Stopper Connecting flange Woodruff key,5 CARRERA GS/GT 9/ 9/ 9/// 9/// 9/// 9/// Kat 57

77 Illustration: PCG PCG PCG Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Shim 0,5 MM Tab washer Hexagon nut See group /0/ >>959 * Kat 57

78 Illustration: >>959 Kat 57

79 Illustration: B () E B >>959 Valve control M >> 9 0 Repair kit Valve control See illustrations /9/R Set B Comprising:,, Cylinder And Cylinder Set E Comprising: (), (), () Cylinder And Cylinlder Gear set C Comprising: 5, Cylinder And Cylinder Gear set F Comprising: (5), () Cylinder And Cylinlder Vertical shaft Long B Spiral Left Cylinder And Cylinder Only together, Vertical shaft Long E Spiral Right Cylinder And Cylinlder Only together (), () Bevel pinion B CARRERA 5 GS/GT Kat 57

80 Illustration: () E B () E C (5) F C >>959 Spiral Right Cylinder And Cylinder Only together, Bevel pinion E Spiral Left Cylinder And Cylinlder Only together (), () Pinion B Spiral Left Cylinder And Cylinder Only together, Pinion E Spiral Right Cylinder And Cylinlder Only together (), () Sealing ring Vertical shaft Short C Spiral Right Cylinder And Cylinder Only together Vertical shaft Short F Spiral Left Cylinder And Cylinlder Only together () Bevel pinion C Kat 57

81 Illustration: () F (7) (7) PCG 05 7 (7) (7) PCG 05 7 (7) (7) PCG N (0) >>959 Spiral Left Cylinder And Cylinder Only together 5 Bevel pinion F Spiral Right Cylinder And Cylinlder Only together (5) Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Shim 0,5 MM Connecting flange Woodruff key Bearing shell Set Bearing shell Set Tab washer Hexagon nut Sealing ring Steering outer tube Short Steering outer tube Long Stopper Camshaft Exhaust Camshaft Intake Feather key A 0 Camshaft Intake Exhaust Cylinder And Cylinder Feather key A Camshaft Kat 57

82 Illustration: () PCG 05 9 () () PCG 05 9 () () PCG () () PCG () B >>959 Intake Exhaust Cylinder And Cylinlder Feather key Short Camshaft Intake Exhaust Cylinder And Cylinder Feather key Long Camshaft Intake Exhaust Cylinder And Cylinlder Plug Shim 0,05 MM Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Shim 0,5 MM Bearing sleeve Spacer Filler rod Bearing sleeve Control cams Driver Stud Driver Roll pin,5 Adjusting screw Old version Adjusting screw Valve lever Spring Spring Lock ring B Nut M Nut M Bracket 5 Kat 57

83 Illustration: >>959 Kat 57

84 Illustration: >>959 Valve control () (5) PCG PCG PCG N CARRERA GS/GT Set Long Set B Comprising: Picture Cylinder And Cylinder Set Long Set E Comprising: Picture Cylinder And Cylinlder Sealing ring Gear set Short Set C Comprising: Picture 5+ Cylinder And Cylinder Gear set Short Set F Comprising: Picture 5+ Cylinder And Cylinlder Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,5 MM Shim 0,5 MM Connecting flange Woodruff key,5 Bearing shell Set Bearing shell Kat 57

85 Illustration: (0) () PCG PCG PCG >>959 Set Bearing shell Set Tab washer Hexagon nut Sealing ring Steering outer tube Short Steering outer tube Long Stopper Camshaft Exhaust Camshaft Intake Feather key A 0 Camshaft Intake Exhaust Cylinder And Cylinder Feather key Long Camshaft Intake Exhaust Cylinder And Cylinlder Feather key Short Camshaft Intake Exhaust Cylinder And Cylinder Feather key Long Camshaft Intake Exhaust Cylinder And Cylinlder Plug Shim 0,05 MM Shim 0,05 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Shim 0,0 MM Kat 57

86 Illustration: PCG B Shim 0,5 MM Shim 0,5 MM Bearing sleeve Spacer Filler rod Bearing sleeve Control cams Driver Stud Driver Roll pin,5 Adjusting screw Valve lever Spring Spring Spring washer B Nut M Nut M Bracket Bracket >>959 Kat 57

87 Illustration: >>959 Kat 57

88 Illustration: PCG PCG 70 PCG N B N () PCG PCG >>959 Engine lubrication M >> 7 0 M >> Oil cooler Modification kit Engine oil cooler Sealing ring Spring washer A Hexagon nut Oil filter Sticker Oil filter Intake Colour Silver Sticker Oil filter Intake Colour Red Insert Sealing ring A CU FRAM Sealing ring A CU HENGST Hexagonhead bolt Restraining strap Hexagonhead bolt M 5 Support Oil filter Hexagonhead bolt M Spring washer B Washer Nut M Nut M Screw socket LL Breather hose Distributing piece Sealing ring A 0 Banjo bolt Screw socket LL M Screw socket LL M Cutting ring LL Union nut ALL Hose line Hose line Piston /S S Kat 57

89 Illustration: PCG () () () A () (50) >>959 Relief valve Spring Relief valve Sealing ring C 0 Screw plug Sealing ring A 0,5 Remote temperature sensor Oil temperature Electric Remote temperature sensor Oil temperature Electric Oil pump Housing Roller Housing Roller Drive shaft Oil pump gear Lid Lid Lid Sealing ring Thrust washer 0, MM Thrust washer 0, MM Thrust washer 0,5 MM Thrust washer 0,5 MM Pinion Sealing ring A 0 CU Pressure screw Hexagonhead bolt M Hexagonhead bolt M Lock ring B Guide tube Oil level dipstick 5 MM Guide tube Oil level dipstick 75 MM Oring Oil level dipstick 5 MM Oil level dipstick 5 MM Bleeder Bleeder Connection piece /S 5 Kat 57

90 Illustration: >> Tab Spring Sealing ring Bleeder Connection piece Sealing ring Sealing ring Hexagonhead bolt M 5 Hexagonhead bolt M 5 Washer, Washer, Nut M Nut M Washer N N B Kat 57

91 Illustration: >>959 Kat 57

92 Illustration: PCG 9 N N B PCG () 9 (9) B PCG 70 PCG >>959 Engine lubrication M 7 >> M 0 >> Oil cooler Modification kit Engine oil cooler Sealing ring Sealing ring Lock ring B Washer, Washer, Nut M Nut M Piston Relief valve Piston Relief valve Compression spring Relief valve Compression spring Relief valve Sealing ring C Sealing ring C M 7 >> 97 M 0 >> 707 Screw plug Screw plug M 9 >> M 70 >> Bleeder Sealing ring Sealing ring Hexagonhead bolt M Lock ring B Nut M Nut M Guide tube Oil level dipstick Oil filter Sticker Oil filter Intake Colour Silver Sticker Oil filter S S S Kat 57

93 Illustration: B () PCG PCG N 0 0 (7) () 07 N >>959 Intake Colour Red Insert Sealing ring A CU FRAM Sealing ring A CU HENGST Support Oil filter Hexagonhead bolt M 7 Washer Lock ring B Nut M Nut M Restraining strap Hexagonhead bolt M 5 Screw socket LL M Union nut ALL Cutting ring LL Screw socket LL M Screw socket LL M Hose line Hose line Hose line Screw socket Sealing ring A CU Sealing ring A 0 CU M 7 >> 97 M 0 >> 707 Sealing ring A 0 CU M 9 >> M 70 >> Washer M 9 >> M 70 >> Distributing piece Intermediate piece Banjo bolt M 7 >> 97 M 0 >> 707 Banjo bolt M 9 >> M 70 >> Sealing ring A 0 CU S S S S S Kat 57

94 Illustration: >> PCG 07 N Remote temperature sensor Oil temperature Electric Remote temperature sensor Oil temperature Electric Oil pressure switch Roller Drive shaft Oil pump gear Lid Lid Straight pin M Pinion Thrust washer 0, MM Thrust washer 0, MM Thrust washer 0,5 MM Thrust washer 0,5 MM Sealing ring A 0 CU Pressure screw Sealing ring Washer Lock ring B Nut M Nut M Deleted Lid Sealing ring Lid Retaining bracket Spring washer B Hexagon nut Breather hose Screw plug (5) (5) (5) A B Kat 57

95 Illustration: >>959 Kat 57

96 Illustration: >>959 Engine lubrication Oil cooler B N 5 N N B B N CARRERA GS/GT 9/// Oil cooler Plate Oil cooler Union A Plate Tab washer Sealing ring Nut M Nut M Spring washer B Bearing Oil cooler Bearing Oil cooler Rubber ply Oil cooler Hexagonhead bolt M Washer, Washer, Spring washer B Nut M Nut M Air guide Upper Front Air baffle plate Upper Front Air baffle plate Upper Rear Air baffle plate Upper Rear Nut M Nut M Spring washer B Hexagon nut M Hexagonhead bolt M Hexagon nut Kat 57

97 Illustration: N N N N N N B N N N 7 5 N N >>959 M Hexagon nut M Lock ring B Washer, Washer, Air baffle plate Lower Air baffle plate Lower Hexagonhead bolt M 0 Spring washer B Rubber sleeve Bracket 55 MM Oil cooler Long And Round Hole Hexagonhead bolt M 5 Hexagonhead bolt M Hexagonhead bolt M Spring washer B Washer, Washer, Guide sleeve $ 5 0 MM Hexagonhead bolt M 5 Nut M Nut M Washer, Washer, Spring washer B Hexagonhead bolt M 5 Washer, Washer, Spring washer B Cover plate Kat 57

98 Illustration: B >>959 Oil cooler Nut Nut Threaded joint EL 5 Oil hose Pipeline I Pipeline II Retaining bar Hexagonhead bolt M 5 Lock ring B Hexagon nut M Hexagon nut M Hexagon nut M Washer, Washer, Hose piece 0 MM Rubber sleeve 7 Tconnecting socket QL 5 Kat 57

99 Illustration: >>959 Kat 57

100 Illustration: 50 () () () PCG >>959 Oil tank M >> 9 0 Oil tank F 55 >> 55 7 F 9 >> F 0 7 >> 00 Oil tank F 55 >> F >> F 0 >> Filler neck Oil tank Oil tank F 55 >> 55 7 F 9 >> F 0 7 >> 00 Filler neck Oil tank F 55 >> F >> F 0 >> Hose piece Oil tank F 55 >> 55 7 F 9 >> F 0 7 >> 00 Hose piece Oil tank F 55 >> F >> F 0 >> Hose clamp Fuel tank cap Strainer Sealing ring A 0 Screw plug CM,5 Remote temperature sensor Remote temperature sensor Sealing ring A Oil level dipstick Hexagonhead bolt M 0 Lock ring B Hexagon nut M Breather hose I Breather hose II Breather hose M >> 90 0 CARRERA 5 GS/GT SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER * Kat 57

101 Illustration: 50 (7) () () (9) PCG () B >>959 Oil hose M 90 >> Oil hose M >> 90 0 Oil hose M 90 >> F >> 9 F >> 7 F >> Oil hose F 0 >> F 75 >> F 5 >> Oil hose F >> 9 F >> 7 F >> Oil hose F 0 >> F 75 >> F 5 >> Cap nut M,5 Lid Sealing ring A 9 Sealing ring A Hose clamp Oil filter Oil filter Double socket Sealing ring A 9 Lock ring B Hexagon nut M Support Hexagonhead bolt M 5 Spring washer B Clip Filler neck Clip Filler neck Nut M Nut M Panhead screw M 5 Hexagonhead bolt SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER Kat 57

102 Illustration: () N N >>959 M 5 Angled pipe Hexagon nut M,5 Angled pipe Hexagon nut M,5 Union A Union A Insulating piece F 55 >> 55 7 F 9 >> F 0 7 >> 00 Cover foil F 55 >> F >> F 0 >> Insulating piece Not available Protective plate Panhead screw M Hexagonhead bolt M 5 Washer, Washer, Spring washer B SPEEDSTER SPEEDSTER * 5 5 Kat 57

103 Illustration: >>959 Kat 57

104 Illustration: >>959 Oil tank Oil filter PCG CARRERA GS/GT 9/// Oil tank Protective plate Oil tank Connection piece Hose piece Clip Panhead screw M 5 Hose clamp Connection piece Cover foil Filler neck Covering plate Pressure line Screw plug Sealing ring A Strainer Sealing ring A 0 Strainer Remote temperature sensor Remote temperature sensor Remote temperature sensor Oil level dipstick Oil filter Double socket Sealing ring A 9 Screw socket Ring fitting Support Oil filter Hexagonhead bolt M 5 Spring washer Spacer sleeve $ Oil hose Oil hose 0 50 Hose 0 70 Hose Connecting hose Housing And Bleeder container Tube Hose / 9/ 9// Kat 57

105 Illustration: >> Hose clamp Oil hose Connection piece A / Sealing ring Oil hose Union Engine Housing Sealing ring A Banjo bolt A Sealing ring A 9 Oil thermostat Union Sealing ring A Oil hose Oil hose Pipeline VII Hose piece Pipeline Threaded joint Threaded joint KL 5 Seat Pipeline V Pipeline Catch Threaded joint UL 5 Pipeline Pipeline Dual clamp Hexagonhead bolt M 5 Lock ring B Hexagon nut M Hexagon nut M Hexagon nut M Kat 57

106 Illustration: >>959 Kat 57

107 Illustration: >>959 Oil pump () Oil pump Oil pump Spring washer B Hexagonhead bolt M Sealing ring A Cap nut M Cap nut M CARRERA GS/GT 9/0 9/// 9/0 9/// Kat 57

108 Illustration: >>959 Kat 57

109 Illustration: () () () N B B >>959 Air cooling Air guide housing M >> 79 M >> 0 59 Air guide housing 5 A /S S Air guide housing Black Air guide housing Silver Stopper Stopper Compensating line Bearing bracket Air guide housing Grommet Rubber sleeve Hexagon nut Impeller Impeller Cover disc Shim Drive plate Hub Connecting flange Lid Hexagonhead bolt M 0 Lock ring B Nut M Nut M Thermostat Hexagonhead bolt M 5 Hexagonhead bolt M 5 Spring washer B Rod Upper Rod Lower Ball socket Clamping piece And Hexagon nut Hexagon nut M 5 Ball socket A Hexagonhead bolt M Lock ring B Nut M Nut M Shaft Kat 57

110 Illustration: 05 9 (9) (0) 0 (0) (0) () () Connection piece Guide tube Guide tube Air guide Air guide Air guide Air guide Spring Tension spring Connecting rod Connecting rod Connecting rod Cover plate Engine Rubber moulding 0 MM Grommet Cover plate Fuel pump Cover plate Engine Cover plate Cover plate Cover plate Engine Cover plate Engine It is necessary to rework Rubber moulding Engine cover Upper Engine cover Upper Cover plate Upper Engine cover Upper Support Cover plate Hexagonhead bolt M 0 Lock ring B Cover plate () 9 0 PCG () () N () >> () N Lateral Cover plate Lateral Cast elbow /0 Cover plate Lateral Sheet metal elbow /0 Deleted Hexagonhead bolt M 0 Lock ring B Panhead screw A A A A /V /V /H /H : 5/57 /S 5/ S * Kat 57

111 Illustration: N N (55) (57) >>959 M Washer A, Washer A, Washer,, Cover plate Lateral Cover plate Lateral Rubber moulding Rubber moulding Baffle plate Baffle plate Clamp Kat 57

112 Illustration: >>959 Kat 57

113 Illustration: >>959 Air cooling () B () () () () CARRERA 5 GS/GT Cover plate Engine cover Engine cover Cover plate Strut Strut Hexagonhead bolt M 5 Hexagonhead bolt M Spring washer B Nut M Nut M Upper Sealing rubber 95 MM Long Rubber seal Rubber sleeve Rubber cap Protection cap Lower part Air guide Lower part Air guide Cover plate Connecting piece Cover plate Connecting piece Cover plate Cover plate Filler plate Filler plate Cover plate Cover plate Baffle plate Upper Baffle plate Lower Spring clip Spring washer B Ovalhead sheetmetal screw M 0 Hexagonhead bolt M 5 Spring washer B Air guide housing Dc generator Air guide Air guide Outer ring /V /H /H /H 0 0 Kat 57

114 Illustration: >>959 Ring Halfround screw M 5 Halfround screw M Ovalhead screw M 0 Spring washer B Decal label Engine specifications Impeller Cover Hexagon nut Tab washer Ovalhead screw M 0 Retainer Cone ring Circlip Spring washer B Hexagon nut Retaining pivot Bracket See group 9/0/ * Kat 57

115 Illustration: >>959 Kat 57

116 Illustration: >>959 Air cooling () () () () () () (5) () () () () () () () () (5) () (7) CARRERA GS/GT Engine cover Engine cover Cover plate Cover plate Cover plate Cover plate Cover plate Strut Strut Strut Upper Sealing rubber 95 MM Sealing rubber Rubber sleeve Rubber cap Protection cap Lower part Air guide Lower part Air guide Lower part Air guide Lower part Air guide Lid Lower part Lid Lower part Support Cover housing Tension spring Air guide Upper left Comprising: Air guide Upper right Comprising: Air guide Air guide Air guide Air guide Cover plate Cover plate Cover plate Intake manifold Baffle plate Upper Baffle plate Upper Baffle plate Lower Baffle plate Lower Spring clip Spring washer /V /H /H 9/0// 9/ 9/0// 9/ 9/0/ 9// 9/0/ 9// 9/0/ 9/0/ 9// 9/0/ 9// 9// 9// 9// 9// 9/0/ 9// 9/0/ 9// Kat 57

117 Illustration: (0) (0) () () >> B Ovalhead sheetmetal screw M 0 Ovalhead screw M 0 Spring washer B Fan housing Dc generator Comprising: Fan housing Dc generator Comprising: Fan housing Fan housing Fan housing Fan housing Outer ring Ring Halfround screw M 5 Halfround screw M Ovalhead screw M 0 Spring washer B Decal label Engine specifications Impeller Cover Hexagon nut Tab washer Ovalhead screw M 0 Retainer Cone ring Circlip Spring washer B Hexagon nut Retaining pivot Bracket See group 9/0/05 9/0/ 9/ 9/0/ 9/ 9/0/ 9/ 9/0// 7 9/0// 9/0// 9 9/0// 5 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// 9/0// * 9/0// 9/0// 9/0// Kat 57

118 Illustration: >>959 Kat 57

119 Illustration: () N N N B N >>959 Carburettor SOLE PBJ SOLE 0PJCB And Fuel supply line Fuel pump Fuel pump Crankcase Twopiece Carburettor PBJ Carburettor PBJ Carburettor 0 PJCB PBJ Washer B Hexagon nut M 0 PJCB Intermediate piece 0 PJCB Lock ring A 0 Hexagon nut M0 Lever Lever Connecting rod PBJ Connecting rod 0 PJCB Eccentric bolt Washer, Washer, Cotter pin,5 0 Adjusting ring Nut M Nut M Clamping piece PBJ Clamping piece 0 PJCB Hexagonhead bolt M 5 0 Screw M /S 5 Kat 57

120 Illustration: Tension spring Push rod PBJ Push rod 0 PJCB Push rod PJC Push rod 0 PJCB Ball socket Hexagon nut M 5 Angular joint Angular joint Bearing bracket Air guide housing Actuator Carburettor Intake manifold Intake manifold Intake manifold Intake manifold Intake manifold Intake manifold Intake manifold Intake manifold Connecting pipe Connecting pipe Sealing ring CU Washer Copper Hexagonhead bolt Compensating line Compensating line Rubber sleeve Rubber sleeve Fuel line Filter Pump Fuel line Filter Fuel line Pump Carburettor Fuel line Pump Carburettor Fuel line Pump Carburettor Fuel hose () () N (9) (9) 9 (0) (0) () 9 (9) 0 950>> //5 5 /S S 5 S 5 5 S * Kat 57

121 Illustration: A A () () >> MM Fuel hose 7 50 MM Fuel hose 7 50 MM Fuel hose 7 50 MM Air cleaner 0 5 Air cleaner Flange MM Air cleaner Flange 0 MM * * * / 5 5 /S Kat 57

122 Illustration: >>959 Kat 57

123 Illustration: () () N N N B N () () N N >>959 Carburettor SOLE PBJ SOLE 0PJCB And Fuel supply line Carburettor PBJ Carburettor PBJC Carburettor PBJC M >> 7 0 Carburettor 0 PJCB M >> Air cleaner Air cleaner Washer B Hexagon nut Lock ring A 0 Hexagon nut Lever Lever Connecting rod Washer, Washer, Cotter pin,5 0 Adjusting ring Nut M Nut M Clamping piece Hexagonhead bolt M 5 0 Screw M 5 0 Eccentric bolt Tension spring Push rod Push rod Push rod Push rod Ball socket A Hexagon nut M 5 Angular joint Angular joint Hexagonhead bolt M 5 Push rod Ball socket A Hexagon nut M 5 A S S /S/ S S 5 S /S/ S /S/ /S/ 5 5 /S/ /S/ S /S/ S /S/ S Kat 57

124 Illustration: >> Reverse lever Intake manifold () Intake manifold /S/ () N N (50) Stud BM Intake manifold Intake manifold Stud M 0 5 Rubber sleeve Connecting tube Deleted Clamp Washer, Washer, Panhead screw M Fuel line Fuel line Sealing ring Banjo bolt Fuel pump Fuel pump Single parts See group /07/5 Diaphragm Fuel pump Flange Intermediate flange Oring Cam follower Spring washer B Hexagonhead bolt M 5 /S/ /S/ S S S Kat 57

125 Illustration: >>959 Kat 57

126 Illustration: () 0 () 0 () 0 () N N B 0 07 N N N N >>959 Carburettor PALLASZENIT NDI And Fuel supply line M 7 >> M 0 >> set Carburettor Carburettor NDI (PO L) Carburettor NDI (PO R) Carburettor NDI (PO L) Carburettor NDI (PO R) Lever Lever Bracket Tension spring Reverse lever Ball pin A 0 Washer, Washer, Lock ring B Nut M Nut M Reverse lever Washer, Washer, Cotter pin,5 0 Push rod Hexagon nut M 5 Hexagon nut M 5 Hexagon nut M 5 Left thread Ball socket A Ball socket A Left thread Push rod Air cleaner Air cleaner Oring Insert Rubber seal A S S S S S S S Kat 57

127 Illustration: C C () N >>959 Filter element Intake manifold Stud BM 0 Hexagonhead bolt M 70 Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B Hexagon nut Intermediate flange M >> 7 M >> Oring M 7 7 >> M >> Cam follower Flange Spring washer B Hexagon nut Fuel pump Hexagonhead bolt M 0 Fuel line Nipple Cap screw AL Union Sealing ring A Banjo bolt Sealing ring Banjo bolt Fuel line S S Kat 57

128 Illustration: >>959 Kat 57

129 Illustration: >>959 Single parts Carburettor SOLE PBI Throttle body Throttle body Shaft Flap Countersunkhead screw Support Adjusting screw Hexagon nut Adjusting screw Idle speed Compression spring Lock washer Lever Hexagon nut Adjusting screw Compression spring Screw plug Panhead screw Lock ring Tab washer M >> Float,5 GR Joint Axle Funnel (K) Screw Funnel Pipe Nozzle (A) 0 Jet carrier Bracket Nozzle (GG) 05 Sealing ring Nozzle (G) 50 Nozzle (U),5 Nozzle (GS) 0 Sealing ring Nozzle (GP) 0 Sealing ring Valve Strainer Sealing ring Pipe Countersunkhead screw Pump Lower part Spring Kat 57

130 Illustration: >> Diaphragm Lid Lid Lever Axle Countersunkhead screw Countersunkhead screw Connecting rod Connecting rod Cotter pin Washer Spring Bush Nut Hexagon nut Housing Rotary slide Countersunkhead screw Ball Compression spring Screw plug Clamping screw Air vent (GA),5 Lever Lever Clamping screw Clamping screw Bush Washer Hexagon nut Washer Hexagon nut Lid Carburettor Disc valve,5 MM Sealing ring Adjusting screw Connecting rod Connecting piece Connecting piece Sealing ring Banjo bolt Kat 57

131 Illustration: >>959 Kat 57

132 Illustration: () () (9) () () >>959 Single parts Carburettor SOLE PBIC set Carburettor Carburettor Housing Carburettor Housing Carburettor Housing Carburettor Housing Shaft Flap Countersunkhead screw Support Adjusting screw Hexagon nut Adjusting screw Idle speed Compression spring Lock washer Lever Hexagon nut Adjusting screw Compression spring Screw plug Float 5,7 GR Axle Funnel (K) Funnel (K) Screw Funnel Pipe Nozzle (A) Jet carrier Nozzle (GG) 5 Nozzle (GG) 0,5 Sealing ring Nozzle (G) 50 Nozzle (U),5 Screw plug Sealing ring Nozzle (GP) 0 Sealing ring Valve Strainer Sealing ring Pipe 0, CAL. S S S S Kat 57

133 Illustration: >> Countersunkhead Pump 7 Lower part Spring Diaphragm Lid Lid Lever Axle Countersunkhead Countersunkhead Connecting rod Connecting rod Cotter pin Washer Spring Bush Nut Hexagon nut Cover plate Cover plate Countersunkhead Lid Carburettor Disc valve,5 MM Sealing ring Adjusting screw Connecting rod Sealing ring Banjo bolt screw screw screw screw Kat 57

134 Illustration: >>959 Kat 57

135 Illustration: () (9) 0 (0) >>959 Single parts Carburettor PALLAS ZENITH NDI Lid Grooved nail, 5 Valve 5 Valve 5 Sealing ring Banjo bolt Sealing ring A Shaft Spring Lever Outer Lever Inner Shakeproof washer J, Hexagon nut BM Bracket Fastening screw Lock ring B 5 Piston Piston Piston Piston Piston Piston Funnel Funnel Screw Jet carrier Bracket Booster Screw Lock ring A 5 Washer Pipe S Nozzle 0 Nozzle 0 Nozzle 5 Nozzle 0 Nozzle S S S Kat 57

136 Illustration: () (9) PCG >>959 0 Lid Sealing ring Hexagonhead bolt Sealing ring Nozzle 0 Nozzle 0 Screw plug Sealing ring Nozzle 50 Nozzle 0 Sealing ring Pipe NR. Short Housing Float Articulated support Float out Articulated support Lid Shakeproof washer V 5, Ovalhead screw Valve Sealing ring Valve Sealing ring Throttle body out Throttle shaft And Accessories Shaft Flap Ovalhead screw Lever Connecting rod Spring Washer Retaining spring Washer Hexagon nut Washer Support Lever Lever Tension spring Adjusting screw Compression spring Adjusting screw Compression spring Panhead screw Lock ring S S Kat 57

137 Illustration: >>959 Kat 57

138 Illustration: >>959 Single parts Carburettor SOLE 0 PBIC M >> set Carburettor Carburettor Housing Throttle shaft Throttle body Countersunkhead screw Support Adjusting screw Idle speed Compression spring Sealing ring Lock washer Lever Washer Hexagon nut Adjusting screw Compression spring Screw plug Float GR Fastening screw Sealing ring Funnel (K) 9 Screw Funnel Pipe Nozzle (A) Jet carrier Nozzle (GG) 0 Sealing ring Nozzle (G) 5 Nozzle (U),0 Nozzle (GS) 0 Sealing ring Nozzle (GP) 70 Sealing ring Valve Strainer Sealing ring Pipe Countersunkhead screw Pump Lower part Spring Diaphragm 57/5 S Kat 57

139 Illustration: >>959 Valve Spring Seat Lid Lid Lever Axle Countersunkhead screw Lock ring Panhead screw Connecting rod Connecting rod Cotter pin Washer Spring Bush Nut Hexagon nut Valve cover Diaphragm Valve spring Countersunkhead screw Housing Rotary slide Countersunkhead screw Screw plug Clamping screw Lever Lever Clamping screw Clamping screw Bush Washer Hexagon nut Washer Hexagon nut Lid Carburettor Valve MM Valve MM Sealing ring Screw Connecting rod Connecting piece Connecting piece Sealing ring Banjo bolt Kat 57

140 Illustration: >>959 Kat 57

141 Illustration: N >>959 Single parts Fuel pump. 0.0 Repair kit Hexagonhead bolt Sealing ring Cap Sealing ring Fuel strainer Lid Sealing ring Lid M Sealing ring Housing Upper part Ovalhead screw M 5 5 Lock ring A 5 Spring hanger Valve spring Plate Valve plate Shakeproof washer Countersunkhead screw Diaphragm Spring, KG Lower part Lever Compression spring Axle Snap ring Sealing ring Banjo bolt Kat 57

142 Illustration: >>959 Kat 57

143 Illustration: PCG B >>959 Carburettor SOLE 0 P II SOLE 0 P II And Fuel supply line M >> 9 0 set Carburettor Carburettor SOLE 0 P II Carburettor SOLE 0 P II Lever Left Lever Right Pull rod Ball socket B Hexagon nut M 5 Push rod Clamping piece Push rod Pull rod Securing clip S Bearing bracket Reverse lever Spring washer B Nut M Nut M Hexagonhead bolt M Tension spring Retaining pivot Air guide housing Fuel line Fuel line CARRERA 5 GS/GT Clip Fuel line Cap Cap Line Left Line Right Intake manifold Left Intake manifold Right Stud Spring washer SPEEDSTER 50. Kat 57

144 Illustration: >>959 A 0 Hexagon nut M 0 Tab washer Hexagon nut Guide sleeve Sealing ring Washer Castle nut Cotter pin Air cleaner Carburettor Air cleaner Carburettor Hexagonhead bolt M 95 Spring washer B Carburettor Carburettor Intake trumpet Carburettor Intake trumpet Carburettor Hexagonhead bolt M Sealing ring Sealing ring Kat 57

145 Illustration: >>959 Kat 57

146 Illustration: () () () () (5) (5) >>959 Carburettor SOLE 0 P II/WEBER And Fuel supply line Carburettor SOLE 0 P II Carburettor SOLE 0 P II Carburettor WEBER Carburettor SOLE Carburettor WEBER Lever Left Carburettor SOLE Lever Left Carburettor WEBER Lever Right Carburettor SOLE Lever Right Carburettor WEBER Lever Fuel pump Carburettor WEBER Supporting bow Carburettor SOLE Supporting bow Carburettor WEBER Supporting bow Carburettor SOLE Supporting bow Carburettor WEBER Reverse lever Reverse lever Ball socket Hexagon nut M 5 Push rod Securing clip Compression spring Ball pin Castle nut M Cotter pin,5 5 Tension spring CARRERA GS/GT 9/ 9/ 9/ 9// 9/ 9// 9/ 9// 9/ 9/ 9// 9/ 9// 9/ 9// 9/ Kat 57

147 Illustration: >> Fuel line Fuel line Of Filter Carburettor Fuel line Of Filter Carburettor Version EBERSPAECHER Heating Fuel hose Filter Heater Clip Fuel line Cap Cap Line Left Carburettor SOLE Line Left Carburettor WEBER Line Right Carburettor SOLE Line Right Carburettor WEBER Intake manifold Left Carburettor SOLE Intake manifold Right Carburettor SOLE Intake manifold Carburettor WEBER Stud Stud Spring washer A 0 Spring washer A 0 Hexagon nut M 0 Hexagon nut M 0 Guide sleeve Sealing ring () N 0 0 (7) () // 9// 9/ 9/ 9// 9/ 9// 9/ 9// 9// 9/ 9// 9/ 9// 9/ 9// 9/ Kat 57

148 Illustration: >> Washer Castle nut Cotter pin Air cleaner Carburettor SOLE Air cleaner Carburettor WEBER Hexagonhead bolt M 95 Hexagonhead bolt M 5 Carburettor WEBER Stud M 5 5 Lock ring B 5 Hexagon nut M 5 Spring washer B Spring washer B 5 Intake trumpet Intake trumpet Hexagonhead bolt M Hexagonhead bolt M 5 Sealing ring Sealing ring Single parts Carburettor SOLE Venturi Main vent GG Air correction jet A 0 Idle jet G 55 Nozzle, Nozzle GP 50 Pipe 5 Pipe 5 Valve Valve Float (9) () // 9/ 0 9// 9/ 9/ 9/ 9/ 9// 9/ 9// 9// 9// 9/ 9// 9// 9/ 9/ 9/ 9/ 9/ 9/ 9/ 9/ 9/ 9/ 9/ 9/ Kat 57

149 Illustration: >> Plastic material 0 GR Injection pump 7 Ball valve Glass Ball Single parts Carburettor Preheating Connection piece Connection piece Flap Connection piece Cotter pin 5 Spring clip Washer Panhead screw Connecting piece Clamp Air guide Carburettor Preheating Hose Carburettor Preheating Hose Carburettor Preheating Hose clamp Hose clamp 9/ 9/ 9// 5 9// 9// 9// 9// 9// 9// 9// 9/ 9/ 9/ 9/ 9/ 9/ 9/ Kat 57

150 Illustration: >>959 Kat 57

151 Illustration: A A >>959 Fuel pump AUTOPULSE 5Electric Lines Fuel pump AUTOPULSE 5Electric Bracket Spring washer B Hexagonhead bolt M 5 Hexagonhead bolt M 5 Sealing ring A,5 Intake pipe Pressure line Banjo bolt Boot Clamp Hexagonhead bolt M 5 Spring washer B 5 Hexagon nut M 5 Fuel hose Fuel hose Fuel line Line 90 MM Long Grommet Rubber sleeve Fuel hose Fuel hose Fuel line Fuel line CARRERA 5 GS/GT * * * * Clip Panhead tapping screw B,9 Filter Filter Glass Diaphragm Support Spring washer B Hexagonhead bolt M 5 Banjo bolt Intake Banjo bolt Exhaust Sealing ring D SPEEDSTER Kat 57

152 Illustration: >> Connecting piece Fuel hose Fuel hose Fuel hose * * A Fuel hose Fuel hose Cap * * A 0 0 SPEEDSTER Kat 57

153 Illustration: >>959 Kat 57

154 Illustration: >>959 Single parts Carburettor SOLE 0 PII SOLE 0 PII M >> 9 0 Sealing ring Banjo bolt Washer Throttle shaft Banjo bolt Fuel line Fuel strainer Banjo bolt Sealing ring Banjo bolt Hexagon nut Shaft Sealing ring Jet carrier Sealing ring Pump jet Ball valve Adjusting screw Idle jet Strainer Ball valve Lock washer Hexagon nut Throttle shaft Flap GRAD Ovalhead screw Mount Throttle valve Jet carrier Adjusting screw Adjusting shim Ovalhead screw Injection line Axle Float Compression spring Idle speed Adjusting screw Compression spring Adjusting screw Compression spring Adjusting screw Clutch control shaft Sealing ring Screw plug Injection line Fastening screw Square screw Mixture control unit Lid Ovalhead screw Diaphragm pump CARRERA 5 GS/GT 0 PII 0 PII 0 PII 0 PII 0 PII Kat 57

155 Illustration: >>959 NR. Valve,0 MM Valve,0 MM Ball valve Sealing ring Carburettor needle valve,0 MM Sealing ring Carburettor needle valve,0 MM Sealing ring Diaphragm pump NR. Diaphragm pump NR. 7 Sealing ring Screw Screw Exhaust pipe Diaphragm pump NR. Diaphragm pump NR. 7 Injection line Injection line Injection line Connecting rod Injection pump Connecting rod Injection pump Support Carburettor Left Support Carburettor Right Support Carburettor Right Support Carburettor Left Fastening screw Panhead screw Carburettor Lid Lock ring Carburettor Lid Carburettor Lid Screw Venturi Stud Venturi Carburettor 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII PII PII PII PII 0 PII 0 PII 0 PII 0 PII Kat 57

156 Illustration: >>959 Lid Carburettor Lid Float 0,0 GR. Float,5 GR. Air guide $ MM Air guide $ 0 MM Air guide $ MM Nozzle Nozzle,5 Venturi $ 0 MM Nozzle Venturi $ MM Nozzle 50 Nozzle,0 Nozzle,5 Nozzle 0 Nozzle Venturi $ 0 MM Nozzle 0 Venturi $ MM Nozzle 0 Nozzle 50 Pipe Pipe NR. Venturi $ 0 MM Mixing tube NR. Venturi $ MM 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII 0 PII Kat 57

157 Illustration: >>959 Kat 57

158 Illustration: >>959 Single parts Fuel pump AUTOPULSE 5 Electric Strainer Filter Valve Valve Intake Exhaust Bellows Ring Bellows Bellows Contacts Upper Contacts Lower set CARRERA 5 GS/GT Kat 57

159 Illustration: >>959 Kat 57

160 Illustration: 9 50 >> >> >> >> >>959 set set Porsche Comprising: Crankcase Washer Copper Flywheel Cylinder Cylinder head cover Intake manifold Carburettor Exhaust silencer set Porsche Comprising: Crankcase Washer Copper Flywheel Cylinder Cylinder head cover Intake manifold Carburettor Exhaust silencer set Porsche Comprising: Crankcase Washer Copper Flywheel Cylinder Cylinder head cover Intake manifold Carburettor Carburettor 0 PICB Exhaust silencer set 9 50/ Kat 57

161 Illustration: >> >> >> >>959 Porsche Comprising: Crankcase Washer Copper Flywheel Cylinder Cylinder head cover Intake manifold Intake manifold Carburettor Exhaust silencer set Engine Comprising: Sealing ring Cylinder head nut Cylinder head cover Sealing ring Cam follower Protective tube Joint flange Fuel pump Intake manifold Mixture control unit Cylinder Exhaust silencer set Engine Comprising: Sealing ring Cylinder head nut Cylinder Cylinder head cover Sealing ring Cam follower Protective tube Joint flange Fuel pump Intake manifold Carburettor Exhaust silencer set Engine Comprising: 9 50/5 57 Kat 57

162 Illustration: >>959 Sealing ring Cylinder head nut Cylinder head cover Cylinder Sealing ring Cam follower Protective tube Joint flange Fuel pump Intake manifold Carburettor Exhaust silencer 5 >> >> set Engine Comprising: Sealing ring Cylinder head nut Cylinder Cylinder head cover Sealing ring Cam follower Protective tube Intake manifold Intake manifold Joint flange Fuel pump Carburettor Exhaust silencer set Engine Comprising: M >> 7 0 Cylinder head cover Sealing ring Cylinder head nut Cylinder base gasket Cylinder Cam follower Protective tube Carburettor Intake manifold Intake manifold Intermediate flange Fuel pump /S Kat 57

163 Illustration: >> >> >>959 Fuel pump Exhaust silencer set Engine Comprising: M >> Cylinder head cover Sealing ring Cylinder head nut Cylinder base gasket Cylinder Cam follower Protective tube Intake manifold Intake manifold Carburettor Intermediate flange Fuel pump Fuel pump Exhaust silencer set Engine Comprising: M 7 >> M 0 >> Cylinder head cover Sealing ring Cylinder head nut Cylinder base gasket Cylinder Cam follower Protective tube Intake manifold Intake manifold Flange s Fuel pump Carburettor Carburettor Exhaust silencer Sealing ring Aluminium Sealing ring Screw socket Sealing ring Remote temperature sensor 5 S /S S Kat 57

164 Illustration: 9 >> Washer Distributing piece Oring set Crankcase Comprising: Crankcase Washer Copper Sealing ring Crankshaft Oil drain lid Flywheel Sealing ring Oil cooler Lid Oil pump Oil pump set Crankcase Comprising: M >> 9 M 50 0 >> 50 M 90 >> 5 79 M >> 5 M 0 >> 7 0 M 0 >> Washer Copper Flywheel Cover Crankcase Rubber Sealing ring Rubber Lid Bracket Dc generator Radial sealing ring Crankshaft Oil drain lid Oil pump Lid Oil pump Shaft sealing ring DB 5 0/ Oring Guide tube >> 950>> /50/5 57/5 /S 5 /S /S S 5 5 S S Kat 57

165 Illustration: 9 >> >>959 0 set Crankcase.0..0 Comprising: M 7 0 >> 97 M 0 >> 707 Washer Copper Flywheel Rubber Oil duct Sealing ring Rubber Oil duct Oil cooler Crankcase Lid Bracket Dc generator Radial sealing ring Crankshaft Oil drain lid Lid Oil pump Shaft sealing ring DB 5 0/ Sealing ring Lid Round rubber cord Oil thermostat Sealing ring Large Bleeder Sealing ring Small Bleeder Sealing ring C Relief valve set Crankcase.0..0 Comprising: M 9 >> 7 M 70 >> Washer Copper Flywheel Rubber Oil duct Sealing ring Rubber Oil duct >> /S S SPEEDSTER /S S 7 Kat 57

166 Illustration: >> >>959 Oil cooler Crankcase Lid Bracket Generator Radial sealing ring Crankshaft Oil drain lid Lid Oil pump Shaft sealing ring DB 5 0/ Sealing ring Lid Round rubber cord Oil thermostat Sealing ring Large Bleeder Sealing ring Small Bleeder Sealing ring C Relief valve set Crankcase.0.. Comprising: M 7 7 >> M 5 >> Washer Copper Flywheel Rubber Oil duct Sealing ring Rubber Oil duct Oil cooler Crankcase Lid Bracket Generator Radial sealing ring Crankshaft Oil drain lid Lid Oil pump Shaft sealing ring DB 5 0/ Sealing ring SPEEDSTER /S S Kat 57

167 Illustration: >>959 Large Bleeder Sealing ring Small Bleeder Sealing ring C Relief valve Stopper Rubber 9 Kat 57

168 Illustration: >>959 Kat 57

169 Illustration: >>959 set >> PCG 0 PCG PCG CARRERA 5 GS/GT set Engine Comprising: M >> 9 0 Oring Sealing ring Radial sealing ring "S" Radial sealing ring "K" Radial sealing ring "K" Cylinder head gasket Stopper Rubber Cylinder head gasket 0, MM Crankcase Cylinder head gasket 0,5 MM Crankcase Cylinder head gasket,0 MM Crankcase I II Tab washer Sealing ring Sealing ring Sealing ring Oil pump Carburettor Carburettor 0 PII And Air cleaner Carburettor 0 PII And Air cleaner Sealing ring Intake manifold Mount Sealing ring Exhaust silencer Sealing ring Copper Sealing ring 7 Kat 57

170 Illustration: N 0 0 N >> PCG 0 PCG 0 0 N 0 0 N >>959 Copper Sealing ring Copper Sealing ring Copper Sealing ring Aluminium Sealing ring Aluminium set Crankcase Comprising: Sealing ring Oring Sealing ring Radial sealing ring "S" Radial sealing ring "K" Radial sealing ring "K" Sealing ring A 0 Copper Sealing ring A Copper Sealing ring A,5 Aluminium Repair kit Valve control Set of wheels, compl. Kat 57

171 Illustration: >>959 Kat 57

172 Illustration: >>959 set 9 N N PCG PCG PCG PCG CARRERA GS/GT set Crankcase And Engine Comprising: Sealing ring A Sealing ring A A Sealing ring A Sealing ring A 0 Sealing ring A 0 Radial shaft seal Radial sealing ring Radial sealing ring Cylinder base gasket Cylinder base gasket Cylinder base gasket I II Segment Cylinder head gasket Sealing ring Sealing ring Sealing ring Sealing ring A Copper Sealing cord Rubber Sealing ring A Sealing ring A 0 Sealing ring A 9 Sealing ring A 9 Sealing ring D Exhaust silencer Radial shaft seal A 0 LINKSDREHEND Radial shaft seal A 0 Clockwise rotation /0// Kat 57

173 Illustration: Sealing ring A 0 Sealing ring A 0 Sealing ring A 0 Sealing ring A 0 Stopper Sealing ring A Tab washer Carburettor WEBER >>959 9/0// 9/ Kat 57

174 Illustration: >>959 Kat 57

175 Illustration: 0 50 () () 5 0 () () 5 05 () () 5 (5) () () () () 9 (9) (9) (0) 5 07 (0) () >>959 Fuel tank Fuel tank Fuel tank 50 L Fuel tank F >> 5 5 F >> 0 5 Fuel tank F 5 57 >> F 0 >> Fuel tank 0 L Fuel tank 7 L Lid Lid Sealing ring Sealing ring Breather hose Breather hose 950 MM Fuel cock Fuel reserve 50 L Switch F >> 5 5 F >> 0 5 Switch F 5 57 >> F 0 >> Switch Fuel reserve 0 L Sealing ring Sealing ring A F >> 5 5 F >> 0 5 Sealing ring,5 F 5 57 >> F 0 >> Fuel strainer Insert Strainer Insert F >> 5 5 F >> 0 5 Fuel strainer Insert F 5 57 >> F 0 >> Union nut Fuel cock Nut F >> 5 5 F >> 0 5 Nut F 5 57 >> F 0 >> Sealing washer Sealing washer F >> 5 5 L L L A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. Kat 57

176 Illustration: 0 50 () () 5 0 () () 5 09 () () 5 0 () (5) 5 05 (5) () () 5 0 () (9) (0) () () >>959 F >> 0 5 Sealing washer F 5 57 >> F 0 >> Sealing ring Sealing ring F >> 5 5 F >> 0 5 Sealing ring F 5 57 >> F 0 >> Filter Filter F >> 5 5 F >> 0 5 Filter F 5 57 >> F 0 >> Filter Container F >> 5 5 F >> 0 5 Container F 5 57 >> F 0 >> Circlip Circlip F >> 5 5 F >> 0 5 Circlip F 5 57 >> F 0 >> $ MM $ MM F >> 5 5 F >> 0 5 F 5 57 >> F 0 >> Sealing ring Pipe Deleted Hose piece Operating rod Hose piece Operating rod Sticker Sticker Halfround screw M 0 Hexagon nut M Operating rod Switch Operating rod Switch Rubber sleeve Grommet A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. Kat 57

177 Illustration: >>959 5 N A 0 5 Cotter pin Fuel hose Fuel hose Fuel line 0 MM Clip Clamp Hexagonhead bolt M 5 Spring washer B 5 Hexagon nut M 5 Boot Rubber sleeve Fuel hose Fuel hose Suspension strap Suspension strap Suspension strap Tail pipe Bleeding Rubber sleeve 9 Sender BECKFuellevel indicator Sender VDOKE 0 F 5 57 >> F 0 >> Sender Fuellevel indicator VDOF 5 57 >> F 0 >> 9 () N A (7) 70 (7) () () L Ovalhead screw M 5 5 Washer 5, Aluminium Hose $ 7 MM 50 MM Long Fuel line Hose $ 7 MM 50 MM Long Fuel line Fuel line $ MM(CU) * * A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. * * A/50. A/50. A A/50. 5 A/50. 5 A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. A/50. Kat 57

178 Illustration: >>959 MM Kat 57

179 Illustration: >>959 Kat 57

180 Illustration: PCG 90 () PCG >>959 Exhaust system F >> 0 9 F >> 50 0 F >> 79 Exhaust silencer EINROHR Exhaust silencer ZWEIROHR Ornamental exhaust pipe Connecting flange Hexagonhead bolt M 0 Clip Hexagon nut M Heat control box Exhaust pipe Heat control box Exhaust pipe SPEEDSTER Kat 57

181 Illustration: >>959 Kat 57

182 Illustration: 5 50 PCG 90 () PCG (5) (9) (0) () () >>959 Exhaust system F 0 9 >> F 50 >> F 79 >> Heat control box Exhaust pipe Heat control box Exhaust pipe Clip Hexagonhead bolt M 0 Hexagon nut M Rear muffler Exhaust manifold 0 MM Rear muffler Exhaust manifold 0 MM Connecting flange Hexagon nut M 0 Exhaust manifold Exhaust manifold Tail pipe Exhaust manifold 0 MM Tail pipe Exhaust manifold 0 MM Pipe clamp Exhaust manifold 0 MM Pipe clamp Exhaust manifold 0 MM Pipe clamp Retaining strip Exhaust manifold 0 MM Clip Exhaust manifold 0 MM Hexagonhead bolt M 5 Exhaust manifold 0 MM Hexagonhead bolt M 5 Exhaust manifold 0 MM Washer, Exhaust manifold 0 MM Washer, Exhaust manifold 0 MM /S SPEEDSTER Kat 57

183 Illustration: >> Spring washer B Exhaust manifold 0 MM Kat 57

184 Illustration: >>959 Kat 57

185 Illustration: 50 () 5 7 (7) (9) PCG () >>959 Exhaust system M >> 9 0 Exhaust silencer Exhaust silencer Restraining strap Ornamental exhaust pipe Strut Strut Exhaust pipe Cylinder Exhaust pipe Cylinder Exhaust pipe Cylinder Exhaust pipe Cylinder Exhaust pipe Cylinlder Exhaust pipe Cylinlder Exhaust pipe Heat exchanger Clip Heat exchanger Heat exchanger Restraining strap Hexagonhead bolt M 0 Hexagonhead bolt M 0 Lock ring B Hexagon nut M Hexagon nut M Hexagonhead bolt M 5 Heater hose Heat exchanger Heater hose Heat exchanger Hose clamp Hose piece CARRERA 5 GS/GT 0 Kat 57

186 Illustration: >>959 Kat 57

187 Illustration: 0 50 () (5) (7) (9) PCG >>959 Exhaust silencer And Accessories Exhaust silencer Restraining strap Rubber cap Protection cap Ornamental exhaust pipe Tail pipe Strut Strut Hexagon nut M 0 Exhaust pipe Cylinder Exhaust pipe Cylinder Exhaust pipe Cylinder Exhaust pipe Cylinlder Lock ring B Hexagon nut M CARRERA GS/GT 9/0/ Kat 57

188 Illustration: >>959 Kat 57

189 Illustration: >>959 Exhaust system PCG CARRERA GS/GT 9// Elbow Double Flange Elbow Double Flange Flange socket Lock ring B Hexagon nut Pipe clamp Hexagonhead bolt M 5 Hexagon nut Front muffler Front muffler Clip Hexagonhead bolt M 5 Hexagon nut Pipe Clip Hexagonhead bolt M 0 Hexagon nut Turnbuckle Restraining strap 5 7 Exhaust silencer Pipe clamp Hexagonhead bolt M 5 Hexagon nut Restraining strap Strut Hexagon nut Rubber cap Protection cap Ornamental exhaust pipe Tail pipe Kat 57

190 Illustration: >>959 Kat 57

191 Illustration: () () 9 0 () () 0 0 () 55 0 () 0 () 0 () N () 5 PCG 5 PCG PCG 0 PCG >>959 Heating air supply Breather hose Not CARRERAF >> 55 0 F >> 0 Breather hose Heat exchanger Not CARRERAHose Heat exchanger Exhaust silencer Heat control box Not CARRERAF >> 55 0 F >> 0 Heat control box Not CARRERAHeat control box Not CARRERAMuffler Heat control box Exhaust silencer Heat control box Not CARRERAF >> 55 0 F >> 0 Heat control box Not CARRERAHeat control box Not CARRERAMuffler Heat control box Clip A 5 GS GS A A 5 GS GS A A Hexagonhead bolt M 5 0 Lock ring B 5 Hexagon nut M 5 Pipe clamp Pipe clamp Use also: Hexagonhead bolt M Lock nut M Lock ring A GS GS GS GS GS GS GS GS GS GS Kat 57

192 Illustration: B (7) Hose clamp 9 5 SN 90 Nut M Nut M Lock ring Screw 55 5 Not CARRERAF >> 55 0 F >> 0 Screw Not CARRERABush Not CARRERAF >> 55 0 F >> 0 Bush Not CARRERAOperating rod Not CARRERAF >> 55 0 F >> 0 Clamping bush Clamping bush Heating flaps Comprising: POS. 5 Operating rod Not CARRERAOperating rod Not CARRERAF >> 55 0 F >> 0 Operating rod Not CARRERAScrew Not CARRERAF >> 55 0 F >> 0 Screw () (9) PCG 9 70 (9) (9) (0) N >>959 A A A A Housing F >> F 0 70 >> Hexagonhead bolt M F >> F 0 70 >> Lock ring A F >> A 5 GS GS Kat 57

193 Illustration: () >>959 F 0 70 >> Lock ring A F >> F 0 70 >> Roll pin Washer Washer Rubber boot F >> 55 0 F >> 0 Sleeve (7) Lever Guide sleeve Traction Not CARRERAF >> 0 9 F 0 70 >> 50 0 F >> 79 Traction Not CARRERAF 0 9 >> F 50 >> F 79 >> Traction Not CARRERAF >> 5 90 F >> Traction Not CARRERAF >> 5 90 F >> Protective tube Not CARRERAF >> 5 90 F >> Clamping piece Not CARRERAF >> 5 90 F >> Traction (7) F 55 >> 0 9 F >> 50 0 F >> 79 Traction (7) PCG A 5 GS GS SPEEDSTER /V /H SPEEDSTER F 0 9 >> F 50 >> F 79 >> Clamping bush Clamping bush Heating flaps Comprising: 5 GS GS SPEEDSTER 5 GS GS SPEEDSTER Kat 57

194 Illustration: (9) (0) () 7 () 7 (5) () N >>959 POS. 5 Guide Not CARRERAInsulating hose Not CARRERAProtective tube Spiral Not Carrera 5 GS GS Lever Straight pin M 5 Sleeve 7 F >> 55 0 F >> 0 Guide sleeve Shaft 59 F >> 55 0 F >> 0 Shaft Cap 7 F >> 55 0 F >> 0 Cap Spring washer Tensioning sleeve Rotary knob F >> 55 0 F >> 0 Rotary knob Rotary knob Hexagon nut M F >> 55 0 F >> 0 Hexagonhead bolt M F >> 55 0 F >> 0 Hexagon nut M F >> 55 0 F >> 0 Hexagon nut M F >> 55 0 F >> 0 5 GS GS A A A A A 5 Kat 57

195 Illustration: >>959 Kat 57

196 Illustration: PCG 999 N >>959 Clutch Pressure plate Pressure plate Drive plate Hexagonhead bolt M 0 Spring washer B Kat 57

197 Illustration: >>959 Kat 57

198 Illustration: >>959 Clutch PCG PCG N CARRERA 5 GS/GT Pressure plate See classic technical inmation 5/9 Clutch plate See classic technical inmation 5/9 Hexagonhead bolt M 0 Spring washer B Kat 57

199 Illustration: >>959 Kat 57

200 Illustration: >>959 Clutch PCG PCG N CARRERA GS/GT 9/0 Pressure plate See classic technical inmation 5/9 Clutch plate $ See classic technical inmation 5/9 Hexagonhead bolt M 0 Spring washer B Kat 57

201 Illustration: >>959 Kat 57

202 Illustration: >>959 Clutch release Tunnel Transmission G >> 5 0 M >> Plate () Plate Clutch release bearing 7 0 Bearing 05 Clutch release bearing 7 0 Retainer spring Clutch lever shaft () 0 Clutch lever shaft N Tension spring Guide bush Release k Tensioning sleeve Roll pin Roll pin,5 () /S /S CARRERA 5 GS/GT /S /S CARRERA /S /S /S /S CARRERA 5 GS /S /S CARRERA 5 GS Kat 57

203 Illustration: >>959 Kat 57

204 Illustration: >>959 Clutch release G >> N CARRERA GS/GT 9/0/ Clutch release bearing fichtel + sachs Bearing HAEUSSERMANN Clutch release bearing HAEUSSERMANN Spring Spring Clutch lever shaft Tension spring Guide bush Release k Tensioning sleeve Roll pin,5 Roll pin Kat 57

205 Illustration: >>959 Kat 57

206 Illustration: >>959 () Clutch release Transmission case Divided Plate Plate () Clutch release bearing Bearing Clutch release bearing () () 0 0 Hexagonhead bolt M 0 Hexagonhead bolt M 5 Lever Lever (5) () (7) Spring washer B Spring washer B Hexagon nut M Hexagon nut M Return spring Tension spring 0 Guide bush 5 Guide bush (9) Clutch lever shaft Clutch lever shaft () (0) 0 (0) Spring Spring Retainer spring /A CARRERA 5 GS /A /A CARRERA 5 GS /A CARRERA 5 GS A CARRERA 5 GS /A CARRERA 5 GS /A CARRERA 5 GS A CARRERA 5 GS A CARRERA 5 GS A CARRERA 5 GS A CARRERA 5 GS Kat 57

207 Illustration: >>959 Kat 57

208 Illustration: N >>959 Clutch G 5 >> Pressure plate Contact pressure 50 KG Pressure plate Contact pressure 7 KG Pressure plate Contact pressure 7 KG Lid Circlip Cup spring Pressure piece 7 KG Counterplate Drive plate $ 0 MM Clutch plate $ 0 MM Hexagonhead bolt M 0 Spring washer B 7/0/// 7//5 7/0: S CARRERA 9 /S CARRERA 9 Kat 57

209 Illustration: >>959 Kat 57

210 Illustration: >>959 Clutch N CARRERA GS/GT 9/// Pressure plate HAEUSSERMANN $ 0 MM Lid Circlip Cup spring Pressure piece Contact pressure 7 KG Counterplate Drive plate $ 0 MM Hexagonhead bolt M 0 Spring washer B Kat 57

211 Illustration: >>959 Kat 57

212 Illustration: N (7) 7 0 (7) >>959 Clutch release G 5 >> Clutch lever shaft Release k Tension spring Tensioning sleeve Roll pin,5 Roll pin Clutch release bearing fichtel + sachs Bearing HAEUSSERMANN Clutch release bearing HAEUSSERMANN Retainer spring 7/0/// 7//5 Kat 57

213 Illustration: >>959 Kat 57

214 Illustration: >>959 Clutch release G 5 >> N CARRERA GS/GT 9// Clutch lever shaft Release k Tension spring Tensioning sleeve Roll pin Roll pin Clutch release bearing fichtel + sachs Bearing HAEUSSERMANN Clutch release bearing HAEUSSERMANN Spring Spring Kat 57

215 Illustration: >>959 Kat 57

216 Illustration: N 75 E C C (9) (9) >>959 Transmission case Transmission suspension Transmission case Stud BM 5 Oil collection container Stud BM 75 Screw plug out Magnet White Anodised Screw plug magnet White Anodised Drain plug Baffle plate Lock washer Hexagonhead bolt M 5 Bleeder Hexagonhead bolt M 75 Spring washer B Hexagon nut M Hexagon nut M Hexagon nut M Retaining bracket Intermediate plate Stud BM Stud BM 55 Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B Straight pin M 0 Stud BM Shim 0,0 MM Shim 0,5 MM Shim 0,0 MM Kat 57

217 Illustration: () N N >>959 Transmission cover Lateral Transmission cover Clutch control shaft Reverse idler gear Roll pin 5 0 Ground strap L Shift lever Spacer Spacer Rubber Reincement plate Spacer Mounting Bearing Pot Bearing Hexagonhead bolt M Transmission carrier Hexagonhead bolt M,5 0 Reverse lever Reverse lever out Bolt Bolt 0 MM Nipple A Washer 0,5 Washer 0,5 Washer 0,5 Washer 0,5 Cotter pin 5 Bracket Clutch cable Ball Gear lock detent Spring Gear lock detent Reverse gear Spring Gear lock detent Reverse gear Detent Gear lock detent /V /H Kat 57

218 Illustration: >>959 Kat 57

219 Illustration: 5 50 () N N C N 75 E C >>959 Transmission case Transmission suspension Transmission case Transmission case Bearing sleeve Clutch control shaft Straight pin Transmission case Stud BM A Straight pin Gear lock detent Stud BM 5 Stud BM Oil collection container Bearing sleeve Starter Stud BM 0 A 5 Stud BM N 5 Hexagonhead bolt M 95 Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B Screw plug out pad Magnet White Anodised Screw plug magnet White Anodised Drain plug Baffle plate Lock washer Hexagonhead bolt M 5 Bleeder Hexagonhead bolt M 50 Hexagonhead bolt M 75 Spring washer B Hexagon nut M A/50. CARRERA 5 GS/GT /S /S CARRERA 5 GS 5 Kat 57

220 Illustration: >> N C Hexagon nut M Hexagon nut M Stud Stud AM A Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B Sealing ring A (CU) Cap nut M Retaining bracket Intermediate plate Stud M 0 Stud Stud BM 55 Shim 0,0 MM Shim 0,5 MM Shim 0,0 MM Spring washer B Hexagon nut M Hexagon nut M Hexagon nut M Transmission cover Shaft Transmission cover out Shaft Clutch control shaft Reverse idler gear Roll pin 5 Ground strap Washer, Washer, Spring washer B Hexagonhead bolt M 0 Gearshift lever (0) (0) C () Kat 57

221 Illustration: >> PCG N 0 7 N N 0 0 Bearing Pot Stop plate Reincement plate Lock ring B 0 Lock ring B 0 Hexagon nut M 0 Hexagon nut M 0 Spring washer B 0 Rubber mounting Rubber mounting Spacer Lock ring B Lock ring B Hexagon nut M Spring washer B Countersunkhead screw AM 5 Transmission carrier Hexagonhead bolt M 0 55 Lock ring B 0 Lock ring B 0 Hexagon nut M 0 Hexagon nut M 0 Lock ring B Hexagonhead bolt M,5 0 Reverse lever Reverse lever out Bolt Bolt Nipple A Washer 0,5 Washer 0,5 Washer 0,5 Washer 0,5 Cotter pin 5 Bracket Clutch cable 9 (9) N 0 57 N (0) N N Kat 57

222 Illustration: >> Ball Gear lock detent Spring Gear lock detent Reverse gear Spring Gear lock detent Reverse gear Detent Gear lock detent Kat 57

223 Illustration: >>959 Kat 57

224 Illustration: 50 () () (9) A B N 0 90 () 7 () >>959 Transmission case Transmission suspension Tunnel transmission Transmission case G >> 5 0 Transmission case G 5 >> Grooved nail G 5 >> Stud Stud BM 0 G >> 5 0 Stud BM 0 G 5 >> Bearing sleeve Bearing sleeve Starter Shaft Baffle plate Lock washer Copper Hexagonhead bolt M G >> 5 0 Hexagonhead bolt M G 5 >> Bleeder Screw plug out Magnet White Anodised Screw plug magnet White Anodised Sealing frame Drive shaft G 5 >> Shaft sealing ring Drive shaft G 5 >> Sealing ring Drive shaft G 5 >> Circlip Circlip 5 Housing cover Transmission cover Stud Stud BM 5 G >> 5 0 Stud 7/0/// 7//5 0 Kat 57

225 Illustration: C () N (0) () () C >>959 BM 5 G 5 >> Angularcontact bearing 70 G 5 >> Deepgroove ball bearing 0 G 5 >> Bracket Clutch cable Retaining bracket Brake hose Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B G >> 5 0 Spring washer B G 5 >> Intermediate plate Angularcontact bearing 05 G 5 >> Angularcontact bearing 05 G 5 >> Angularcontact bearing 0 G 5 >> Angularcontact bearing 0 G 5 >> Shim Tensioning plate Tab washer Tab washer Hexagonhead bolt M 0 G >> 5 0 Hexagonhead bolt M 0 G 5 >> Hexagonhead bolt G 5 >> Hexagonhead bolt M G >> 5 0 Hexagonhead bolt M G 5 >> Hexagon nut M Hexagon nut M Hexagon nut M Tab washer 7/0/// 7//5 Kat 57

226 Illustration: >> Bolt Reverse lever Spring washer B Washer 0, G >> 5 0 Bush Gear lock detent Pin M 5 Shim 0,0 MM Shim 0,5 MM Shim 0,0 MM Transmission cover Eccentric bolt Reverse idler gear Roll pin 5 Radial sealing ring A 5 G 99 >> Hexagonhead bolt M 5 Hexagonhead bolt M 70 Hexagonhead bolt M 75 Washer 0, Ground strap Hexagon nut M Hexagon nut M Hexagon nut M Spring washer B Bearing 9 SHORE G >> 5 0 Bearing 9 SHORE G 5 >> Bearing 0 SHORE G >> 5 0 Bearing 0 SHORE G 5 >> Pot Stop plate Reincement plate Spring washer B 0 Lock ring B 0 (9) 0 0 (9) C N 75 E C (5) (5) PCG 0 59 N /V 7/0// CARRERA 7///5 Kat 57

227 Illustration: >> N 0 57 N Lock ring B 0 Hexagon nut M 0 Hexagon nut M 0 Rubber mounting Rubber mounting Hexagonhead bolt M 0 Hexagonhead bolt M 0 55 G >> 5 0 Hexagonhead bolt M 0 55 G >> 5 0 Hexagonhead bolt M 0 55 G 5 >> Lock ring B Lock ring B Lock ring B 0 Lock ring B 0 Spring washer B Hexagon nut M Hexagon nut M Hexagon nut M Hexagon nut M 0 Hexagon nut M 0 Transmission carrier Lock ring B Hexagonhead bolt M,5 0 Detent Gear lock detent Ball 9 MM Gear lock detent G >> 5 0 Ball 9 MM Gear lock detent G 5 >> Spring Gear lock detent Spring Gear lock detent Reverse gear Straight pin 0 H Screw plug Gearshift lever (5) C N 0 5 N (70) N Kat 57

228 Illustration: N N 0 50 Reverse lever Nipple A Reverse lever Washer 0,5 Washer 0,5 Washer 0,5 Washer 0,5 Cotter pin >>959 Kat 57

229 Illustration: >>959 Kat 57

230 Illustration: 0 50 () () () >> A B Gears and shafts Transmission Drive shaft Z = Ball bearing G >> 0 Ball bearing G >> 5 0 Deepgroove ball bearing Transmission case Pin 0, Circlip Sealing ring Sealing frame Shaft sealing ring Sealing ring Spacer ring Feather key A 0 Feather key A Gear wheel pair nd gear Z = 7:0 Gear wheel pair (0) (0) A/50. A/50. CARRERA A/50. A/50. A/50. Z = :7 Ring gear and pinion shaft 7: Gear wheel pair rd gear Z = : Ring gear and pinion shaft 7: Gear wheel pair th speed Z = 5: Ring gear and pinion shaft 7: Gear wheel pair th speed Z = 7: Ring gear and pinion shaft 7: Gear wheel pair th speed Z = : Ring gear and pinion shaft : A/50. /S /S rd gear (9) / A S 50. /S /S A/50. CARRERA 5 GS / A /S A/50. CARRERA 5 GS / A / S A: S 50. /S /S Kat 57

231 Illustration: () () () N 0 5 (7) (7) () 9 0 () (0) (0) 59 0 (0) >>959 G >> Washer G >> 5 0 Outer ring Angularcontact bearing G >> 0 Ball bearing Groove G >> 0 Ball bearing Groove G >> 0 Angularcontact bearing G >> 5 0 Angularcontact bearing G >> 5 0 Reverse gear wheel G >> 0 Gear wheel G >> 5 0 Castle nut Cotter pin Ring gear and pinion shaft Order also: Crown wheel 59 0 Ring gear and pinion shaft 7: Ring gear and pinion shaft : Tunnel transmission G >> 5 0 Cylindricalroller bearing G >> 0 Cylindricalroller bearing G >> 0 Pin 0, G >> 0 Cylindricalroller bearing G >> 5 0 Cylindricalroller bearing G >> 5 0 Circlip SP A G >> 5 0 Adjusting shim 0,05 MM Adjusting shim 0,0 5, 5 0, Adjusting shim 0,0 0, 7 0, Adjusting shim 0,5 A/50. CARRERA 5 GS CARRERA 5 GS Kat 57

232 Illustration: 0 50 (0) (0) (0) (0) () (0) >>959 Adjusting shim 0,0 Adjusting shim 0,5 MM Adjusting shim 0,0MM Adjusting shim 0,0 MM Thrust washer st / nd gear Bush st gear Needle cage st / nd gear Roller 5 Undersize Oversize,,0,+,+ Gear wheel st gear Wheel Stone Clutch hub Synchroniser ring Circlip Guide sleeve Guide sleeve Shift sleeve Shift sleeve Shift sleeve Bush Needle cage nd gear Bush Needle cage rd gear Needle cage Wheel rd gear Spring washer Bush Needle cage th speed Needle cage Wheel th speed Thrust washer Washer Outer ring Not Tunnel transmission Ball bearing Tworow G >> 0 Angularcontact bearing 05 G >> 5 0 Angularcontact bearing A/50. A/50. A/50. A/50. Kat 57

233 Illustration: 0 50 () N (5) () (50) (5) (5) >> G >> 5 0 Reverse gear wheel G >> 0 Gear wheel G >> 5 0 Castle nut Cotter pin 0 Gear wheel Gear shift rod Reverse gear G >> 0 Gear shift rod Reverse gear G >> 5 0 Shift k Reverse gear Roll pin 0 Gear shift rod st / nd gear G >> 0 Gear shift rod st / nd gear G >> 5 0 Shift k st / nd gear Gear shift rod rd/th gear G >> 0 Gear shift rod rd/th gear G >> 5 0 Shift k rd/th gear Hexagonhead bolt G >> 0 Hexagonhead bolt M G >> 5 0 Spring washer B G >> 0 Spring washer B G >> 5 0 Gear set Special transmission ratio Clutch control shaft Z = G >> 5 0 Gear set st gear G >> 5 0 Wheel st gear 5 / A Kat 57

234 Illustration: >>959 G >> 5 0 Gear wheel pair Z = : G >> 5 0 Gear wheel pair Z = :9 G >> 5 0 Gear wheel pair Z = :5 G >> 5 0 Ring gear and pinion shaft : G >> 5 0 Kat 57

235 Illustration: >>959 Kat 57

236 Illustration: (5) () () (7) (7) (7) (7) N () () >>959 Gears and shafts Transmission Drive shaft Z = Ball bearing Circlip Feather key A 0 Gear set nd gear Z = : (A) Gear set nd gear Z = 7:0 (B) Gear wheel pair rd gear Z = :7 Gear set rd gear Z = : (B) Gear wheel pair rd gear Z = 0:7 Gear set th speed Z = 5: Gear set th speed Z = 7: (C) Gear wheel pair th speed Z = : Gear wheel pair th speed Z = :5 Gear set th speed Z = : Spacer ring Washer Angularcontact bearing 0 Angularcontact bearing 0 Gear wheel Feather key B Castle nut Cotter pin Ring gear and pinion shaft 7: Cylindricalroller bearing Cylindricalroller bearing Circlip SP A Adjusting shim 0,5 MM Adjusting shim 0,0 MM Adjusting shim 7/0/// 7//5 7///5 7/0// 7// 7/0 7///5 7// 7/0 7/ 7/ 7/5 7///5 Kat 57

237 Illustration: () (7) >>959 0,0 MM Thrust washer st / nd gear Bush st gear Needle cage st / nd gear Roller 5 Undersize Oversize,,0,+,+ Gear wheel st gear Z = Stone st gear Brake band.. Speed Stop.. Speed Synchroniser ring.. Speed Circlip.. Speed Guide sleeve Shift sleeve Shift sleeve Bush Needle cage nd gear Stone.. Speed Bush Needle cage rd gear Needle cage Wheel rd gear Deleted Bush Needle cage th speed Needle cage Wheel th speed Needle cage Wheel th speed Deleted Thrust ring Thrust washer Washer Angularcontact bearing /0/// 7//5 7//5 Kat 57

238 Illustration: >> N Angularcontact bearing 05 Gear wheel Feather key B Castle nut Cotter pin 0 Gear wheel Gear shift rod Reverse gear Shift k Reverse gear Roll pin 0 Gear shift rod st / nd gear Shift k st / nd gear Gear shift rod rd/th gear Shift k rd/th gear Hexagonhead bolt M Spring washer B (9) (5) (5) Kat 57

239 Illustration: >>959 Kat 57

240 Illustration: () PCG () () 59 0 () () 59 0 () 59 () 59 () 59 () 59 () 59 5 () 59 () 59 7 () 59 () 59 9 () 59 0 () 59 () (0) 0 90 (0) () >>959 Differential Rear wheel shaft 0 Drive shaft Deepgroove ball bearing 0 Spacer Spacer Spacer ring,9 MM Spacer ring,0 MM Spacer ring, MM Spacer ring, MM Spacer ring, MM Spacer ring, MM Spacer ring,5 MM Spacer ring, MM Spacer ring,7 MM Spacer ring, MM Spacer ring,9 MM Spacer ring,0 MM Spacer ring, MM Spacer ring, MM Spacer ring, MM Spacer ring, MM Spacer ring,5 MM Ring gear and pinion shaft See group /0/ Picture 7 Housing set Rear wheel shaft And Differential pinions SP 5 Differential pinions set Shaft bevel gear Differential bolt Slide 05 Slide Slide Oversize Housing cover A/50. A/50. A/50. A/50. A/50. Kat 57

241 Illustration: () 7 5 () 7 () () >> Housing cover Housing cover Housing cover Bohrungen x Use also: 7... Angularcontact bearing 70 Tab washer Tab washer Hexagonhead bolt Hexagonhead bolt Hexagonhead bolt Pin A/50. A/50. A/50. A/50. A/50. Kat 57

242 Illustration: >>959 Kat 57

243 Illustration: >> >> >> >> >>959 Gear set Special transmission ratio Clutch control shaft Z = Gear set st gear Wheel st gear Gear wheel pair Z = : Gear wheel pair Z = :9 Gear wheel pair Z = :5 Ring gear and pinion shaft : / A Kat 57

244 Illustration: >>959 Kat 57

245 Illustration: 0 50 PCG 0 0 PCG N 0 N (5) () >>959 Front axle Lubricants Grease Bearing GR. Grease gun Bearing sleeve Bearing sleeve Lever.0. Upper Sealing ring 7..0 Lever Upper Needleroller bearing Cover disc Sealing ring Fastening screw. Fastening screw Lock nut. Lock nut Hexagonhead bolt M 0 0 Lock ring B 0 Lock ring B 0 Hexagon nut M 0 Hexagon nut M 0 Lever Lower Lever Lower Rubber stop Rubber stop Lock ring B Lock ring B Hexagon nut M Hexagon nut M Hexagon nut M Torsion bar Torsion bar / A A A A A A A A Torsion bar Driver F >> 5 7 F >> F >> Driver F 5 77 >> F 7 >> F >> Stop A A A A A A A SPEEDSTER A A SPEEDSTER A SPEEDSTER A Kat 57

246 Illustration: 0 50 Fastening screw Threaded pin Lock nut Cap Steering knuckle Hole Cap Steering knuckle Supporting bow Bush Supporting bow Bush Supporting bow Bush Supporting bow Bush Bush Upper Bush Lower Nipple Alternative parts: Nipple Nipple Bush Bush Collar bolt Bush Collar bolt Comprising: Bush Sealing washer Sealing ring Spacer Collar bolt Spacer Sealing ring Sealing washer Steering knuckle Steering knuckle Steering knuckle F >> () (5) 0 (5) >> A A A A A F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> A A A A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP Kat 57

247 Illustration: 0 50 () 0 () 0 () 5 950>>959 Steering Steering Steering F >> 0 knuckle knuckle knuckle 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> () () () () 5 () 5 () () 7 () Roll pin Thrust washer,0,5 MM Thrust washer,0,5 MM Thrust washer,50,55 MM Thrust washer,0,5 MM Thrust washer,70,75 MM Thrust washer,5,90 MM Thrust washer,90,95 MM Thrust washer,0,5 MM Thrust washer,0,5 MM Thrust washer Cap Sealing ring Bearing pin Spacer ring Spacer ring Spacer ring F >> 0 75 F >> F >> 0 5 F >> 50 9 F >> CONVERTIBLE A A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE F >> 0 0 Sealing ring Sealing ring A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE A Kat 57

248 Illustration: >>959 Intermediate ring F >> 0 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> Ball bearing Inner 705 Ball bearing Inner F >> 0 75 F >> 0 5 F >> 50 9 F >> Nut Nut Lock washer Ball bearing Outer 70 Taper roller bearing Outer 00 F >> 0 75 F >> F >> 0 5 F >> 50 9 F >> A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE F >> 0 0 A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE F >> A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE F >> (5) 7 Thrust washer Thrust washer 5 A Kat 57

249 Illustration: >>959 F >> 0 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> Clamping nut F >> 0 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> Panhead screw F >> 0 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> B Panhead screw F >> 0 75 F >> 0 0 F >> F >> 0 5 F >> 50 9 F >> CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE A 5 CARRERA GS (GT) 5 CARRERA GS (DE LUE) 5 CARRERA GS (DL LUE) HARDTOP HARDTOP CONVERTIBLE Kat 57

250 Illustration: >> PCG Rubber cap Front wheel hub Vibration damper Shock absorber koni Blue Shock absorber koni (5) N N PCG N N N Rubber mounting Rubber mounting Bush Bush Tab washer.9.0 Tab washer Screw.5.0 Screw Washer Washer Washer Washer Washer Castle nut M 0 Cotter pin Stabiliser Stabiliser $ 5 MM Stabiliser $ MM Rubber mounting Rubber mounting Stabiliser Rubber mounting Stabiliser Articulated bush Clip Clip Hexagonhead bolt M 5 Lock ring B Lock ring B Lock ring B Hexagon nut M Fork Hexagonhead bolt M 0 55 Hexagonhead bolt M 0 55 Lock ring B 0 Lock ring B 0 Hexagon nut M 0 A A CARRERA S A A A A A A A CARRERA GT A A A A 7 A A A A A A Kat 57

251 Illustration: >>959 7 N Hexagon nut M 0 Cup Bearing clamp Lock ring B Lock ring B Hexagonhead bolt M 0 Hexagonhead bolt M 0 5 Hexagonhead bolt M 0 7 Bearing Fastening clip A A A A Kat 57

252 Illustration: >>959 Kat 57

253 Illustration: N >>959 Steering wheel Steering shaft Tie rod And Steering arm Steering wheel $ MM Steering wheel $ 5 MM Horn button Ring piece Hexagon nut Steering wheel $ MM Steering wheel $ 5 MM Steering shaft 7..5 Bush 7. Steering column tube Retaining spring 05. Guide rail Bearing L79.5 Hexagonhead bolt M 0 Pipe clamp Tab washer Hexagon nut M Hexagon nut M Hexagon nut M Track rod Right Track rod Left Dust boot Castle nut M 0 Cotter pin Steering arm Washer $ MM 0, MM Washer $ MM,0 MM Hexagonhead bolt Tab washer 7. Modification parts Headlight flasher Steering outer tube Steering column tube Retaining spring 05. Kat 57

254 Illustration: 0 50 PCG >>959 Wiper contact 7.7 Relay Fanfare Installation set Damper Steering Clip Clip Damper Steering Mount Tie rod Kat 57

255 Illustration: >>959 Kat 57

256 Illustration: (7) (7) (7) PCG (5) () >>959 Steering wheel Steering shaft Tie rod And Steering arm Steering wheel $ MM F >> 0 9 F >> 9 F >> 79 Steering wheel $ MM Please state the colour Steering wheel $ 5 MM Please state the colour Key Ring Hexagon nut Steering wheel $ MM Steering wheel $ 5 MM Cancelling ring Cable terminal Steering shaft F >> 0 9 F >> 9 F >> 79 Steering column Steering shaft 5 MM F >> 0 9 F >> 9 F >> 79 Steering shaft 5 MM F >> 0 9 F >> 9 F >> 79 Steering shaft 5 MM Protective grommet Steering outer tube Bush Flat connector Carbon brush Wiper contact Set High volume horn MIT POS OHNE POS Retaining spring Supporting bow Supporting bow Rubber mounting Rubber mounting Washer A SPEEDSTER SPEEDSTER CARRERA GT SPEEDSTER CARRERA GT SPEEDSTER CARRERA GT / SPEEDSTER / SPEEDSTER Kat 57

257 Illustration: B (5) 7 0 (5) () 7 0 () N >>959 B 7, Spring washer B Nut M Nut M Bearing Hexagonhead bolt M 0 Pipe clamp Tab washer Hexagon nut M Hexagon nut M Hexagon nut M Track rod Left F >> 0 9 F >> 9 F >> 79 Track rod Left Tie rod Left F >> 0 9 F >> 9 F >> 79 Tie rod Left Tie rod Right F >> 0 9 F >> 9 F >> 79 Track rod Right Track rod Right F >> 0 9 F >> 9 F >> 79 Track rod Right Nipple A Nipple C Dust boot Castle nut M 0 Cotter pin L SPEEDSTER L L SPEEDSTER L L SPEEDSTER L L SPEEDSTER L 7 7 Kat 57

258 Illustration: >> Ball joint Left thread Tie rod Left Outer F 0 9 >> F 9 >> F 79 >> Ball joint Tie rod Left Outer F 0 9 >> F 9 >> F 79 >> Track rod Right thread Tie rod Left Inner F 0 9 >> F 9 >> F 79 >> Ball joint Tie rod Left Inner F 0 9 >> F 9 >> F 79 >> Track rod Right thread Tie rod Right Inner F 0 9 >> F 9 >> F 79 >> Track rod Tie rod Right Inner F 0 9 >> F 9 >> F 79 >> Clip Tie rod Right MIT POS. 5,,7 Hexagonhead bolt M 0 Lock ring B Lock ring B Lock ring B Hexagon nut M Vibration damper Hexagonhead bolt M 0 5 L () 7 0 () 7 0 () () N PCG SPEEDSTER L SPEEDSTER L SPEEDSTER L SPEEDSTER L SPEEDSTER L SPEEDSTER Kat 57

259 Illustration: >> B Hexagonhead bolt M 0 5 Clamp Tensioning plate Steering arm F >> 0 9 F >> 9 F >> 79 Steering arm Steering arm F >> 0 9 F >> 9 F >> 79 Steering arm Washer 0. MM F >> 0 9 F >> 9 F >> 79 Washer. MM F >> 0 9 F >> 9 F >> 79 Hexagonhead bolt M,5 50 F >> 0 9 F >> 9 F >> 79 Tab washer F >> 0 9 F >> 9 F >> 79 () () 7 0 () L SPEEDSTER L L SPEEDSTER L SPEEDSTER SPEEDSTER SPEEDSTER SPEEDSTER 5 Kat 57

260 Illustration: >>959 Kat 57

261 Illustration: A 5 0 A N 0 5 N >>959 Steering gear And Steering coupling F >> 0 9 F >> 9 F >> 79 Steering gear Steering gear Hexagon nut M,5 Adjusting screw 7.9 Adjusting screw Screw plug Hexagonhead bolt M 5 Spring washer B Housing cover Housing cover 7.7 Bolt 7. Bolt Compression spring 7.5. Compression spring Steering parts Set Steering parts Set Housing 7.. Housing Cap 7.0 Cap Hexagonhead bolt M 0 50 Hexagon nut M 0 Hexagon nut M 0 Pin Stud BM 0 B 5 Housing 7.0. Housing Sealing ring Tab washer Hexagon nut M 0 Mounting Mounting Sleeve 7.07 Sleeve Sealing ring / A SPEEDSTER A A A A A A A A A A A A A A Kat 57

262 Illustration: >> Sealing ring Steering coupling 7. Steering coupling Joint flange Hexagonhead bolt Tab washer Hexagon nut M Steering coupling Steering coupling Hexagonhead bolt M 0 Spring washer B Castle nut M Cotter pin Joint flange Ground strap Intermediate layer Hexagonhead bolt A A A A A A A A A A A A A A A A Kat 57

263 Illustration: >>959 Kat 57

264 Illustration: (7) (0) 7 0 (0) 7 0 (0) N N >> Steering gear F 0 9 >> F 9 >> F 79 >> Steering gear out Steering coupling Housing Bearing sleeve Sealing ring A 5 7 Sealing ring BASL 7 Stud M 0 Straight pin Shaft Ring Bearing Ring Bellcrank Bearing Thrust washer Thrust washer Compression spring Thrust washer Thrust washer Bolt Intermediate ring Shim 0,0 MM Shim 0, MM Shim 0,5 MM Shim 0,0 MM Flange Lock ring A Lock ring A Hexagonhead bolt M Clamp Tab washer Hexagon nut M 0 Castle nut M 0,5 Cotter pin 0 Housing cover Screw plug Adjusting screw Hexagon nut Hexagonhead bolt M Hexagonhead bolt M Lock ring A A SPEEDSTER Kat 57

265 Illustration: >>959 Kat 57

266 Illustration: () PCG 59 9 PCG N 0 N 0 G () 9 0 (0) >>959 Rear axle Rearaxle crosstube KD 0 KD 5 0,0 0,5 MM 5 0,5 0,0 MM Housing Set of fastening parts Hose clamp Screw Nut Washer Boot GESCHLITZT Set of fastening parts Hose clamp Screw Nut Washer Halfround screw M Washer, Washer, Hexagon nut M Nut M Hose clamp Hose clamp Bearing flange KD 0 Rear axle Transmission 575 H Mounting plate 79 Rear axle Transmission 575 H Mounting plate 0 Rear axle Transmission 575 H Hexagonhead bolt M,5 5 Dowel pin 0 0 DIN E 7 Bearing flange KD 9 Rear axle Transmission 57 H Bearing flange KD 9 Rear axle /H /H Kat 57

267 Illustration: PCG >>959 Transmission 57 H Dowel pin Rear axle Transmission 57 H Bolt Rear axle Transmission 57 H Spacer 0 Inner Deepgroove ball bearing 0 DIN 5 Sealing ring Washer Intermediate ring Outer Sealing ring 0 Outer Housing 09 Spring washer B 0 Fastening screw 7 Strut Hexagonhead bolt M,5 Washer Spring washer B Hexagon nut M,5 Hexagonhead bolt M,5 0 Lock ring B Hexagon nut M,5 Rubber mounting 7 Torsion bar Lid 9 Hexagonhead bolt M 0 0 Spring washer B 0 Washer Castle nut Cotter pin 5 5 Vibration damper Washer Kat 57

268 Illustration: >>959 Castle nut M,5 Cotter pin 5 DIN 9 Hexagonhead bolt 90 Rubber mounting Shock absorber Rear Not available Lock ring B Hexagon nut M,5 Kat 57

269 Illustration: >>959 Kat 57

270 Illustration: () 9 0 () B PCG 59 () 9 PCG 59 (5) () 7 (7) N N A >>959 H 0 Rear axle Rearaxle crosstube 0,0 MM 0,0 MM 0,0 MM Housing.50..B Housing Housing Use also:.50.9 Halfround screw AM Washer, Washer, Hexagon nut M Boot Not geschlitzt Set of fastening parts Hose clamp Boot Not GESCHLITZT Boot GESCHLITZT Set of fastening parts Hose clamp Screw Nut Washer Hose clamp Hose clamp Bearing flange Bearing flange Pin 0 0 Spacer Deepgroove ball bearing Washer Adjusting shim Intermediate ring Radial shaft seal Housing Housing Spring washer B 0 Fastening screw Fastening screw Rear axle strut A/50. Kat 57

271 Illustration: >> Rear axle strut Hexagonhead bolt M,5 Washer Lock ring B Hexagonhead bolt M,5 Engine carrier Engine carrier Rubber stop Shouldered bolt Lock ring B Hexagonhead bolt M,5 0 Rubber Torsion bar Lid Lid open Lid Closed Hexagonhead bolt M 0 5 Hexagonhead bolt M 0 5 Washer 0,5 Washer 0,5 Washer 0,5 Washer 0,5 Castle nut Castle nut Cotter pin 5 5 Washer Hexagonhead bolt M,5 Vibration damper koni Blue Shock absorber koni Red Vibration damper koni Blue Rubber mounting Bush..50. Bush Rubber mounting Articulated bush Washer 5 (5) () () N A (9) 50 0 (9) () S CARRERA 5 GS S CARRERA 5 GS Kat 57

272 Illustration: Lock nut >>959 Kat 57

273 Illustration: >>959 Kat 57