YFM700PSE (2BGB) U.S.A. 1N2BG-110EK

Transcription

1 YFM700PSE (2BGB) U.S.A. 1N2BG-110EK ( )

2 YFM700PSE PARTS CATALOGUE 2013 by Yamaha Motor Co., Ltd. 1st edition, May 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code LGB(*) LOW GLOSS BLACK Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A.

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. 2BGB 010 U.S.A. Country (destination) Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation 2BGB X 0098 LOW GLOSS BLACK LGB

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 3 CRANKSHAFT & PISTON... 4 VALVE... 6 CAMSHAFT & CHAIN... 7 WATER PUMP... 8 RADIATOR & HOSE... 9 OIL PUMP INTAKE THROTTLE BODY ASSY EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH CLUTCH TRANSMISSION MIDDLE DRIVE GEAR SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FRONT FENDER REAR FENDER SIDE COVER REAR ARM REAR SUSPENSION DRIVE SHAFT FRONT DIFFERENTIAL STEERING FRONT SUSPENSION & WHEEL FUEL TANK SEAT FRONT WHEEL FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER REAR MASTER CYLINDER STAND & FOOTREST GUARD GENERATOR STARTING MOTOR METER HEADLIGHT TAILLIGHT ELECTRICAL GRAPHICS EMBLEM & LABEL INDEX NUMERICAL INDEX... 80

7 FIG. 1 CYLINDER HEAD 1 2BG CYLINDER HEAD ASSY 1 2 4G GUIDE, VALVE BOLT, STUD 2 4 3B GASKET, CYLINDER HEAD BOLT BOLT BOLT BOLT PLUG, SPARK (NGK CPR7EA) PIN, DOWEL B COVER, CYLINDER HEAD SIDE B PLATE, BREATHER PIPE, BREATHER O-RING BOLT, FLANGE BOLT, FLANGE S COVER, CYLINDER HEAD SIDE O-RING BOLT, FLANGE B PIPE, BREATHER A4 CLIP BOLT, UNION GASKET BG 1482K 00 PLATE JW REED VALVE ASSY JW CAP, CASE BOLT, HEXAGON SOCKET HEAD 2 1

8 FIG. 1 CYLINDER HEAD A2 CLIP BG AIR CUT VALVE ASSY BG E HOSE, BEND BG E HOSE, BEND CLIP BG F117A 00 STAY BOLT, FLANGE CLAMP CLAMP 1 2

9 FIG. 2 CYLINDER 1 3B CYLINDER S GASKET, CYLINDER BOLT, WITH WASHER BOLT 2 3

10 FIG. 3 CRANKSHAFT & PISTON 1 2BG CRANKSHAFT ASSY 1 2 3B CRANK SUB ASSY B CRANK SUB ASSY VK PIN, CRANK BEARING 1 6 2BG ROD, CONNECTING 1 7 1HP GEAR, DRIVE (44T) 1 8 5KM WASHER, BEARING COVER A1 SPRING, COMPRESSION PIN, DOWEL CIRCLIP KEY, WOODRUFF WASHER, PLATE NUT BEARING BG PISTON (STD) S PISTON RING SET (STD) VK PIN, PISTON CIRCLIP B SPACER BG SEAL, CRANK BG WEIGHT HP GEAR, BALANCE WEIGHT HP SPROCKET, DRIVE KEY, STRAIGHT COLLAR NUT 1 4

11 FIG. 3 CRANKSHAFT & PISTON WASHER, LOCK BEARING BEARING 1 5

12 FIG. 4 VALVE 1 5VK VALVE, INTAKE 2 2 5VK VALVE, EXHAUST 2 3 5VK SPRING, VALVE INNER 4 4 1PE SEAT, VALVE SPRING 4 5 5H SEAL, VALVE STEM 4 6 3YF RETAINER, VALVE SPRING 4 7 4G LOCK, VALVE SPRING RETAINER 8 8 5VK ARM, VALVE ROCKER 1 9 5VK ARM, VALVE ROCKER VK SHAFT, ROCKER XT SCREW, VALVE ADJUSTING NUT 4 6

13 FIG. 5 CAMSHAFT & CHAIN 1 2BG CAMSHAFT ASSY VK PIN, DECOMPRESSION LEVER 1 3 1S LEVER, DECOMPRESSION SPRING 1 4 1S DECOMPRESSION ASSY BOLT, FLANGE BEARING 1 7 5VK 1111F 00 PLATE BOLT, FLANGE 2 9 1S SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN (98XRH M) B GUIDE, STOPPER B GUIDE, STOPPER BOLT, FLANGE TB TENSIONER ASSY, CAM CHAIN BOLT DW GASKET, TENSIONER CASE 1 7

14 FIG. 6 WATER PUMP 1 3B PIPE BOLT O-RING 1 4 3B HOSE HOSE CLAMP ASSY 2 6 5KM JOINT BOLT O-RING 1 9 3B IMPELLER SHAFT ASSY B COVER, HOUSING BOLT, FLANGE BEARING D3 1243K 00 PIPE, DRAIN OIL SEAL H SEAL, MECHANICAL CIRCLIP B GASKET, HOUSING COVER BOLT, FLANGE GASKET HOSE (L310) CLIP PIN, DOWEL BOLT, FLANGE 1 8

15 FIG. 7 RADIATOR & HOSE 1 1HP E HOSE CLIP 2 3 1HP E HOSE CLIP 2 5 5VK THERMOSTAT ASSY 1 6 1S COVER, THERMOSTAT GASKET BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE O-RING HP E RADIATOR ASSY HP E BLOWER ASSY HP E NUT SPRING HP E BOLT, BLOWER HOLDING HP E CAP, RADIATOR GROMMET BOLT, FLANGE WASHER COLLAR 2 9

16 FIG. 8 OIL PUMP 1 3B OIL PUMP ASSY 1 2 3B GASKET, PUMP COVER BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET 1 6 5GH ELEMENT ASSY, OIL CLEANER BOLT, UNION 1 8 3B SPROCKET, DRIVEN NUT WASHER, LOCK CHAIN (DID 25HT) B GUIDE, STOPPER BOLT, FLANGE B PIPE, DELIVERY BOLT, UNION GASKET BOLT, UNION GASKET BOLT G RELIEF VALVE ASSY O-RING P PIPE, DELIVERY BOLT, UNION GASKET 4 10

17 FIG. 9 INTAKE 1 3B JOINT, CARBURETOR HOSE CLAMP ASSY HOSE CLAMP ASSY 1 4 2BG E CASE, AIR CLEANER B CAP ASSY, AIR CLEANER 1 6 3B JOINT, AIR CLEANER HP E ELEMENT, AIR CLEANER 1 8 1HP E PLATE, ELEMENT 1 9 3B SEAL B DAMPER B CLIP, CAP FITTING HP E SEAL FP SENSOR, AIR TEMPERATURE SCREW, TAPPING V SEAL A1 CLIP A TUBE, FLEXIBLE VINYL (L200) A1 CLIP PLUG HOSE CLAMP ASSY B BAND 1 11

18 FIG. 10 THROTTLE BODY ASSY 1 1 2BG THROTTLE BODY ASSY 1 2 8FP RUBBER, INJECTOR 1 3 3B INJECTOR 1 4 5PS O-RING P HOSE, AIR 1 6 5JW PIPE S SENSOR, PRESSURE 1 8 2C SCREW 1 9 3B THROTTLE SENSOR ASSY CC SCREW SCREW, PAN HEAD BG DELIVERY PIPE ASSY UY GUIDE, CABLE S NUT, CABLE ADJUSTING LP O-RING 1 12

19 FIG. 11 EXHAUST 1 2BG E PIPE, EXHAUST BG E COVER, EXHAUST 1 3 2BG E463B 00 PROTECTOR, EXT. PIPE HP E GASKET, MUFFLER HOSE CLAMP ASSY SCREW, PAN HEAD BOLT, BUTTON HEAD WASHER WASHER, PLATE NUT, FLANGE SPRING, TENSION HP E PROTECTOR, SILENCER BOLT, BUTTON HEAD WASHER WASHER, PLATE BG E MUFFLER COMP BG E SPARK ARRESTER ASSY BG E GASKET, SILENCER BOLT, FLANGE HP F DAMPER, FOOTREST HP E PROTECTOR, MUFFLER HOSE CLAMP ASSY HP E471C 00 PROTECTOR ASSY HP E472C 00 PROTECTOR ASSY., SCREW, PAN HEAD HP E477U 00 STOPPER HP E MAT

20 FIG. 11 EXHAUST BOLT, FLANGE HOSE CLAMP ASSY BOLT, FLANGE B WASHER NUT, FLANGE EG GASKET, EXHAUST PIPE 1 14

21 FIG. 12 CRANKCASE 1 3B CRANKCASE ASSY Y PLUG O-RING PIN, DOWEL CLAMP CLAMP BOLT, FLANGE BOLT, FLANGE BOLT B PLUG, OIL LEVEL B PIPE, OIL O-RING BOLT B PLATE, BEARING COVER BOLT, FLANGE PIN, DOWEL 2 15

22 FIG. 13 CRANKCASE COVER 1 1 3B COVER, CRANKCASE B GASKET, CRANKCASE COVER PIN, DOWEL 2 4 1HP PLATE CLAMP BOLT, FLANGE BOLT, FLANGE 1 8 3B PLATE BOLT PLUG, STRAIGHT SCREW A3 O-RING PLUG, STRAIGHT SCREW O-RING B COVER, CRANKCASE B GASKET B SEAL, CRANKCASE BOLT, FLANGE B HOUSING, BEARING PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BEARING OIL SEAL WV PLATE, BEARING COVER BOLT, FLANGE B COVER, CRANKCASE B SEAL, CRANKCASE 1 16

23 FIG. 13 CRANKCASE COVER GROMMET KM PLUG, DRAIN BOLT, FLANGE CLAMP HP E DUCT, AIR GROMMET CLAMP, HOSE HP E SEAL, AIR DUCT HP E DUCT, AIR S SEAT, BATTERY GROMMET HP E SEAL, AIR DUCT CLAMP, HOSE 2 17

24 FIG. 14 STARTER CLUTCH 1 1HP GEAR 3 (49T) K9 WASHER, PLATE (T1.0) 1 3 3B SHAFT B GEAR, IDLER 2 (25T/15T) 1 5 1PE DAMPER ASSY BUSH, SOLID 2 7 5KM STARTER ONE-WAY ASSY SCREW 3 18

25 FIG. 15 CLUTCH 1 1HP CLUTCH HOUSING COMP B HOUSING, BEARING BEARING OIL SEAL CIRCLIP CIRCLIP BEARING 1 8 4SH BEARING, ONE WAY 1 9 1HP RING, SEAL B CLUTCH CARRIER ASSY NUT B GASKET, COVER PINION PIN, DOWEL BOLT, FLANGE BOLT, FLANGE B PRIMARY SLIDING SHEAVE COMP OIL SEAL B WEIGHT B CAM B SLIDER B COLLAR O-RING WV STOPPER SCREW, PAN HEAD R9 WASHER, PLATE 8 (M4 WASHER) 26 3B V-BELT B SHEAVE, PRIMARY FIXED 1 19

26 FIG. 15 CLUTCH T7 WASHER, PLATE NUT B SECONDARY FIXED SHEAVE COMP B SECONDARY SLIDING SHEAVE OIL SEAL O-RING CW PIN, GUIDE A0 SPRING, COMPRESSION WV SEAT, SECONDARY SPRING WV SEAT,SPRING NUT NUT 1 20

27 FIG. 16 TRANSMISSION 1 3B SHAFT, SECONDARY BEARING BEARING COLLAR O-RING OIL SEAL 1 7 3B AXLE, DRIVE 1 8 3B STOPPER WASHER, PLATE BEARING B GEAR, REVERSE WHEEL 2 (28T) CIRCLIP B GEAR, MIDDLE DRIVE (21T) R3 COLLAR B GEAR, LOW WHEEL (31T) WASHER, CLAW CIRCLIP B CLUTCH, DOG WASHER, PLATE B GEAR, HIGH WHEEL (31T) COLLAR U8 WASHER, PLATE BEARING BEARING B AXLE, IDLE B GEAR, REVERSE WHEEL 1(23T) WASHER, PLATE 1 21

28 FIG. 16 TRANSMISSION BEARING COLLAR B DRIVE PINION ASSY (41T) BEARING 1 22

29 FIG. 17 MIDDLE DRIVE GEAR 1 3B HOUSING, BEARING BEARING H PLATE, BEARING COVER SCREW 4 5 5KM SHIM, PINION (0.5T) 2 UR 5KM SHIM, PINION (0.55T) 2 UR 5KM SHIM, PINION (0.6T) 2 UR 5KM SHIM, PINION (0.7T) 2 UR 5KM SHIM, PINION (0.8T) 2 UR 5KM A0 SHIM, PINION (0.9T) 2 UR 5KM B0 SHIM, PINION (1.0T) 2 UR NUT BOLT, HEXAGON SOCKET HEAD 4 8 3B PINION SET 1 9 3B HOUSING, BEARING BEARING NUT BEARING OIL SEAL B COUPLING WASHER, PLATE NUT O-RING BOLT, HEXAGON WASHER, PLATE B SHIM, PINION (0.1T) 2 UR 3B SHIM, PINION (0.15T) 2 UR 23

30 FIG. 17 MIDDLE DRIVE GEAR 20 3B SHIM, PINION (0.2T) 2 UR 3B SHIM, PINION (0.3T) 2 UR 3B SHIM, PINION (0.4T) 2 UR 3B SHIM, PINION (0.5T) 2 UR 3B SHIM, PINION (0.6T) 2 UR 21 3B4 1755A 00 MIDDLE DRIVEN SHAFT ASSY B COUPLING WASHER, PLATE NUT NUT OIL SEAL 1 24

31 FIG. 18 SHIFT CAM & FORK 1 3B SHIFT CAM ASSY 1 2 5KM CAM, LEVER SPRING, TORSION 1 4 3B PLATE, SHIFT CAM SPACER CIRCLIP PIN, DOWEL SPRING, COMPRESSION 1 9 5KM POINT, NEUTRAL UN PLATE, SIDE SCREW B FORK, SHIFT B FORK, SHIFT B BAR, SHIFT FORK GUIDE A2 SPRING, COMPRESSION CIRCLIP BALL SPRING, COMPRESSION BOLT, FLANGE GASKET B SHAFT, SHIFTER P STOPPER LEVER ASSY J6 WASHER, PLATE CIRCLIP BOLT J STOPPER, CAM GASKET 1 25

32 FIG. 18 SHIFT CAM & FORK A1 SPRING, COMPRESSION 1 26

33 FIG. 19 SHIFT SHAFT 1 4SH LEVER B COLLAR G5 WASHER, PLATE SPRING, TORSION WASHER, PLATE BOLT, FLANGE 1 7 5KM LEVER 1 8 1HP SHIFT SHAFT COMP P SHIFT GUIDE COMP HP SHIFTER BRKT. ASSY OIL SEAL B GASKET BOLT, FLANGE PIN, DOWEL WASHER, PLATE BOLT, FLANGE P ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT HP E LEVER COMP HP E ARM, SHIFT CLIP HP E SHAFT, SHIFT HP E SPRING, RETURN WASHER, PLATE BOLT, FLANGE P KNOB, SHIFT LEVER 1 27

34 FIG. 19 SHIFT SHAFT RIVET HP E GUIDE, SHIFT HP E COVER, DUST BOLT 2 28

35 FIG. 20 FRAME 1 1HP F FRAME COMP B DAMPER, RUBBER B DAMPER, RUBBER NUT, SELF-LOCKING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE BOLT, FLANGE WASHER, PLATE BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE B4 2113B 01 DAMPER CLAMP BG F TOOL KIT NV 2811A 01 GAUGE, AIR HP F147A 00 GUARD, ENGINE BOLT BOLT HP F147E 00 GUARD, ENGINE BOLT HP F147F 00 GUARD, ENGINE BOLT 2 29

36 FIG. 20 FRAME 28 1HP F HOOK BOLT, FLANGE BOLT, FLANGE CLAMP 1 30

37 FIG. 21 FRONT FENDER 1 1HP F1500 M0 98 FRONT FENDER ASSY 1 FOR LGB 2 3B DAMPER BOLT BOLT, WITH WASHER A0 NUT, SPRING SCREW GROMMET NUT, SPRING 1 9 1HP F FRONT FENDER COMP. 1 FOR LGB 10 3B DAMPER BOLT RIVET RIVET SCREW GROMMET NUT, SPRING HP F838K 00 BOX B4 2838M 00 SEAL, BOX GROMMET B4 215A1 00 PLUG, DRAIN B4 2845L 00 STOPPER, OPEN NUT B4 2839N 00 HOLDER SCREW, PAN HEAD WASHER, PLATE HP F151B 00 CAP B SEAL 1 31

38 FIG. 21 FRONT FENDER 28 3B PLATE SCREW, TAPPING HP F GRILLE, FRONT RIVET BOLT, WITH WASHER BOLT B4 2837N 00 GRILL, AIR INTAKE B4 2837R 00 GRILL, AIR INTAKE RIVET B CAP HP H212B 01 BOX, BATTERY BOLT, WITH WASHER HP H253E 00 INSULATOR HP H253F 00 INSULATOR HP H254E 00 INSULATOR B4 8233W 10 INSU B SEAT, BATTERY HP H DAMPER NUT, SPRING NUT, SPRING HP F837L 00 PANEL, CONSOLE BOLT, WITH WASHER GROMMET HP F PANEL, FRONT FU F175B 01 TUNING FORK MARK RIVET HP F LID 1 32

39 FIG. 21 FRONT FENDER 55 3B EMBLEM 3D HP F FENDER, INNER HP F SEAL BOLT, WITH WASHER NUT, SPRING HP F FENDER, INNER BOLT, WITH WASHER NUT, SPRING 2 33

40 FIG. 22 REAR FENDER 1 1HP F1600 N0 98 REAR FENDER ASSY. 1 FOR LGB 2 3B PROTECTOR NUT, SPRING BOLT, WITH WASHER BOLT, WITH WASHER 2 6 1HP F1651 C0 COVER, REAR FENDER RIVET 2 8 1HP F160E 00 BOX PLUG BOLT, WITH WASHER NUT, SPRING HP F160F 00 LID HP F SEAL 1 34

41 FIG. 23 SIDE COVER 1 1HP F TANK, RECOVERY 1 2 1S CAP HOSE (L540) HOSE (L420) CLIP BOLT, WITH WASHER 2 7 1HP F176E 00 PLATE 1 8 1HP F171A 00 COVER, TOP GROMMET HP F177B 00 LID, COVER B4 2177K 00 PIN, HINGE B DAMPER HP F17E SIDE COVER COMP. 1 1 FOR LGB 14 3B4 2174A 00 INSULATOR, SIDE COVER B4 2173N 00 SEAL B DAMPER B4 2174Y 00 DAMPER B4 2173M 00 SEAL NUT, SPRING B4 2177N 00 DAMPER, LOCATING HP F17F SIDE COVER COMP. 2 1 FOR LGB 22 1HP F174T 00 INSULATOR, SIDE COVER B DAMPER NUT, SPRING B4 2174Y 00 DAMPER RIVET RIVET 2 35

42 FIG. 23 SIDE COVER BOLT, WITH WASHER 2 36

43 FIG. 24 REAR ARM 1 2BG F ARM, REAR HP F BUSH BOLT, FLANGE 2 4 5KM WASHER 1 5 2BG F ARM, REAR HP F BUSH BOLT, FLANGE 2 8 5KM WASHER 1 9 2BG F217M 01 ARM HP F BUSH BOLT, FLANGE KM WASHER BG F217N 01 ARM HP F BUSH BOLT, FLANGE KM WASHER NUT, SELF-LOCKING BG F COVER, THRUST BOLT NUT, NYLON BOLT,HEX. SOCKET BUTTON BG F COVER, THRUST BOLT NUT, NYLON BOLT,HEX. SOCKET BUTTON HP F315H 00 PROTECTOR HP F315J 00 PROTECTOR

44 FIG. 24 REAR ARM BOLT 4 38

45 FIG. 25 REAR SUSPENSION 1 2BG F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE 2 5 1HP G BAR, STABILIZER B 2385L 10 JOINT, STABILIZER B 2385M 10 JOINT, STABILIZER NUT, U FLANGE WASHER, PLATE HP F386G 00 BUSH, STABILIZER FRONT HP F386H 00 COVER, STABILIZER FRONT BOLT, FLANGE 4 39

46 FIG. 26 DRIVE SHAFT 1 1HP REAR AXLE GEAR CASE ASSY 1 2 3B HOUSING, DRIVE SHAFT BEARING WASHER, PLATE 1 5 3B SPACER, EXPANSION BEARING 1 7 3B4 461A0 00.RING GEAR SET 1 8 3B HOUSING, PINION BEARING OIL SEAL A7.O-RING B COUPLING WASHER, PLATE NUT HR SHIM, DRIVE PISTON (0.25T) 1 UR 2HR SHIM, DRIVE PISTON (0.30T) 1 UR 2HR SHIM, DRIVE PISTON (0.35T) 1 UR 2HR SHIM, DRIVE PISTON (0.40T) 1 UR 2HR SHIM, DRIVE PISTON (0.45T) 1 UR 2HR SHIM, DRIVE PISTON (0.50T) 1 UR 15 3B GEAR, PINION U0.BEARING B SHIM, THRUST (0.25T) 2 UR 3B SHIM, THRUST (0.30T) 2 UR 3B SHIM, THRUST (0.35T) 2 UR 3B SHIM, THRUST (0.40T) 2 UR 3B SHIM, THRUST (0.45T) 2 UR 3B SHIM, THRUST (0.50T) 2 UR 40

47 FIG. 26 DRIVE SHAFT BEARING B4 4621F 00.SHIM,THRUST (4.5T) 1 UR 3B4 4621F 10.SHIM,THRUST (4.8T) 1 UR 3B4 4621F 20.SHIM,THRUST (5.1T) 1 UR 3B4 4621F 30.SHIM,THRUST (5.4T) 1 UR 20 3B GEAR, WHEEL BEARING U0.BEARING OIL SEAL B HOUSING, BEARING PLUG, STRAIGHT SCREW PLUG, STRAIGHT SCREW GASKET UG BREATHER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE B4 4631A 01.GSKT., CASE WASHER, PLATE BOLT, FLANGE B SHIM (0.25T) 1 UR 3B SHIM (0.30T) 1 UR 3B SHIM (0.35T) 1 UR 3B SHIM (0.40T) 1 UR 3B SHIM (0.45T) 1 UR 3B SHIM (0.50T) 1 UR SPRING, COMPRESSION 1 41

48 FIG. 26 DRIVE SHAFT 37 1HP G SHAFT, DRIVE CIRCLIP KM COUPLING CIRCLIP KM SEAL KM SEAL F6 HOSE (L1300) CLIP KM DAMPER 1 42

49 FIG. 27 FRONT DIFFERENTIAL 1 1HP FRONT AXLE GEAR CASE COMP B HOUSING, BEARING B HOUSING, SHAFT DRIVE B PINION, DRIVE B CUPLING 1 6 3B LIMITED SLIP DIFF. ASSY 1 7 3B SHIM, RING GEAR (0.1T) 1 UR 3B SHIM, RING GEAR (0.2T) 1 UR 3B SHIM, RING GEAR (0.3T) 1 UR 3B SHIM, RING GEAR (0.4T) 1 UR BEARING 2 9 3B BEARING B BEARING B O-RING B O-RING OIL SEAL B SEAL, OIL B WASHER HP 4616A 00.SERVO MOTOR COMP PLUG, STRAIGHT SCREW GASKET BOLT, FLANGE BOLT, FLANGE B RING,HOLE SNAP WV NUT GH TUBE PLUG, STRAIGHT SCREW 1 43

50 FIG. 27 FRONT DIFFERENTIAL GASKET F1 HOSE (L950) CLIP HP G SHAFT, DRIVE SPRING, COMPRESSION KM SEAL KM SEAL CIRCLIP KM COUPLING CIRCLIP KM DAMPER 1 44

51 FIG. 28 STEERING 1 8K HOLDER, HANDLE BOLT, FLANGE 4 3 1HP F COLUMN, STEERING PLUG, TAPER 1 5 1HP F SUPT., STRG. COLUMN BOLT, FLANGE 2 7 1CT F BRACKET, STEERING CT F BEARING, STEERING 2 9 1CT F BRACKET, STEERING LOWER BOLT CT F WASHER, LOCK CT F COLLAR, BOLT B4 238B0 30 POWER STRG. ACTUATOR ASSY HP F38B6 00 COVER, MOTOR BOLT BOLT, FLANGE BG F ARM, PITMAN WASHER, PLATE NUT, U PIN, COTTER BG ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT 2 (L.H. THREAD) NUT, CASTLE 4 45

52 FIG. 28 STEERING WASHER PIN, COTTER 4 46

53 FIG. 29 FRONT SUSPENSION & WHEEL 1 2BG F FRONT UPPER ARM COMP. (LEFT) 1 2 1HP F BUSH 2 3 3B BALL JOINT CIRCLIP 1 5 2BG F FRONT UPPER ARM COMP. (RIGHT) 1 6 1HP F BUSH 2 7 3B BALL JOINT CIRCLIP NUT, CASTLE PIN. COTTER BG F FRONT LOWER ARM COMP. (LEFT) HP F BUSH KM WASHER BG F FRONT LOWER ARM COMP. (RIGHT) HP F BUSH KM WASHER NUT, CASTLE PIN. COTTER BOLT, FLANGE NUT, SELF-LOCKING BG F SHOCK ABSORBER ASSY BOLT, FLANGE NUT, SELF-LOCKING BG F COVER, UNDER BG F COVER, LOWER BOLT 2 47

54 FIG. 30 FUEL TANK 1 1HP F FUEL TANK COMP B FUEL PUMP COMP B BRACKET, FUEL PUMP 1 4 1S O-RING NUT, CROWN 6 6 3B CAP ASSY 1 7 1HP F PIPE CLIP P PIPE JOINT ASSY BOLT NUT, SPRING HOSE (L110) CLIP GROMMET J1 COLLAR BOLT, FLANGE GROMMET COLLAR BOLT, FLANGE HP F COVER, SIDE BOLT HP F414J 00 DAMPER, PLATE HP F414K 00 DAMPER, PLATE B4 2414F 00 COVER, FILLER COMP HP F DAMPER, LOCATING HP F PROTECTOR, FUEL TANK HP F416G 00 INSULATOR, FUEL TANK

55 FIG. 30 FUEL TANK 28 3B DAMPER, LOCATING B PIPE, FUEL CLAMP 1 49

56 FIG. 31 SEAT 1 1HP F SINGLE SEAT ASSY 1 2 1HP F470F 00.SEAT COVER COMP XE F DAMPER, SEAT 5 4 1HP F SPACER

57 FIG. 32 FRONT WHEEL 1 2BG F5180 B0 WHEEL COMP TIRE (AT25X8-12 MU19A**TL) 1 MAXXIS VALVE, RIM (TR413) 1 MAXXIS NUT 4 5 3B HUB, FRONT BOLT, SERRATION 4 7 2BG F STEERING KNUCKLE ASSY (LEFT) BEARING CIRCLIP B BALL JOINT CIRCLIP HP F514A 00 RING, WHEEL SCREW, BIND P 2510J 01 DOUBLE OFF SET JOINT P 2510F 01 BALL JOINT SET P 2510H 01 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT) BG 2518E 00 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) CIRCLIP NUT 1 51

58 FIG. 32 FRONT WHEEL 28 1RB F530B 00 WHEEL CAP ASSY. 1 52

59 FIG. 33 FRONT WHEEL 2 1 2BG F5180 B0 WHEEL COMP TIRE (AT25X8-12 MU19A**TL) 1 MAXXIS VALVE, RIM (TR413) 1 MAXXIS NUT 4 5 3B HUB, FRONT BOLT, SERRATION 4 7 2BG F STEERING KNUCKLE ASSY (RIGHT) BEARING CIRCLIP B BALL JOINT CIRCLIP HP F514A 00 RING, WHEEL SCREW, BIND P 2510J 01 DOUBLE OFF SET JOINT P 2510F 01 BALL JOINT SET P 2510H 01 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT) BG 2518E 00 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) CIRCLIP NUT 1 53

60 FIG. 33 FRONT WHEEL RB F530B 00 WHEEL CAP ASSY. 1 54

61 FIG. 34 FRONT BRAKE CALIPER 1 1HP F582T 00 DISC, BRAKE (LEFT) BOLT 4 3 1HP F582T 00 DISC, BRAKE (LEFT) BOLT 4 5 3B4 2580T 02 CALIPER ASSY (LEFT) 1 6 3B4 W PISTON ASSY, CALIPER 1 7 3B4 W CALIPER SEAL KIT 1 8 1UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT DH PIN, PAD DH PLUG BOLT, FLANGE B4 2580U 02 CALIPER ASSY (RIGHT) B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT 1 55

62 FIG. 34 FRONT BRAKE CALIPER 28 1UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT DH PIN, PAD DH PLUG BOLT, FLANGE 2 56

63 FIG. 35 REAR WHEEL 1 2BG F5390 B0 REAR WHEEL COMP TIRE (AT25X10-12 MU20**TL) 1 MAXXIS VALVE, RIM (TR413) 1 MAXXIS NUT 4 5 3B HUB, FRONT BOLT, SERRATION 4 7 2BG F530F 00 REAR KNUCKLE ASSY BEARING CIRCLIP BUSH, SOLID NIPPLE, GREASE HP F514A 00 RING, WHEEL HP F539F 00 PLATE BOLT SCREW, BIND KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING P 2530V 01 DOUBLE OFF SET JOINT P 2510F 02 BALL JOINT SET P 2510H 02 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 01 BOOT SET (BALL JOINT) BG 2518E 10 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) 1 57

64 FIG. 35 REAR WHEEL 28 3B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2536E 00 CLIP, SPRING NUT RB F530B 00 WHEEL CAP ASSY. 1 58

65 FIG. 36 REAR WHEEL 2 1 2BG F5390 B0 REAR WHEEL COMP TIRE (AT25X10-12 MU20**TL) 1 MAXXIS VALVE, RIM (TR413) 1 MAXXIS NUT 4 5 3B HUB, FRONT BOLT, SERRATION 4 7 2BG F532F 00 REAR KNUCKLE ASSY., BEARING CIRCLIP BUSH, SOLID NIPPLE, GREASE HP F514A 00 RING, WHEEL HP F539G 00 PLATE BOLT SCREW, BIND KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING P 2530V 01 DOUBLE OFF SET JOINT P 2510F 02 BALL JOINT SET P 2510H 02 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 01 BOOT SET (BALL JOINT) BG 2518E 10 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) 1 59

66 FIG. 36 REAR WHEEL B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2536E 00 CLIP, SPRING NUT RB F530B 00 WHEEL CAP ASSY. 1 60

67 FIG. 37 REAR BRAKE CALIPER 1 1HP F582V 00 DISC, REAR BRAKE BOLT 4 3 1HP F582V 00 DISC, REAR BRAKE BOLT 4 5 3B4 2580V 11 CALIPER ASSY, REAR B4 W PISTON ASSY, CALIPER 1 7 3B4 W CALIPER SEAL KIT 1 8 1UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT GD PIN, PAD DH PLUG BOLT, FLANGE B4 2580W 11 CALIPER ASSY, REAR B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT 1 61

68 FIG. 37 REAR BRAKE CALIPER 28 1UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT GD PIN, PAD DH PLUG BOLT, FLANGE 2 62

69 FIG. 38 STEERING HANDLE & CABLE 1 1HP F HANDLEBAR 1 2 5FU F GRIP 2 3 1HP F PROTECTOR, HANDLEBAR PIN, COTTER 1 5 1HP THROTTLE LEVER ASSY P 2628F 00.CAP, GEAR P 2625G 00.LEVER, THROTTLE SCREW SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING P 2628G 00.GASKET NV WASHER NV WASHER NV 2625K 00.COLLAR HP SWITCH, HANDLE SCREW, PAN HEAD WASHER, PLATE S HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, PLATE B4 2637F 10 CABLE, CONTROL B CABLE, THROTTLE B WIRE, BRAKE B JOINT, CABLE 1 63

70 FIG. 38 STEERING HANDLE & CABLE SPRING, COMPRESSION PIN, CLEVIS WASHER PIN, COTTER P SWITCH, HANDLE

71 FIG. 39 FRONT MASTER CYLINDER 1 1HP 2583T 00 MASTER CYLINDER ASSY 1 2 1PE CYLINDER KIT, MASTER 1 3 1HP DIAPHRAGM, RESERVOIR 1 4 1HP CAP, RESERVOIR 1 5 1HP 2585B 00.PLATE, DIAPHRAGM 1 6 1HP SEPARATOR 1 7 1HP BRACKET, MASTER CYLINDER 1 8 1HP BOLT SCREW, FLAT HEAD HP 2589F 10.BOLT, LEVER NUT, FLANGE HP LEVER HP FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, PLATE HP F HOSE, BRAKE GU CIRCLIP BG F HOSE, BRAKE HP F PIPE, BRAKE CLAMP BOLT, UNION WASHER, PLATE BOLT, FLANGE B HOLDER, BRAKE HOSE BOLT, FLANGE B HOLDER, BRAKE HOSE BOLT, FLANGE 2 65

72 FIG. 40 REAR MASTER CYLINDER 1 1HP 2583V 00 RR. MASTER CYLINDER ASSY PE CYLINDER KIT, MASTER 1 3 1HP DIAPHRAGM, RESERVOIR 1 4 1HP CAP, RESERVOIR 1 5 1HP 2585B 00.PLATE, DIAPHRAGM 1 6 1HP SEPARATOR 1 7 1HP BRACKET, MASTER CYLINDER 1 8 1HP BOLT SCREW, FLAT HEAD HP 2589F 00.BOLT, LEVER HP NUT HP LEVER HP KNOCKER HP SPRING, SEAT HP STOP SWITCH ASSY SCREW, PAN HEAD WASHER, PLATE B COVER, HANDLE LEVER PIN, CLEVIS WASHER, PLATE HP F HOSE, BRAKE GU CIRCLIP CLAMP BOLT, UNION WASHER, PLATE BOLT, FLANGE BG F HOSE, BRAKE 1 66

73 FIG. 40 REAR MASTER CYLINDER 28 1HP F PIPE, BRAKE KM CLAMP HP F PEDAL, BRAKE CIRCLIP WASHER, PLATE SPRING, TENSION BOLT, HEXAGON NUT 1 67

74 FIG. 41 STAND & FOOTREST 1 1HP F BRACKET, FOOTREST HP F BRACKET, FOOTREST BOLT, FLANGE 4 4 1HP F COVER B SEAL HP F SEAL BG F SEAL UH F741A 10 ARM U9 RIVET, BLIND HP F COVER HP F SEAL BOLT BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON WASHER, PLATE NUT, NYLON HP F COVER UH F741A 10 ARM U9 RIVET, BLIND BOLT BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON WASHER, PLATE NUT, NYLON 6 68

75 FIG. 42 GUARD BOLT, WITH WASHER BOLT, WITH WASHER BOLT, WITH WASHER 2 4 1HP F845N 00 BAR, CARRY FRONT BOLT, FLANGE 4 6 1HP F842M 00 COVER BOLT, FLANGE SCREW, TAPPING RIVET NUT HP F842N 00 COVER BOLT, FLANGE SCREW, TAPPING RIVET NUT PLUG BG F CARRIER, FRONT BOLT, FLANGE BOLT, WITH WASHER BG F CARRIER, REAR BOLT, FLANGE BG F482J 00 FRAME, CARRIER BOLT, WITH WASHER BG F482K 00 FRAME, CARRIER BOLT, WITH WASHER 2 69

76 FIG. 43 GENERATOR 1 28P STATOR ASSY P ROTOR ASSY BOLT, BUTTON HEAD BOLT 2 70

77 FIG. 44 STARTING MOTOR 1 28P MOTOR ASSY 1 2 4B BRUSH HOLDER ASSY 1 3 3TB O-RING 3 4 1FK O-RING H GASKET P BOLT P CORD, STARTER MOTOR 1 8 4B CAP 1 9 4XV 8182A 00 NUT BOLT, FLANGE 2 71

78 FIG. 45 METER 1 1HP METER ASSY NUT, CROWN WASHER, PLATE 3 72

79 FIG. 46 HEADLIGHT 1 28P HEADLIGHT ASSY P BULB, HEADLIGHT (12V 35/35W) 1 3 3B SOCKET CORD ASSY SCREW, PAN HEAD SPRING, COMPRESSION 2 6 2GU NUT, ADJUSTING 2 7 5GH BRACKET SCREW, WITH WASHER NUT, SPRING SCREW, BINDING 4 73

80 FIG. 47 TAILLIGHT 1 3FA TAILLIGHT UNIT ASSY 1 2 1A BULB (12V-21/5W) WASHER, PLATE NUT, NYLON HOSE (L30) 1 74

81 FIG. 48 ELECTRICAL 1 1 2BG 8591A 00 ENGINE CONTROL UNIT ASSY PLUG SCREW, TAPPING 1 4 1D IGNITION COIL ASSY BOLT 2 6 5VK PLUG CAP ASSY 1 7 3GB NEUTRAL SWITCH ASSY GASKET 1 9 3B NEUTRAL SWITCH ASSY O-RING BOLT, WITH WASHER YP THERMOSENSOR ASSY GASKET B SENSOR, SPEED D O-RING BOLT D RECTIFIER & REGULATOR ASSY BOLT, FLANGE FU H BATTERY ASSY (YUASA YTX20L-BS) HP H BRACKET, BATTERY B COVER, BATTERY W PAD, SEAT B SCREW, FITTING NUT, FLANGE D WIRE, MINUS LEAD B STARTER RELAY ASSY ( A) BOLT, FLANGE 2 75

82 FIG. 48 ELECTRICAL P MAIN SWITCH ASSY HN NUT, MAIN SWITCH HN CAP, KEY BG WIRE HARNESS ASSY GB CIRCUIT BREAKER ASSY GB THERMO SWITCH ASSY JJ FUSE (5A-BL) JJ FUSE (20A-BL) JJ FUSE (10A-BL) PS FUSE (40A) WP DIODE ASSY DM RELAY ASSY (G8HN-1C4T-DJ-Y52) FP RELAY ASSY (8FP-01) HP H254B 00 TERMINAL COMP CLAMP CLAMP BAND, SWITCH CORD CLAMP CLAMP CLAMP 1 122X CLAMP 1 (160X8.00) 49 5Y CLAMP BG 859A0 00 POWER STRG. CONT. UNIT ASSY SCREW, BIND B SENSOR, LEAN ANGLE BOLT WASHER, PLATE 2 76

83 FIG. 48 ELECTRICAL CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP CLAMP 1 77

84 FIG. 49 GRAPHICS 1 1HP F EMBLEM 2 2 1HP F GRAPHIC 1 3 1HP F GRAPHIC 1 4 1HP F153A 00 EMBLEM, YAMAHA 1 5 1HP F153A 00 EMBLEM, YAMAHA 1 78

85 FIG. 50 EMBLEM & LABEL 1 1 4XE F LABEL, WARNING 1 ENGLISH 2 4XE F RIVET 6 3 4XE F WASHER, FENDER MOLD 6 4 1P0 F816L 00 LABEL, WARNING AGE 1 ENGLISH 5 4XE F RIVET 4 6 4XE F WASHER, FENDER MOLD 4 7 5ND F151E 00 LABEL 2 1 ENGLISH 8 37S F151F U0 LABEL HP F4877 U0 LABEL, CAUTION HP F816M U0 LABEL, WARNING TIRE & LOAD XE F RIVET XE F WASHER, FENDER MOLD S F151K 00 LABEL 7 1 ENGLISH 14 1HP F EMBLEM ND F LABEL, WARNING 2 1 ENGLISH 16 4XE F819R 20 TAG, WARNING P0 F POUCH 1 79

86 NUMERICAL INDEX 2BG VK 1111F G B B B B S B S BG B B BG BG HP HP KM S BG VK BG VK VK VK PE YF G H VK VK VK XT VK BG S TB DW B B B S VK S VK S B B H D3 1243K B KM B Y B BG P B B B HP B GH G P FP B BG B B B LP PS UY S C CC JW B B B B B B V EG B BG 1482K BG JW JW B B B B Y HP B KM B UG B WV H B B B B B B B B HP B B PE KM B HP B SH HP B B B B B B B B B B B B B B B B B KM B KM KM KM KM KM A KM B B B4 1755A B B B B B WV B WV B B B CW B B WV B HP P P P B KM P KM SH B B HP B B B B KM J UN B4 2113B B B B4 215A B B B B4 2173M B4 2173N B B4 2174A B4 2174Y B4 2177K B4 2177N S KM KM NL B K BG UY UY B 2385L B 2385M B4 238B B4 2414F B P S B B W P 2510F P 2510F P 2510G P 2510G P 2510H P 2510H P 2510J B P 2511H B4 2511H P 2512G B4 2512G B4 2512H B4 2512J B BG 2518E BG 2518E P 2530V

87 NUMERICAL INDEX 3B4 2536E PE B4 2580T B4 2580U B4 2580V B4 2580W HP 2583T HP 2583V HP HP HP 2585B HP GU HP B B HP HP 2589F HP 2589F DH JD DH DH JD UY GD GD DH UY UY JD NV HP B HP P 2625G NV 2625K P 2628F P 2628G HP NV B HP B B B B4 2637F NV NV 2811A B B B4 2837N B4 2837R B4 2838M B4 2839N B4 2845L B HP B B B B B B B B B B KM B HR HR HR HR HR HR B B B KM KM B B B WV B B HP B B B B B HP 4616A B4 461A B4 4621F B4 4621F B4 4621F B4 4621F GH B B4 4631A B B B B B B B B KM B B D P P KM P P XV 8182A B H FK TB B P B DM FP D WP D B S B B PS JJ JJ JJ GB D B4 8233W VK S P HP B GB GB HN B HN BG S HP B HP HP P HP HP P P GU B GH FA A YP B FP BG 8591A BG 859A HP E HP E HP E HP E HP E HP E HP E BG E HP E HP E HP E BG E BG E BG E463B BG E HP E HP E HP E471C HP E472C HP E BG E HP E HP E477U BG E BG E BG E HP E HP E HP E HP E HP E HP E HP E HP E HP E HP E HP F BG F117A HP F147A HP F147E HP F147F HP F1500 M HP F HP F151B ND F151E S F151F U S F151K XE F HP F153A CT F XE F HP F HP F ND F XE F HP F HP F1600 N HP F160E HP F160F HP F1651 C HP F HP F171A HP F HP F HP F174T FU F175B HP F176E HP F177B HP F HP F17E