XT660R (5VKC) EUROPE XT660R (5VKC) SOUTH AMERICA XT660R (5VKC) ISRAEL XT660R (5VKC) SOUTH AFRICA XT660R (5VKC) TURKEY 1H5VK-300E1

Transcription

1 XT660R (5VKC) EUROPE XT660R (5VKC) SOUTH AMERICA XT660R (5VKC) ISRAEL XT660R (5VKC) SOUTH AFRICA XT660R (5VKC) TURKEY 1H5VK-300E1 ( )

2 XT660R PARTS CATALOGUE 2008 by MBK Industrie 1st edition, July 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of MBK Industrie is expressly prohibited. Printed in France.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code MBL2 MAT BLACK 2 82 S8 SILVER VYR1(*) VIVID YELLOWISH RED YB(*) YAMAHA BLACK 03

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (4) Colouring Information Model Code 5VKC Colouring Type Code Colour Code Colour Name Abbreviation A 03 YAMAHA BLACK YB C 1140 VIVID YELLOWISH RED 1 VYR1 (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code 5VKC Production Code No. 0 0 Country (destination) AUSTRIA FRANCE GERMANY ITALY SWITZERLAND BELGIUM NETHERLANDS CZECHO DENMARK 0 HUNGARY NORWAY SWEDEN 0 SPAIN 0 FINLAND GREECE ISRAEL POLAND RUSSIAN FEDERA- TION SLOVENIA TURKEY 060 UNITED KINGDOM 070 IRELAND SOUTH AFRICA 080 PORTUGAL 090 CHILE Model Code Production Code No. 5VKC 090 Country (destination) MEXICO VENEZUELA

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 WATER PUMP... 6 RADIATOR & HOSE... 7 OIL PUMP... 8 INTAKE INTAKE EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER COWLING GENERATOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 63

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5VK E11 00 CYLINDER HEAD ASSY G GUIDE, VALVE X00.CIRCLIP BOLT, STUD VK GASKET, CYLINDER HEAD BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT J9 WASHER, PLATE X09 PLUG, SPARK (NGK CR7E) X00 PIN, DOWEL VK E COVER, CYLINDER HEAD SIDE X00 O-RING X06 BOLT, FLANGE CLAMP VK E COVER, CYLINDER HEAD SIDE X00 O-RING BOLT

8 FIG. 2 CYLINDER PART DESCRIPTION 1 5VK CYLINDER VK GASKET, CYLINDER BOLT, FLANGE BOLT, FLANGE A4 WASHER, PLATE BOLT CLAMP

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5VK CRANKSHAFT ASSY VK CRANK SUB ASSY VK CRANK VK PIN, CRANK BEARING VK ROD, CONNECTING KEY, WOODRUFF WASHER, PLATE NUT Y0 BEARING VK PISTON (STD) VK PISTON RING SET (STD) VK PIN, PISTON CIRCLIP X00 WASHER, PLATE VK E GEAR, DRIVE VK E GEAR, BALANCE WEIGHT VK E WEIGHT YJ BEARING YH BEARING OIL SEAL KEY, STRAIGHT NUT X00 WASHER, LOCK

10 FIG. 4 VALVE PART DESCRIPTION 1 5VK VALVE, INTAKE VK VALVE, EXHAUST VK SPRING, VALVE INNER YF SEAT, VALVE SPRING H SEAL, VALVE STEM YF RETAINER, VALVE SPRING G COTTER, VALVE VK E ARM, VALVE ROCKER VK E ARM, VALVE ROCKER VK SHAFT, ROCKER BP SCREW, VALVE ADJUSTING NUT

11 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5VK E CAMSHAFT ASSY BEARING VK PIN, DECOMPRESSION LEVER VK LEVER, DECOMPRESSION SPRING VK DECOMPRESSION ASSY VK E111F 00 PLATE BOLT, FLANGE BOLT, FLANGE CHAIN (98XRH20-126M) VK E GUIDE, STOPPER VK E GUIDE, STOPPER X BOLT, WITH WASHER VK E TENSIONER ASSY, CAM CHAIN BOLT DW GASKET, TENSIONER CASE

12 FIG. 6 WATER PUMP PART DESCRIPTION 1 5VK E GEAR, DRIVE VK IMPELLER SHAFT ASSY VK COVER, HOUSING O-RING BEARING VK HOUSING, WATER PUMP BOLT, FLANGE OIL SEAL H SEAL, MECHANICAL WASHER, PLATE VK GASKET, HOUSING COVER GASKET PIN, DOWEL VK GEAR, IMPELLER SHAFT CIRCLIP VK E JOINT BOLT X00 O-RING VK PIPE X00 O-RING BOLT VK E HOSE X00 HOSE CLAMP ASSY BOLT

13 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 5VK THERMOSTAT ASSY VK E COVER, THERMOSTAT X06 BOLT, FLANGE X00 O-RING VK E HOSE X HOSE CLAMP ASSY X HOSE CLAMP ASSY VK E RADIATOR ASSY VK E24 00 BLOWER ASSY VK E CAP, RADIATOR TAPPING SCREW TAPPING SCREW VK E STOPPER VK E STOPPER BOLT, FLANGE VK E PROTECTOR VK E HOSE X HOSE CLAMP ASSY X HOSE CLAMP ASSY GROMMET COLLAR BOLT WASHER, PLATE FK DAMPER

14 FIG. 8 OIL PUMP PART DESCRIPTION 1 5VK E OIL PUMP ASSY LP GASKET, PUMP COVER X00 O-RING BOLT, BUTTON HEAD AJ GEAR, PUMP DRIVEN X00 CIRCLIP VK E COVER, PUMP VK E COVER, PUMP GEAR BOLT VK WE STRAINER COMP VK E SEAL, OIL STRAINER BOLT PLUG, STRAIGHT SCREW GASKET VK E PIPE, DELIVERY X00 O-RING X ELEMENT ASSY, OIL CLEANER WK COVER, OIL ELEMENT X O-RING X O-RING BOLT BOLT SCREW X00 GASKET VK PIPE, DELIVERY BOLT, UNION X GASKET

15 FIG. 8 OIL PUMP PART DESCRIPTION 28 5VK PIPE, DELIVERY BOLT, UNION X00 GASKET BOLT SEAT, CHECK BALL BALL X SPRING, COMPRESSION VK HOSE, OIL X00 O-RING X00 PIN, DOWEL BOLT VK HOSE, OIL X00 O-RING BOLT X HOSE CLIP

16 FIG. 9 INTAKE PART DESCRIPTION 1 5VK E JOINT, CARBURETOR HOSE CLAMP ASSY VK E CASE, AIR CLEANER VK E JOINT, AIR CLEANER VK E441A 00 COVER, CLEANER CASE VK E SEAL M 5 SCREW, TAPPING VK E ELEMENT, AIR CLEANER VK E DUCT VK E441E 00 COVER, CLEANER CASE VK E SEAL VK F FLAP VK H PAD, BATTERY VK H SEAT, BATTERY VK E443E 00 PIPE, DRAIN CLIP PLUG LW E443E 00 PIPE, DRAIN CLIP CLIP VK E BREATHER VK E PIPE, BREATHER CLIP CLIP VK E CHAMBER, AIR HOSE CLAMP ASSY GROMMET

17 FIG. 9 INTAKE PART DESCRIPTION 28 5VK E243A 10 HOSE HOSE CLIP CLIP CLIP VK E HOSE A2 CLIP CLIP VK HOSE, VACUUM SENSING CLIP BOLT, FLANGE BOLT, FLANGE H4 COLLAR GROMMET K6 WASHER, PLATE BOLT, FLANGE COLLAR GROMMET NUT, FLANGE VK PIPE, FUEL

18 FIG. 10 INTAKE 2 PART DESCRIPTION 1 5VK THROTTLE BODY ASSY VK DELIVERY PIPE ASSY GASKET SCREW, PAN HEAD CC SCREW VK ADJUST SCREW SET VK SPRING, ADJUST SCREW VK INJECTOR O-RING P THROTTLE SENSOR ASSY

19 FIG. 11 EXHAUST PART DESCRIPTION 1 5VK E PIPE, EXHAUST JX BAND, MUFFLER FU GASKET, MUFFLER BOLT, FLANGE VK E PROTECTOR, EXHAUST PIPE BOLT,HEX. SOCKET BUTTON B9 8592A 00 SENSOR, OXYGEN VK E PIPE, EXHAUST VK E MUFFLER VK W PROTECTOR, MUFFLER VK E PROTECTOR, MUFFLER VK E DAMPER, MUFFLER EL GASKET, MUFFLER BOLT, FLANGE GROMMET COLLAR SCREW W DAMPER, LOCATING VK E MUFFLER VK W PROTECTOR, MUFFLER VK E PROTECTOR, MUFFLER VK E DAMPER, MUFFLER EL GASKET, MUFFLER BOLT, FLANGE GROMMET COLLAR SCREW

20 FIG. 11 EXHAUST PART DESCRIPTION 28 22W DAMPER, LOCATING E2 BOLT NUT YF GASKET, EXHAUST PIPE VK PIPE VK GASKET BOLT VK HOSE, BEND CLIP VK AIR INDUCTION SYSTEM ASSY VK E HOSE, BEND CLIP A0 CLIP CLAMP CLAMP

21 FIG. 12 CRANKCASE PART DESCRIPTION 1 5VK E CRANKCASE ASSY PIN, DOWEL X00.PIN, DOWEL X.O-RING BOLT BOLT BOLT BOLT BOLT BOLT X00 CLAMP CLAMP VK E PIPE, BREATHER CLIP CLIP VK E PLATE, BEARING COVER BOLT PIN, DOWEL

22 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 5VK WE CRANKCASE COVER ASSY VK E GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT BOLT BOLT X00 O-RING PIN, DOWEL X00 PLUG, STRAIGHT SCREW X00 O-RING X00 PLUG, STRAIGHT SCREW X00 O-RING BOLT X00 CLAMP VK E COVER, CRANKCASE VK E GUIDE, CHAIN BOLT VK E COVER, CRANKCASE VK E GASKET, CRANKCASE COVER PIN, DOWEL BOLT VK E5441 HOLDER, CLUTCH CABLE OIL SEAL VK E HOLDER BOLT VK E COVER, OIL PUMP

23 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 28 5VK E GASKET X00 PIN, DOWEL X20 BOLT, FLANGE VK WE GENERATOR COVER ASSY X00 PIN, DOWEL BOLT BOLT VK GASKET

24 FIG. 14 STARTER CLUTCH PART DESCRIPTION 1 3YF GEAR C7 BEARING X WASHER, PLATE VK E SHAFT VK E GEAR, IDLER VK E DAMPER ASSY X18 WASHER, PLATE VK STARTER ONE-WAY ASSY BOLT X18 WASHER, PLATE SX MOTOR ASSY VJ GEAR, STARTING MOTOR CIRCLIP AJ BRUSH SET FK O-RING AJ ARMATURE ASSY AJ WASHER KIT H GASKET G CAP XV 8182A 00 NUT VK CORD, STARTER MOTOR BOLT, FLANGE VK H WIRE, MINUS LEAD VK E BRACKET GROMMET

25 FIG. 15 CLUTCH PART DESCRIPTION 1 5VK E GEAR, PRIMARY DRIVE KEY, STRAIGHT WASHER X00 WASHER, LOCK NUT VK E PRIMARY DRIVEN GEAR COMP VK BOSS, CLUTCH VK PLATE, PRESSURE BEARING X PLATE, CLUTCH U PLATE, FRICTION A1 SPRING, COMPRESSION BOLT, WITH WASHER JN PLATE, THRUST VK PLATE, FRICTION JG SPRING, CLUTCH BOSS JG PLATE, SEAT TA PLATE, FRICTION X WASHER, LOCK NUT XV ROD, PUSH VK PUSH LEVER ASSY X00 SPRING, TORSION VK E AXLE, PUSH LEVER X19 WASHER, PLATE CIRCLIP BEARING

26 FIG. 15 CLUTCH PART DESCRIPTION OIL SEAL BEARING X17 WASHER, PLATE CIRCLIP

27 FIG. 16 TRANSMISSION PART DESCRIPTION 1 5VK E74 00 MAIN AXLE ASSY(12T) VK E GEAR, 4TH PINION (22T) X00 WASHER CIRCLIP VK E GEAR, 3RD PINION VK E GEAR, 5TH PINION (26T) COLLAR X00 WASHER WASHER VK E GEAR, 2ND PINION XA BEARING XL BEARING VK E74 00 DRIVE AXLE ASSY VK E GEAR, 2ND WHEEL WASHER CIRCLIP VK E GEAR, 5TH WHEEL VK E GEAR, 3RD WHEEL X00 WASHER CIRCLIP VK E GEAR, 4TH WHEEL VK E GEAR, 1ST WHEEL G4 WASHER, PLATE CIRCLIP X4 BEARING COLLAR X00 O-RING

28 FIG. 16 TRANSMISSION PART DESCRIPTION OIL SEAL VK E PLATE, COVER X26 BOLT XM BEARING VK E SPROCKET, DRIVE X00 WASHER, LOCK NUT

29 FIG. 17 SHIFT CAM & FORK PART DESCRIPTION 1 5VK SHIFT CAM ASSY SPRING, COMPRESSION UN POINT, NEUTRAL UN PLATE, SIDE SCREW VK E85 00 FORK, SHIFT VK E85 00 FORK, SHIFT VK E85 00 FORK, SHIFT VK E HANGER, SPRING HOOK, SPRING JW STOPPER LEVER ASSY VK STOPPER, SCREW BEARING OIL SEAL (SD HS) CIRCLIP X06 WASHER, PLATE X00 CIRCLIP X WASHER, PLATE X WASHER, PLATE VK E BOSS

30 FIG. 18 SHIFT SHAFT PART DESCRIPTION 1 5VK SHIFT SHAFT ASSY VK E8110 SHIFT PEDAL ASSY VK E COVER, SHIFT PEDAL BOLT

31 FIG. 19 FRAME PART DESCRIPTION 1 5VK F FRAME COMP BOLT, FLANGE GASKET VK F NET, FILTER GASKET VK F STAY, ENGINE BOLT, FLANGE NUT VK F STAY, ENGINE BOLT, FLANGE NUT BOLT, WASHER BASED NUT VK F ENGINE BRACKET COMP VK STAY, MUFFLER BOLT, FLANGE X TENSIONER V TENSIONER V BUSH COLLAR H0 WASHER, PLATE BOLT, FLANGE BOLT NUT, U WASHER VK PLUG, OIL LEVEL O-RING

32 FIG. 19 FRAME PART DESCRIPTION CLIP CLIP CLIP VK DAMPER

33 FIG. 20 FENDER PART DESCRIPTION 1 5VK F FENDER, FRONT UR FOR VYR1 5VK F FENDER, FRONT UR FOR YB (DNMD) X7 COLLAR L0 COLLAR BOLT, WITH WASHER VK F FENDER, FRONT VK F STAY BOLT, WITH WASHER VK F1611 FENDER, REAR DM DAMPER BOLT, FLANGE NUT, SPRING SCREW, TAPPING PLUG VK F BRACKET, LICENSE BOLT, WITH WASHER NUT, SPRING BOLT, FLANGE COLLAR VK F COVER, REAR FENDER UR FOR VYR1 VRSA 5VK F COVER, REAR FENDER UR FOR YB (YB) RIVET VK F160E 00 BOX VK DAMPER BOLT COLLAR T PAD, SEAT

34 FIG. 20 FENDER PART DESCRIPTION CLAMP XV BAND, TOOL YX BAND, TOOL VK DAMPER D2 2153A 50 EMBLEM, YAMAHA UR FOR YB (BLACK/ 1D2 2153A 60 EMBLEM, YAMAHA UR FOR VYR1 (RED/ 28

35 FIG. 21 SIDE COVER PART DESCRIPTION 1 5VK F COVER, SIDE SCREW, WITH WASHER COLLAR GROMMET VK F COVER, SIDE SCREW, WITH WASHER GROMMET VK F TANK, RECOVERY M9 COLLAR BOLT, FLANGE VK CAP H ELBOW HOSE CLIP HOSE CLIP CLAMP CLAMP

36 FIG. 22 REAR ARM PART DESCRIPTION 1 5VK F REAR ARM COMP BEARING BUSH, SOLID OIL SEAL (DC ) X 2219X 00 COVER OIL SEAL ( ) VK BUSH VK BUSH VK F SEAL, GUARD BOLT, FLANGE COLLAR VK F217A 00 ARM, RELAY BEARING OIL SEAL R5 COLLAR COLLAR COLLAR VK F217F 00 ROD, CONNECTING VK BOLT F6 WASHER, PLATE NUT, SELF-LOCKING BEARING OIL SEAL W0 COLLAR BOLT NUT, U J1 WASHER, PLATE

37 FIG. 22 REAR ARM PART DESCRIPTION WASHER, PLATE VK F CASE, CHAIN BOLT, WITH WASHER VJ SHAFT, PIVOT NUT, SELF-LOCKING PLUG RIVET VK F LABEL, TIRE

38 FIG. 23 REAR SUSPENSION PART DESCRIPTION 1 5VK SHOCK ABSORBER ASSY, REAR AA LABEL, WARNING BOLT NUT, U VK F WASHER

39 FIG. 24 STEERING PART DESCRIPTION Y5 BEARING VK GUIDE, CABLE BOLT, FLANGE VK F PROTECTOR NUT, SPRING BOLT, WITH WASHER BOLT,HEX. SOCKET BUTTON Y6 BEARING W COVER, BALL RACE NUT WASHER, PLATE YF WASHER, SPECIAL NUT, CROWN T0 WASHER, PLATE VK HANDLE CROWN COMP BOLT, FLANGE VK F317E 00 STAY VK F317F 00 STAY VK GUIDE, CABLE BOLT, FLANGE H P5 HOLDER, HANDLE UPPER S8 FOR YB,VYR1 22 3Y P1 HOLDER, HANDLE LOWER S8 FOR YB,VYR WASHER, PLATE VK F317M 00 STAY NUT, U FLANGE CLAMP BOLT

40 FIG. 24 STEERING PART DESCRIPTION PLUG VK F CLAMP BOLT

41 FIG. 25 FRONT FORK PART DESCRIPTION 1 5VK F31 10 FRONT FORK ASSY (L.H) (PAIOLI - MATT BL 2 5VK F TUBE, OUTER (LEFT) (PAIOLI - MATT BL 3 5VK F RING, SNAP (PAIOLI) 4 4DA L0.OIL SEAL VK F METAL, SLIDE (PAIOLI) 6 5VK F SEAL, DUST (PAIOLI) 7 5VK F WASHER, OIL SEAL (PAIOLI) 8 5VK F INNER TUBE COMP (PAIOLI) 9 3XJ L0.PISTON, FRONT FORK VK F SPINDLE, TAPER (PAIOLI) 11 5VK F CYLINDER COMP., FRONT FORK (PAIOLI) 12 5VK F SPRING, FRONT FORK (PAIOLI) 13 5VK F WASHER, SPRING UPPER (PAIOLI) 14 5VK F BOLT, CAP (PAIOLI) 15 4V L0.O-RING JH F GASKET (PAIOLI) 17 5VK F BOLT, HEXAGON SOCKET HEAD (PAIOLI) 18 5VK F31 10 FRONT FORK ASSY (R.H) (PAIOLI - MATT BL 19 5VK F TUBE, OUTER (RIGHT) (PAIOLI - MATT BL 20 5VK F RING, SNAP (PAIOLI) 21 4DA L0.OIL SEAL VK F METAL, SLIDE (PAIOLI) 23 5VK F SEAL, DUST (PAIOLI) 24 5VK F WASHER, OIL SEAL (PAIOLI) 25 5VK F INNER TUBE COMP (PAIOLI) 26 3XJ L0.PISTON, FRONT FORK VK F SPINDLE, TAPER (PAIOLI) 35

42 FIG. 25 FRONT FORK PART DESCRIPTION 28 5VK F CYLINDER COMP., FRONT FORK (PAIOLI) 29 5VK F SPRING, FRONT FORK (PAIOLI) 30 5VK F WASHER, SPRING UPPER (PAIOLI) 31 5VK F BOLT, CAP (PAIOLI) 32 4V L0.O-RING JH F GASKET (PAIOLI) 34 5VK F BOLT, HEXAGON SOCKET HEAD (PAIOLI) 35 4CU F BOLT (M8X25) (PAIOLI) 36 5VK F UNDER BRACKET COMP SE F BOLT, SPECIAL (PAIOLI) 38 5VK F334G 00 BRACKET VK F334H 00 BRACKET

43 FIG. 26 FUEL TANK PART DESCRIPTION 1 5VK F P0 FUEL TANK COMP MBL2 FOR YB,VYR1 2 5VK F BRACKET, FUEL PUMP JW O-RING BOLT VK CAP ASSY TB DAMPER, LOCATING VK DAMPER, LOCATING VK F WASHER, SPECIAL BOLT, FLANGE VK DAMPER, LOCATING VK F137W 30 SCOOP, AIR UR FOR VYR1 5VK F137W 11 SCOOP, AIR UR FOR YB (YB) 12 5VK MOLE VK 2414H 00 DAMPER, PLATE VK 2414K 00 DAMPER, PLATE BOLT,HEX. SOCKET BUTTON VK F137X 30 SCOOP, AIR UR FOR VYR1 5VK F137X 11 SCOOP, AIR UR FOR YB (YB) 17 5VK MOLE VK 2414H 00 DAMPER, PLATE BOLT,HEX. SOCKET BUTTON VK F137Y 00 GUIDE, AIR VK DAMPER GROMMET RIVET VK 2416F 00 INSULATOR, FUEL TANK VK F413B EMBLEM

44 FIG. 26 FUEL TANK PART DESCRIPTION 26 5VK F413B EMBLEM VK 2137C 60 GRAPHIC, SCOOP AIR SET UR FOR YB 5VK 2137C 70 GRAPHIC, SCOOP AIR SET UR FOR VYR1 28 5VK 2137D 60 GRAPHIC, SCOOP AIR SET UR FOR YB 5VK 2137D 70 GRAPHIC, SCOOP AIR SET UR FOR VYR1 29 5WW F1568 LABEL, WARNING DN F415A 10 LABEL, CAUTION VK FUEL PUMP COMP VK FUEL PUMP COMP. 1 38

45 FIG. 27 SEAT PART DESCRIPTION 1 5VK F SEMI-DOUBLE SEAT ASSY UR FOR VYR1 2 5VK F COVER, SEAT HM BRACKET, SEAT NUT VK F SEMI-DOUBLE SEAT ASSY UR FOR YB (BLACK/ 6 5VK COVER, SEAT (BLACK/BLACK) 7 4HM BRACKET, SEAT NUT VK DAMPER, SEAT BP SEAT LOCK ASSY VK F PLATE NUT, FLANGE VK F478E 00 CABLE, SEAT LOCK TV W ROTOR SET BOLT, FLANGE VK F478X 00 BRACKET, SEAT LOCK VK DAMPER, SEAT VL F PAD, SEAT VK F474A 10 ASSIST, GRIP VK F474W 10 ASSIST,GRIP X BOLT, HEXAGON SOCKET HEAD X06 BOLT, HEXAGON SOCKET HEAD VK F TOOL KIT VK F TOOL, SPECIAL VK F8199 E1 MANUAL,OWNER'S UR ENGLISH 5VK F8199 F1 MANUAL,OWNER'S 1 1 UR FRENCH 5VK F8199 G1 MANUAL,OWNER'S 1 1 UR GERMAN 39

46 FIG. 27 SEAT PART DESCRIPTION 25 5VK F8199 H1 MANUAL,OWNER'S 1 1 UR ITALIAN 5VK F8199 S1 MANUAL,OWNER'S 1 UR SPANISH 40

47 FIG. 28 FRONT WHEEL PART DESCRIPTION 1 5VK HUB, FRONT VK SPACER, BEARING BEARING OIL SEAL FLANGE, SPACER X RIM ( ) VK F51 00 SPOKE SET, FRONT * TIRE (90/90-21M/C 54S) LM UR METZELER TO * TIRE (90/90-21M/C 54T) LM UR MICHELIN SI 9 * TUBE ( 21 ) LM UR * TUBE LM UR 10 * BAND, RIM (21) LM UR * BAND, RIM ( ) LM UR MICHELIN 11 3HT BALANCER, WHEEL (15G) VK F COLLAR, WHEEL VK AXLE, WHEEL VK F COLLAR, WHEEL

48 FIG. 29 FRONT BRAKE CALIPER PART DESCRIPTION 1 5VK F581T 00 DISK BRAKE ASSY BOLT,HEX. SOCKET BUTTON VK F580T 00 CALIPER ASSY (LEFT) (BREMBO) 4 5VK W 00.BRAKE PAD KIT (BREMBO) 5 5VK F PIN, PAD (BREMBO) 6 5VK F SUPPORT, PAD (BREMBO) 7 5DS F CAP (BREMBO) 8 5SE F SCREW, BLEED (BREMBO) 9 5DS F BOOT, CALIPER (BREMBO) BOLT, FLANGE

49 FIG. 30 REAR WHEEL PART DESCRIPTION 1 5VK HUB, REAR SPACER BEARING OIL SEAL VK CLUTCH, HUB BEARING VJ COLLAR, WHEEL OIL SEAL BOLT, STUD VK SPROCKET, DRIVEN (45T) NUT, U FLANGE Y DAMPER VK F53 00 SPOKE SET, REAR X00 RIM * TIRE (130/80-17 M/C 65S) LM UR METZELER TO * TIRE (130/80-17 M/C 65T) LM UR MICHELIN SI 16 * TUBE ( 21 ) LM UR * TUBE LM UR 17 * BAND, RIM (21) LM UR * BAND, RIM ( ) LM UR MICHELIN 18 3HT BALANCER, WHEEL (15G) B6110 CHAIN AJ AXLE, WHEEL UF PULLER, CHAIN VK F END WASHER, PLATE NUT

50 FIG. 30 REAR WHEEL PART DESCRIPTION COLLAR COLLAR T3 WASHER, PLATE T2 WASHER, PLATE NUT, U FLANGE

51 FIG. 31 REAR BRAKE CALIPER PART DESCRIPTION 1 5VK F582W 00 DISK, REAR BRAKE BOLT VK F580W 00 CALIPER ASSY, REAR (BREMBO) 4 5VK W06 00.BRAKE PAD KIT (BREMBO) 5 5VK F PIN, PAD (BREMBO) 6 5VK F SUPPORT, PAD (BREMBO) 7 5DS F CAP (BREMBO) 8 5SE F SCREW, BLEED (BREMBO) 9 5DS F BOOT, CALIPER (BREMBO) 10 5CH F PROTECTOR BOLT,HEX. SOCKET BUTTON COLLAR

52 FIG. 32 STEERING HANDLE & CABLE PART DESCRIPTION 1 5VK HANDLE COMP YR GRIP ASSY YR GRIP (LEFT) JH END, GRIP BOLT VK F CABLE, THROTTLE VK F CABLE, THROTTLE E BOOT, CABLE VK F CABLE, CLUTCH CLAMP CLAMP VK F REAR VIEW MIRROR ASSY (LEFT) VK F REAR VIEW MIRROR ASSY (RIGHT)

53 FIG. 33 FRONT MASTER CYLINDER PART DESCRIPTION 1 5VK W MASTER CYLINDER SUB ASSY XP W01 00.CYLINDER KIT, MASTER SCREW, FLAT HEAD GM W RESERVOIR CAP SET U GASKET, DIAPHRAGM CG SEPARATOR ASSY VK LEVER BOLT NUT, U SPRING, COMPRESSION VK FRONT STOP SWITCH ASSY A HOLDER BOLT WASHER, PLATE VK F HOSE, BRAKE X BOLT, UNION X WASHER, PLATE

54 FIG. 34 STAND & FOOTREST PART DESCRIPTION 1 5VK F FOOTREST VK F BRACKET, FOOTREST X00 SPRING, TORSION X PIN, CLEVIS PIN, COTTER BOLT, FLANGE VK F FOOTREST VK F BRACKET, FOOTREST X SPRING, TORSION X PIN, CLEVIS PIN, COTTER BOLT, FLANGE VK F STAND, SIDE BOLT, FLANGE COLLAR J1 WASHER, PLATE NUT, U SPRING, TENSION VK F741L 10 BRACKET VK F FOOTREST, REAR X SPRING, COMPRESSION X00 BALL VK F WASHER, SPECIAL VK F BOLT, FOOTREST NUT, U FLANGE X37 COLLAR VK F742L 10 BRACKET

55 FIG. 34 STAND & FOOTREST PART DESCRIPTION 28 5VK F FOOTREST, REAR X SPRING, COMPRESSION X00 BALL VK F WASHER, SPECIAL VK F BOLT, FOOTREST NUT, U FLANGE X37 COLLAR BOLT, HEXAGON SOCKET HEAD

56 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION 1 5VK F PEDAL, BRAKE SPRING, TENSION VK 2583V 00 RR. MASTER CYLINDER ASSY BN W02 50.CYLINDER KIT, MASTER O-RING VN CIRCLIP ML 2582A 50.JOINT YK JOINT SS NUT KW PIN, BRAKE ROD JJ TANK, RESERVOIR XP CAP, RESERVOIR VN GASKET, DIAPHRAGM VN BUSH,DIAPHRAGM VK HOSE, RESERVOIR CLIP BOLT, WITH WASHER VK F117M 10 COVER G6 BOLT PIN, CLEVIS WASHER, PLATE PIN, COTTER VK F HOSE, BRAKE X BOLT, UNION X WASHER, PLATE VK F HOLDER, BRAKE HOSE BOLT, FLANGE

57 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION 28 5VK F117F 10 COVER SCREW

58 FIG. 36 COWLING 1 PART DESCRIPTION 1 5VK F BODY, COWLING UR FOR VYR1 (PWS1 5VK F BODY, COWLING UR FOR YB (YB) NUT, SPRING SCREW, WITH WASHER VK F WINDSHIELD UR FOR YB (BLACK) 5VK F WINDSHIELD UR FOR VYR1 (RED) SCREW, ROUND HEAD NUT VK 2837K 00 DAMPER

59 FIG. 37 GENERATOR PART DESCRIPTION 1 5VK STATOR ASSY VK ROTOR ASSY BOLT, BUTTON HEAD BOLT X08 WASHER, PLATE

60 FIG. 38 FLASHER LIGHT PART DESCRIPTION 1 5VK H FRONT FLASHER LIGHT ASSY VK H333A 00.LENS COMP VK H BULB, FLASHER (12V/10W) VK H SCREW, LENS FITTING CLAMP VK H FRONT FLASHER LIGHT ASSY VK H333A 00.LENS COMP VK H BULB, FLASHER (12V/10W) VK H SCREW, LENS FITTING CLAMP BOLT, BUTTON HEAD VK H REAR FLASHER LIGHT ASSY VK H333A 00.LENS COMP VK H BULB, FLASHER (12V/10W) VK H SCREW, LENS FITTING VK H REAR FLASHER LIGHT ASSY VK H333A 00.LENS COMP VK H BULB, FLASHER (12V/10W) VK H SCREW, LENS FITTING BOLT NUT, U WASHER, PLATE COLLAR VK WASHER, SPECIAL VK PLUG, BLIND

61 FIG. 39 METER PART DESCRIPTION 1 5VK METER ASSY (Km/H model) 5VK METER ASSY 1 (mph model) SCREW, TAPPING GROMMET VK H BRACKET, METER BOLT, BUTTON HEAD CLAMP

62 FIG. 40 HEADLIGHT PART DESCRIPTION 1 5VK H410A HEADLIGHT UNIT COMP UR 5VK H410A 11 HEADLIGHT UNIT COMP. 1 1 UR 2 5VK H BULB, HEADLIGHT H4-12V 55/60W 3 5VK H SPING SUPPORT WW H BULB (12V-5W) VK H COVER, SOCKET VK H CORD ASSY NUT, SPRING BOLT WASHER, PLATE VK H NUT, ADJUSTING VK H STAY, HEADLIGHT VK H SPRING, SCREW BOLT, BUTTON HEAD G0 COLLAR GROMMET GROMMET VK H CORD, HEADLIGHT

63 FIG. 41 TAILLIGHT PART DESCRIPTION 1 5VK H TAILLIGHT UNIT ASSY VK H LENS, TAILLIGHT VK H LENS, LICENCE LIGHT VK H BULB (BAY15D 12V-21/5W) VK H CORD ASSY SE H SCREW, LENS FITTING GROMMET G0 COLLAR WASHER, PLATE NUT, SELF U-FLANGE NC H REAR REFLECTOR ASSY NUT, U FLANGE

64 FIG. 42 HANDLE SWITCH & LEVER PART DESCRIPTION 1 1LN HOLDER, LEVER G HOLDER, LEVER LOWER FY LEVER BOLT NUT, U BOLT BOLT NUT VK SWITCH VK SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD VK SWITCH, HANDLE SCREW, PAN HEAD WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD CLAMP

65 FIG. 43 ELECTRICAL 1 PART DESCRIPTION BOLT, WITH WASHER GV IGNITION COIL ASSY NUT BOLT WASHER, PLATE VK HOLDER, COIL FITTING VK PLUG CAP ASSY SL RECTIFIER & REGULATOR ASSY BOLT, FLANGE FL BATTERY ASSY (GT9B-4) VK H WIRE, PLUS LEAD VK W MAIN SW. IMMOBILIZER KIT VK 8591A 11.ENGINE CONTROL UNIT ASSY VS 8255P 00.IMMOBILIZER. UNIT COMP SL SCREW SL BLANK KEY AP G5 BOLT VK STOP SWITCH ASSY CLAMP VK H WIRE HARNESS ASSY JJ FUSE (7.5A-BL) JJ FUSE (10A-BL) JJ FUSE (20A-BL) CLAMP CLAMP CLAMP CLAMP

66 FIG. 43 ELECTRICAL 1 PART DESCRIPTION 28 1UA BAND VS 8258J 00 HOUSING, CONNECTOR VS 8259J 00 HOUSING, CONNECTOR

67 FIG. 44 ELECTRICAL 2 PART DESCRIPTION 1 1AE NEUTRAL SWITCH ASSY X00 O-RING BOLT, HEXAGON SOCKET HEAD PS THERMOSENSOR ASSY X00 GASKET PS SENSOR, PRESSURE VK PLATE NUT, FLANGE VU SENSOR, AIR TEMPRATURE CA GROMMET LP SENSOR, SPEED D O-RING BOLT RT SWITCH, SIDE STAND CLAMP BOLT NUT, U SV STARTER RELAY ASSY AE FUSE (30A-BL) BOLT, FLANGE VK RELAY ASSY JJ RELAY ASSY JJ HOLDER, RELAY PS LEAN ANGLE SENSOR BOLT A2 WASHER, PLATE VK F BRACKET, SWITCH

68 FIG. 44 ELECTRICAL 2 PART DESCRIPTION BOLT, FLANGE GY FLASHER RELAY ASSY VK H HORN BOLT, FLANGE

69 NUMERICAL INDEX PART PART PART PART PART PART 4G VK VK VK VK VK VK VK VK VK VK VK VK VK YF YF G H VK VK BP DW VK VK VK VK VK VK VK H VK VK VK VK VK VK AJ LP X WK VK VK VK VK VK VK VK VK CC CA VK VK YF EL FU JX VK VK VK VK VK VK VJ YF VK JN U TA X VK VK VK XV VK JG JG VK VK JW VK UN UN YX XV VK 2137C VK 2137C VK 2137D VK 2137D VK D2 2153A D2 2153A VK VK VK H VK VK VK VK VJ V X V X 2219X VK AA DA L XJ L V L VK W YF VK H P Y P VK 2414H VK 2414K VK 2416F W TB VK VK JW VK HM VK VK T VK BP VK VK VK VK Y VK VJ AJ UF HT VK CG ML 2582A VK 2583V XP VN U VN VN A JJ VK VK YR YR JH E SS YK KW VK DM VK VK 2837K D VK VK AJ AJ VK XV 8182A H FK AJ G SX SV JJ VK JJ SL FL SL AE JJ JJ JJ GV VK VK PS VK SL VK AE VS 8255P RT PS VS 8258J UA VS 8259J LN G VK VK GY VK VK VK LP FY VK VK VK VK FK PS P VU VK 8591A B9 8592A VK E VK E111F VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E243A VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E441A VK E441E VK E LW E443E VK E443E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E

70 NUMERICAL INDEX PART PART PART PART PART PART 5VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK F VK F117F VK F117M VK F VK F VK F137W VK F137W VK F137X VK F137X VK F137Y VK F VK F VK F VK F VK F WW F VK F VK F160E VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F217A VK F217F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F JH F VK F VK F VK F317E VK F317F VK F317M CU F VK F VK F VK F334G VK F334H SE F VK F VK F VK F P VK F413B DN F415A VK F VK F VK F VL F VK F474A VK F474W VK F VK F VK F478E VK F478X VK F VK F VK F VK F VK F VK F580T VK F580W VK F581T SE F DS F VK F582W VK F VK F VK F DS F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F VK F741L VK F VK F VK F742L VK F VK F VK F CH F VK F VK F VK F8199 E VK F8199 F VK F8199 G VK F8199 H VK F8199 S VK F VK F VK F VK F VK H VK H VK H VK H VK H VK H VK H VK H VK H VK H VK H VK H333A VK H VK H VK H VK H410A VK H410A VK H VK H VK H VK H VK H WW H VK H VK H VK H VK H VK H VK H SE H VK H VK H NC H XP W BN W VK W VK W VK W TV W GM W VK W VK W VK WE VK WE VK WE X X X G E G X X X