MTM690-U ( B345 ) EUROPE MTM690-U ( B345 ) TURKEY

Transcription

1 MTM690-U ( B345 ) EUROPE MTM690-U ( B345 ) TURKEY 1RB34-300EW ( )

2 MTM690-U PARTS CATALOGUE 26 by MBK Industrie 1st edition, April 26 All rights reserved. Any reprinting or unauthorized use without the written permission of MBK Industrie is expressly prohibited. Printed in France.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code LGB LOW GLOSS BLACK 0098 LRYS1(*) LIGHT REDDISH YELLOW SOLID 1 86 MBL2 MAT BLACK 2 82 YB YAMAHA BLACK Quantity Column Information Column No. Name Of Q ty Column Destination

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation B345 A 86 LIGHT REDDISH YELLOW SOLID 1 LRYS1 (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code B345 Production Code No Country (destination) AUSTRIA CZECHO FRANCE GERMANY GUADELOPE HUNGARY ITALY SLOVAK SPAIN SWITZERLAND BELGIUM NETHERLANDS DENMARK NORWAY SWEDEN FINLAND GREECE POLAND SLOVENIA TURKEY 060 UNITED KINGDOM 070 PORTUGAL 080 CYPRUS IRELAND Model Code Production Code No. Country (destination)

6 ENGINE CYLINDER HEAD...1 CRANKSHAFT & PISTON...2 VALVE... 4 CAMSHAFT & CHAIN... 6 WATER PUMP... 7 RADIATOR & HOSE...9 OIL PUMP...11 OIL CLEANER INTAKE...13 INTAKE EXHAUST...16 CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT...24 CHASSIS FRAME FENDER SIDE COVER...28 REAR ARM...30 REAR SUSPENSION STEERING FRONT FORK FUEL TANK FUEL TANK SEAT FRONT WHEEL...41 FRONT BRAKE CALIPER...42 REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE...47 FRONT MASTER CYLINDER STAND & FOOTREST...50 STAND & FOOTREST REAR MASTER CYLINDER...55 CONTENTS GENERATOR STARTING MOTOR FLASHER LIGHT...59 METER HEADLIGHT TAILLIGHT...63 HANDLE SWITCH & LEVER...64 ELECTRICAL ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX...70

7 FIG. 1 CYLINDER HEAD PART 1 1WS CYLINDER HEAD ASSY D GUIDE, VALVE PIN, DOWEL PIN, DOWEL BOLT, FLANGE PLUG, STRAIGHT SCREW BALL BOLT, STUD PLUG, SPARK (NGK LMAR8A-9) BOLT VY 1111G 00 RUBBER, MOUNT BOLT, WITH WASHER BOLT, HEXAGON SOCKET HEAD WS GASKET, CYLINDER HEAD PIN, DOWEL WS COVER, CYLINDER HEAD WS PLATE, BREATHER WS GASKET, BREATHER COVER BOLT, FLANGE WS GASKET, HEAD COVER F0 BOLT VY 1111G 00 RUBBER, MOUNT

8 FIG. 2 CRANKSHAFT & PISTON PART 1 1WS CRANKSHAFT ASSY WS CONNECTING ROD ASSY RC BOLT, CONNECTING ROD RC PLANE BEARING, CONNECTING ROD UR BLUE 1RC PLANE BEARING, CONNECTING ROD UR BLACK 1RC PLANE BEARING, CONNECTING ROD UR BROWN 1RC PLANE BEARING, CONNECTING ROD UR GREEN 5 3GM B0 PLANE BEARING, CRANKSHAFT UR PURPLE 3GM A0 PLANE BEARING, CRANKSHAFT UR WHITE 3GM PLANE BEARING, CRANKSHAFT UR BLUE 3GM PLANE BEARING, CRANKSHAFT UR BLACK 3GM PLANE BEARING, CRANKSHAFT UR BROWN 6 1WS PISTON (STD) WS PISTON RING SET (STD) WS PIN, PISTON CIRCLIP KEY, WOODRUFF A8 BOLT, FLANGE WASHER, PLATE WS BALANCER ASSY WS WEIGHT WS BOSS, BUFFER WS GEAR, BALANCE WEIGHT SPRING, COMPRESSION PIN, DOWEL WS PLATE, ABSORBER KEY, STRAIGHT

9 FIG. 2 CRANKSHAFT & PISTON PART BOLT, FLANGE S METAL, BALANCE WEIGHT UR BLUE 2S METAL, BALANCE WEIGHT UR BLACK 2S METAL, BALANCE WEIGHT UR BROWN 2S METAL, BALANCE WEIGHT UR GREEN 2S METAL, BALANCE WEIGHT UR YELLOW 3

10 FIG. 3 VALVE PART 1 1WS VALVE, INTAKE WS VALVE, EXHAUST WS SPRING, VALVE INNER WS SPRING, VALVE OUTER WS RETAINER, VALVE SPRING WG LOCK, VALVE SPRING RETAINER TE SEAL, VALVE STEM WS SEAT, VALVE SPRING C LIFTER, VALVE UR YELLOW 4C LIFTER, VALVE (O/S) AP GREEN 10 1HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 4

11 FIG. 3 VALVE PART 10 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 5

12 FIG. 4 CAMSHAFT & CHAIN PART 1 1WS CAMSHAFT ASSY C SPROCKET, CAM CHAIN BOLT, FLANGE WS CAMSHAFT ASSY WS CAMSHAFT PLUG WS DECOMPRESSION ASSY BOLT, FLANGE WS SHAFT, TENSIONER WS SHAFT PD CAM, DECOMPRESSION CHAIN (T098XRH25-134P) WS TENSIONER ASSY, CAM CHAIN EL BOLT SL GASKET WS GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD WS DAMPER, CHAIN WS DAMPER, CHAIN BOLT

13 FIG. 5 WATER PUMP PART 1 1WS PIPE A1 O-RING WS PIPE BOLT, FLANGE GASKET A1 O-RING BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD WS HOSE A0 CLIP HOSE CLAMP ASSY A0 CLIP WS JOINT O-RING BOLT, FLANGE WS THERMOSTAT ASSY WS COVER, THERMOSTAT BOLT, FLANGE WS HOSE A6 CLIP WS HOSE A6 CLIP WS COVER, CRANKCASE D AXLE, PUSH LEVER WASHER, PLATE CIRCLIP BEARING

14 FIG. 5 WATER PUMP PART BEARING OIL SEAL WS IMPELLER SHAFT ASSY BEARING VK SEAL, MECHANICAL OIL SEAL CIRCLIP WS COVER, HOUSING WS O-RING PIN, DOWEL BOLT, HEXAGON SOCKET HEAD

15 FIG. 6 RADIATOR & HOSE PART 1 1WS RADIATOR COMP WS BLOWER ASSY WS NUT GJ BOLT, BLOWER HOLDING GROMMET COLLAR BOLT,HEX. SOCKET BUTTON D CAP, RADIATOR BOLT,HEX.SOCKET HEAD WS HOSE A0 CLIP HOSE CLAMP ASSY B34 E STAY, RADIATOR X00 NUT, SPRING B34 E246F 10 COVER B34 E STAY, RADIATOR X00 NUT, SPRING B34 E246G 10 COVER BOLT,HEX. SOCKET BUTTON WS TANK, RECOVERY H ELBOW HOSE P CAP CLIP WS PIPE XY JOINT SF F172W 00 COVER

16 FIG. 6 RADIATOR & HOSE PART RIVET COLLAR BOLT, HEXAGON SOCKET HEAD CLIP CLIP M08 HOSE (L10) M40 CLAMP

17 FIG. 7 OIL PUMP PART 1 1WS OIL PUMP ASSY CIRCLIP BOLT, FLANGE CHAIN (DID25H-66L) WS HOLDER BOLT, HEXAGON SOCKET HEAD WS STRAINER HOUSING ASSY A0 O-RING GROMMET VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD

18 FIG. 8 OIL CLEANER PART 1 1WS OIL COOLER ASSY XD GASKET BOLT, UNION GH ELEMENT ASSY, OIL CLEANER WS STRAINER COVER ASSY PLUG, STRAIGHT SCREW GASKET WS GASKET, STRAINER COVER BOLT

19 FIG. 9 INTAKE PART 1 1WS JOINT, INTAKE HOSE CLAMP ASSY HOSE CLAMP ASSY WS HOSE, VACUUM SENSING WS AIR CLEANER CASE ASSY WS ELEMENT ASSY, AIR CLEANER WS SEAL WS FUNNEL, AIR WS 1446C 20 FUNNEL SCREW, ROUND TAPPING WS DUCT ASSY WS DUCT HOSE CLAMP ASSY WS 1443E 00 PIPE, DRAIN CLIP B34 E SEAL KH H3936 BAND, SWITCH CORD (249X4.80) GROMMET GROMMET COLLAR BOLT,HEX. SOCKET BUTTON SCREW K6 WASHER, PLATE WS PIPE, BREATHER CLIP A2 CLIP RC CANISTER ASSY

20 FIG. 9 INTAKE PART 28 2RC PIPE A2 CLIP WS CLAMP BOLT, BUTTON HEAD RC PIPE A2 CLIP RC DAMPER, LOCATING

21 FIG. 10 INTAKE 2 PART 1 1WS THROTTLE BODY ASSY FP RUBBER, INJECTOR WS INJECTOR PS O-RING WS STEPPING MOTOR P E416A 00..O-RING WS SPRING, PLUNGER SCREW, PAN HEAD P PLATE WS PIPE HG BOLT GL WASHER HG COLLAR CC SCREW B THROTTLE SENSOR ASSY WAY A2.CLIP WS PIPE B PIPE C PILOT SCREW SET CAP A CLIP, PIPE

22 FIG. 11 EXHAUST PART 1 B34 E MUFFLER ASSY B34 E PROTECTOR ASSY BOLT HEX. SOCKET BUTTON WS 8592A 00.SENSOR, OXYGEN YF GASKET, EXHAUST PIPE NUT S STAY, MUFFLER BOLT, FLANGE BOLT, FLANGE

23 FIG. 12 CRANKCASE PART 1 1WS CRANKCASE ASSY EB NOZZLE O-RING PIN, DOWEL PLUG O-RING H GAUGE, LEVEL Y PLUG O-RING WS PLUG BOLT BOLT, WITH WASHER WS BOLT, CRANKCASE JOURNAL O-RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT CLAMP WS COVER, OIL PUMP WS GASKET, OIL PUMP COVER BOLT, HEXAGON SOCKET HEAD WS HOLDER

24 FIG. 13 CRANKCASE COVER 1 PART 1 1WS COVER, CRANKCASE PLUG, STRAIGHT SCREW A3 O-RING BOLT, BUTTON HEAD GASKET WS GASKET, CRANKCASE COVER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD WS COVER, CHAIN CASE WS GUIDE, INLET BOLT, HEXAGON SOCKET HEAD WS GASKET, CRANKCASE COVER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD CLAMP WS HOLDER, CLUTCH CABLE BOLT, HEXAGON SOCKET HEAD F PLUG, OIL LEVEL O-RING

25 FIG. 14 STARTER PART 1 1WS GEAR WS STARTER ONE-WAY ASSY SCREW P SHAFT WS GEAR, IDLER WS DAMPER ASSY BEARING BEARING

26 FIG. 15 CLUTCH PART 1 1WS PRIMARY DRIVEN GEAR COMP PLATE, THRUST WS BOSS, CLUTCH VY PLATE, FRICTION VY PLATE, CLUTCH (T2.0) 6 5TG PLATE, FRICTION WS PRESSURE PLATE ASSY BEARING E4 SPRING, COMPRESSION BOLT, WITH WASHER WS SPACER R9 BEARING PLATE, THRUST WASHER, PLATE WASHER, CONICAL SPRING NUT WS ROD, PUSH WS PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE CIRCLIP

27 FIG. 16 TRANSMISSION PART 1 1WS MAIN AXLE ASSY WS GEAR, 5TH PINION (22T) R3 COLLAR WASHER CIRCLIP WS GEAR, 3RD PINION (20T/19T) CIRCLIP WASHER WS GEAR, 6TH PINION (28T) COLLAR WASHER WASHER WS GEAR, 2ND PINION (16T) BEARING WS PLATE SCREW WS AXLE, DRIVE BEARING COLLAR CIRCLIP OIL SEAL WS GEAR, 2ND WHEEL (34T) COLLAR WASHER CIRCLIP WS GEAR, 6TH WHEEL (27T) CIRCLIP

28 FIG. 16 TRANSMISSION PART WASHER WS GEAR, 4TH WHEEL (26T) COLLAR WASHER, CLAW WASHER, CLAW WS GEAR, 3RD WHEEL (31T) COLLAR WASHER CIRCLIP WS GEAR, 5TH WHEEL (24T) WS GEAR, 1ST WHEEL (37T) COLLAR WS SPROCKET, DRIVE (16T) WASHER, CONICAL SPRING NUT WASHER, PLATE BEARING

29 FIG. 17 SHIFT CAM & FORK PART 1 1WS SHIFT CAM ASSY D POINT, NEUTRAL SPRING, COMPRESSION WS FORK, SHIFT WS FORK, SHIFT WS FORK, SHIFT S BAR, SHIFT FORK GUIDE WS STOPPER, SHIFT BAR SCREW

30 FIG. 18 SHIFT SHAFT PART SPRING, TENSION HOOK, SPRING D STOPPER, SCREW WS SHIFT SHAFT ASSY SPRING, TORSION C SPACER WS STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP BEARING OIL SEAL (SD HS) WASHER, PLATE CIRCLIP WS ARM, SHIFT BOLT,HEX.SOCKET HEAD

31 FIG. 19 FRAME PART 1 B34 F FRAME COMP SD F MOLE B34 F REAR FRAME COMP BOLT, HEXAGON SOCKET HEAD WS 2191B 00 PLATE B34 F BRACKET, SEAT BOLT, BUTTON HEAD BOLT, FLANGE BOLT, FLANGE NUT WASHER, PLATE BOLT, FLANGE WASHER, PLATE WS STAY, ENGINE WS STAY, ENGINE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD DAMPER, PLATE DAMPER, PLATE B34 F BRACKET, SEAT FITTING BOLT, BUTTON HEAD X NUT, SPRING B BRACKET GROMMET NUT, FLANGE BOLT,HEX. SOCKET BUTTON WS 2161J 00 BRACKET

32 FIG. 19 FRAME PART BOLT, BUTTON HEAD B U 00 BRACKET RIVET WS 2117R 00 COVER HX PLATE, DAMPER WS 2117T 00 COVER HX PLATE, DAMPER BOLT, FLANGE M9 COLLAR XB GUIDE, CABLE BOLT, FLANGE HA PROTECTOR, FUEL TANK B34 F STOPPER, MAIN STAND B34 H HOLDER, RELAY X NUT, SPRING B COLLAR BOLT, WITH WASHER BOLT, FLANGE COLLAR RIVET

33 FIG. 20 FENDER PART 1 B34 F P1 FENDER, FRONT MBL2 FOR LRYS1 2 B34 F COLLAR X20 BOLT,HEX. SOCKET BUTTON WASHER, PLATE NUT, U FLANGE B34 F BRACKET, FENDER BOLT,HEX. SOCKET BUTTON B34 H212B 00 BOX, BATTERY B34 H COVER, BATTERY BOLT,HEX. SOCKET BUTTON SB F174X 60 DAMPER WS DAMPER X22 BOLT NUT, CROWN PLUG CLAMP NUT, SPRING GROMMET WS GUARD, FLAP RIVET B34 F BRACKET, LICENSE BOLT,HEX. SOCKET BUTTON B34 F P1 COVER, REAR FENDER MBL2 FOR LRYS1 24 5D7 H BAND BOLT,HEX. SOCKET BUTTON

34 FIG. 21 SIDE COVER PART 1 B34 F GUARD, MUD X GROMMET GROMMET B34 F NUT P0 F EMBLEM (25 MM) X NUT, SPRING BOLT,HEX. SOCKET BUTTON CLAMP SCREW, TAPPING B34 F163A 00 COVER, REAR FENDER X07 SCREW, TAPPING B34 F COVER, SIDE GROMMET X00 DAMPER, PLATE BOLT,HEX. SOCKET BUTTON X NUT, SPRING B34 F COVER, SIDE GROMMET X00 DAMPER, PLATE BOLT,HEX. SOCKET BUTTON X NUT, SPRING B34 F P2 COVER, SIDE MBL2 FOR LRYS BOLT,HEX. SOCKET BUTTON B34 F P2 COVER, SIDE MBL2 FOR LRYS BOLT,HEX. SOCKET BUTTON B34 F137W 00 SCOOP, AIR BOLT,HEX. SOCKET BUTTON

35 FIG. 21 SIDE COVER PART 28 B34 F137X 00 SCOOP, AIR BOLT,HEX. SOCKET BUTTON B34 F837R 00 GRILL, AIR INTAKE M NUT, SPRING

36 FIG. 22 REAR ARM PART 1 1WS REAR ARM COMP BEARING OIL SEAL (DC ) X 2219X 00 COVER OIL SEAL ( ) BUSH, SOLID UY SHAFT, PIVOT H4 WASHER, PLATE NUT, SELF-LOCKING WS 2217A 00 ARM, RELAY A6 BOLT, FLANGE WASHER, PLATE NUT, U FLANGE BEARING OIL SEAL A COLLAR WS BOOT, RUBBER WS 2217F 00 ROD, CONNECTING BOLT NUT, SELF-LOCKING BEARING OIL SEAL WS BUSH WS SEAL, GUARD B34 F1650 REAR FENDER COMP COLLAR BOLT,HEX. SOCKET BUTTON

37 FIG. 22 REAR ARM PART RIVET WS HOLDER, BRAKE HOSE WS 2588F 00 HOLDER, BRAKE HOSE BOLT, BUTTON HEAD BOLT, BUTTON HEAD B34 F LABEL, TIRE

38 FIG. 23 REAR SUSPENSION PART 1 1WS SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, U FLANGE A COLLAR BOLT, FLANGE NUT, U FLANGE

39 FIG. 24 STEERING PART BEARING W COVER, BALL RACE WS NUT B HANDLE CROWN COMP BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD B34 F HOLDER, HANDLE LOWER WASHER WASHER, PLATE NUT, CROWN B34 F HOLDER, HANDLE UPPER BOLT,HEX.SOCKET HEAD B34 F334G 00 BRACKET C DAMPER COLLAR BOLT, FLANGE B34 F334H 00 BRACKET

40 FIG. 25 FRONT FORK PART 1 B FRONT FORK ASSY (R.H) XB TUBE, OUTER B INNER TUBE COMP BN PISTON, FRONT FORK EB SEAL, DUST H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL FM METAL, SLIDE WS CYLINDER COMP., FRONT FORK YR SPINDLE, TAPER (KYB) L0.GASKET (KYB) BOLT, HEXAGON SOCKET HEAD WS SPRING, FRONT FORK EN WASHER, SPRING UPPER FW SPACER D BOLT, CAP F O-RING BOLT, HEXAGON SOCKET HEAD WS 2331G 00 COVER B FRONT FORK ASSY (L.H) WS TUBE, OUTER (L.H) B INNER TUBE COMP BN PISTON, FRONT FORK EB SEAL, DUST H RING, SNAP EB OIL SEAL

41 FIG. 25 FRONT FORK PART 28 36Y WASHER, OIL SEAL FM METAL, SLIDE WS CYLINDER COMP., FRONT FORK YR SPINDLE, TAPER (KYB) L0.GASKET (KYB) BOLT, HEXAGON SOCKET HEAD WS SPRING, FRONT FORK EN WASHER, SPRING UPPER FW SPACER D BOLT, CAP F O-RING B UNDER BRACKET COMP FV SEAL, STEERING BEARING BOLT, HEXAGON SOCKET HEAD KM COVER, UNDER AG REFLECTOR, FRONT WS BRACKET, REFLECTOR XB BRACKET, REFLECTOR NUT, CROWN

42 FIG. 26 FUEL TANK PART 1 B FUEL TANK COMP WS 2412Y 00 BRACKET, TANK FITTING D GROMMET COLLAR YU SENSOR, AIR TEMPERATURE SCREW, PAN HEAD BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE B Y 00 BRACKET, TANK FITTING GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT, BUTTON HEAD WS FUEL PUMP COMP WS BRACKET, FUEL PUMP RC O-RING BOLT WS CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT,HEX.SOCKET HEAD WS PIPE, FUEL RC PIPE, OVERFLOW A2 CLIP B PIPE A2 CLIP RC 2419F 00 BRACKET, CANISTOR BOLT,HEX. SOCKET BUTTON

43 FIG. 26 FUEL TANK PART 28 B34 F414H 00 DAMPER, PLATE B34 F414J 00 DAMPER, PLATE B34 F414K 00 DAMPER, PLATE

44 FIG. 27 FUEL TANK 2 PART 1 B34 YF X TANK SIDE COVER ASSY FOR LRYS X08.NUT, SPRING B34 F GRAPHIC, FUEL TANK EMBLEM, YAMAHA BOLT,HEX. SOCKET BUTTON RIVET B34 YF X TANK SIDE COVER ASSY FOR LRYS X08.NUT, SPRING B34 F GRAPHIC, FUEL TANK EMBLEM, YAMAHA BOLT,HEX. SOCKET BUTTON RIVET B34 F41B1 00 COVER, TANK BOLT,HEX. SOCKET BUTTON X09 WASHER, PLATE X NUT, SPRING B34 F411A OUTER PANEL YB FOR LRYS1 18 B34 F PROTECTOR, FUEL TANK BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON B34 F LABEL, WARNING B B EMBLEM B B 00 EMBLEM

45 FIG. 28 SEAT PART 1 B34 F DOUBLE SEAT ASSY B34 F COVER, SEAT B34 F BAND, SEAT X33.WASHER, PLATE B34 F BRACKET, SEAT YK F PAD, SEAT X.NUT, SELF-LOCKING BP F SEAT LOCK ASSY B34 F PROTECTOR, FRAME XV 8182A 00 NUT B34 F478E 00 CABLE, SEAT LOCK TV W ROTOR SET P 2117K 00 STAY, LOCK SCREW B34 F DAMPER, LOCATING D7 F816F 00 WRENCH HEXAGONAL XL F SPANNER MF F GRIP, DRIVER D0 F DRIVER SE F SPRING SEAT WRENCH B34 F816G 00 WRENCH HEXAGONAL B34 F TOOL KIT B34 F HOLDER, TOOL BAND, BATTERY B34 F HANGER, HELMET KG POUCH B34 F8199 E0 MANUAL,OWNER'S UR ENGLISH 39

46 FIG. 28 SEAT PART 27 B34 F8199 F0 MANUAL,OWNER'S 1 1 UR FRENCH B34 F8199 G0 MANUAL,OWNER'S 1 1 UR GERMAN B34 F8199 H0 MANUAL,OWNER'S 1 1 UR ITALIAN B34 F8199 S0 MANUAL,OWNER'S 1 1 UR SPANISH B34 F819D D0 MANUAL,OWNER'S 1 UR DUTCH B34 F819D M0 MANUAL,OWNER'S 1 UR SWEDISH B34 F819D P0 MANUAL,OWNER'S 1 UR PORTUGUESE 40

47 FIG. 29 FRONT WHEEL PART 1 1XB CAST WHEEL, FRONT LGB FOR LRYS1 2 2PP SPACER, BEARING BEARING OIL SEAL * TIRE (120/70R17MC58V) LM VALVE, RIM (TR412) TAIHEIYO 7 5MT BALANCER, WHEEL (10G) UN AP 5MT BALANCER, WHEEL (20G) UN AP 5MT BALANCER, WHEEL (30G) UN AP COLLAR MA AXLE, WHEEL

48 FIG. 30 FRONT BRAKE CALIPER PART 1 1WS 2581T 00 DISK BRAKE ASSY G6 BOLT DR 2517G 00 ROTOR, SENSOR SCREW WS 2580T 00 CALIPER ASSY (LEFT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT WS BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J SCREW, BLEED CAP BOLT, FLANGE XB 2580U 00 CALIPER ASSY (RIGHT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT WS BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP VS SCREW, BLEED CAP

49 FIG. 30 FRONT BRAKE CALIPER PART 28 5VS RUBBER, BUSHING BOLT, FLANGE

50 FIG. 31 REAR WHEEL PART 1 2DR CAST WHEEL, REAR LGB FOR LRYS BEARING OIL SEAL BEARING PP SPACER, BEARING * TIRE (180/55R17MC73V) LM VALVE, RIM (TR412) TAIHEIYO 8 5MT BALANCER, WHEEL (10G) UN AP 5MT BALANCER, WHEEL (20G) UN AP 5MT BALANCER, WHEEL (30G) UN AP 9 5JJ CLUTCH, HUB B5 BEARING RC COLLAR, WHEEL OIL SEAL B34 F SPROCKET, DRIVEN (43T) BOLT, STUD NUT, SELF-LOCKING WS 2537W 00 BRACKET WASHER, PLATE SL DAMPER COLLAR COLLAR CHAIN (DID 525VZ-108LE) WS PULLER, CHAIN B END B END NUT, HEXAGON

51 FIG. 31 REAR WHEEL PART WASHER, PLATE FN SHAFT, PIVOT NUT, SELF-LOCKING WASHER, PLATE WS 2538D 10 COVER, REAR AXLE WS 2538N 10 COVER, REAR AXLE

52 FIG. 32 REAR BRAKE CALIPER PART 1 1WS 2582W 00 DISK, REAR BRAKE BOLT DR 2517G 00 ROTOR, SENSOR SCREW DR 2580W 00 CALIPER ASSY, REAR SL PISTON ASSY, CALIPER SL CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE DR BRACKET, SUPPORT JD BOOT, CALIPER VX BRAKE PAD KIT CR PIN, PAD DH PLUG RC BOLT CR SCREW, BLEED UY CAP SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER

53 FIG. 33 STEERING HANDLE & CABLE PART 1 B34 F HANDLEBAR YR GRIP (LEFT) WS GRIP ASSY RU END, GRIP B34 F63 00 THROTTLE CABLE ASSY CLIP P 2627E 00 CLAMP, WIRE WS CAP, GRIP UPPER WS CAP, GRIP UNDER BOLT,HEX.SOCKET HEAD B34 F CABLE, CLUTCH WS 2612E 00 BRACKET BOLT,HEX. SOCKET BUTTON B34 F REAR VIEW MIRROR ASSY (LEFT) B34 F REAR VIEW MIRROR ASSY (RIGHT)

54 FIG. 34 FRONT MASTER CYLINDER PART 1 1XB 2580A 00 MASTER CYLINDER SUB ASSY WS CYLINDER KIT, MASTER VS CAP, RESERVOIR VS BUSH,DIAPHRAGM S DIAPHRAGM, RESERVOIR VS 2589H 00.SCREW VS 2589F 00 BOLT, LEVER NUT, U VS LEVER VS BOLT VS BRACKET, MASTER CYLINDER HP FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE XB HOSE, BRAKE XB HOSE, BRAKE B34 F HOSE, BRAKE BOLT, UNION BOLT, UNION GASKET XB HOLDER, BRAKE HOSE WS 2587A 00 HOLDER, BRAKE HOSE XB HOLDER, BRAKE HOSE XB HOLDER, BRAKE HOSE CLAMP WS BRACKET

55 FIG. 34 FRONT MASTER CYLINDER PART BOLT, HEXAGON WASHER, PLATE

56 FIG. 35 STAND & FOOTREST PART 1 B34 274A3 00 BRACKET, ADAPTER BOLT,HEX. SOCKET BUTTON WS STAND, SIDE BOLT WASHER, PLATE COLLAR WASHER, PLATE NUT, SELF-LOCKING SPRING, TENSION VX GUIDE, SIDE STAND VX LINK, SIDE STAND WS SWITCH, SIDE STAND WS 2419A 00 HOLDER BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING WS BRACKET, SIDE STAND BOLT,HEX. SOCKET BUTTON SF F FOOTREST PIN PIN, COTTER SPRING, TORSION B34 F COVER, FOOTREST SCREW, PAN HEAD F8 BOLT WS BRACKET Y DAMPER, FOOTREST VX STOPPER, MAIN STAND

57 FIG. 35 STAND & FOOTREST PART 28 5VX JOINT, ROD VX COVER, DUST WS PLATE BOLT, BUTTON HEAD B SHIFT PEDAL ASSY WS COVER, SHIFT PEDAL WASHER, PLATE WASHER, WAVE BP BOLT WASHER, PLATE A ROD, SHIFT NUT NUT BOLT, HEXAGON SOCKET HEAD WASHER COLLAR BOLT,HEX. SOCKET BUTTON B34 F COVER GROMMET COLLAR SCREW WS BRACKET, FOOTREST BOLT, FLANGE RIVET WX F7431 FOOTREST, REAR B34 F741L 00 BRACKET SPRING, COMPRESSION

58 FIG. 35 STAND & FOOTREST PART BALL VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER BOLT, FLANGE

59 FIG. 36 STAND & FOOTREST 2 PART 1 B34 274A4 00 BRACKET,ADAPTER BOLT,HEX. SOCKET BUTTON CLAMP BOLT, FLANGE SF F FOOTREST PIN PIN, COTTER SPRING, TORSION B34 F COVER, FOOTREST SCREW, PAN HEAD F8 BOLT WS BRACKET Y DAMPER, FOOTREST VX STOPPER, MAIN STAND WS PLATE BOLT, BUTTON HEAD B PEDAL, BRAKE WS COVER, SHIFT PEDAL WASHER, WAVE BP BOLT WASHER, PLATE WASHER, PLATE SPRING, TENSION BOLT, HEXAGON SOCKET HEAD WASHER B34 F COVER GROMMET

60 FIG. 36 STAND & FOOTREST 2 PART COLLAR SCREW WS BRACKET, FOOTREST BOLT, FLANGE RIVET WX F7441 FOOTREST, REAR B34 F742L 00 BRACKET SPRING, COMPRESSION BALL VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER BOLT, FLANGE

61 FIG. 37 REAR MASTER CYLINDER PART 1 4P5 2583V 00 RR. MASTER CYLINDER ASSY VX W02 51.CYLINDER KIT, MASTER D1 2582A 00.JOINT BP 2585F.O-RING BP JOINT NUT PIN, CLEVIS WASHER, PLATE PIN, COTTER B TANK, RESERVOIR C CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM COLLAR C GROMMET CLIP B34 F HOSE, RESERVOIR WS STOP SWITCH ASSY WS 2144G 00 STAY, STOP SWITCH BOLT,HEX. SOCKET BUTTON XB 2584D 00 HOSE, BRAKE XB 2584E 00 BRAKE HOSE ASSY CLAMP BOLT, FLANGE BOLT,HEX. SOCKET BUTTON CLAMP BOLT, UNION

62 FIG. 37 REAR MASTER CYLINDER PART GASKET BOLT, UNION GASKET BOLT, BUTTON HEAD

63 FIG. 38 GENERATOR PART 1 1WS STATOR ASSY WS ROTOR ASSY BOLT, HEXAGON SOCKET HEAD SCREW WS CLAMP

64 FIG. 39 STARTING MOTOR PART 1 1WS MOTOR ASSY B GASKET FK O-RING XV 8182A 00.NUT P BOLT P BRUSH SET WS CORD, STARTER MOTOR B CAP XV 8182A 00 NUT BOLT, HEXAGON SOCKET HEAD

65 FIG. 40 FLASHER LIGHT PART 1 2PN FRONT FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) KB 8333A 00.LENS COMP D9 H SCREW, LENS FITTING PN FRONT FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) KB 8334A 00.LENS COMP D9 H SCREW, LENS FITTING D STAY, FLASHER WS REAR FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) KB 8334A 00.LENS COMP D9 H SCREW, LENS FITTING WS REAR FLASHER LIGHT ASSY KB BULB, FLASHER (12V-10W) KB 8333A 00.LENS COMP D9 H SCREW, LENS FITTING D STAY, FLASHER

66 FIG. 41 METER PART 1 B METER ASSY UR (km/h) B METER ASSY 1 UR (mph) SCREW, TAPPING PS DAMPER B34 H3519 BRACKET, METER BOLT,HEX. SOCKET BUTTON PLUG

67 FIG. 42 HEADLIGHT PART 1 B34 F STAY, HEADLIGHT BOLT,HEX. SOCKET BUTTON X61 COLLAR C DAMPER BOLT,HEX. SOCKET BUTTON B34 H COVER, METER AP B34 H COVER, METER AP X BOLT,HEX. SOCKET BUTTON GT 2836B 00 TUNING FORK MARK B HEADLIGHT UNIT ASSY UR B HEADLIGHT UNIT ASSY 1 1 UR 10 B RIM, HEADLIGHT S LENS ASSY 1 1 XKJ LENS ASSY PX STAY, HEADLIGHT G BULB (12V-60/55W) (H4)HALOGEN 14 5PX COVER, SOCKET PX SCREW, RIM ADJUSTING PX SPRING, SCREW PX NUT, ADJUSTING PX CAP, PX SCREW, RIM FITTING PX GROMMET PX SCREW, RIM FITTING PX GROMMET PX NUT SV BULB (12V-5W)

68 FIG. 42 HEADLIGHT PART 25 5S CORD ASSY S MOLE B34 H4311 P2 BODY, HEADLIGHT MBL2 FOR LRYS1 28 B34 H COLLAR X BOLT,HEX. SOCKET BUTTON GROMMET B34 H GROMMET BOLT, HEXAGON SOCKET HEAD B34 H WIRE, LEAD B34 H STAY, HEADLIGHT X09 NUT BOLT, HEXAGON SOCKET HEAD B34 H STAY, HEADLIGHT X09 NUT BOLT, HEXAGON SOCKET HEAD

69 FIG. 43 TAILLIGHT PART 1 3Y REAR REFLECTOR ASSY NUT, SELF-LOCKING B34 H TAILLIGHT ASSY B34 H DAMPER, TAIL X54 COLLAR NUT, HEXAGON B LICENCE LIGHT ASSY TP BULB (12V-5W) NUT, SELF-LOCKING COLLAR GROMMET K4 WASHER, PLATE

70 FIG. 44 HANDLE SWITCH & LEVER PART 1 1B HOLDER, LEVER EB LEVER C BOLT, LEVER NUT, SELF U-FLANGE BOLT, FLANGE LV BOLT, CABLE ADJUSTING XV PLATE, SPRING YX SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD JJ COLLAR, LEVER B SWITCH, HANDLE SCREW, PAN HEAD B SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD

71 FIG. 45 ELECTRICAL 1 PART 1 5VY BATTERY ASSY (YUASA YTZ10S) WS BAND, BATTERY XC STARTER RELAY ASSY (RC19-089B) AE FUSE (30A-BL) SL COVER, LEAD WIRE BOLT, FLANGE XB WIRE, PLUS LEAD B34 H WIRE HARNESS ASSY JJ FUSE (2A-BL) JJ FUSE (7.5A-BL) JJ FUSE (10A-BL) JJ FUSE (15A-BL) JJ FUSE (20A-BL) JJ FUSE (30A-BL) BOLT CLAMP CLAMP CLAMP WS COVER, TERMINAL CLAMP CLAMP CLAMP D RECTIFIER & REGULATOR ASSY X NUT, SPRING BOLT, FLANGE VK RELAY ASSY (G8R-30Y-V5) WS 8246B 00 COVER

72 FIG. 45 ELECTRICAL 1 PART 28 1TP RELAY ASSY (1TP-00) EA HOLDER, RELAY PS SENSOR, LEAN ANGLE BOLT WASHER, PLATE

73 FIG. 46 ELECTRICAL 2 PART 1 1WS SENSOR, PRESSURE BOLT WS IGNITION COIL ASSY WS NEUTRAL SWITCH ASSY O-RING BOLT, HEXAGON SOCKET HEAD P THERMO UNIT GASKET WS OIL PRESSURE SWITCH ASSY WS LEAD WIRE ASSY P PLUG, BLIND O-RING BOLT XB WIRE, SUB LEAD B34 H BAND B34 W MAIN SW. IMMOBILIZER KIT B A 10.ENGINE CONTROL UNIT ASSY WS 8255P 00.IMMOBILIZER. UNIT COMP SL SCREW SL BLANK KEY AP BOLT M24 CLAMP B34 H COVER, CONNECTER KH H3936 BAND, SWITCH CORD (249X4.80) CLAMP XV FLASHER RELAY ASSY WS HORN

74 FIG. 46 ELECTRICAL 2 PART NUT, FLANGE

75 FIG. 47 ELECTRICAL 3 PART 1 B HYDRAULIC UNIT ASSY GROMMET COLLAR BOLT, FLANGE XB WHEEL SENSOR ASSY, FRONT BOLT, BUTTON HEAD CLAMP CLAMP XB WHEEL SENSOR ASSY, REAR BOLT, BUTTON HEAD CLAMP CLAMP XB 2175T 00 BRACKET BOLT, BUTTON HEAD BOLT, BUTTON HEAD CLAMP

76 NUMERICAL INDEX PART PART PART PART PART PART 1WS VY 1111G D WS WS WS WS WS WS WS S S S S S GM GM GM GM A GM B WS WS WS WS WS WS WS WS WS RC RC RC RC RC WS WS WS WS WS WG TE WS C C HX F HX H HX K HX M HX R HX U HX W HX Y HX HX HX HX HX HX E HX G HX J HX L HX N HX T WS C WS WS WS WS SL EL WS WS WS WS WS PD WS WS WS WS VK WS WS WS D WS WS WS WS WS WS WS WS GJ VY VY WS WS WS GH WS XD WS FP GL HG WS WS WS WS WS WS WS C A PS CC P WS WS WS WS WS 1443E WS WS WS B WS WS 1446C HG XY YF WS WS EB WS WS Y H F WS P WS WS WS WS WS WS WS WS WS WS WS P WS WS WS WS TG VY VY WS WS WS WS D WS WS WS WS WS WS WS WS WS WS WS WS WS WS WS B WS WS A VX D WS VX C WS WS WS S WS WS D B P 2117K WS 2117R WS 2117T XB WS WS S WS 2144G WS 2161J WS WS XB 2175T B U WS H WS P WS 2191B WS FN UY WS B B WS 2217A WS 2217F WS WS X 2219X WS B B B D FW KM FM WS XB WS EB EB Y EN H L WS BN YR F WS 2331G B WS W B FV B WS 2412Y WS B Y HA B B B B RC RC