YFM7FGPZ (43PH) CANADA YFM7FGPZ (43PJ) EUROPE YFM7FGPZ (43PK) OCEANIA YFM700G (43PG) JAPAN

Transcription

1 YFM7FGPZ (43PH) ADA YFM7FGPZ (43PJ) OPE YFM7FGPZ (43PK) ANIA YFM700G (43PG) JAPAN 1J43P-100E1 ( ) 2009/5/20 NEWS DATE COMMENT PE0-MC Apr.,28,2009 FIG.16 TRANSMISSION LIST/ILLUST. REVISION

2 YFM7FGPZ/YFM700G PARTS CATALOGUE 2009 by Yamaha Motor Co., Ltd. 1st edition, March 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBSN(*) DARK PURPLISH BLUE SOLID N 0891 PDG(*) PASTEL DEEP GREEN 00K0 SMJ(*) BLACK METALLIC J Quantity Column Information Column No. Name Of Q ty Column Destination 1 ADA 2 OPE 3 ANIA 4 JAPAN

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 43PG 020 JAPAN 43PH 010 ADA 43PJ 010 OPE 43PK 010 AUSTRALIA NEW ZEALAND Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation 43PG A 00K0 PASTEL DEEP GREEN PDG 43PH 43PJ A 00K0 PASTEL DEEP GREEN PDG B 0906 BLACK METALLIC J SMJ C 0891 DARK PURPLISH BLUE SOLID N DPBSN A 00K0 PASTEL DEEP GREEN PDG B 0906 BLACK METALLIC J SMJ C 0891 DARK PURPLISH BLUE SOLID N DPBSN 43PK C 0891 DARK PURPLISH BLUE SOLID N DPBSN

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 5 CAMSHAFT & CHAIN... 6 WATER PUMP... 7 RADIATOR & HOSE... 8 OIL PUMP... 9 INTAKE THROTTLE BODY ASSY EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH CLUTCH TRANSMISSION MIDDLE DRIVE GEAR SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FRONT FENDER REAR FENDER SIDE COVER REAR ARM REAR SUSPENSION DRIVE SHAFT FRONT DIFFERENTIAL STEERING FRONT SUSPENSION & WHEEL FUEL TANK SEAT FRONT WHEEL FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER REAR MASTER CYLINDER STAND & FOOTREST GUARD GENERATOR STARTING MOTOR METER HEADLIGHT TAILLIGHT TAILLIGHT ELECTRICAL ELECTRICAL GRAPHICS EMBLEM & LABEL EMBLEM & LABEL EMBLEM & LABEL EMBLEM & LABEL INDEX NUMERICAL INDEX... 86

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 16B CYLINDER HEAD ASSY G GUIDE, VALVE BOLT, STUD B GASKET, CYLINDER HEAD BOLT BOLT BOLT BOLT PLUG, SPARK (NGK LMAR6A-9) PLUG, SPARK (NGK LMAR6A-9) PIN, DOWEL B COVER, CYLINDER HEAD SIDE B PLATE, BREATHER PIPE, BREATHER O-RING BOLT, FLANGE BOLT, FLANGE S COVER, CYLINDER HEAD SIDE O-RING BOLT, FLANGE B PIPE, BREATHER A4 CLIP BOLT, UNION GASKET A2 CLIP

8 FIG. 2 CYLINDER PART DESCRIPTION 1 3B CYLINDER S GASKET, CYLINDER BOLT, WITH WASHER BOLT

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 3B CRANKSHAFT ASSY B CRANK SUB ASSY B CRANK SUB ASSY S PIN, CRANK BEARING S ROD, CONNECTING KM GEAR, DRIVE (46T) KM WASHER, BEARING COVER A1 SPRING, COMPRESSION PIN, DOWEL CIRCLIP KEY, WOODRUFF WASHER, PLATE NUT BEARING S PISTON (STD) S PISTON RING SET (STD) VK PIN, PISTON CIRCLIP B SPACER B SEAL, CRANK B WEIGHT B GEAR, BALANCE WEIGHT B SPROCKET, DRIVE KEY, STRAIGHT NUT WASHER, LOCK

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION BEARING BEARING

11 FIG. 4 VALVE PART DESCRIPTION 1 5VK VALVE, INTAKE VK VALVE, EXHAUST VK SPRING, VALVE INNER YF SEAT, VALVE SPRING H SEAL, VALVE STEM YF RETAINER, VALVE SPRING G COTTER, VALVE VK ARM, VALVE ROCKER VK ARM, VALVE ROCKER VK SHAFT, ROCKER XT SCREW, VALVE ADJUSTING NUT

12 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 3B CAMSHAFT ASSY VK PIN, DECOMPRESSION LEVER S LEVER, DECOMPRESSION SPRING S DECOMPRESSION ASSY BOLT, FLANGE BEARING VK 1111F 00 PLATE BOLT, FLANGE S SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN (98XRH M) B GUIDE, STOPPER B GUIDE, STOPPER BOLT, FLANGE TB TENSIONER ASSY, CAM CHAIN BOLT DW GASKET, TENSIONER CASE

13 FIG. 6 WATER PUMP PART DESCRIPTION 1 3B PIPE BOLT O-RING B HOSE HOSE CLAMP ASSY KM JOINT BOLT O-RING B IMPELLER SHAFT ASSY B COVER, HOUSING BOLT, FLANGE BEARING D3 1243K 00 PIPE, DRAIN OIL SEAL H SEAL, MECHANICAL CIRCLIP B GASKET, HOUSING COVER BOLT, FLANGE GASKET HOSE (L310) CLIP PIN, DOWEL BOLT, FLANGE

14 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 3B HOSE CLIP B HOSE CLIP B THERMOSTAT S COVER, THERMOSTAT GASKET BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE O-RING P 1240A 00 RADIATOR ASSY P BLOWER ASSY AA PLATE BOLT WASHER, PLATE W CAP, RADIATOR GROMMET BOLT, FLANGE WASHER COLLAR

15 FIG. 8 OIL PUMP PART DESCRIPTION 1 3B OIL PUMP ASSY B GASKET, PUMP COVER BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET GH ELEMENT ASSY, OIL CLEANER BOLT, UNION B SPROCKET, DRIVEN NUT WASHER, LOCK CHAIN (DID 25HT) B GUIDE, STOPPER BOLT, FLANGE B PIPE, DELIVERY BOLT, UNION GASKET BOLT, UNION GASKET BOLT G RELIEF VALVE ASSY O-RING P PIPE, DELIVERY BOLT, UNION GASKET

16 FIG. 9 INTAKE PART DESCRIPTION 1 3B JOINT, CARBURETOR HOSE CLAMP ASSY B CASE, AIR CLEANER B CAP ASSY, AIR CLEANER B JOINT, AIR CLEANER B ELEMENT, AIR CLEANER B PLATE, ELEMENT B SEAL B DAMPER B CLIP, CAP FITTING FP SENSOR, AIR TEMPERATURE SCREW, TAPPING V SEAL A1 CLIP A TUBE, FLEXIBLE VINYL (L200) CLIP PLUG HOSE CLAMP ASSY B BAND

17 FIG. 10 THROTTLE BODY ASSY 1 PART DESCRIPTION 1 43P THROTTLE BODY ASSY FP GASKET, MANIFOLD B INJECTOR PS O-RING P HOSE, AIR JW PIPE C SENSOR, PRESSURE SCREW, PAN HEAD SCREW, PAN HEAD B THROTTLE SENSOR ASSY CC SCREW SCREW, PAN HEAD B DELIVERY PIPE ASSY BOLT UY GUIDE, CABLE S NUT, CABLE ADJUSTING LP O-RING

18 FIG. 11 EXHAUST PART DESCRIPTION 1 3B PIPE, EXHAUST B COVER, EXHAUST A2.NUT, SPRING B GASKET, MUFFLER BOLT, BUTTON HEAD WASHER, PLATE WASHER, PLATE WASHER, PLATE BOLT, BUTTON HEAD WASHER, PLATE GROMMET COLLAR SPRING, TENSION B PROTECTOR, SILENCER BOLT, BUTTON HEAD WASHER WASHER, PLATE B4 W MUFFLER COMP KM DAMPER B PROTECTOR, MUFFLER HOSE CLAMP ASSY B PIPE, OUTLET BOLT, FLANGE B4 1471C 00 PROTECTOR ASSY B4 1472C 00 PROTECTOR ASSY., SCREW, PAN HEAD B4 1477U 00 STOPPER

19 FIG. 11 EXHAUST PART DESCRIPTION 28 3B MAT BOLT, FLANGE B GASKET, SILENCER BOLT, FLANGE B WASHER NUT NUT, FLANGE YF GASKET, EXHAUST PIPE

20 FIG. 12 CRANKCASE PART DESCRIPTION 1 3B CRANKCASE ASSY Y PLUG O-RING PIN, DOWEL B SPACER, CAM SHAFT CLAMP CLAMP BOLT, FLANGE BOLT, FLANGE BOLT B PLUG, OIL LEVEL B PIPE, OIL O-RING BOLT B PLATE, BEARING COVER BOLT, FLANGE PIN, DOWEL

21 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 1 3B COVER, CRANKCASE B GASKET, CRANKCASE COVER PIN, DOWEL CLAMP BOLT, FLANGE BOLT, FLANGE B PLATE BOLT, HEXAGON SOCKET HEAD PLUG, STRAIGHT SCREW A3 O-RING PLUG, STRAIGHT SCREW O-RING B COVER, CRANKCASE B GASKET B SEAL, CRANKCASE BOLT, FLANGE B HOUSING, BEARING PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BEARING OIL SEAL WV PLATE, BEARING COVER BOLT, FLANGE B COVER, CRANKCASE B SEAL, CRANKCASE GROMMET

22 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION 28 5KM PLUG, DRAIN BOLT, FLANGE CLAMP B DUCT, AIR GROMMET CLAMP, HOSE B SEAL, AIR DUCT B DUCT, AIR S SEAT, BATTERY GROMMET B SEAL, AIR DUCT CLAMP, HOSE

23 FIG. 14 STARTER CLUTCH PART DESCRIPTION 1 3B GEAR 3 (49T) K9 WASHER, PLATE (T1.0) B SHAFT B GEAR, IDLER 2 (25T/15T) S DAMPER ASSY BUSH, SOLID KM STARTER ONE-WAY ASSY SCREW

24 FIG. 15 CLUTCH PART DESCRIPTION 1 16B CLUTCH HOUSING COMP B CLUTCH CARRIER ASSY B HOUSING, BEARING BEARING OIL SEAL CIRCLIP CIRCLIP BEARING CIRCLIP SH BEARING, ONE WAY NUT B GASKET, COVER PINION PIN, DOWEL BOLT, FLANGE BOLT, FLANGE B PRIMARY SLIDING SHEAVE COMP OIL SEAL B WEIGHT B CAM B SLIDER B COLLAR A4 O-RING WV STOPPER SCREW, PAN HEAD R9 WASHER, PLATE B V-BELT B SHEAVE, PRIMARY FIXED

25 FIG. 15 CLUTCH PART DESCRIPTION T7 WASHER, PLATE NUT B SECONDARY FIXED SHEAVE COMP B SECONDARY SLIDING SHEAVE OIL SEAL O-RING CW PIN, GUIDE A0 SPRING, COMPRESSION WV SEAT, SECONDARY SPRING WV SEAT,SPRING NUT NUT

26 FIG. 16 TRANSMISSION PART DESCRIPTION 1 3B SHAFT, SECONDARY BEARING BEARING COLLAR O-RING OIL SEAL B AXLE, DRIVE B STOPPER WASHER, PLATE BEARING B GEAR, REVERSE WHEEL 2 (28T) CIRCLIP B GEAR, MIDDLE DRIVE (21T) R3 COLLAR B GEAR, LOW WHEEL (31T) WASHER, CLAW CIRCLIP B CLUTCH, DOG WASHER, PLATE B GEAR, HIGH WHEEL (29T) COLLAR U8 WASHER, PLATE BEARING BEARING B AXLE, IDLE * B GEAR, REVERSE WHEEL 1 (23T) *2 Go to P/N : PE0-MC WASHER, PLATE *2 20

27 FIG. 16 TRANSMISSION PART DESCRIPTION BEARING * COLLAR *2 29 3B DRIVE PINION ASSY (41T) BEARING B AXLE, IDLE 1 1 *1 26 3B GEAR, REVERSE WHEEL 1(23T) 1 1 *1 Go to P/N : PE0-MC U6 WASHER, PLATE 2 2 * CIRCLIP 2 2 *1 21

28 PARTS NEWS Date: Apr./28/2009 News No. PE0-MC Parts numbers correction Aug,31,2009 Signature: M.Saito Cause Revision Notice Correction Sales Unit Change Others Model Subject CATALOGUE 1J43P-100E1, 1H34D-100EK Time of YPEC Revision Text, Illustration --> May./20/2009 PDF Replace --> May./20/2009 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue 1. LIST CORRECTION FIG.16 TRANSMISSION SECTION Ref.No. OLD PART No. NEW PART No. PART NAME Q'TY INTERCHANGE ABILITY 25 3B B AXLE, IDLE B B GEAR, REVERSE WHEEL 1 Note U WASHER, PLATE 2--> CIRCLIP 2 Delete BEARING 1 Add COLLAR 1 Add. * These changes are applied from initial production. * The parts marked with indicates interchangeability with a set. *Applicable Engine Serial No. MODEL NAME YFM7FGPZ YFM5FGPSEY MODEL CODE 43PG 43PJ 34DA Note-1; As for 3B , parts supply is discontinued. Old Gear reverse wheel is not interchangeable with new Gear reverse wheel. **Components parts of Gear reverse wheel set : Part No. Part Name Q'ty 3B AXLE, IDEL 1 16B GEAR, REVERSE WHEEL WASHER, PLATE BEARING COLLOR 1 2. ILLUSTRATION CORRECTION OLD type YFM7FGPZ (43PG/ 43PH/ 43PJ), YFM5FGPSEY (34D9/ 34DA/ 34DB) PARTS CATALOGUE CORRECTIONS Applicable Engine Serial No. AM13Y and follwing AM09W and follwing AJ41W and follwing CATALOGUE No. 1J43P-100E1 1H34D-100EK MODEL YEAR When you exchange old Gear reverse wheel, please exchange in Gear reverse wheel set ( ). NEW type Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

29 FIG. 17 MIDDLE DRIVE GEAR PART DESCRIPTION 1 3B HOUSING, BEARING BEARING H PLATE, BEARING COVER SCREW KM SHIM, PINION (0.5T) UR 5KM SHIM, PINION (0.55T) UR 5KM SHIM, PINION (0.6T) UR 5KM SHIM, PINION (0.7T) UR 5KM SHIM, PINION (0.8T) UR 5KM A0 SHIM, PINION (0.9T) UR 5KM B0 SHIM, PINION (1.0T) UR NUT BOLT, HEXAGON SOCKET HEAD B PINION SET B HOUSING, BEARING BEARING NUT BEARING OIL SEAL B COUPLING WASHER, PLATE NUT O-RING BOLT WASHER, PLATE B SHIM, PINION (0.1T) UR 3B SHIM, PINION (0.15T) UR 22

30 FIG. 17 MIDDLE DRIVE GEAR PART DESCRIPTION 20 3B SHIM, PINION (0.2T) UR 3B SHIM, PINION (0.3T) UR 3B SHIM, PINION (0.4T) UR 3B SHIM, PINION (0.5T) UR 3B SHIM, PINION (0.6T) UR 21 3B4 1755A 00 MIDDLE DRIVEN SHAFT ASSY B COUPLING WASHER, PLATE NUT NUT OIL SEAL

31 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION 1 3B SHIFT CAM ASSY KM CAM, LEVER SPRING, TORSION B PLATE, SHIFT CAM WASHER, PLATE CIRCLIP PIN, DOWEL SPRING, COMPRESSION KM POINT, NEUTRAL UN PLATE, SIDE SCREW B FORK, SHIFT B FORK, SHIFT B BAR, SHIFT FORK GUIDE A2 SPRING, COMPRESSION CIRCLIP BALL SPRING, COMPRESSION BOLT, FLANGE GASKET B SHAFT, SHIFTER P STOPPER LEVER ASSY J6 WASHER, PLATE CIRCLIP BOLT J STOPPER, CAM GASKET

32 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION A1 SPRING, COMPRESSION

33 FIG. 19 SHIFT SHAFT PART DESCRIPTION 1 4SH LEVER B COLLAR G5 WASHER, PLATE SPRING, TORSION WASHER, PLATE BOLT, FLANGE KM LEVER B SHIFT SHAFT COMP P SHIFT GUIDE COMP B SHIFTER BRKT. ASSY OIL SEAL B GASKET BOLT, FLANGE PIN, DOWEL WASHER, PLATE BOLT, FLANGE P ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT B LEVER COMP B ARM, SHIFT A1 NUT, SPRING B SHAFT, SHIFT B SPRING, RETURN WASHER, PLATE BOLT, FLANGE P KNOB, SHIFT LEVER

34 FIG. 19 SHIFT SHAFT PART DESCRIPTION RIVET B SHIFT GUIDE ASSY BOLT

35 FIG. 20 FRAME PART DESCRIPTION 1 3B FRAME COMP. 1 3B FRAME COMP B DAMPER, RUBBER NUT, U FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE BOLT, FLANGE WASHER, PLATE BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE B4 2113B 01 DAMPER CLAMP P TOOL KIT NV 2811A 01 GAUGE, AIR B4 2147A 00 GUARD, ENGINE BOLT BOLT B4 2147E 00 GUARD, ENGINE BOLT B4 2147F 00 GUARD, ENGINE BOLT B HOOK B HOOK 1 28

36 FIG. 20 FRAME PART DESCRIPTION BOLT, FLANGE BOLT, FLANGE

37 FIG. 21 FRONT FENDER PART DESCRIPTION 1 3B4 W215C 01 FRONT FENDER COMP.2 1 UR FOR PDG 3B4 W215C 40 FRONT FENDER COMP.2 1 UR FOR SMJ 3B4 W215C 21 FRONT FENDER COMP.2 1 UR FOR DPBSN 3B4 W215B 01 FRONT FENDER COMP. 2 1 UR FOR PDG 3B4 W215B 41 FRONT FENDER COMP. 2 1 UR FOR SMJ 3B4 W215B 21 FRONT FENDER COMP. 2 1 UR FOR DPBSN 3B4 W215E 20 FRONT FENDER COMP. 1 FOR DPBSN 3B4 W215E 01 FRONT FENDER COMP. 1 FOR PDG 2 3B DAMPER BOLT RIVET RIVET RIVET GROMMET NUT, SPRING B4 W215D 01 FRONT FENDER COMP. 2 1 UR FOR PDG 3B4 W215D 40 FRONT FENDER COMP. 2 1 UR FOR SMJ 3B4 W215D 21 FRONT FENDER COMP. 2 1 UR FOR DPBSN 3B FENDER, FRONT UR FOR PDG 3B FENDER, FRONT 2 1 UR FOR SMJ 3B FENDER, FRONT UR FOR DPBSN 10 3B DAMPER BOLT RIVET RIVET RIVET GROMMET

38 FIG. 21 FRONT FENDER PART DESCRIPTION NUT, SPRING B4 2838K 00 BOX B4 2838M 00 SEAL, BOX NUT GROMMET B4 2839N 00 HOLDER SCREW, PAN HEAD WASHER, PLATE B4 2151B 00 CAP B SEAL B4 215A1 00 PLUG, DRAIN B4 2845L 00 STOPPER, OPEN B PLATE SCREW, TAPPING B GRILLE, FRONT B DAMPER B DAMPER B DAMPER B DAMPER RIVET RIVET B STAY, LEG SHIELD RU STOPPER BOLT BOLT, FLANGE B4 2837N 00 GRILL, AIR INTAKE B4 2837R 00 GRILL, AIR INTAKE

39 FIG. 21 FRONT FENDER PART DESCRIPTION RIVET B CAP P 8212B 00 BOX, BATTERY BOLT, WITH WASHER P 8253E 00 INSULATOR P 8253F 00 INSULATOR P 8254E 00 INSULATOR B4 8233W 10 INSU B SEAT, BATTERY D DAMPER NUT, SPRING NUT, SPRING B4 2837L 00 PANEL, CONSOLE BOLT, WITH WASHER GROMMET B PANEL, FRONT KM 2175B 00 TUNING FORK MARK RIVET B LID B EMBLEM 3D B FENDER, INNER B SEAL BOLT, WITH WASHER NUT, SPRING B FENDER, INNER BOLT, WITH WASHER NUT, SPRING

40 FIG. 22 REAR FENDER PART DESCRIPTION 1 3B4 W216C 01 REAR FENDER COMP.2 1 UR FOR PDG 3B4 W216C 40 REAR FENDER COMP.2 1 UR FOR SMJ 3B4 W216C 21 REAR FENDER COMP.2 1 UR FOR DPBSN 3B4 W216B 01 REAR FENDER COMP.2 1 UR FOR PDG 3B4 W216B 41 REAR FENDER COMP.2 1 UR FOR SMJ 3B4 W216B 21 REAR FENDER COMP.2 1 UR FOR DPBSN 3B4 W216E 20 REAR FENDER COMP. 1 FOR DPBSN 3B4 W216E 01 REAR FENDER COMP. 1 FOR PDG 2 3B PROTECTOR NUT, SPRING BOLT, WITH WASHER BOLT, WITH WASHER B COVER, REAR FENDER RIVET B4 2160E 00 BOX PLUG BOLT, WITH WASHER NUT, SPRING B4 2160F 00 LID B SEAL

41 FIG. 23 SIDE COVER PART DESCRIPTION 1 3B TANK, RECOVERY S CAP HOSE (L540) HOSE (L420) CLIP BOLT, WITH WASHER B4 2176E 00 PLATE B4 2171A 00 COVER, TOP GROMMET B4 2177B 00 LID, COVER B4 2177K 00 PIN, HINGE B DAMPER B COVER, SIDE UR FOR PDG 3B COVER, SIDE UR FOR SMJ 3B COVER, SIDE UR FOR DPBSN 14 3B4 2174A 00 INSULATOR, SIDE COVER B4 2173N 00 SEAL B DAMPER S SEAT, BATTERY B4 2174Y 00 DAMPER B4 2173M 00 SEAL NUT, SPRING B4 2177N 00 DAMPER, LOCATING B COVER, SIDE UR FOR PDG 3B COVER, SIDE UR FOR SMJ 3B COVER, SIDE UR FOR DPBSN 23 3B4 2174T 00 INSULATOR, SIDE COVER

42 FIG. 23 SIDE COVER PART DESCRIPTION 24 3B DAMPER NUT, SPRING B4 2174Y 00 DAMPER RIVET RIVET BOLT, WITH WASHER B4 2414H 00 DAMPER, PLATE RIVET CLAMP

43 FIG. 24 REAR ARM PART DESCRIPTION 1 3B ARM, REAR 1 1 3B ARM, REAR KM BUSH BOLT, FLANGE KM WASHER B ARM, REAR 2 1 3B ARM, REAR KM BUSH BOLT, FLANGE KM WASHER B4 2217M 00 ARM 1 1 3B4 2217M 11 ARM KM BUSH BOLT, FLANGE KM WASHER B4 2217N 00 ARM 2 1 3B4 2217N 11 ARM KM BUSH BOLT, FLANGE KM WASHER NUT, SELF-LOCKING P COVER, THRUST BOLT, HEXAGON SOCKET HEAD NUT, NYLON D HOLDER P COVER, THRUST BOLT, HEXAGON SOCKET HEAD

44 FIG. 24 REAR ARM PART DESCRIPTION NUT, NYLON D HOLDER B HOLDER, BRAKE HOSE BOLT

45 FIG. 25 REAR SUSPENSION PART DESCRIPTION 1 3B SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE B BAR, STABILIZER B 2385L 10 JOINT, STABILIZER B 2385M 10 JOINT, STABILIZER NUT, U FLANGE WASHER, PLATE B4 2386G 00 BUSH, STABILIZER FRONT B4 2386H 00 COVER, STABILIZER FRONT BOLT, FLANGE

46 FIG. 26 DRIVE SHAFT PART DESCRIPTION 1 3B REAR AXLE GEAR CASE ASSY B HOUSING, DRIVE SHAFT BEARING WASHER, PLATE B SPACER, EXPANSION BEARING B4 461A0 00.RING GEAR SET B HOUSING, PINION BEARING OIL SEAL A7.O-RING B COUPLING WASHER, PLATE NUT HR SHIM, DRIVE PISTON (0.25T) UR 2HR SHIM, DRIVE PISTON (0.30T) UR 2HR SHIM, DRIVE PISTON (0.35T) UR 2HR SHIM, DRIVE PISTON (0.40T) UR 2HR SHIM, DRIVE PISTON (0.45T) UR 2HR SHIM, DRIVE PISTON (0.50T) UR 15 3B GEAR, PINION U0.BEARING B SHIM, THRUST (0.25T) UR 3B SHIM, THRUST (0.30T) UR 3B SHIM, THRUST (0.35T) UR 3B SHIM, THRUST (0.40T) UR 3B SHIM, THRUST (0.45T) UR 3B SHIM, THRUST (0.50T) UR 39

47 FIG. 26 DRIVE SHAFT PART DESCRIPTION BEARING B4 4621F 00.SHIM,THRUST (4.5T) UR 3B4 4621F 10.SHIM,THRUST (4.8T) UR 3B4 4621F 20.SHIM,THRUST (5.1T) UR 3B4 4621F 30.SHIM,THRUST (5.4T) UR 20 3B GEAR, WHEEL BEARING U0.BEARING OIL SEAL B HOUSING, BEARING PLUG, STRAIGHT SCREW PLUG, STRAIGHT SCREW GASKET UG BREATHER PIN, DOWEL BOLT WASHER, PLATE BOLT WASHER, PLATE B4 4631A 01.GSKT., CASE WASHER, PLATE BOLT, FLANGE B SHIM (0.25T) UR 3B SHIM (0.30T) UR 3B SHIM (0.35T) UR 3B SHIM (0.40T) UR 3B SHIM (0.45T) UR 40

48 FIG. 26 DRIVE SHAFT PART DESCRIPTION 37 3B SHIM (0.50T) UR SPRING, COMPRESSION B SHAFT, DRIVE CIRCLIP KM COUPLING CIRCLIP KM SEAL KM SEAL F6 HOSE (L1300) CLIP KM DAMPER

49 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION 1 3B FRONT AXLE GEAR CASE COMP B HOUSING, BEARING B HOUSING, SHAFT DRIVE B PINION, DRIVE B CUPLING B LIMITED SLIP DIFF. ASSY B SHIM, RING GEAR (0.1T) UR 3B SHIM, RING GEAR (0.2T) UR 3B SHIM, RING GEAR (0.3T) UR 3B SHIM, RING GEAR (0.4T) UR BEARING B BEARING B BEARING B O-RING B O-RING OIL SEAL B SEAL, OIL B WASHER B4 4616A 00.SERVO MOTOR COMP PLUG, STRAIGHT SCREW GASKET BOLT, FLANGE BOLT, FLANGE B RING,HOLE SNAP WV NUT PLUG, STRAIGHT SCREW GASKET

50 FIG. 27 FRONT DIFFERENTIAL PART DESCRIPTION F1 HOSE (L950) CLIP B SHAFT, DRIVE SPRING, COMPRESSION KM SEAL KM SEAL CIRCLIP KM COUPLING CIRCLIP KM DAMPER

51 FIG. 28 STEERING PART DESCRIPTION 1 8K HOLDER, HANDLE BOLT, FLANGE B COLUMN, STEERING B SUPT., STRG. COLUMN BOLT, FLANGE UY PLANE BEARING, STEERING OIL SEAL GH BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR B BEARING, STEERING LOWER BOLT, FLANGE COLLAR NUT, SELF-LOCKING COLLAR B4 2381B 00 JOINT BOLT, WITH WASHER B4 238B0 20 POWER STRG. ACTUATOR ASSY B4 238B6 00 COVER, MOTOR BOLT BOLT, FLANGE WASHER, PLATE B ARM, PITMAN WASHER, PLATE NUT, U PIN, COTTER

52 FIG. 28 STEERING PART DESCRIPTION 28 5KM ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) NUT, CASTLE WASHER PIN, COTTER

53 FIG. 29 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 3B FRONT UPPER ARM COMP. (LEFT) 1 3B FRONT UPPER ARM COMP. (LEFT) LP BALL JOINT CIRCLIP KM BUSH B FRONT UPPER ARM COMP. (RIGHT) 1 3B FRONT UPPER ARM COMP. (RIGHT) LP BALL JOINT CIRCLIP KM BUSH NUT, CASTLE PIN, COTTER B FRONT LOWER ARM COMP. (LEFT) 1 3B FRONT LOWER ARM COMP. (LEFT) KM BUSH KM WASHER B FRONT LOWER ARM COMP. (RIGHT) 1 3B FRONT LOWER ARM COMP. (RIGHT) KM BUSH KM WASHER NUT, CASTLE PIN. COTTER BOLT, FLANGE NUT, SELF-LOCKING B SHOCK ABSORBER ASSY BOLT, FLANGE NUT, SELF-LOCKING

54 FIG. 29 FRONT SUSPENSION & WHEEL PART DESCRIPTION 24 28P COVER, UNDER P COVER, LOWER BOLT, HEXAGON SOCKET HEAD NUT, NYLON

55 FIG. 30 FUEL TANK PART DESCRIPTION 1 3B FUEL TANK COMP. 1 3B FUEL TANK COMP B FUEL PUMP COMP B BRACKET, FUEL PUMP S O-RING NUT, CROWN B CAP ASSY B PIPE CLIP P PIPE JOINT ASSY BOLT NUT, SPRING HOSE (L110) CLIP GROMMET J1 COLLAR BOLT, FLANGE GROMMET COLLAR BOLT, FLANGE B COVER, SIDE BOLT B4 2414J 00 DAMPER, PLATE B4 2414K 00 DAMPER, PLATE B4 2414F 00 COVER, FILLER COMP B DAMPER, LOCATING B PROTECTOR, FUEL TANK

56 FIG. 30 FUEL TANK PART DESCRIPTION 27 3B4 2416G 00 INSULATOR, FUEL TANK B DAMPER, LOCATING B PIPE, FUEL CLAMP

57 FIG. 31 SEAT PART DESCRIPTION 1 3B SINGLE SEAT ASSY B SINGLE SEAT ASSY 1 2 3B4 2470F 00.SEAT COVER COMP B4 2470F 40.SEAT COVER COMP W PAD, SEAT B SPACER

58 FIG. 32 FRONT WHEEL PART DESCRIPTION 1 3B WHEEL COMP UR FOR PDG,DPBSN 3B WHEEL COMP. 1 1 UR FOR SMJ TIRE (AT25X8-12** KT421 T/L N) DUNLOP TIRE(AT25X8-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT B HUB, FRONT BOLT, SERRATION B STEERING KNUCKLE ASSY (LEFT) BEARING CIRCLIP B BALL JOINT CIRCLIP B4 2514A 00 RING, WHEEL SCREW, BINDING P 2510J 00 DOUBLE OFF SET JOINT P 2510F 00 BALL JOINT SET P 2510H 00 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT) P 2518E 00 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT)

59 FIG. 32 FRONT WHEEL PART DESCRIPTION CIRCLIP NUT B4 2512A 00 CAP, WHEEL

60 FIG. 33 FRONT WHEEL 2 PART DESCRIPTION 1 3B WHEEL COMP UR FOR PDG,DPBSN 3B WHEEL COMP. 1 1 UR FOR SMJ TIRE (AT25X8-12** KT421 T/L N) DUNLOP TIRE(AT25X8-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT B HUB, FRONT BOLT, SERRATION B STEERING KNUCKLE ASSY (RIGHT) BEARING CIRCLIP B BALL JOINT CIRCLIP B4 2515A 00 RING, WHEEL SCREW, BINDING P 2510J 00 DOUBLE OFF SET JOINT P 2510F 00 BALL JOINT SET P 2510H 00 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT) P 2518E 00 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT)

61 FIG. 33 FRONT WHEEL 2 PART DESCRIPTION CIRCLIP NUT B4 2512A 00 CAP, WHEEL

62 FIG. 34 FRONT BRAKE CALIPER PART DESCRIPTION 1 3B4 2582T 01 DISC, BRAKE (LEFT) BOLT B4 2582T 01 DISC, BRAKE (LEFT) BOLT B4 2580T 01 CALIPER ASSY (LEFT) B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT DH PIN, PAD CR BOLT BOLT, FLANGE B4 2580U 01 CALIPER ASSY (RIGHT) B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT

63 FIG. 34 FRONT BRAKE CALIPER PART DESCRIPTION 28 1UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT DH PIN, PAD CR BOLT BOLT, FLANGE

64 FIG. 35 REAR WHEEL PART DESCRIPTION 1 3B REAR WHEEL COMP UR FOR PDG,DPBSN 3B REAR WHEEL COMP. 1 1 UR FOR SMJ TIRE (AT25X10-12** KT425T/L N) DUNLOP TIRE(AT25X10-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT B HUB, FRONT BOLT, SERRATION B4 2530F 00 REAR KNUCKLE ASSY BEARING CIRCLIP BUSH, SOLID NIPPLE, GREASE B4 2514A 00 RING, WHEEL B4 2539F 00 PLATE RIVET, BLIND (4.7X16.4 BLACK) WASHER, PLATE SCREW, BINDING KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE P 2530V 00 DOUBLE OFF SET JOINT P 2510F 00 BALL JOINT SET P 2510H 00 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT)

65 FIG. 35 REAR WHEEL PART DESCRIPTION 26 28P 2518E 10 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2536E 00 CLIP, SPRING NUT B4 2512A 00 CAP, WHEEL

66 FIG. 36 REAR WHEEL 2 PART DESCRIPTION 1 3B REAR WHEEL COMP UR FOR PDG,DPBSN 3B REAR WHEEL COMP. 1 1 UR FOR SMJ TIRE (AT25X10-12** KT425T/L N) DUNLOP TIRE(AT25X10-12,C828 4P/TL) 1 CHENG SHIN VALVE, RIM (TR412) TAIHEIYO NUT B HUB, FRONT BOLT, SERRATION B4 2532F 00 REAR KNUCKLE ASSY., BEARING CIRCLIP BUSH, SOLID NIPPLE, GREASE B4 2515A 00 RING, WHEEL B4 2539G 00 PLATE RIVET, BLIND (4.7X16.4 BLACK) WASHER, PLATE SCREW, BINDING KM SPACER NL COVER, THRUST BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE P 2530V 00 DOUBLE OFF SET JOINT P 2510F 00 BALL JOINT SET P 2510H 00 BOOT SET(DOUBLE OFFSET JOINT) P 2510G 00 BOOT SET (BALL JOINT)

67 FIG. 36 REAR WHEEL 2 PART DESCRIPTION 26 28P 2518E 10 SHAFT B4 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2512G 00 BOOT BAND (SMALL) P 2512G 00 BOOT BAND (SMALL) B4 2512J 00 SNAP RING B4 2512H 00 CIRCLIP B CIRCLIP P 2511H 00 BOOT BAND(DOUBLE OFFSET JOINT) B4 2536E 00 CLIP, SPRING NUT B4 2512A 00 CAP, WHEEL

68 FIG. 37 REAR BRAKE CALIPER PART DESCRIPTION 1 3B4 2582V 00 DISC, REAR BRAKE BOLT B4 2582V 00 DISC, REAR BRAKE BOLT B4 2580V 10 CALIPER ASSY, REAR B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT GD PIN, PAD CR BOLT BOLT, FLANGE B4 2580W 10 CALIPER ASSY, REAR B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT

69 FIG. 37 REAR BRAKE CALIPER PART DESCRIPTION 28 1UY WASHER, SPRING JD BOLT JD NUT B4 W BRAKE PAD KIT GD PIN, PAD CR BOLT BOLT, FLANGE

70 FIG. 38 STEERING HANDLE & CABLE PART DESCRIPTION 1 3B HANDLEBAR LP GRIP B PROTECTOR, HANDLEBAR PIN, COTTER P THROTTLE LEVER ASSY P 2628F 00.CAP, GEAR P 2625G 00.LEVER, THROTTLE SCREW SCREW, PAN HEAD NUT, U NUT OIL SEAL NV SPRING P 2628G 00.GASKET NV WASHER NV WASHER NV 2625K 00.COLLAR KM SWITCH, HANDLE SCREW, PAN HEAD WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, PLATE B4 2637F 10 CABLE, CONTROL B CABLE, THROTTLE B WIRE, BRAKE B JOINT, CABLE

71 FIG. 38 STEERING HANDLE & CABLE PART DESCRIPTION SPRING, COMPRESSION PIN, CLEVIS WASHER PIN, COTTER P SWITCH, HANDLE B SWITCH, HANDLE

72 FIG. 39 FRONT MASTER CYLINDER PART DESCRIPTION 1 3B4 2583T 00 MASTER CYLINDER ASSY D3 W CYLINDER KIT, MASTER SCREW, FLAT HEAD GM CAP, RESERVOIR B4 2585B 00.PLATE, DIAPHRAGM TT GASKET, DIAPHRAGM B LEVER B4 2589F 00.BOLT, LEVER NUT, U A BRACKET, MASTER CYLINDER EB BOLT HM FRONT STOP SWITCH ASSY B4 2637A 01 COVER, HANDLE LEVER B HOSE, BRAKE GU CIRCLIP B HOSE, BRAKE B PIPE, BRAKE CLAMP BOLT, UNION WASHER, PLATE BOLT, FLANGE B HOLDER, BRAKE HOSE BOLT, FLANGE B HOLDER, BRAKE HOSE BOLT, FLANGE