VP250 (5B21) EUROPE VP250 (5B21) ISRAEL VP250 (5B21) TURKEY 1F5B2-300E4

Transcription

1 VP250 (5B21) EUROPE VP250 (5B21) ISRAEL VP250 (5B21) TURKEY 1F5B2-300E4 ( )

2 VP250 PARTS CATALOGUE 2009 by MBK Industrie 1st edition, February 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of MBK Industrie is expressly prohibited. Printed in France.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BNM6(*) BLUISH GRAY METALLIC 6 18 DNBMF(*) DARK GRAYISH BLUE METALLIC F 17 FIS FINE SILVER 00LK SMX(*) BLACK METALLIC X Quantity Column Information Column No. Name Of Q ty Column Destination

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (4) Colouring Information Model Code 5B21 Colouring Type Code Colour Code Colour Name Abbreviation A 17 DARK GRAYISH BLUE METALLIC F DNBMF B 18 BLUISH GRAY METALLIC 6 BNM6 C 09 BLACK METALLIC X SMX (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code 5B21 Production Code No. Country (destination) AUSTRIA FRANCE 0 GERMANY ITALY SPAIN 0 BELGIUM 0 SWITZERLAND 0 CZECHO HUNGARY 0 UNITED KINGDOM GREECE IRELAND ISRAEL 060 POLAND SLOVENIA TURKEY UKRAINE 070 PORTUGAL Model Code Production Code No. Country (destination)

6 CONTENTS ENGINE CYLINDER... 1 CRANKSHAFT & PISTON... 2 VALVE... 3 CAMSHAFT & CHAIN... 4 WATER PUMP... 5 RADIATOR & HOSE... 6 OIL PUMP... 8 INTAKE... 9 INTAKE EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE M. CYLINDER FOR DISK BRAKE STAND & FOOTREST LEG SHIELD GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 55

7 FIG. 1 CYLINDER PART DESCRIPTION 1 1C0 E11 00 CYLINDER HEAD ASSY G GUIDE, VALVE CIRCLIP X.BOLT, FLANGE X09.WASHER, PLATE X BOLT, STUD HW E BREATHER ASSY X00 O-RING X06 BOLT, FLANGE C0 E COVER, CYLINDER HEAD SIDE HW E COVER, CYLINDER HEAD SIDE X00 O-RING X06 BOLT, FLANGE NUT, CROWN X21 WASHER, PLATE HC GASKET, CYLINDER HEAD PIN, DOWEL X10 BOLT, FLANGE X11 PLUG, SPARK (NGK DPR8EA-9) C0 E CYLINDER HC GASKET, CYLINDER X00 PIN, DOWEL HW E PIPE, BREATHER CLIP

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 1C0 E CRANKSHAFT ASSY X00 NUT X20 WASHER, PLATE KEY, WOODRUFF C0 E PISTON (STD) AP 1C0 E PISTON (0.50MM O/S) AP 1C0 E PISTON (1.00MM O/S) AP 6 1C0 E16 00 PISTON RING SET (STD) AP STD 1C0 E16 00 PISTON RING SET (0.50MM O/S) AP 1C0 E PISTON RING SET (1.00MM O/S) AP 7 1C0 E PIN, PISTON X00 CLIP

9 FIG. 3 VALVE PART DESCRIPTION 1 5GM VALVE, INTAKE H VALVE, EXHAUST G SEAT, VALVE SPRING HC SPRING, VALVE INNER HC SPRING, VALVE INNER HC SPRING, VALVE OUTER HC SPRING, VALVE OUTER H SEAL, VALVE STEM G RETAINER, VALVE SPRING G COTTER, VALVE C0 E ARM, VALVE ROCKER Y SHAFT, ROCKER H SHAFT, ROCKER X O-RING NX SCREW, VALVE ADJUSTING NUT

10 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 5SE E CAMSHAFT ASSY Y6.BEARING YT.BEARING B2 E111F 00 PLATE X12 BOLT WASHER, LOCK HC SPROCKET, CAM CHAIN X00 PIN, DOWEL BOLT X08 WASHER, PLATE KB PLATE, BREATHER CHAIN C0 E GUIDE, STOPPER C0 E GUIDE, STOPPER C0 E TENSIONER ASSY, CAM CHAIN RF GASKET, TENSIONER CASE X30 BOLT, HEXAGON SOCKET HEAD HC BOLT X00 O-RING

11 FIG. 5 WATER PUMP PART DESCRIPTION 1 1C0 E2420 WATER PUMP ASSY C0 E IMPELLER SHAFT ASSY HC COVER, HOUSING HC GASKET, HOUSING COVER BOLT Y4.BEARING HC HOUSING, WATER PUMP OIL SEAL C0 E SEAL, MECHANICAL CIRCLIP GASKET BOLT, FLANGE X O-RING C0 E DRIVE GEAR ASSY X19 WASHER, PLATE CIRCLIP HC JOINT X O-RING X29 BOLT, HEXAGON SOCKET HEAD X00 HOSE CLAMP ASSY

12 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 4HC THERMOSTAT C0 E COVER, THERMOSTAT X BOLT,HEX. SOCKET BUTTON R9 WASHER, PLATE X27 BOLT, HEXAGON SOCKET HEAD C0 E HOSE X00 CLIP B2 E240A 00 RADIATOR ASSY B2 E24 00.BLOWER ASSY B2 E NUT B2 E BOLT, BLOWER HOLDING B2 E COVER, RADIATOR B2 E BOLT X GROMMET X COLLAR A3 WASHER, PLATE X BOLT X00 GROMMET B2 E PIPE B2 E PIPE B2 E PIPE X HOSE CLAMP ASSY X06 CLAMP X CLAMP VK E CAP, RADIATOR B2 E SUPT, FILLER NECK X00 BOLT, FLANGE

13 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 28 5B2 E243A 00 HOSE MF E CLIP MF E CLIP MF E2490 TANK ASSY X00 BOLT, FLANGE DS F BODY, CAP X HOSE X CLAMP

14 FIG. 7 OIL PUMP PART DESCRIPTION 1 1C0 E OIL PUMP ASSY X.PIN, DOWEL C0 E GEAR, PUMP DRIVEN X.PIN, DOWEL X22.WASHER, PLATE X.CIRCLIP HC GASKET X06 BOLT,HEX. SOCKET BUTTON Y STRAINER, OIL X00 SPRING, COMPRESSION DS E PLUG, DRAIN X O-RING

15 FIG. 8 INTAKE PART DESCRIPTION HOSE CLAMP ASSY B2 E HOSE, AIR CLIP CLIP C0 E CASE, AIR CLEANER B9 E CAP, CLEANER CASE B9 E441A 00 COVER, CLEANER CASE B9 E DUCT C0 E JOINT, AIR CLEANER B ELEMENT, AIR CLEANER B9 E SEAL SCREW, TAPPING X00 HOSE X00 CLIP X31 COLLAR X GROMMET CA SENSOR, AIR TEMPRATURE CA GROMMET DS E446M 00 COVER, DRAIN VALVE X71 BOLT, HEXAGON SOCKET HEAD X06 WASHER, PLATE

16 FIG. 9 INTAKE 2 PART DESCRIPTION 1 1C0 E MANIFOLD B PIPE INLET ASSEMBLY CA O-RING VU CLAMP BOLT B GASKET, MANIFOLD BOLT, FLANGE C0 E HOSE, AIR CLIP CLIP BOLT C0 E JOINT X O-RING X O-RING X28 BOLT, HEXAGON SOCKET HEAD C THROTTLE BODY ASSY RU THROTTLE SENSOR ASSY SCREW, PAN HEAD CA SCREW LB SCREW C SPRING C VALVE ASSY C0 E BRACKET X33 COLLAR B9 E GROMMET X23 WASHER, PLATE NUT, FLANGE

17 FIG. 9 INTAKE 2 PART DESCRIPTION BOLT, FLANGE

18 FIG. 10 EXHAUST PART DESCRIPTION 1 1C0 E MUFFLER S6 E PROTECTOR, (PAINTED) GM PROTECTOR, MUFFLER BOLT,HEX. SOCKET BUTTON GROMMET S6 E CAP (PAINTED) GM PROTECTOR, MUFFLER C0 E DAMPER, MUFFLER GM 1482K 00 PLATE BOLT,HEX. SOCKET BUTTON RB WASHER, PROTECTOR HC PROTECTOR, EXHAUST PIPE BOLT, BUTTON HEAD WASHER BD WASHER, PROTECTOR B GASKET, MUFFLER C0 E PIPE, EXHAUST MT GASKET, EXHAUST PIPE NUT, SELF-LOCKING BOLT WASHER, PLATE

19 FIG. 11 CRANKCASE PART DESCRIPTION 1 5SE E5100 CRANKCASE ASSY HC HOLDER J.COLLAR O-RING WASHER, PLATE X00.CIRCLIP X6 F BUSH, REAR SHOCK ABSORBER X00 HOSE X00 PIN, DOWEL X08 BOLT, FLANGE X09 BOLT, FLANGE OIL SEAL BOLT, STUD X18 BOLT, FLANGE X00 GASKET VL E PLUG, OIL X O-RING SE E COVER, CRANKCASE SE E GASKET, CRANKCASE COVER X00 PIN, DOWEL X07 BOLT, FLANGE HC COVER X30 BOLT, HEXAGON SOCKET HEAD X00 PLUG, STRAIGHT SCREW X GASKET C0 E BRACKET X06 SCREW

20 FIG. 11 CRANKCASE PART DESCRIPTION X06 SCREW Y2 BEARING B9 E SPACER WITH N 31& O-RING WITH N O-RING WITH N GM SPACER WITH N O-RING WITH N 33 14

21 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 1 5SE E COVER, CRANKCASE C GASKET, CRANKCASE COVER X00 PIN, DOWEL BOLT GM DUCT, AIR GM ELEMENT W SEAL SCREW, TAPPING SCREW, PAN HEAD WASHER, PLATE SE E SEAL, AIR DUCT SE E5431 COVER, CRANKCASE SE E DAMPER SE E DAMPER SE E DAMPER SE E DAMPER SE E DAMPER SE E PROTECTOR SE E PROTECTOR, COVER KJ BOLT C0 E COVER, CAP HC GASKET OIL SEAL (S HS) X00 PIN, DOWEL X07 BOLT, FLANGE C0 E PLUG, OIL X00 O-RING

22 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 28 5HW E PLUG X O-RING

23 FIG. 13 STARTER PART DESCRIPTION 1 1C0 E GEAR, IDLER HT SHAFT X08 WASHER, PLATE X00 CIRCLIP C0 E GEAR, IDLER HC STARTER ONE-WAY ASSY X BOLT, HEXAGON SOCKET HEAD

24 FIG. 14 CLUTCH PART DESCRIPTION 1 5GM CLUTCH HOUSING COMP NUT C0 E PRIMARY SLIDING SHEAVE COMP OIL SEAL C0 E CAM C0 E SLIDER C0 E WEIGHT X O-RING C0 E STOPPER X00 BOLT, HEXAGON SOCKET HEAD C0 E SPACER X00 COLLAR X WASHER, PLATE X WASHER, PLATE SE E7641 V-BELT C0 E SHEAVE, PRIMARY FIXED NUT GM SECONDARY FIXED SHEAVE COMP HC SECONDARY SLIDING SHEAVE OIL SEAL O-RING CW PIN, GUIDE J6 SPRING, COMPRESSION GM SEAT,SPRING GM CLUTCH CARRIER ASSY KD SPRING, CLUTCH WEIGHT CIRCLIP

25 FIG. 14 CLUTCH PART DESCRIPTION NUT

26 FIG. 15 TRANSMISSION PART DESCRIPTION 1 1C0 E GEAR, PRIMARY DRIVE X8 BEARING OIL SEAL C0 E AXLE, MAIN C0 E GEAR, PRIMARY DRIVEN X00 WASHER, CONICAL SPRING X WASHER, PLATE Y0 BEARING C0 E AXLE, DRIVE B2 E GEAR, 1ST WHEEL X00 CIRCLIP X00 WASHER, PLATE X00 WASHER, CONICAL SPRING YA BEARING Y1 BEARING OIL SEAL X9 BEARING

27 FIG. 16 FRAME PART DESCRIPTION 1 5B2 F FRAME COMP B9 F ENGINE BRACKET COMP X COLLAR B2 F STAY, ENGINE X BOLT, FLANGE A2 WASHER, PLATE NUT, SELF-LOCKING X BOLT, FLANGE NUT, SELF-LOCKING BOLT, FLANGE X00 NUT, SPRING X00 NUT, SPRING SE F117G 00 PROTECTOR VL F PAD, SEAT MF E CLIP B2 F REAR FOOTREST ASSY SE F7433 A0.COVER, REAR FOOTREST SE F SCREW, SPECIAL B2 F REAR FOOTREST ASSY SE F7444 A0.COVER, REAR FOOTREST SE F SCREW, SPECIAL X10 BOLT

28 FIG. 17 FENDER PART DESCRIPTION 1 5B2 F P0 FENDER, FRONT FOR DNBMF 5B2 F P1 FENDER, FRONT FOR BNM6 5B2 F P2 FENDER, FRONT FOR SMX BOLT, FLANGE X08 WASHER, PLATE X NUT, SPRING B2 F FENDER, FRONT X11 BOLT,HEX. SOCKET BUTTON X08 WASHER, PLATE B2 F1642 GUARD, FLAP X08 WASHER, PLATE X00 BOLT, FLANGE X SCREW, TAPPING

29 FIG. 18 SIDE COVER PART DESCRIPTION 1 5B2 F LK LID, SIDE COVER FIS FOR DNBMF, X23 BOLT,HEX. SOCKET BUTTON X SCREW, TAPPING X SCREW, TAPPING X WASHER, PLATE B2 F LK LID, SIDE COVER FIS FOR DNBMF, X23 BOLT,HEX. SOCKET BUTTON X SCREW, TAPPING X WASHER, PLATE X SCREW, TAPPING B2 F P0 COVER, SIDE FOR DNBMF 5B2 F P1 COVER, SIDE FOR BNM6 5B2 F P2 COVER, SIDE FOR SMX X SCREW, TAPPING X00 NUT, SPRING B2 F P0 COVER, SIDE FOR DNBMF 5B2 F P1 COVER, SIDE FOR BNM6 5B2 F P2 COVER, SIDE FOR SMX X SCREW, TAPPING X00 NUT, SPRING B2 F171E 00 P0 COVER, SIDE FOR DNBMF 5B2 F171E 00 P1 COVER, SIDE FOR BNM6 5B2 F171E 00 P2 COVER, SIDE FOR SMX X SCREW, TAPPING B2 F COVER, SIDE GROMMET X SCREW, TAPPING

30 FIG. 18 SIDE COVER PART DESCRIPTION X00 NUT, SPRING B2 F173B 00 EMBLEM 3D BR F152A 00 EMBLEM

31 FIG. 19 REAR ARM & SUSPENSION PART DESCRIPTION 1 5B2 F FENDER, REAR X00 NUT, SPRING X BOLT, FLANGE BOLT, FLANGE B2 F PROTECTOR C0 F2110 REAR ARM COMP S6 F BEARING S6 F SEAL S6 F SEAL X6 F BUSH, REAR SHOCK ABSORBER CIRCLIP X COLLAR X COLLAR NUT, SELF-LOCKING SE F HOLDER, BRAKE HOSE X11 WASHER, PLATE X BOLT B2 F SHOCK ABSORBER ASSY, REAR X BOLT, FLANGE A2 WASHER, PLATE X BOLT, FLANGE

32 FIG. 20 STEERING PART DESCRIPTION 1 5B2 F FRONT FORK ASSY B2 F TUBE, OUTER (LEFT) (PAIOLI) 3 5B2 F TUBE, OUTER (RIGHT) (PAIOLI) 4 5B2 F INNER TUBE COMP (PAIOLI) 5 5WW F CAP (PAIOLI) 6 5B2 F RING, SNAP (PAIOLI) 7 5B2 F CIRCLIP (PAIOLI) 8 5B2 F BOLT, CAP (PAIOLI) 9 5B2 F GASKET (PAIOLI) 10 5B2 F SPRING, FRONT FORK (PAIOLI) 11 5B2 F SEAL, DUST (PAIOLI) 12 5B2 F RING, SNAP (PAIOLI) 13 5B2 F OIL SEAL (PAIOLI) 14 5B2 F WASHER, OIL SEAL (PAIOLI) 15 5B2 F METAL, SLIDE (PAIOLI) 16 5B2 F CYLINDER COMP., FRONT FORK (PAIOLI) 17 5B2 F SPINDLE, TAPER (PAIOLI) 18 5SE F WASHER, FELT (PAIOLI) 19 5B2 F BOLT, HEXAGON SOCKET HEAD (PAIOLI) 20 5B2 F BOLT, AXLE HOLDER (PAIOLI) 21 5B2 F UNDER BRACKET COMP (PAIOLI) 22 5SE F BOLT, SPECIAL (PAIOLI) 23 5B2 F RING, PISTON (PAIOLI) 24 5B2 F318V 00.SPRING, PISTON (PAIOLI) 25 5B2 F334G 00.BRACKET (PAIOLI) Y1.BEARING SE F SEAL, DUST (PAIOLI) 26

33 FIG. 20 STEERING PART DESCRIPTION 28 22F RACE, BALL F 2341E 00 RETAINER, BALL BEARING F RACE, BALL VP COVER, BALL RACE X00 NUT X00 WASHER, PLATE DS F WASHER, SPECIAL B2 F HOLDER, HANDLE LOWER VK F HOLDER, HANDLE UPPER BOLT X00 WASHER, PLATE NUT KEY, WOODRUFF

34 FIG. 21 FUEL TANK PART DESCRIPTION 1 5B2 F FUEL TANK COMP B2 H5752.SENDER UNIT ASSY, FUEL METER B2 F416G 00 INSULATOR, FUEL TANK X BOLT X WASHER, PLATE X GROMMET X06 COLLAR B2 F BRACKET, TANK FITTING JW F STOPPER, MAIN STAND X25 BOLT, FLANGE GROMMET COLLAR X BOLT X25 WASHER, PLATE B2 H21 KEY SET WJ H CAP, SWITCH B2 H BLANK KEY B2 F414A 00 COVER, FILLER VL F SPACER, FUEL COCK VU F PIPE, OVERFLOW (L=500mm) 28

35 FIG. 22 SEAT PART DESCRIPTION 1 5B2 F DOUBLE SEAT ASSY UR FOR BNM6,SMX ( 2 5B2 F COVER, SEAT (BLACK) 3 5B2 F475M 00.SEAL B2 F SEAT BACK ASSY (BLACK) 5 3VL F PAD, SEAT S6 F PAD, SEAT B2 F BOLT B2 F DOUBLE SEAT ASSY UR FOR DNBMF (BRO 9 5B2 F COVER, SEAT (BROWN) 10 5B2 F475M 00.SEAL B2 F SEAT BACK ASSY (BROWN) 12 3VL F PAD, SEAT S6 F PAD, SEAT B2 F BOLT B2 F SEAT ASSY UR FOR SMX (BLACK 16 5B2 F SEAT COVER COMP (BLACK) 17 5B2 F SEAL B2 F SEAT BACK ASSY B2 F DAMPER, SEAT B2 F DAMPER, SEAT B2 F BOLT, LEVER FITTING X00 BOLT, FLANGE B2 F473S 00 BOX B2 F473R 00 BOX X SCREW, TAPPING B2 F DAMPER SB F174X 40 DAMPER

36 FIG. 22 SEAT PART DESCRIPTION X00 BOLT, FLANGE X BOLT, FLANGE X26 WASHER, PLATE X00 NUT, SPRING X00 NUT, SPRING X00 NUT, SPRING B2 F1623 PLATE, FLAP FITTING X SCREW, TAPPING B2 F844B 00 LID SB F174X 00 DAMPER X SCREW, TAPPING HT F SEAT LOCK ASSY B2 F478D 00 SEAT LOCK CABLE ASSY B2 F476V 00 PROTECTOR, X BOLT,HEX. SOCKET BUTTON KH H3936 BAND, SWITCH CORD X B2 F HANDLE, SEAT X BOLT,HEX. SOCKET BUTTON X23 WASHER, PLATE B2 F GROMMET B2 F476U 00 PROTECTOR, B2 F PLATE, FLAP FITTING B2 F BRACKET X08 SCREW, PAN HEAD X09 WASHER, PLATE B2 F8199 E0 MANUAL,OWNER'S 1 1 UR ENGLISH 5B2 F8199 H0 MANUAL,OWNER'S UR ITALIAN 30

37 FIG. 22 SEAT PART DESCRIPTION 53 5B2 F8199 G0 MANUAL,OWNER'S UR GERMAN 5B2 F8199 F0 MANUAL,OWNER'S UR FRENCH 5B2 F8199 S0 MANUAL,OWNER'S UR SPANISH 31

38 FIG. 23 FRONT WHEEL PART DESCRIPTION 1 5B2 F CAST WHEEL, FRONT (ZNA model) 2 1B9 F SPACER, BEARING B9 F BEARING B9 F537Y 00.SEAL, DUST BR F AIR VALVE ASSY * TIRE (120/70-16 M/C 57P) LM PIRELLI SPORT 7 1S6 F BALANCER, WHEEL (10G) AP 1S6 F BALANCER, WHEEL (20G) AP 1S6 F BALANCER, WHEEL (30G) AP 8 5SE F AXLE, WHEEL S6 H3756 SENSOR, UNIT X08 COLLAR VU H3936 BAND, SWITCH CORD X B2 F HOLDER, CABLE

39 FIG. 24 FRONT BRAKE CALIPER PART DESCRIPTION 1 5B2 F582T 00 DISC, BRAKE (LEFT) G6 BOLT B2 F580T 00 CALIPER ASSY (LEFT) S6 W07 00.CALIPER SEAL KIT S6 W08 00.BLEED SCREW KIT S6 W SHIM, CALIPER S6 W 00.BRAKE PAD KIT S6 W07 00.PISTON ASSY, CALIPER X00 BOLT, FLANGE

40 FIG. 25 REAR WHEEL PART DESCRIPTION 1 5B2 F CAST WHEEL, REAR (ZNA model) 2 * TIRE (140/70-15 M/C 69P) LM PIRELLI SPORT 3 5BR F AIR VALVE ASSY S6 F BALANCER, WHEEL (10G) UR 1S6 F BALANCER, WHEEL (20G) UR 1S6 F BALANCER, WHEEL (30G) UR X00 WASHER, PLATE X COLLAR

41 FIG. 26 REAR BRAKE CALIPER PART DESCRIPTION 1 5SE F582W 10 DISK, REAR BRAKE SCREW C0 2580W 00 CALIPER ASSY, REAR GM W07 00.PISTON ASSY, CALIPER TT W CALIPER SEAL KIT PW PIN, SLIDE TT BOOT GM W06 00.BRAKE PAD KIT TT SUPPORT, PAD GM W08.BLEED SCREW KIT EB SHIM, CALIPER GM SHIM, CALIPER X09 BOLT, FLANGE

42 FIG. 27 STEERING HANDLE & CABLE PART DESCRIPTION 1 5B2 F HANDLE COMP X00 NUT, SPRING X SCREW, TAPPING B2 F63 00 THROTTLE CABLE ASSY X BOLT X00 SCREW, PAN HEAD YR GRIP ASSY B9 F CAP GRIP ASSY YR GRIP (LEFT) SE F END, GRIP B2 F COVER, UPPER X00 NUT, SPRING X SCREW, TAPPING X SCREW, TAPPING X00 NUT, SPRING B2 F COVER, HANDLEBAR UPPER X00 NUT, SPRING X SCREW, TAPPING X SCREW, TAPPING B2 F CAP, CABLE CONNECTOR B2 F CAP X07 SCREW, TAPPING B2 F REAR VIEW MIRROR ASSY (LEFT) B2 F REAR VIEW MIRROR ASSY (RIGHT) WW F1568 LABEL, WARNING B2 F WINDSCREEN ASSY SE F612N BRACKET

43 FIG. 27 STEERING HANDLE & CABLE PART DESCRIPTION X00 GROMMET X08 COLLAR X BOLT,HEX. SOCKET BUTTON X WASHER, PLATE X WASHER, PLATE X37 BOLT, HEXAGON SOCKET HEAD X00 CLAMP SE F117G 20 PROTECTOR

44 FIG. 28 M. CYLINDER FOR DISK BRAKE PART DESCRIPTION 1 5B2 F583T 00 MASTER CYLINDER ASSY B9 W01 10.CYLINDER KIT, MASTER B9 F GASKET, DIAPHRAGM B2 F CAP, RESERVOIR B9 F BUSH,DIAPHRAGM B9 H STOP SWITCH ASSY B9 F BRACKET, MASTER CYLINDER B9 H BOLT, LEVER NUT, FLANGE B9 H LEVER SCREW,WITH WASHER SCREW, FLAT HEAD BOLT, BUTTON HEAD B2 F HOSE, BRAKE X BOLT, UNION X WASHER, PLATE X08 BOLT X WASHER, PLATE B2 F583V 00 RR. MASTER CYLINDER ASSY B9 W01 00.CYLINDER KIT, MASTER B9 F GASKET, DIAPHRAGM B2 F CAP, RESERVOIR B9 F BUSH,DIAPHRAGM B9 H ENGINE STOP SWITCH ASSY B9 F BRACKET, MASTER CYLINDER B9 H BOLT, LEVER NUT, FLANGE

45 FIG. 28 M. CYLINDER FOR DISK BRAKE PART DESCRIPTION 28 1B9 H LEVER SCREW,WITH WASHER SCREW, FLAT HEAD BOLT, BUTTON HEAD B2 F HOSE, BRAKE KH H3936 BAND, SWITCH CORD X X BOLT, UNION X WASHER, PLATE B2 F HOLDER, BRAKE HOSE

46 FIG. 29 STAND & FOOTREST PART DESCRIPTION 1 5B2 F7481 BOARD, FOOTREST X00 NUT, SPRING X00 NUT, SPRING X SCREW, TAPPING X BOLT, FLANGE X08 BOLT X11 WASHER, PLATE B2 F7488 BOARD, FOOTREST X00 NUT, SPRING X00 NUT, SPRING X00 NUT, SPRING X SCREW, TAPPING X BOLT, FLANGE X00 NUT, SPRING X08 BOLT B2 F COVER, FOOTREST B2 F COVER, FOOTREST B2 F STAND, MAIN AP 5B2 F STAND, MAIN AP 19 4HC STOPPER, MAIN STAND HC SHAFT, MAIN STAND CIRCLIP SE F SPRING, MAIN STAND K SHAFT, MAIN STAND WASHER, PLATE CIRCLIP B2 F STAND, SIDE

47 FIG. 29 STAND & FOOTREST PART DESCRIPTION 27 5SE F SPRING, SIDE STAND X06 BOLT X00 NUT, SELF-LOCKING X00 COLLAR JW F STOPPER, MAIN STAND B2 F COVER, LOWER X00 NUT, SPRING X00 NUT, SPRING X SCREW, TAPPING X RIVET

48 FIG. 30 LEG SHIELD PART DESCRIPTION 1 5B2 F836K 00 PANEL, INNER SB F174X 10 DAMPER X SCREW, TAPPING X00 NUT, SPRING B2 F835G 00 P0 BODY, FRONT UPPER FOR DNBMF 5B2 F835G 00 P1 BODY, FRONT UPPER FOR BNM6 5B2 F835G 00 P2 BODY, FRONT UPPER FOR SMX X00 NUT, SPRING B2 F LEG SHIELD X NUT X00 NUT, SPRING X08 WASHER, PLATE X00 NUT, SPRING X SCREW, TAPPING X SCREW, TAPPING X SCREW, TAPPING X SCREW, TAPPING B2 F LID B2 H21 KEY SET WJ H CAP, SWITCH B2 H BLANK KEY X SCREW, TAPPING B2 F BRACKET B2 F DAMPER B2 F831X 00 LID HC PLATE, LOCK MF F HOOK

49 FIG. 30 LEG SHIELD PART DESCRIPTION X00 BOLT,HEX. SOCKET BUTTON B2 F837N 00 GRILL, AIR INTAKE X SCREW, TAPPING B2 F835L 00 COVER, COOLER X00 NUT, SPRING X SCREW, TAPPING B2 F835J 00 P0 BODY, FRONT LOWER FOR DNBMF 5B2 F835J 00 P1 BODY, FRONT LOWER FOR BNM6 5B2 F835J 00 P2 BODY, FRONT LOWER FOR SMX X SCREW, TAPPING X00 NUT, SPRING X00 NUT, SPRING X SCREW, TAPPING B2 F835K 00 P0 BODY, FRONT UNDER FOR DNBMF 5B2 F835K 00 P1 BODY, FRONT UNDER FOR BNM6 5B2 F835K 00 P2 BODY, FRONT UNDER FOR SMX X SCREW, TAPPING X00 NUT, SPRING X00 NUT, SPRING X SCREW, TAPPING B2 F413B 00 EMBLEM B2 F CAP B2 F834V 00 PROTECTOR X09 SCREW, TAPPING X WASHER, PLATE B2 F834W 00 PROTECTOR X09 SCREW, TAPPING

50 FIG. 30 LEG SHIELD PART DESCRIPTION 49 9 X WASHER, PLATE B2 F TOOL KIT SE F BAND, TOOL SE F117H 10 STAY, TOOL HOLDER

51 FIG. 31 GENERATOR PART DESCRIPTION 1 1C0 H STATOR ASSY C0 H ROTOR ASSY X31 BOLT, HEXAGON SOCKET HEAD X BOLT, HEXAGON SOCKET HEAD

52 FIG. 32 STARTING MOTOR PART DESCRIPTION 1 1C0 H STARTING MOTOR ASSY KS BRUSH HOLDER ASSY WP BOLT H GASKET FK O-RING X BOLT, FLANGE XV 8182A 00 NUT B2 H CORD, STARTER MOTOR

53 FIG. 33 FLASHER LIGHT PART DESCRIPTION 1 5B2 H FRONT FLASHER LIGHT ASSY VK H BULB, FLASHER (12V/10W) B2 H SPING SUPPORT X SCREW, TAPPING B2 H FRONT FLASHER LIGHT ASSY VK H BULB, FLASHER (12V/10W) B2 H SPING SUPPORT X SCREW, TAPPING

54 FIG. 34 METER PART DESCRIPTION 1 5B2 H SPEEDOMETER ASSY UR (KM/H MODEL) 5B2 H SPEEDOMETER ASSY 1 UR (MPH MODEL) X SCREW, TAPPING X06 SCREW, TAPPING

55 FIG. 35 HEADLIGHT PART DESCRIPTION 1 5B2 H HEADLIGHT UNIT ASSY(BLUE LENS) B2 H BULB, HEADLIGHT (H7, 12V-55W) B2 H SPRING, SET B2 H43 00 PILOT LIGHT ASSY B2 H SOCKET CORD ASSY B2 H CLIP B2 H SCREW X SCREW, TAPPING

56 FIG. 36 TAILLIGHT PART DESCRIPTION 1 5B2 H TAILLIGHT UNIT ASSY HL H BULB (12V-21/5W) VK H BULB, FLASHER (12V/10W) B2 H CORD ASSY X11 SCREW, BINDING X SCREW, TAPPING X00 NUT, SPRING B2 H TAILLIGHT UNIT ASSY HL H BULB (12V-21/5W) VK H BULB, FLASHER (12V/10W) B2 H CORD ASSY X11 SCREW, BINDING X SCREW, TAPPING X00 NUT, SPRING SE H REAR REFLECTOR ASSY X WASHER, PLATE X00 NUT DS H LICENCE LIGHT ASSY DS H SCREW DS H CORD, LICENCE LIGHT DS H BULB (12V-5W) X BOLT,HEX. SOCKET BUTTON X00 NUT X SCREW, TAPPING X WASHER, PLATE

57 FIG. 37 HANDLE SWITCH & LEVER PART DESCRIPTION 1 5B2 H SWITCH, HANDLE X00 NUT, SPRING B2 H SWITCH, HANDLE X00 NUT, SPRING

58 FIG. 38 ELECTRICAL 1 PART DESCRIPTION 1 3LD SWITCH, SIDE STAND X BOLT, HEXAGON SOCKET HEAD B2 8591A 00 ENGINE CONTROL UNIT ASSY X00 BOLT, FLANGE B9 H BATTERY ASSY BN RECTIFIER & REGULATOR ASSY X BOLT, FLANGE B2 H WIRE, MINUS LEAD B2 H WIRE, PLUS LEAD B2 H2590 WIRE HARNESS ASSY B9 H FUSE (5A) B9 H FUSE (15A) B9 H FUSE (10A) SE H WIRE, LEAD ( SENSOR TEMP. ) B2 H WIRE, LEAD YR STARTER RELAY ASSY AE FUSE (30A-BL) X BOLT X00 WASHER, TOOTH HC RELAY ASSY EA RELAY ASSY EA HOLDER, RELAY VU SENSOR, LEAN ANGLE X08 SCREW, TAPPING B2 H21 KEY SET WJ H CAP, SWITCH B2 H BLANK KEY

59 FIG. 38 ELECTRICAL 1 PART DESCRIPTION BOLT X CLAMP

60 FIG. 39 ELECTRICAL 2 PART DESCRIPTION 1 3D IGNITION COIL ASSY B2 H HOLDER, HIGH TENSION CORD X CLAMP BOLT, FLANGE SE H PLUG CAP ASSY YP THERMOSENSOR ASSY X00 GASKET C SENSOR, PRESSURE C4 8592A 00 O2 SENSOR KH H3936 BAND, SWITCH CORD X VU H3936 BAND, SWITCH CORD X S6 H HORN X00 BOLT, FLANGE XW H FLASHER RELAY ASSY

61 NUMERICAL INDEX PART PART PART PART PART PART 4G KB HC HC GM HC HC G G G H H H Y HC NX HC RF HC HC HC HC HC Y HC B C B CA CA LB C C CA B W MT HC B GM GM BD RB GM 1482K HC GM C HC GM KJ HC HT HC GM GM KD GM GM GM CW HC F F VP F 2341E VU HC C0 2580W EB GM PW TT TT YR YR HC K HC WP XV 8182A KS H FK YR HC EA EA BN AE D C LD VU YP RU CA B2 8591A C4 8592A C0 E B2 E111F HW E HW E C0 E HW E C0 E C0 E C0 E C0 E C0 E C0 E C0 E C0 E C0 E C0 E SE E C0 E C0 E C0 E B2 E B2 E240A C0 E C0 E C0 E B2 E243A C0 E VK E B2 E B2 E B2 E B2 E MF E MF E MF E MF E C0 E C0 E B2 E B2 E B2 E B2 E C0 E C0 E C0 E C0 E B2 E C0 E C0 E C0 E B9 E B9 E441A B9 E B9 E B9 E C0 E DS E446M C0 E C0 E S6 E C0 E S6 E SE E HW E C0 E SE E SE E SE E SE E SE E DS E C0 E VL E SE E C0 E SE E SE E SE E SE E SE E SE E C0 E C0 E C0 E C0 E B2 E C0 E C0 E C0 E C0 E C0 E C0 E C0 E SE E B9 E C0 E C0 E B2 F SE F117G SE F117G SE F117H B2 F B2 F SE F B9 F B2 F B2 F P B2 F P B2 F P BR F152A B2 F WW F B2 F B2 F B2 F B2 F B2 F B2 F B2 F LK B2 F171E 00 P B2 F171E 00 P B2 F171E 00 P B2 F LK B2 F P B2 F P B2 F P B2 F173B B2 F P B2 F P B2 F P SB F174X SB F174X SB F174X DS F C0 F B9 F S6 F B2 F X6 F S6 F S6 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F B2 F WW F B2 F B2 F SE F B2 F B2 F B2 F B2 F B2 F318V B2 F B2 F B2 F334G SE F DS F VK F B2 F SE F B2 F B2 F413B B2 F414A B2 F416G B2 F VU F B2 F VL F B2 F B2 F B2 F B2 F B2 F B2 F B2 F

62 NUMERICAL INDEX PART PART PART PART PART PART 5B2 F B2 F B2 F473R B2 F473S S6 F VL F B2 F475M B2 F476U B2 F476V B2 F B2 F HT F B2 F478D B2 F B2 F B2 F B9 F B2 F BR F SE F S6 F S6 F S6 F B2 F B9 F537Y B2 F580T B2 F582T SE F582W B2 F583T B2 F583V B2 F B9 F B9 F B9 F B9 F B2 F B2 F B2 F SE F B2 F SE F612N B2 F B2 F SE F B2 F B9 F B2 F B2 F B2 F B2 F B2 F B2 F JW F JW F SE F B2 F SE F B2 F B2 F B2 F SE F7433 A B2 F SE F7444 A B2 F B2 F B2 F B2 F8199 E B2 F8199 F B2 F8199 G B2 F8199 H B2 F8199 S B2 F B2 F B2 F831X B2 F B2 F834V B2 F834W B2 F835G 00 P B2 F835G 00 P B2 F835G 00 P B2 F835J 00 P B2 F835J 00 P B2 F835J 00 P B2 F835K 00 P B2 F835K 00 P B2 F835K 00 P B2 F835L B2 F B2 F836K B2 F B2 F MF F B2 F837N B2 F SE F B2 F B2 F844B C0 H C0 H C0 H B2 H B2 H B9 H B2 H B2 H B2 H B9 H B9 H B9 H B2 H SE H B2 H B9 H B9 H WJ H B2 H B2 H VK H B2 H XW H S6 H B2 H B2 H SE H S6 H B9 H B9 H KH H VU H B9 H B2 H B2 H B2 H B2 H B2 H B2 H B2 H B2 H B2 H B2 H HL H DS H B2 H DS H B2 H B2 H DS H DS H SE H B2 H B9 W B9 W S6 W GM W S6 W TT W S6 W GM W S6 W GM W S6 W X X X X X X X X X X X X X X X X X X X X X X X X X X X G X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

63 NUMERICAL INDEX PART PART PART PART PART PART 967 X X X X X X X X X X X X R X X X A X X X X X X X X X X X X A X X X X X X X X X X X X X X X X X X X X X X J X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X J X X X X X X X X X X X X Y Y YT X Y X YA Y Y Y X X X X X X X X