FAZER-FZH150. Parts & Accessories. 2017/6/16 NEWS NO. DATE COMMENT PE0-MC Jun.,16,2017 MOD:FIG.21 FUEL TANK LIST/ILLUSTRATION REVISION

Transcription

1 FAZER-FZH150 Parts & Accessories 2017/6/16 NEWS DATE COMMENT PE0-MC Jun.,16,2017 MOD:FIG.21 FUEL TANK LIST/ILLUSTRATION REVISION

2 Black Metallic Bike Vivid Red Bike White Bike Fazer PARTS CATALOGUE INDIA YAMAHA MOTOR PVT. LTD. 1st edition, August 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited. Printed in INDIA

3 FOREWORD This Parts Catalogue is related to the parts in use for the YAMAHA - When you are ordering replacement parts for refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Part Information. It is advisible that according to the Part Information you make necessary corrections to the Parts Catalogue on hand to keep it up-to-date. 2. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. 3. Abbreviations The following Abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size EXAMPLE Part No. Description Qty 1CK-E CRANK SHAFT ASSY. 1 1CK-H BATTERY ASSY HOSE 2 1 2FB-E CYLINDER HEAD 1 3. Applicable Serial No. and Color Code NOTICE 1 Colour Code Colour Name Abbreviation 0903 BLACK METALLIC X SMX 0121 VIVID RED COCKTAIL 1 VRC BLUISH WHITE COCKTAIL 1 BWC1 The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessary, without being obliged to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. Spare Parts Division 1 Frame Serial No 2 Engine Serial No XXX Mfr Code Model Code Model Code X Prod No Code xxxxxx Serial No. 2 Varient Code X Month Code X Year Code X Factory Code xxxxxx Serial No

4 1) Parts number structure 1) Common Parts number Example XXX-XXXXX-XX-XX 2WS-F Frame Comp. Model Function code Major classification # E--F--H Design Serial number Design Revision Change Modification Color Codes Painted Parts Major YMC Local eg:- 2WS classification Engine Chassis Electrical number number E F H Revision Design Further Design change eg:- 1X/P0 2X/P1 3X/P2 Note:- 1) 'WE' indicates Kit Assy. fixed by service for market. 2) 'XF' indicates Sub Assy. & individual Parts not serviceable fixed by manufacturing. Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts) 2) Standard parts number /Regular parts number Standard parts number ; 9XXXX-XXXXX Type of Parts Ex:- 947XX=Plug spark 932XX="O" Ring 985XX=Screw pan head Regular parts number ; 9XXXX-XXXXX Category Code Ex:- 901XX=Bolt and Nut 902XX=Washer and Rivet 903XX=Bush and Collor 904XX=Hose and Clamp 905XX=Springand spacer

5 CONTENTS ENGINE CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 OIL PUMP... 6 INTAKE... 7 EXHAUST... 8 CRANKCASE... 9 CRANKCASE COVER STARTER CLUTCH CLUTCH...12 TRANSMISSION...13 SHIFT CAM FORK SHIFT SHAFT...15 CHASSIS FRAME FENDER SIDE COVER REAR ARM. & SUSPENSION STEERING FRONT FORK FUEL TANK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST STAND & FOOTREST COWLING GENERATOR STARTER MOTOR FLASHER LIGHT METER HEAD LIGHT TAIL LIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL NUMERICAL INDEX

6 FIG. 1 (1) CYLINDER PART PART NAME REMARKS 1 2GS-E CYLINDER HEAD ASSY BOLT, FLANGE GASKET BOLT, STUD 2 5 2GS-E COVER, CYLINDER HEAD GS-E PLATE, BREATHER C-E GASKET, BREATHER COVER SCREW 4 9 2GS-E GASKET, HEAD COVER BOLT, FLANGE GS-E COVER, CYLINDER HEAD SIDE C-E GASKET BOLT, FLANGE GASKET GS-E BOLT, CYLINDER HOLDING PLUG, SPARK (NGK CPR8EA) GS-E GASKET, CYLINDER HEAD PIN, DOWEL BOLT, HEXAGON SOCKET HEAD GS-E CYLINDER C-E GASKET, CYLINDER C-E DUCT WASHER, PLATE BOLT, HEXAGON SOCKET HEAD 2 2

7 FIG. 2 (1I0) CRANKSHAFT & PISTON PART PART NAME REMARKS 1 2GS-E CRANKSHAFT ASSY C-E PIN, CRANK X0.BEARING 1 4 2GS-E ROD, CONNECTING 1 5 2GS-E CRANK YC BEARING KEY, WOODRUFF 1 8 2GS-E PISTON (STD) 1 2GS-E PISTON (0.50MM O/S) 1 AP 2GS-E PISTON (1.00MM O/S) 1 AP 9 21C-E PIN, PISTON CIRCLIP GS-E PISTON RING SET (STD) 1 2GS-E PISTON RING SET (0.50MM O/S) 1 AP 2GS-E PISTON RING SET (1.00MM O/S) 1 AP 12 2GS-E GEAR, DRIVE COLLAR GS-E WEIGHT GS-E GEAR, BALANCE WEIGHT C-E BOSS, BUFFER WASHER, PLATE WASHER, CLAW B-E SPRING C-E ROLLER J0 COLLAR YG BEARING Y6 BEARING KEY, STRAIGHT WASHER, LOCK NUT 1 3

8 FIG. 3 (1M0) VALVE PART PART NAME REMARKS 1 2GS-E VALVE, INTAKE 1 2 2GS-E VALVE, EXHAUST B-E SEAL, VALVE STEM 2 4 2GS-E SEAT, VALVE SPRING GS-E SPRING, VALVE INNER 2 6 3S0-E LOCK, VALVE SPRING RETAINER 4 7 4D RETAINER, VALVE SPRING S-E PAD, ADJUSTING 2 9 1ST-E ARM, VALVE ROCKER GS SCREW, VALVE ADJUSTING NUT C-E SHAFT, ROCKER BOLT 2 4

9 FIG. 4 (1N0) CAMSHAFT & CHAIN PART PART NAME REMARKS 1 2GS-E CAMSHAFT ASSY PIN, DOWEL YV BEARING 1 4 2GS-E111F-00 PLATE 1 5 2GS-E DECOMPRESSION ASSY 1 6 1PM-E CAM, DECOMPRESSION BOLT, FLANGE G2096 CHAIN C-E GUIDE, STOPPER GS-E GUIDE, STOPPER LS-E COLLAR SCREW C-E TENSIONER ASSY, CAM CHAIN GS-E GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD C-E STOPPER BOLT 2 5

10 FIG. 5 (2C0) OIL PUMP PART PART NAME REMARKS 1 54B-E OIL PUMP ASSY BOLT,HEX. SOCKET BUTTON PLUG, STRAIGHT SCREW GASKET 1 5 4LS-E STRAINER, OIL C-E ELEMENT ASSY, OIL CLEANER C-E COVER, OIL ELEMENT BOLT, FLANGE BOLT, FLANGE C-E GASKET, ELEMENT COVER 1 6

11 FIG. 6 (2J0) INTAKE PART PART NAME REMARKS 1 2GS-E MANIFOLD BOLT 2 3 2GS-E GASKET, MANIFOLD GS-E INJECTOR ASSY 1 5 5CA-E O-RING 1 6 2GS-E GASKET BOLT, FLANGE 1 8 2GS-E JOINT, INTAKE HOSE CLAMP ASSY HOSE CLAMP ASSY GS-E THROTTLE BODY ASSY GS-E CASE, AIR CLEANER GS-E CAP, CLEANER CASE GS-E ELEMENT ASSY, AIR CLEANER GS-E JOINT, AIR CLEANER GS-E SEAL GS-E RESONATOR CLIP P-E443E-00 PIPE, DRAIN CLIP SCREW, PAN HEAD WITH WASHER GS-E DUCT COLLAR COLLAR BOLT, FLANGE GS-E PIPE, BREATHER CLIP CLIP 1 7

12 FIG. 7 (2N0) EXHAUST PART PART NAME REMARKS 1 2GS-E MUFFLER COMP GS-E PROTECTOR, MUFFLER GS-E CAP GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON B-E DAMPER, MUFFLER C-E NUT P-E DAMPER, MUFFLER C-E GASKET, EXHAUST PIPE NUT, FLANGE WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE F0 WASHER, PLATE 1 8

13 FIG. 8 (2R0) CRANKCASE PART PART NAME REMARKS 1 54B-E CRANKCASE B-E CRANKCASE C-E NOZZLE PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE 5 9

14 FIG. 9 (2S0) CRANKCASE COVER 1 PART PART NAME REMARKS 1 21C-E HOLDER, CLUTCH CABLE BOLT 2 3 2GS-E COVER, CRANKCASE C-E GASKET, CRANKCASE COVER P-E GASKET, DRAIN PIN, DOWEL BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING GS-E COVER, CHAIN CASE BOLT, FLANGE C9 COLLAR GROMMET C-E COVER, CRANKCASE C-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE B-E PLUG, OIL LEVEL O-RING OIL SEAL PLUG 1 10

15 FIG. 10 (2V0) STARTER CLUTCH PART PART NAME REMARKS 1 1PM-E GEAR C-E SHAFT E8 WASHER, PLATE CIRCLIP 1 5 1PM-E WHEEL, STARTER X3 BEARING WASHER, PLATE 1 8 2GS-E STARTER CLUTCH OUTER ASSY BOLT 3 11

16 FIG. 11 (2X0) CLUTCH PART PART NAME REMARKS 1 2GS-E GEAR, PRIMARY DRIVE B-E COLLAR C-E KEY, FEATHER WASHER, PLATE NUT 1 6 2GS-E PRIMARY DRIVEN GEAR COMP C-E PLATE, THRUST C-E BOSS, CLUTCH B-E PLATE, FRICTION C-E PLATE, FRICTION C-E PLATE, CLUTCH B-E PLATE, PRESSURE C-E SPRING, CLUTCH C-E SCREW, SPRING C-E PLATE, PUSH C-E ROD, PUSH B-E WASHER C1-E NUT, ADJUSTING C-E WASHER, LOCK NUT WASHER, CONICAL SPRING C-E PUSH LEVER ASSY PM-E SPRING, RETURN B-E ROD, PUSH BALL Y9 BEARING OIL SEAL CIRCLIP 1 12

17 FIG. 12 (2Z0) TRANSMISSION PART PART NAME REMARKS 1 2GS-E MAIN AXLE COMP YE BEARING 1 UR Y6 BEARING 1 UR Y4 BEARING C-E PLATE, COVER SCREW, PAN HEAD 2 6 2GS-E DRIVE AXLE ASSY 1 UR 21C-E DRIVE AXLE ASSY 1 UR 7 2GS-E GEAR, 2ND WHEEL WASHER, PLATE CIRCLIP GS-E GEAR, 3RD WHEEL WASHER D3 WASHER, PLATE C-E COLLAR GS-E GEAR, 1ST WHEEL GS-E GEAR, 4TH WHEEL GS-E GEAR, 5TH WHEEL XR BEARING X4 BEARING 1 UR X1 BEARING 1 UR OIL SEAL SPROCKET, DRIVE (14T) LS-E HOLDER, SPROCKET BOLT, FLANGE C-E SPACER D3 WASHER, PLATE CIRCLIP 1 13

18 FIG. 13 (3J0) SHIFT CAM & FORK PART PART NAME REMARKS 1 2GS-E SHIFT CAM ASSY C-E FORK, SHIFT C-E FORK, SHIFT C-E FORK, SHIFT C-E BAR, SHIFT FORK GUIDE C-E BAR, SHIFT FORK GUIDE SPRING, COMPRESSION 4 14

19 FIG. 14 (3K0) SHIFT SHAFT PART PART NAME REMARKS 1 21C-E STOPPER LEVER ASSY BOLT C-E SPRING C-E SHIFT SHAFT ASSY SPRING, TORSION CIRCLIP PIN, DOWEL OIL SEAL C-E SHIFT PEDAL ASSY P-E COVER, SHIFT PEDAL PIN, COTTER WASHER WASHER, PLATE BOLT 1 15

20 FIG. 15 (3M0) FRAME PART PART NAME REMARKS 1 2WS-F FRAME COMP GS-F STAY, ENGINE BOLT, FLANGE NUT 6 5 2GS-F STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT BOLT, FLANGE BOLT, FLANGE P-E DAMPER, MUFFLER COLLAR C-F DAMPER GS-F PLUG, BLIND PM-F PAD, SEAT C-F DAMPER 2 16

21 FIG. 16 (3Q0) FENDER PART PART NAME REMARKS 1 21C-F P8 FENDER, FRONT -MNM3(mat grey metallic) 1 MNM C5 COLLAR GROMMET BOLT, FLANGE BOLT,HEX. SOCKET BUTTON 2 6 2GS-F FENDER, REAR BOLT COLLAR BOLT, FLANGE COLLAR UU-F811G-00 BAND GS-F STAY, FENDER GS-F STAY, FENDER GS-F COVER, REAR FENDER GS-F163A-00 COVER, REAR FENDER SCREW NUT, SPRING BOLT COLLAR C-F TOOL KIT 1 17

22 FIG. 17 (3U0) SIDE COVER PART PART NAME REMARKS 1 2GS-F COVER, SIDE 1-black color 1 2 2GS-F172A-00-P0 PANEL 1 -SILVER 1 S NUT, SPRING SCREW, TAPPING 2 5 2GS-F COVER, SIDE 2 -black color 1 6 2GS-F172F-00-P0 PANEL 2 -SILVER 1 S NUT, SPRING SCREW, TAPPING C-F DAMPER GS-F P0 COVER, SIDE 3 -VRC1(vivid red) 1 FOR VRC1 2GS-F P3 COVER, SIDE 3 -BWC1(white) 1 FOR BWC1 2GS-F P5 COVER, SIDE 3 -SMX(black metallic) 1 FOR SMX 11 2GS-F P0 COVER, SIDE 4 -VRC1(vivid red) 1 FOR VRC1 2GS-F P3 COVER, SIDE 4 -BWC1(white) 1 FOR BWC1 2GS-F P5 COVER, SIDE 4 -SMX(black metallic) 1 FOR SMX NUT, SPRING SCREW, TAPPING RIVET GS-XF17C-00-P7 COVER, SIDE 5 -MNM3(mat grey metallic) 1 MNM3 16 5TS-F836B-02.TUNING FORK MARK RIVET BOLT, WITH WASHER SCREW, PAN HEAD WASHER, PLATE GROMMET GS-F171L-00 MOLE, SIDE COVER GS-F171M-00 MOLE, SIDE COVER NUT, SPRING GS-F SEAL GS-F SEAL

23 FIG. 18 (4A0) REAR ARM & SUSPENSION PART PART NAME REMARKS 1 2GS-WF REAR ARM COMP COLLAR Y5.BEARING 2 4 2GS-F SHAFT, PIVOT P-F COVER, THRUST NUT, SELF-LOCKING WASHER, PLATE 1 8 2GS-F SEAL, GUARD J9 COLLAR A3 WASHER, PLATE BOLT, FLANGE GS-F REAR FENDER COMP GS-F STAY, REAR GS-F STAY, REAR GS-F164F-00 STAY N2 COLLAR BOLT, FLANGE NUT, SPRING BOLT, WITH WASHER C-F PROTECTOR, CHAIN S1 COLLAR BOLT, FLANGE GS-F SHOCK ABSORBER ASSY, REAR COLLAR BOLT, FLANGE BOLT, FLANGE NUT, U H1 WASHER, PLATE 2 19

24 FIG. 19 (4H0) STEERING PART PART NAME REMARKS 1 21C-F RACE, BALL C-F RACE, BALL C-F RACE, BALL LS-F341E-10 RETAINER, BALL BEARING 1 5 4LS-F341E-00 RETAINER, BALL BEARING 1 6 5YY-F COVER, BALL RACE NUT P-F WASHER, SPECIAL WASHER, PLATE C-F CROWN, HANDLE S-F GUIDE, CABLE S-F GUIDE, CABLE BOLT, FLANGE WASHER, PLATE NUT, CROWN C-F HOLDER, HANDLE UPPER BOLT, FLANGE WS-F317F-00 STAY BOLT, FLANGE COLLAR BOLT, FLANGE 1 20

25 FIG. 20 (4K0) FRONT FORK PART PART NAME REMARKS 1 21C-F FRONT FORK ASSY 1 2 2GS-F FRONT FORK ASSY (L.H) C-F TUBE, OUTER (L.H) C-F GASKET C-F BOLT, CAP C-F SPACER C-F WASHER, SPRING UPPER C-F SPRING, FRONT FORK C-F BOLT, HEXAGON SOCKET HEAD C-F GASKET C-F SPINDLE, TAPER GS-F SEAL, DUST C-F RING, SNAP GS-F OIL SEAL C-F WASHER, OIL SEAL FM METAL, SLIDE GS-F CYLINDER COMP., FRONT FORK C-F INNER TUBE COMP GS-F BUSH, INNER TUBE GS-F FRONT FORK ASSY (R.H) C-F TUBE, OUTER C-F GASKET C-F BOLT, CAP C-F SPACER C-F WASHER, SPRING UPPER C-F SPRING, FRONT FORK C-F BOLT, HEXAGON SOCKET HEAD C-F GASKET C-F SPINDLE, TAPER GS-F SEAL, DUST 1 21

26 FIG. 20 (4K0) FRONT FORK PART PART NAME REMARKS 31 21C-F RING, SNAP GS-F OIL SEAL C-F WASHER, OIL SEAL FM METAL, SLIDE GS-F CYLINDER COMP., FRONT FORK C-F INNER TUBE COMP GS-F BUSH, INNER TUBE C-F UNDER BRACKET COMP YY-F SEAL, DUST C-F RACE, BALL C-F BOLT EMBLEM, YAMAHA 2 22

27 FIG. 21 (4S0) FUEL TANK PART PART NAME REMARKS 1 2GS-F FUEL TANK COMP C-F DAMPER, LOCATING GROMMET C-F DAMPER, LOCATING CLAMP B2 COLLAR H6 COLLAR 2 8 2GS-F BRACKET, FUEL TANK A3 WASHER, PLATE WASHER PLAIN BOLT BOLT, FLANGE BOLT, FLANGE C-F MOLD, FUEL TANK GS-XF17D-00-P7 COVER, TOP MNM3-(mat grey metallic) 1 MNM3 16 2GS-F EMBLEM, FUEL COCK GS-F414A-00 COVER, FILLER HOSE C-F P0 PLATE, CAP -silver 1 S SCREW, WITH WASHER NUT C-WF CAP ASSY WITH LOCK GS-E PIPE, FUEL CLAMP GS-F STAY SCREW, TAPPING GS-E FUEL PUMP COMP GS-F BRACKET, FUEL PUMP GS-F414G-00 SEAL BOLT 4 23

28 FIG. 21 (4S0) FUEL TANK PART PART NAME REMARKS 31 2GS-F CANISTER ASSY BOLT COLLAR GS-F ROLL OVER VALVE ASSY GS-F419A-00 HOLDER GS-F PIPE GS-F PIPE GS-F PIPE GS-F PIPE CLAMP CLIP A1 CLIP GROMMET GS H SENDER 1 24

29 FIG. 22 (4S1) FUEL TANK 2 PART PART NAME REMARKS 1 2WS-XF P3 TANK SIDE COVER 1 -SMX(black metallic) 1 UR FOR SMX 2WS-XF P0 TANK SIDE COVER 1 -VRC1(vivid red) 1 UR FOR VRC1 2WS-XF P1 TANK SIDE COVER 1-BWC1(white) 1 UR FOR BWC1 2 2WS-XF P3 TANK SIDE COVER 2 -SMX(black metallic) 1 UR FOR SMX 2WS-XF P0 TANK SIDE COVER 2 -VRC1(vivid red) 1 UR FOR VRC1 2WS-XF P1 TANK SIDE COVER 2 -BWC1(white) 1 UR FOR BWC GROMMET GROMMET SCREW, ROUND TAPPING WASHER, PLATE NUT, SPRING S-F411G-00 HOOK, SIDE COVER S-F411H-00 HOOK, SIDE COVER GROMMET BOLT, FLANGE WS-F AIR SHROUD COLLAR BOLT, FLANGE WS-F137U-00 GUIDE, AIR WS-F137V-00 GUIDE, AIR SCREW, TAPPING NUT, SPRING WS-XF P3 PANEL COMP 1-MNM3(mat grey metallic) 1 UR MNM3 FOR SMX 2WS-XF P3 PANEL COMP 1-MNM3(mat grey metallic) 1 UR MNM3 FOR VRC1 2WS-XF P3 PANEL COMP 1-MNM3(mat grey metallic) 1 UR MNM3 FOR BWC1 20 5KA-F413B-00.EMBLEM 1 2GS4 25

30 FIG. 22 (4S1) FUEL TANK 2 PART PART NAME REMARKS 21 2WS-XF83G-30-P3 PANEL COMP 2-MNM3(mat grey metallic) 1 UR MNM3 FOR SMX 2WS-XF83G-40-P3 PANEL COMP 2-MNM3(mat grey metallic) 1 UR MNM3 FOR VRC1 2WS-XF83G-50-P3 PANEL COMP 2-MNM3(mat grey metallic) 1 UR MNM3 FOR BWC1 22 5KA-F413B-00.EMBLEM SCREW, TAPPING 6 26

31 FIG. 23 (4U0) SEAT PART PART NAME REMARKS 1 2GS-F SINGLE SEAT ASSY 1 2 1PM-F PAD, SEAT BOLT, FLANGE 2 4 2GS-F TANDEM SEAT ASSY 1 5 2GS-F PAD, SEAT 2 6 4LS-F PAD, SEAT C-F SEAT LOCK ASSY BOLT, FLANGE 2 9 2GS-F478E-00 CABLE, SEAT LOCK C-WF ROTOR SUB ASSY WITH KEY GS-F117K-00 STAY, LOCK SCREW, WITH WASHER GS-F474A-00 ASSIST, GRIP GS-F474W-00 ASSIST,GRIP BOLT, FLANGE WASHER 4 27

32 FIG. 24 (4W0) FRONT WHEEL PART PART NAME REMARKS 1 21C-F CAST WHEEL, FRONT-YB 1 YB 2 21C-F510C-10 COLLAR ASSY OIL SEAL XG BEARING 2 UR YH BEARING 2 UR TIRE (100/80-17 MC 52P) 1 MRF VALVE, RIM C-F COLLAR, WHEEL 1 8 2GS-F AXLE, WHEEL NUT, CASTLE PIN, COTTER WASHER 1 28

33 FIG. 25 (4X0) FRONT BRAKE CALIPER PART PART NAME REMARKS 1 21C-F582U-00 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON 5 3 2GS-F580U-00 CALIPER ASSY (RIGHT) B-W PISTON ASSY, CALIPER B-W CALIPER SEAL KIT B-F SUPPORT, PAD B-W BLEED SCREW KIT 1 8 2GS-W BRAKE PAD KIT B-F PIN, PAD B-F PLUG B-F CLIP B-F BOOT B-F BOOT, CALIPER B-F BOLT BOLT, FLANGE 2 29

34 FIG. 26 (4Y0) REAR WHEEL PART PART NAME REMARKS 1 21C-F CAST WHEEL, REAR-YB 1 YB 2 21C-F530S-10 COLLAR ASSY XG BEARING 2 UR YH BEARING 2 UR OIL SEAL C-F DAMPER 4 6 5US-F PLATE, BRAKE SHOE 1 7 5YY-WF BRAKE SHOE KIT SPRING, TENSION SPRING, TENSION YY-F CAMSHAFT C-F LEVER, CAMSHAFT BOLT NUT L-F533A-00 PLATE, INDICATOR P-F CLUTCH, HUB 1 YB YA BEARING 1 UR Y5 BEARING 1 UR 17 20P-F COLLAR, WHEEL OIL SEAL GS-F SPROCKET, DRIVEN (41T) BOLT, STUD NUT, SELF-LOCKING TIRE (140/60 R17 MC 63P) 1 MRF VALVE, RIM C-F BAR, TENSION BOLT NUT, HEXAGON WASHER, PLATE PIN, COTTER 2 30

35 FIG. 26 (4Y0) REAR WHEEL PART PART NAME REMARKS BOLT NUT, HEXAGON WASHER GS-F AXLE, WHEEL C-F COLLAR, WHEEL C-F COLLAR, WHEEL NUT, CASTLE PIN, COTTER WASHER, PLATE B5128 CHAIN (R428HBSX-128-2) C-F PULLER, CHAIN C-F END WASHER, PLATE NUT, HEXAGON 4 31

36 FIG. 27 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS 1 45S-F HANDLEBAR 1 2 2GS-F CABLE, THROTTLE GS-F CABLE, THROTTLE SCREW, PAN HEAD C-F CABLE, CLUTCH 1 6 4TL-F COVER, HANDLE LEVER BOLT NUT C-F GRIP C-F GRIP ASSY C-F620B-21 END GRIP ASSY 2 32

37 FIG. 28 (5C0) FRONT MASTER CYLINDER PART PART NAME REMARKS 1 45S-F HOLDER, BRAKE HOSE C-F HOSE, BRAKE BOLT, UNION WASHER, PLATE B-WF MASTER CYLINDER SUB ASSY B-W CYLINDER KIT, MASTER B-F DIAPHRAGM, RESERVOIR B-F CAP, RESERVOIR B-F589H-00.SCREW YY-F BRACKET, MASTER CYLINDER BOLT, FLANGE B-F BUSH,DIAPHRAGM B-H FRONT STOP SWITCH ASSY B-H LEVER BOLT B-F NUT, ADJUSTING S-F HOLDER, BRAKE HOSE C-F HOLDER, CABLE 1 33

38 FIG. 29 (5F0) STAND & FOOTREST PART PART NAME REMARKS 1 35B-F FOOTREST 1 2 2GS-F BRACKET, FOOTREST B9 SPRING, TORSION PIN PIN, COTTER C-F COVER, FOOTREST SCREW, PAN HEAD BOLT C-F SHAFT WASHER, PLATE GS-F DAMPER, FOOTREST BOLT, FLANGE B-F FOOTREST GS-F BRACKET, FOOTREST B9 SPRING, TORSION PIN PIN, COTTER C-F COVER, FOOTREST SCREW, PAN HEAD BOLT GS-F144G-00 STAY, STOP SWITCH BOLT, FLANGE C-F PEDAL, BRAKE SPRING, TENSION C-F SHAFT WASHER, PLATE GS-F DAMPER, FOOTREST BOLT, FLANGE 2 34

39 FIG. 30 (5F1) STAND & FOOTREST 2 PART PART NAME REMARKS 1 45S-F STAND, MAIN COLLAR SPRING, TENSION C-F STOPPER, MAIN STAND NUT, U FLANGE BOLT, FLANGE C-F ROD, BRAKE PIN, COTTER WASHER PIN, CLEVIS WASHER SPRING, COMPRESSION PIN NUT C-F STAND, SIDE SPRING, TENSION BOLT COLLAR WASHER, PLATE NUT, SELF-LOCKING P-F FOOTREST, REAR P-F FOOTREST, REAR PIN PIN, COTTER SPRING, COMPRESSION BALL HOSE 1 35

40 FIG. 31 (5N0) COWLING 1 PART PART NAME REMARKS 1 2WS-F WINDSHIELD SCREW, ROUND HEAD NUT 6 4 2WS-F836K-00 PANEL, INNER WS-F835G-00-P0 BODY, FRONT UPPER 1 -VRC1(vivid red) 1 FOR VRC1 2WS-F835G-00-P1 BODY, FRONT UPPER 1 -BWC1(white) 1 FOR BWC1 2WS-F835G-00-P2 BODY, FRONT UPPER 1 -SMX(black metallic) 1 FOR SMX 6 45S-F STAY BOLT, FLANGE 2 8 2WS-F REAR VIEW MIRROR ASSY (LEFT) 1 9 2WS-F REAR VIEW MIRROR ASSY (RIGHT) S-F PLATE, RUBBER S-F PLATE, RUBBER S-F PLATE, RUBBER C2 COLLAR BOLT P-F CAP, BOLT S-F BRACKET, LICENSE S-F831T-00 STAY, SUPPORT S-F832T-00 STAY, SUPPORT BOLT, FLANGE WS-F117V-00-P0 COVER 7 -VRC1(vivid red) 1 FOR VRC1 2WS-F117V-00-P1 COVER 7 -BWC1(white) 1 FOR BWC1 2WS-F117V-00-P2 COVER 7 -SMX(black metallic) 1 FOR SMX 21 2WS-F117W-00-P0 COVER 8 -VRC1(vivid red) 1 FOR VRC1 2WS-F117W-00-P1 COVER 8 -BWC1(white) 1 FOR BWC1 2WS-F117W-00-P2 COVER 8 -SMX(black metallic) 1 FOR SMX 22 45S-F DAMPER, LOCATING SCREW, TAPPING NUT, SPRING 2 36

41 FIG. 31 (5N0) COWLING 1 PART PART NAME REMARKS RIVET WS-F837L-00 PANEL, CONSOLE WS-F837M-00 PANEL, CONSOLE SCREW, ROUND TAPPING NUT, SPRING RIVET GROMMET TS-F836B-02 TUNING FORK MARK 1 37

42 FIG. 32 (8A0) GENERATOR PART PART NAME REMARKS 1 2GS-H ROTOR ASSY 1 2 2GS-H STATOR ASSY BOLT BOLT NUT, FLANGE WASHER, PLATE 1 38

43 FIG. 33 (8C0) STARTING MOTOR PART PART NAME REMARKS 1 2GS-H STARTING MOTOR ASSY 1 2 5D9-H SCREW D9-H GASKET 1 4 2GS-H183G-00.CORD COMP TP-H BRUSH SET BOLT O-RING 1 39

44 FIG. 34 (8F0) FLASHER LIGHT PART PART NAME REMARKS 1 2WS-H FRONT FLASHER LIGHT ASSY B-H331A-00.LENS COMP GC-H BULB (12V-10W) P-H STAY, FLASHER S-H331E-10.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING WS-H FRONT FLASHER LIGHT ASSY B-H332A-00.LENS COMP GC-H BULB (12V-10W) P-H STAY, FLASHER S-H332E-10.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING GS-H REAR FLASHER LIGHT ASSY B-H333A-00.LENS COMP GC-H BULB (12V-10W) P-H STAY, FLASHER GS-H333E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING GS-H REAR FLASHER LIGHT ASSY B-H334A-00.LENS COMP GC-H BULB (12V-10W) 1 40

45 FIG. 34 (8F0) FLASHER LIGHT PART PART NAME REMARKS 31 20P-H STAY, FLASHER GS-H334E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING YY-H STAY, FLASHER

46 FIG. 35 (8G0) METER PART PART NAME REMARKS 1 2WS-F PANEL, BLIND WS-H COVER, METER SCREW, TAPPING SCREW, TAPPING WASHER, PLATE 3 6 2GS-H METER ASSY C-H SENSOR, UNIT CLAMP 3 42

47 FIG. 36 (8H0) HEADLIGHT PART PART NAME REMARKS 1 2WS-H POSITION LIGHT ASSY C-H BULB (12V-5W) S-H414A-00.CORD ASSY SCREW, TAPPING 3 5 2WS-H HEADLIGHT ASSY P-H BULB (12V-35/35W) S-H CAP P-H COVER, SOCKET 2 9 2WS-H453A-00.CORD ASSY NUT, SPRING SCREW, TAPPING GROMMET WASHER, PLATE SCREW, TAPPING 4 43

48 FIG. 37 (8J0) TAILLIGHT PART PART NAME REMARKS 1 2GS-H TAILLIGHT UNIT ASSY 1 2 2GS-H LENS, TAILLIGHT 1 3 2GS-H BASE ASSY 1 4 2GS-H GASKET, TAIL LENS B-H BULB (12V-21/5W) SCREW, TAPPING SCREW, TAPPING WASHER, PLATE GROMMET GROMMET 1 44

49 FIG. 38 (8T0) HANDLE SWITCH & LEVER PART PART NAME REMARKS PLUG 2 2 2WS-H SWITCH, HANDLE GS-H SWITCH, HANDLE YY-H HOLDER, LEVER C-H LEVER L-H BOLT, LEVER NUT, NYLON M BOLT, WITH WASHER WASHER, PLATE L-H BAND, SWITCH CORD S-H BAND, SWITCH CORD 1 45

50 FIG. 39 (8V0) ELECTRICAL 1 PART PART NAME REMARKS 1 2GS-H IGNITION COIL ASSY BOLT, WITH WASHER P-H PLUG CAP ASSY 1 4 2GS-H591A-00 ENGINE CONTROL UNIT ASSY 1 5 2GS-H BAND 1 6 1CK-H BATTERY (EXIDE ETZ-5 MC VRLA) 1 7 2GS-H WIRE, PLUS LEAD 1 8 2GS-H WIRE, MINUS LEAD 1 9 5YY-H BAND, BATTERY GS-H RECTIFIER & REGULATOR ASSY BOLT, FLANGE C-H STOP SWITCH ASSY WS-H WIRE HARNESS ASSY 1 UR 2WS-H WIRE HARNESS ASSY 1 UR CLAMP CLAMP GS-F177G-00 BOX, BATTERY BOLT, WITH WASHER 2 46

51 FIG. 40 (8W0) ELECTRICAL 2 PART PART NAME REMARKS 1 21C-H NEUTRAL SWITCH ASSY GASKET B-H THERMO UNIT WASHER, PLATE 1 5 2GS-H592A-00 SENSOR, OXYGEN 1 6 5YY-H RELAY ASSY 1 7 2WS-H STARTER RELAY ASSY BOLT 2 9 2GS-H MAIN SWITCH STEERING LOCK SCREW C-H SWITCH PA-H SENSOR, LEAN ANGLE GS-XH MAIN SW. STRG. LOCK SUB ASSY 1 AP 14 2WS-H HORN WS-H HORN BOLT, FLANGE C-H FLASHER RELAY ASSY US-H REFLECTOR ASSY NUT, FLANGE GS-F418E-00 BOX N BOLT, FLANGE S1 COLLAR WS-F GUIDE, WIRE 1 47

52 PART NO PART NO PART NO PART NO PART NO PART NO 1CK-H GC-H GC-H GC-H GC-H PA-H PM-E PM-E PM-E PM-E PM-F PM-F ST-E P-E443E P-E P-E P-E P-F P-F P-F P-F P-F P-F P-F P-H P-H P-H P-H P-H213A P-H213A P-H213A P-H213A P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-F P C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F P C-F C-F510C C-F C-F C-F530S C-F C-F C-F C-F C-F C-F C-F C-F582U C-F C-F620B C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-H C-H C-H C-H C-H C-H C-H C-WF C-WF GS GS-E GS-E111F GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-E GS-F117K GS-F GS-F GS-F GS-F144G GS-F GS-F GS-F GS-F163A GS-F GS-F GS-F164F GS-F GS-F GS-F GS-F171L GS-F171M GS-F GS-F172A-00-P GS-F172F-00-P GS-F P GS-F P GS-F P GS-F GS-F GS-F P GS-F P GS-F P GS-F177G GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F414A GS-F414G GS-F GS-F GS-F418E GS-F GS-F419A GS-F GS-F i

53 PART NO PART NO PART NO PART NO PART NO PART NO 2GS-F GS-F GS-F GS-F GS-F GS-F GS-F GS-F474A GS-F474W GS-F GS-F478E GS-F GS-F GS-F GS-F580U GS-F GS-F GS-F GS-F GS-F GS-F GS-H GS-H GS-H GS-H183G GS-H GS-H GS-H GS-H GS-H GS-H GS-H333E GS-H GS-H334E GS-H GS-H GS-H GS-H GS-H GS-H GS-H GS-H591A GS-H592A GS-W GS-WF GS-XF17C-00-P GS-XF17D-00-P GS-XH WS-F WS-F117V-00-P WS-F117V-00-P WS-F117V-00-P WS-F117W-00-P WS-F117W-00-P WS-F117W-00-P WS-F137U WS-F137V WS-F317F WS-F WS-F WS-F WS-F WS-F WS-F835G-00-P WS-F835G-00-P WS-F835G-00-P WS-F836K WS-F837L WS-F837M WS-F WS-H WS-H WS-H WS-H WS-H WS-H WS-H WS-H WS-H WS-H WS-H WS-H453A WS-XF P WS-XF P WS-XF P WS-XF P WS-XF P WS-XF P WS-XF P WS-XF P WS-XF P WS-XF83G-30-P WS-XF83G-40-P WS-XF83G-50-P B-F B-F L-F533A L-H L-H B-E C1-E S0-E P-E S-F S-F S-F411G S-F411H S-F S-F S-F S-F S-F S-F S-F831T S-F832T S-F S-F S-F S-F S-H331E S-H332E S-H S-H414A S-H D FM FM LS-E LS-E LS-E LS-F341E LS-F341E LS-F TL-F UU-F811G B-H S-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-F B-F B-F B-F589H B-F B-F B-F B-F B-F B-F B-F B-F B-H331A B-H332A B-H333A B-H334A B-H B-H B-H B-W B-W B-W B-W B-WF CA-E D9-H D9-H KA-F413B KA-F413B TP-H TS-F836B TS-F836B US-F US-H YY-F YY-F YY-F YY-F YY-H YY-H YY-H YY-H YY-WF A A F E H D D ii

54 PART NO PART NO PART NO PART NO PART NO PART NO J B C C C N S S H J A B B YV Y Y YA YE Y XR XG XG YG YH YH Y X X YC X X Y Y B G N M iii

55 COPYRIGHT: All rights reserved. No part of this publication may be reproduced without permission. INDIA YAMAHA MOTOR PVT. LIMITED A-3,Industrial Area,Noida-Dadri Road, Surajpur ,Distt: Gautam Budh Nagar (UP) 1Y11-(PC-01) E PRINTED IN INDIA