FZ-S. Parts & Accessories 21CH

Transcription

1 FZ-S Parts & Accessories Addition of New Color - YB (with gree n graphics)

2 PARTS CATALOGUE INDIA YAMAHA MOTOR PVT. LTD. 1st edition, MAR 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited. Printed in INDIA

3 PART INFORMATION TO : All Dealers Date: 10 July 2013 PI 353 IYM Parts: 353 Model Subject Introduction of Additional color-(yb with green graphics) With the introduction of model (YB with green graphics ) please refer Annexure -1 for exclusive part changes & Annexure -11 for bike photo Part No 21CXF171J0P1 21CXF172J0P1 21CXF173K033 21CXF174K033 21CXF412F033 21CXF413F033 21CF X 21CXF137B0P3 21CXF13AB0P3 21CXF17D60P4 Part Name COVER, SIDE 1 MBL2(with green graphic) COVER, SIDE 2 MBL2(with green graphic) COVER, SIDE 3 YB(with green graphic) COVER, SIDE 4 YB(with green graphic) TANK SIDE COVER 1 YB(wih green graphic) TANK SIDE COVER 2 YB (with green graphic) FRONT FENDER GREEN(Common with 21CE model) Green SCOOP & GUIDE AIR 1(Common with 21CE) Green SCOOP & GUIDE AIR2(Common with 21CE) Green COVER TOP (Common with 21CE) Green Notes:1) Please update your Parts Catalogue for future Parts ordering 2) Please place your order for Spares thru Parts Division in usual manner You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. Please do not hesitate to seek any clarification from our visiting IYM FIELD TEAM. Parts Division INDIA YAMAHA MOTOR PVT.LTD. 19/6 Mathura Road- Faridabad CC:ZBH / ZSM / RBH / RSM / SALES EXECUTIVE / SERVICE EXECUTIVE / PARTS MANAGERS :YAMAHA POINT(YP)/AUTHORISED SERVICE POINT(ASP)

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5 This Parts Catalogue is related to the parts in use for the YAMAHA - When you are ordering replacement parts for refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Service Actions. It is advisible that according to the Service Action you make necessary corrections tothe Parts Catalogue on hand to keep it up-to-date. 2. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. FOREWORD NOTICE Colour Code Colour Name Abbreviation 0033 YAMAHA BLACK (With Orange Graphic) YB 0121 VIVID RED COCKTAIL 1 VRC DARK PURPLISH BLUE METALLIC DPBML 0033 YAMAHA BLACK (With Yellow Graphic) YB 0033 YAMAHA BLACK (WITH GREEN GRAPHICS) YB EXAMPLE Part No. Description Qty 21C-E CRANK SHAFT ASSY. 1 35B-H BATTERY ASSY HOSE 1 54B-E CYLINDER HEAD 1 3. Applicable Serial No. and Color Code The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessary, without being obliged to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. Spare Parts Division 1 Frame Serial No 2 Engine XXX Mfr Code Model Code Model Code X Prod No Code xxxxxx Serial No. H Varient Code X Month Code X Year Code X Factory Code xxxxxx Serial No 1

6 1. Parts number Structure 1) Common parts number XXX-XXXXX-XX-XX Example 21C-E CrankShaft Model Function code Major classification # E--F--H Design Serial number Design Revision Change Modification Color Codes Painted Parts eg:- 21C Major classification Engine Chassis Electrical YMC number Local number E F H Revision Design Further Design change eg:- 1X/P0 2X/P1 3X/P2 Note:- 1) 'WE' indicates Kit Assy. fixed by service for market. 2) 'XE' indicatessub Assy. & individual Parts not serviceable fixed by manufacturing. Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts) 2) Standard parts number /Regular parts number Standard parts number ; 9XX-XXXXXXX Type of Parts Ex:- 947XX=Plug spark 932XX="O" Ring 985XX=Screw pan head Regular parts number ; 9XXXX-XXXXX Category Code Ex:- 901XX=Bolt and Nut 902XX=Washer and Rivet 903XX=Bush and Collor 904XX=Hose and Clamp 905XX=Springand spacer

7 CONTENTS ENGINE CYLINDER... 2 CRANKSHAFT/PISTON... 3 VALVE... 4 CAMSHAFT/CHAIN... 5 OIL PUMP... 6 INTAKE... 7 CARBURETTOR... 9 EXHAUST CRANKCASE CRANKCASE COVER STARTER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM. & SUSPENSION STEERING FRONT FORK FUEL TANK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND FOOTREST STAND FOOTREST GENERATOR STARTER MOTOR FLASHER LIGHT METER HEAD LIGHT TAIL LIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL NUMERICAL INDEX

8 FIG. 1 (1) CYLINDER PART PART NAME REMARKS 1 54B-E HEAD, CYLINDER BOLT, FLANGE GASKET BOLT, STUD 2 5 1PM-E COVER, CYLINDER HEAD PM-E PLATE, BREATHER B-E GASKET, BREATHER COVER BOLT O-RING PIN, DOWEL C-E GASKET, HEAD COVER BOLT B-E COVER, CYLINDER HEAD SIDE B-E GASKET BOLT GASKET BOLT, FLANGE PLUG, SPARK (NGK CPR8EA) B-E GASKET, CYLINDER HEAD PIN, DOWEL BOLT, HEXAGON SOCKET HEAD B-E CYLINDER C-E GASKET, CYLINDER C-E DUCT WASHER, PLATE BOLT, HEXAGON SOCKET HEAD C-E ABSORBER C-E ABSORBER C-E ABSORBER 1 2 2

9 FIG. 2 (1I0) CRANKSHAFT & PISTON 3 PART PART NAME REMARKS 1 21C-E CRANKSHAFT ASSY C-E PIN, CRANK 1 1 Not Serviceable X0.BEARING 1 Not Serviceable 4 21C-E ROD, CONNECTING 1 Not Serviceable 5 21C-E CRANK 2 1 Not Serviceable YR BEARING 1 UR YC BEARING 1 UR KEY, WOODRUFF C-E PISTON (STD) 1 21C-E PISTON (0.50MM O/S) 1 AP 21C-E PISTON (1.00MM O/S) 1 AP 9 21C-E PIN, PISTON CIRCLIP C-E PISTON RING SET (STD) 1 21C-E PISTON RING SET (0.50MM O/S) 1 AP 21C-E PISTON RING SET (1.00MM O/S) 1 AP 12 54B-E GEAR, DRIVE COLLAR B-E WEIGHT C-E GEAR, BALANCE WEIGHT C-E BOSS, BUFFER WASHER, PLATE WASHER, CLAW B-E SPRING C-E ROLLER J0 COLLAR YG BEARING Y6 BEARING KEY, STRAIGHT WASHER, LOCK NUT 1

10 FIG. 3 (1M0) VALVE PART PART NAME REMARKS 1 54B-E VALVE, INTAKE B-E VALVE, EXHAUST C-E SEAL, VALVE STEM C-E SEAT, VALVE SPRING C-E SPRING, VALVE INNER F LOCK, VALVE SPRING RETAINER C RETAINER, VALVE SPRING C-E ARM, VALVE ROCKER C SCREW, VALVE ADJUSTING NUT C-E SHAFT, ROCKER BOLT 2 4

11 FIG. 4 (1N0) CAMSHAFT & CHAIN PART PART NAME REMARKS 1 21C-E CAMSHAFT ASSY PIN, DOWEL X2 BEARING 1 UR Y1 BEARING 1 UR 4 21C-E111F-00 PLATE 1 5 1PM-E DECOMPRESSION ASSY 1 6 1PM-E CAM, DECOMPRESSION BOLT, FLANGE G2096 CHAIN C-E GUIDE, STOPPER C-E GUIDE, STOPPER LS-E COLLAR BOLT, FLANGE C-E TENSIONER ASSY, CAM CHAIN MX-E GASKET, TENSIONER CASE BOLT WASHER, PLATE (T=1.0) C-E STOPPER BOLT, FLANGE 2 5

12 FIG. 5 (2C0) OIL PUMP PART PART NAME REMARKS 1 54B-E OIL PUMP ASSY BOLT,HEX. SOCKET BUTTON PLUG, STRAIGHT SCREW GASKET 1 5 4LS-E STRAINER, OIL C-E ELEMENT ASSY, OIL CLEANER C-E COVER, OIL ELEMENT BOLT, FLANGE BOLT, FLANGE C-E GASKET, ELEMENT COVER 1 6

13 FIG. 6 (2J0) INTAKE PART PART NAME REMARKS 1 21C-E JOINT, CARBURETOR C-E JT., CARBURETOR O-RING HOSE CLAMP ASSY WASHER, PLATE BOLT C-E JOINT C-E HOSE, VACUUM SENSING CLIP C-E CASE, AIR CLEANER C-E CAP, CLEANER CASE C-E ELEMENT ASSY, AIR CLEANER C-E JOINT, AIR CLEANER C-E SEAL SCREW, PAN HEAD WITH WASHER C-E443E-00 PIPE, DRAIN CLIP C-E RESONATOR C-E PIPE, JOINT C-E446R-00 SEAL HOSE CLAMP ASSY NUT, SPRING COLLAR BOLT, FLANGE C-E PIPE, BREATHER CLIP CLIP C-E PIPE C-E GASKET BOLT 2 7

14 FIG. 6 (2J0) INTAKE PART PART NAME REMARKS 31 21C-E HOSE, BEND C-E HOSE, BEND CLIP CLIP P-E AIR INDUCTION SYSTEM ASSY BOLT, FLANGE C-E449E-10 COVER, AIR CLEANER CLAMP CLAMP 1 8

15 FIG. 7 (2K0) CARBURETOR PART PART NAME REMARKS 1 21C-E CARBURETOR ASSY YY NEEDLE ASSY C-1410A-10.STARTER SET C PILOT SCREW SET C-1490J-10.NEEDLE SET C THROTTLE SCREW SET 1 7 3G2-1423A-73.JET, MAIN (#112.5) C-1414M-41.NOZZLE, MAIN 1 9 1NT JET, PILOT (# 15) GH RING SCREW, PAN HEAD B FLOAT O-RING PIN, FLOAT SCREW, PAN HEAD F CLIP, PIPE YP O-RING KM SCREW C PLUG, DRAIN LW NET, FILTER C COVER, DIAPHRAGM C VALVE ASSY C SPRING C DIAPHRAGM C O-RING C-1496A-00.HOLDER, NEEDEL JET C HOSE C THROTTLE SENSOR ASSY C SCREW C-1410E-10.HOSE 1 9

16 FIG. 8 (2N0) EXHAUST PART PART NAME REMARKS 1 21C-E MUFFLER COMP C-E PROTECTOR, MUFFLER C-E CAP GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON WASHER, PLATE C-E NUT P-E DAMPER, MUFFLER C-E GASKET, EXHAUST PIPE NUT, FLANGE WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE F0 WASHER, PLATE 1 10

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18 FIG. 10 (2S0) CRANKCASE COVER 1 PART PART NAME REMARKS 1 21C-E HOLDER, CLUTCH CABLE BOLT C-E COVER, CRANKCASE B-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING C-E PLATE C-E COVER, CHAIN CASE BOLT, FLANGE C9 COLLAR GROMMET C-E542A-01 DAMPER C-E COVER, CRANKCASE B-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE B-E PLUG, OIL LEVEL O-RING OIL SEAL 1 12

19 FIG. 11 (2U0) STARTER PART PART NAME REMARKS 1 54B-E AXLE, KICK C-E GEAR, KICK WASHER, CONICAL SPRING WASHER, PLATE (T=0.5) CIRCLIP C-E WHEEL, RATCHET C-E SPRING P7 WASHER, PLATE CIRCLIP H4 WASHER, PLATE B-E GUIDE, SPRING B-E SPRING, KICK C-E GUIDE, RATCHET WHEEL BOLT P-E GEAR, KICK IDLE G4 WASHER, PLATE CIRCLIP P-E KICK CRANK ASSY 1 UR 21C-E KICK CRANK ASSY 1 UR NUT OIL SEAL 1 13

20 FIG. 12 (2V0) STARTER CLUTCH PART PART NAME REMARKS 1 21C-E GEAR C-E SHAFT E8 WASHER, PLATE CIRCLIP 1 5 1PM-E WHEEL, STARTER X3 BEARING WASHER, PLATE B-E STARTER CLUTCH OUTER ASSY 1 UR 21C-E STARTER CLUTCH OUTER ASSY 1 UR BOLT 3 14

21 FIG. 13 (2X0) CLUTCH PART PART NAME REMARKS 1 54B-E GEAR, PRIMARY DRIVE B-E COLLAR C-E KEY, FEATHER WASHER, PLATE NUT B-E PRIMARY DRIVEN GEAR COMP C-E PLATE, THRUST C-E BOSS, CLUTCH B-E PLATE, FRICTION C-E PLATE, FRICTION C-E PLATE, CLUTCH B-E PLATE, PRESSURE C-E SPRING, CLUTCH C-E SCREW, SPRING C-E PLATE, PUSH C-E ROD, PUSH B-E WASHER C1-E NUT, ADJUSTING C-E WASHER, LOCK NUT WASHER, CONICAL SPRING C-E PUSH LEVER ASSY P SPRING, RETURN B-E ROD, PUSH BALL Y9 BEARING OIL SEAL CIRCLIP 1 15

22 FIG. 14 (2Z0) TRANSMISSION PART PART NAME REMARKS 1 21C-E MAIN AXLE COMP YE BEARING 1 UR Y6 BEARING 1 UR Y4 BEARING C-E PLATE, COVER SCREW, PAN HEAD C-E DRIVE AXLE ASSY C-E GEAR, 2ND WHEEL (34T) WASHER, PLATE CIRCLIP C-E GEAR, 5TH WHEEL (21T) C-E GEAR, 3RD WHEEL (29T) WASHER C-E GEAR, 4TH WHEEL (23T) G4 WASHER, PLATE C-E COLLAR C-E GEAR, 1ST WHEEL (38T) XR BEARING X4 BEARING 1 UR X1 BEARING 1 UR OIL SEAL SPROCKET, DRIVE (14T) LS-E HOLDER, SPROCKET BOLT, FLANGE 1 16

23 FIG. 15 (3J0) SHIFT CAM & FORK PART PART NAME REMARKS 1 21C-E SHIFT CAM ASSY 1 2 1PM-E FORK, SHIFT PM-E FORK, SHIFT PM-E FORK, SHIFT C-E BAR, SHIFT FORK GUIDE C-E BAR, SHIFT FORK GUIDE SPRING, COMPRESSION 4 17

24 FIG. 16 (3K0) SHIFT SHAFT PART PART NAME REMARKS 1 21C-E STOPPER LEVER ASSY BOLT C-E SPRING C-E SHIFT SHAFT ASSY SPRING, TORSION CIRCLIP PIN, DOWEL OIL SEAL C-E SHIFT PEDAL ASSY P-E COVER, SHIFT PEDAL PIN, COTTER WASHER WASHER, PLATE BOLT 1 18

25 FIG. 17 (3M0) FRAME PART PART NAME REMARKS 1 21C-F FRAME COMP C-F STAY, ENGINE BOLT, FLANGE NUT C-F STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT BOLT, FLANGE BOLT, FLANGE C-F PROTECTOR, FOOT REST BOLT, FLANGE BOLT, FLANGE A5 WASHER, PLATE NUT, FLANGE P-E DAMPER, MUFFLER COLLAR C-F DAMPER C-F TOOL KIT 1 19

26 FIG. 18 (3Q0) FENDER PART PART NAME REMARKS 1 21C-F Y FENDER, FRONT -DBNM8(gray) 1 DBNM8 FOR VRC1 21C-F X FENDER, FRONT -YRC2(orange) 1 YRC2 FOR YB 21C-F Y FENDER, FRONT -DRYC1(yellow) 1 DRYC1 FOR YB 21C-F X FENDER, FRONT -SILVER 1 S3 FOR DPBML 21C-F X FENDER, FRONT-LGM6(green) 1 LGM6 FOR YB C5 COLLAR GROMMET BOLT, HEXAGON WASHER, PLATE SCREW, BINDING C-F FENDER, REAR C-F COVER, REAR FENDER BOLT COLLAR NUT, SPRING C-F177G-10 BOX, BATTERY C-F DAMPER LS-F PAD, SEAT BOLT, WITH WASHER C-F SEAL C-F16A2-00 SEAL, C-F PLATE, LICENSE SCREW, WITH WASHER NUT WASHER, PLATE C-F FLAP SCREW, TAPPING 6 20

27 FIG. 19 (3U0) SIDE COVER 1 21C-XF171-D0-P1 COVER, SIDE 1 MBL2 (with yellow graphic) 1 UR MBL2 FOR YB 21C-XF171-E0-P1 COVER, SIDE 1 MBL2 (with vivid red graphic) 1 UR MBL2 FOR VRC1 21C-XF171-F0-P1 COVER, SIDE 1 MBL2 (with purple blue graphic) 1 UR MBL2 FORDPBML 21C-XF171-G0-P1 COVER, SIDE 1 MBL2 (with red graphic) 1 UR MBL2 FOR YB 21C-XF171-J0-P1 COVER, SIDE 1 MBL2(with green graphic) 1 UR MBL2 FOR YB 2 21C-F172A-10 PANEL NUT, SPRING SCREW, TAPPING C-XF172-D0-P1 COVER, SIDE 2 MBL2(with yellow graphic) 1 UR MBL2 FOR YB 21C-XF172-E0-P1 COVER, SIDE 2 MBL2(with vivid red graphic) 1 UR MBL2 FOR VRC1 21C-XF172-F0-P1 COVER, SIDE 2 MBL2(with purple blue graphic) 1 UR MBL2 FORDPBML 21C-XF172-G0-P1 COVER, SIDE 2 MBL2(with red graphic) 1 UR MBL2 FOR YB 21C-XF172-J0-P1 COVER, SIDE 2 MBL2(with green graphic) 1 UR MBL2 FOR YB 6 21C-F172F-10 PANEL NUT, SPRING SCREW, TAPPING C-F DAMPER DG-F DAMPER, LOCATING C-XF173-T0-33 COVER, SIDE 3 - YB(with orange graphics) 1 UR FOR YB 21C-XF173-U0-P1 COVER, SIDE 3 -VRC1(vivid red) 1 UR FOR VRC1 21C-XF173-V0-P5 COVER, SIDE 3 -DPBML(purple) 1 UR FOR DPBML 21C-XF173-W0-33 COVER, SIDE 3 -YB(with yellow graphic) 1 UR FOR YB 21C-XF173-K0-33 COVER, SIDE 3 -YB(with green graphics) 1 UR FOR YB 12 21C-XF174-T0-33 COVER, SIDE 4 - YB(with orange graphics) 1 UR FOR YB 21C-XF174-U0-P1 COVER, SIDE 4 -VRC1(vivid red) 1 UR FOR VRC1 21C-XF174-V0-P5 COVER, SIDE 4 -DPBML(purple) 1 UR FOR DPBML 21C-XF174-W0-33 COVER, SIDE 4 -YB(with yellow graphic) 1 UR FOR YB 21C-XF174-K0-33 COVER, SIDE 4 -YB(with green graphics) 1 UR FOR YB NUT, SPRING SCREW, TAPPING C-XF17C-F0-P1 COVER, SIDE 5 -YRC2(orange) 1 UR YRC2 FOR YB 21C-XF17C-M0-P7 COVER, SIDE 5 -DBNM8(gray) 1 UR DBNM8 FOR VRC1 21C-XF17C-R0-P5 COVER, SIDE 5 -SILVER 1 UR S3 FOR DPBML 21C-XF17C-N0-P8 COVER, SIDE 5 -DRYC1(yellow) 1 UR DRYC1 FOR YB 21C-XF17C-J0-P4 COVER, SIDE 5 -LGM6(green) 1 UR LGM6 FOR YB 16 5TS-F836B-02.TUNING FORK MARK RIVET BOLT, WITH WASHER SCREW, PAN HEAD WASHER, PLATE GROMMET 2 21 PART PART NAME REMARKS

28 FIG. 20 (4A0) REAR ARM & SUSPENSION PART PART NAME REMARKS 1 21C-WF REAR ARM COMP C-F BUSH OIL SEAL Y5.BEARING C-F SHAFT, PIVOT P-F COVER, THRUST NUT, U WASHER, PLATE C-F SEAL, GUARD J9 COLLAR A3 WASHER, PLATE BOLT, HEXAGON C-F REAR FENDER COMP C-F PROTECTOR, CHAIN S1 COLLAR BOLT, FLANGE C-F SHOCK ABSORBER ASSY, REAR COLLAR BOLT, FLANGE BOLT, FLANGE NUT, U WASHER, PLATE 2 22

29 FIG. 21 (4H0) STEERING PART PART NAME REMARKS 1 21C-F RACE, BALL C-F RACE, BALL C-F RACE, BALL LS-F341E-10 RETAINER, BALL BEARING 1 5 4LS-F341E-00 RETAINER, BALL BEARING 1 6 5YY-F COVER, BALL RACE NUT P-F WASHER, SPECIAL WASHER, PLATE C-F CROWN, HANDLE BOLT, FLANGE WASHER, PLATE NUT, CROWN C-F HOLDER, HANDLE UPPER BOLT, FLG.(SMALL HEAD) C-F STAY, HEADLIGHT C-F317J-00 DAMPER BOLT, FLANGE 2 23

30 PART INFORMATION Date: 19 December 2012 TO : All Dealers PI 346 IYM Parts: 346 Model Subject FZ,Fazer,SZ series Implementation Modified Race Brg FZ,Fazer,SZ series Based on Market situation ti of Race Brg getting defective in FZ,Fazer F,SZ bikes we have now introduced modified Race Brg (Earlier the Race Brgs being used was of 5KA parts) Accordingly a Kit is being offered as: Kit Race Brg RACE, BALL 1 RACE, BALL 2 RACE, BALL 3 21CWF Consisting of 21CF CF CF RACE, BALL 4 21CF REATAINER BALL BEARING 4LSF341E0000 REATAINER BALL BEARING 4LSF341E1000 Note : 1)The Above Kit will be exclusive for subject models & its individual Race Brgs will also be available for replacement 2) In bikes where 5KA Race Brgs are fitted & if become defective, then please replace as set with above 21C Race brgs 3) Kit Race Brg (5KAW ) & individual Race brgs(5ka) will continue to be serviced for other Yamaha models other than above Notes:1) Please update your Parts Catalogue 21C/45S for future Parts ordering 2) Please place your order for Spares thru Parts Division in usual manner You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. Please do not hesitate to seek any clarification from our visiting IYM FIELD TEAM. FPLobo Parts Division INDIA YAMAHA MOTOR PVT.LTD. CC:ZBH / ZSM / RBH / RSM / SALES EXECUTIVE / SERVICE EXECUTIVE / PARTS MANAGERS :YAMAHA POINT(YP)/AUTHORISED SERVICE POINT(ASP) 19/6 Mathura Road- Faridabad

31 FIG. 22 (4K0) FRONT FORK PART PART NAME REMARKS 1 21C-F FRONT FORK ASSY C-F FRONT FORK ASSY (L.H) C-F TUBE, OUTER (LEFT) EMBLEM, YAMAHA C-F GASKET C-F BOLT, CAP C-F SPACER C-F WASHER, SPRING UPPER C-F SPRING, FRONT FORK C-F BOLT, HEXAGON SOCKET HEAD C-F GASKET C-F SPINDLE, TAPER EB SEAL, DUST C-F RING, SNAP EB OIL SEAL C-F WASHER, OIL SEAL FM METAL, SLIDE C-F CYLINDER COMP., FRONT FORK C-F INNER TUBE COMP C-F FRONT FORK ASSY (R.H) C-F TUBE, OUTER (RIGHT) EMBLEM, YAMAHA C-F GASKET C-F BOLT, CAP C-F SPACER C-F WASHER, SPRING UPPER C-F SPRING, FRONT FORK C-F BOLT, HEXAGON SOCKET HEAD C-F GASKET C-F SPINDLE, TAPER 1 24

32 FIG. 22 (4K0) FRONT FORK PART PART NAME REMARKS 31 4EB SEAL, DUST C-F RING, SNAP EB OIL SEAL C-F WASHER, OIL SEAL FM METAL, SLIDE C-F CYLINDER COMP., FRONT FORK C-F INNER TUBE COMP C-F UNDER BRACKET COMP YY-F SEAL, DUST C-F RACE, BALL C-F BOLT

33 FIG. 23 (4S0) FUEL TANK PART PART NAME REMARKS 1 21C-F FUEL TANK COMP C-F DAMPER, LOCATING C-F DAMPER, LOCATING C-F DAMPER, LOCATING CLAMP M3 COLLAR H6 COLLAR A3 WASHER, PLATE BOLT, FLANGE C-F MOLD, FUEL TANK C-XF17D-E0-P7 COVER TOP -YRC2(orange) 1 UR YRC2 FOR YB 21C-XF17D-A0-P5 COVER TOP -DBNM8(gray) 1 UR DBNM8 FOR VRC1 21C-XF17D-70-P3 COVER TOP -SILVER 1 UR S3 FOR DPBML 21C-XF17D-J0-PA COVER TOP -DRYC1(yellow) 1 UR DRYC1 FOR YB 21C-XF17D-60-P4 COVER TOP -LGM6(green) 1 UR LGM6 FOR YB 12 21C-F414A-01 COVER, FILLER C-F PIPE, OVERFLOW C-F P0 PLATE, CAP 1 S SCREW, WITH WASHER NUT C-WF CAP ASSY WITH LOCK C-F FUEL COCK ASSY B-F GASKET B-F CUP, FILTER B-F GASKET B-F KNOB B-F SCREW, LEVER FITTING SCREW WASHER, PLATE C-F PIPE, FUEL A3 CLIP 2 26

34 FIG. 23 (4S0) FUEL TANK PART PART NAME REMARKS 28 21C-F411G-10 HOOK, SIDE COVER C-F411J-10 DAMPER, SIDE COVER BOLT, FLANGE C-F AIR SHROUD COLLAR BOLT, FLANGE 2 27

35 FIG. 24 (4S1) FUEL TANK 2 PART PART NAME REMARKS 1 21C-XF412-0H-33 TANK SIDE COVER 1-YB(with orange graphics) 1 UR FOR YB 21C-XF412-0J-P5 TANK SIDE COVER 1 -VRC1(vivid red) 1 UR FOR VRC1 21C-XF412-0K-P6 TANK SIDE COVER 1 -DPBML(purple) 1 UR FOR DPBML 21C-XF412-0L-33 TANK SIDE COVER 1 -YB(with yellow graphics) 1 UR FOR YB 21C-XF412-F0-33 TANK SIDE COVER 1 -YB(with green graphics) 1 UR FOR YB 2 21C-XF413-0H-33 TANK SIDE COVER 2-YB(with orange graphics) 1 UR FOR YB 21C-XF413-0J-P5 TANK SIDE COVER 2 -VRC1(vivid red) 1 UR FOR VRC1 21C-XF413-0K-P6 TANK SIDE COVER 2 -DPBML(purple) 1 UR FOR DPBML 21C-XF413-0L-33 TANK SIDE COVER 2 -YB(with yellow graphics) 1 UR FOR YB 21C-XF413-F0-33 TANK SIDE COVER 2 -YB(with green graphics) 1 UR FOR YB 3 21C-F414H-10 DAMPER, PLATE GROMMET BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON WASHER, PLATE NUT, SPRING SCREW, WITH WASHER NUT C-XF137-C0-P4 SCOOP & GUIDE AIR 1 -YRC2(orange) 1 UR YRC2 FOR YB 21C-XF137-G0-P9 SCOOP & GUIDE AIR 1-DBNM8(gray) 1 UR DBNM8 FOR VRC1 21C-XF137-H0-P7 SCOOP & GUIDE AIR 1 -SILVER 1 UR S3 FOR DPBML 21C-XF137-J0-PA SCOOP & GUIDE AIR 1 -DRYC1(yellow) 1 UR DRYC1 FOR YB 21C-XF137-B0-P3 SCOOP & GUIDE AIR 1 -LGM6(green) 1 UR LGM6 FOR YB 12 5TS-F413B-00.EMBLEM C-XF13A-C0-P4 SCOOP & GUIDE AIR 2 -YRC2(orange) 1 UR YRC2 FOR YB 21C-XF13A-G0-P9 SCOOP & GUIDE AIR 2-DBNM8(gray) 1 UR DBNM8 FOR VRC1 21C-XF13A-H0-P7 SCOOP & GUIDE AIR 2 -SILVER 1 UR S3 FOR DPBML 21C-XF13A-J0-PA SCOOP & GUIDE AIR 2 -DRYC1(yellow) 1 UR DRYC1 FOR YB 21C-XF13A-B0-P3 SCOOP & GUIDE AIR 2 -LGM6(green) 1 UR LGM6 FOR YB 14 5TS-F413B-00.EMBLEM SCREW, TAPPING NUT, SPRING GROMMET C-F STAY BOLT, FLANGE 2 28

36 FIG. 25 (4U0) SEAT PART PART NAME REMARKS 1 21C-F DOUBLE SEAT ASSY 1 2 1PM-F PAD, SEAT C-F PAD, SEAT 2 4 4UU-F811G-00 BAND C-F SEAT LOCK ASSY BOLT, FLANGE C-F478E-01 CABLE, SEAT LOCK C-WF ROTOR SUB ASSY WITH KEY C-F117K-00 STAY, LOCK C-F472T-10 COVER, SEAT LOCK SCREW, WITH WASHER C-F470J-00-P2 ASSIST GRIP ASSY., 1 -MBL2 1 MBL C-F281A-00 SEAL, RUBBER C-F281F-00 SEAL, RUBBER C-F470K-00-P2 ASSIST GRIP ASSY., 2 -MBL2 1 MBL C-F281E-00 SEAL, RUBBER C-F281G-00 SEAL, RUBBER BOLT, FLANGE WASHER, PLATE 4 29

37 FIG. 26 (4W0) FRONT WHEEL PART PART NAME REMARKS 1 21C-F CAST WHEEL, FRONT 1 YB 2 21C-F510C-10 COLLAR ASSY OIL SEAL XG BEARING 2 UR YH BEARING 2 UR TIRE (100/80-17 MC 52P) 1 MRF VALVE, RIM C-F COLLAR, WHEEL C-F AXLE, WHEEL NUT, SELF-LOCKING WASHER C-F531B-50 EMBLEM, WHEEL -ORANGE 2 UR FOR YB 1CK-F531B-00 EMBLEM, WHEEL -VRC1(vivid red) 2 UR FOR VRC1 21C-F531B-90 EMBLEM, WHEEL -SILVER 2 UR FOR DPBML 21C-F531B-80 EMBLEM, WHEEL -REDDISH YELLOW 2 UR FOR YB 21C-F531B-31 EMBLEM, WHEEL -GREEN 2 UR FOR YB 30

38 FIG. 27 (4X0) FRONT BRAKE CALIPER PART PART NAME REMARKS 1 21C-F582U-00 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON 5 3 5YY-F580U-20 CALIPER ASSY (RIGHT) 1 4 5US-W CALIPER SEAL KIT 1 5 5US-F SPRING, RETURN 1 6 5US-W BLEED SCREW KIT 1 7 5US-W BRAKE PAD KIT 1 8 5US-F PIN US-F SHIM, CALIPER US-W CLIP US-W INSULATOR US-W DUST COVER BOLT, FLANGE 2 31

39 FIG. 28 (4Y0) REAR WHEEL PART PART NAME REMARKS 1 21C-F CAST WHEEL, REAR 1 YB 2 21C-F530S-10 COLLAR ASSY XG BEARING 2 UR YH BEARING 2 UR OIL SEAL C-F DAMPER 4 6 5US-F PLATE, BRAKE SHOE 1 7 5YY-WF BRAKE SHOE KIT SPRING, TENSION SPRING, TENSION YY-F CAMSHAFT C-F LEVER, CAMSHAFT BOLT NUT L-F533A-00 PLATE, INDICATOR P-F CLUTCH, HUB 1 YB YA BEARING 1 UR Y5 BEARING 1 UR 17 20P-F COLLAR, WHEEL OIL SEAL C-F SPROCKET, DRIVEN (40T) BOLT, STUD NUT, SELF-LOCKING TIRE (140/60-17 MC 63P) 1 MRF VALVE, RIM C-F BAR, TENSION BOLT NUT PIN, COTTER BOLT 1 32

40 FIG. 28 (4Y0) REAR WHEEL PART PART NAME REMARKS NUT WASHER C-F AXLE, WHEEL C-F COLLAR, WHEEL C-F COLLAR, WHEEL NUT, SELF-LOCKING WASHER, PLATE B5128 CHAIN (R428HBSX-128-2) C-F PULLER, CHAIN C-F END WASHER, PLATE NUT C-F531B-50 EMBLEM, WHEEL -ORANGE 2 UR FOR YB 1CK-F531B-00 EMBLEM, WHEEL -VRC1(vivid red) 2 UR FOR VRC1 21C-F531B-90 EMBLEM, WHEEL -SILVER 2 UR FOR DPBML 21C-F531B-80 EMBLEM, WHEEL -REDDISH YELLOW 2 UR FOR YB 21C-F531B-31 EMBLEM, WHEEL -GREEN 2 UR FOR YB 33

41 FIG. 29 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS 1 21C-F HANDLEBAR C-F CABLE, THROTTLE C-F CABLE, THROTTLE SCREW, PAN HEAD C-F CABLE, CLUTCH 1 6 4TL-F COVER, HANDLE LEVER BOLT NUT C-F CABLE, STARTER C-F GRIP C-F GRIP ASSY C-F620B-21 END GRIP ASSY 2 34

42 FIG. 30 (5C0) FRONT MASTER CYLINDER PART PART NAME REMARKS 1 21C-F HOSE, BRAKE BOLT, UNION WASHER, PLATE C-F583T-00 MASTER CYLINDER ASSY 1 5 5US-W CYLINDER KIT, MASTER 1 6 5US DIAPHRAGM, RESERVOIR 1 7 5US CAP, RESERVOIR SCREW, FLAT HEAD 2 9 5YY-F BRACKET, MASTER CYLINDER BOLT, FLANGE C-H FRONT STOP SWITCH ASSY YY-H LEVER BOLT NUT, SELF-LOCKING C-F HOLDER, BRAKE HOSE BOLT, FLANGE C-F HOLDER, BRAKE HOSE C-F HOLDER, CABLE 1 35

43 FIG. 31 (5F0) STAND & FOOTREST PART PART NAME REMARKS 1 35B-F FOOTREST C-F P1 BRACKET, FOOTREST 1 -MBL2 1 MBL B9 SPRING, TORSION PIN PIN, COTTER C-F COVER, FOOTREST SCREW, PAN HEAD BOLT C-F SHAFT WASHER, PLATE C-F DAMPER, FOOTREST C-F PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE WASHER, PLATE B-F FOOTREST C-F P1 BRACKET, FOOTREST 2 -MBL2 1 MBL C-F SPRING, RETURN PIN PIN, COTTER C-F COVER, FOOTREST SCREW, PAN HEAD BOLT C-F144G-00 STAY, STOP SWITCH BOLT, FLANGE C-F PEDAL, BRAKE SPRING, TENSION C-F SHAFT WASHER, PLATE 1 36

44 FIG. 31 (5F0) STAND & FOOTREST PART PART NAME REMARKS 31 21C-F DAMPER, FOOTREST C-F721A-00 GUIDE, PLATE BOLT, FLANGE C-F PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE WASHER, PLATE 3 37

45 FIG. 32 (5F1) STAND & FOOTREST 2 PART PART NAME REMARKS 1 45S-F STAND, MAIN COLLAR SPRING, TENSION C-F STOPPER, MAIN STAND NUT, U FLANGE BOLT, FLANGE C-F ROD, BRAKE PIN, COTTER WASHER PIN, CLEVIS WASHER SPRING, COMPRESSION PIN NUT C-F STAND, SIDE SPRING, TENSION HOSE BOLT COLLAR J1 WASHER, PLATE NUT, SELF-LOCKING C-F BRACKET, SIDE STAND BOLT, FLANGE P-F FOOTREST, REAR P-F FOOTREST, REAR PIN PIN, COTTER SPRING, COMPRESSION BALL B-F WASHER, SPECIAL 2 38

46 FIG. 33 (8A0) GENERATOR PART PART NAME REMARKS 1 21C-H ROTOR ASSY B-H STATOR ASSY BOLT BOLT NUT, FLANGE H1 WASHER, PLATE 1 39

47 FIG. 34 (8C0) STARTING MOTOR PART PART NAME REMARKS 1 21C-H STARTING MOTOR ASSY 1 2 5D9-H SCREW D9-H GASKET C-H183G-00.CORD COMP TP-H BRUSH SET BOLT O-RING 1 40

48 FIG. 35 (8F0) FLASHER LIGHT 1 21C-H FRONT FLASHER LIGHT ASSY C-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER C-H331E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING C-H FRONT FLASHER LIGHT ASSY C-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER C-H332E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING C-H REAR FLASHER LIGHT ASSY C-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER C-H355M-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING C-H REAR FLASHER LIGHT ASSY C-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER C-H334E-00.CORD ASS'Y P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING YY-H STAY, FLASHER PART PART NAME REMARKS

49 FIG. 36 (8G0) METER PART PART NAME REMARKS 1 21C-H METER ASSY GROMMET SCREW, TRUSS HEAD TAPPING WASHER, PLATE C-F STAY, PLATE 1 6 5US-F PLATE, NUMBER BOLT, WITH WASHER C-H SENSOR, UNIT CLAMP C-F WINDSHIELD C-F SEAL GROMMET BOLT,HEX. SOCKET BUTTON C-F83E0-00 STAY ASSY., BOLT, WITH WASHER P-F836B-00 TUNING FORK MARK 1 42

50 FIG. 37 (8H0) HEADLIGHT PART PART NAME REMARKS 1 21C-H HEADLIGHT ASSY C-H BULB (12V-35/35W) C-H BULB (12V-5W) C-H COVER COMP C-H CORD ASSY GROMMET D4 COLLAR BOLT, FLANGE BOLT, WITH WASHER C-F COVER, UPPER 1 -YB 1 YB SCREW, TAPPING C-F COVER, OUTER 1 -YB 1 FOR YB,YB 21C-F P0 COVER, OUTER 1 -VRC1(vivid red) 1 FOR VRC1 21C-F P6 COVER, OUTER 1 -DPBML (purple) 1 FOR DPBML 13 21C-F COVER, OUTER 2 -YB 1 FOR YB,YB 21C-F P0 COVER, OUTER 2 -VRC1(vivid red) 1 FOR VRC1 21C-F P6 COVER, OUTER 2 -DPBML (purple) 1 FOR DPBML 14 21C-H DAMPER BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON E8 COLLAR NUT, SPRING 4 43

51 FIG. 38 (8J0) TAILLIGHT PART PART NAME REMARKS 1 21C-H TAILLIGHT UNIT ASSY C-H BULB (12V-21/5W) C-H LENS, TAILLIGHT C-H GASKET, TAIL LENS SCREW, TAPPING SCREW, TAPPING WASHER, PLATE GROMMET 2 44

52 FIG. 39 (8T0) HANDLE SWITCH & LEVER PART PART NAME REMARKS 1 21C-F REAR VIEW MIRROR ASSY (LEFT) C-F REAR VIEW MIRROR ASSY (RIGHT) C-H SWITCH, HANDLE C-H SWITCH, HANDLE YY-H HOLDER, LEVER C-H LEVER L-H BOLT, LEVER NUT, NYLON M BOLT, WITH WASHER WASHER, PLATE L-H BAND, SWITCH CORD 2 45

53 FIG. 40 (8V0) ELECTRICAL 1 PART PART NAME REMARKS 1 21C-H IGNITION COIL ASSY BOLT, FLANGE P-H PLUG CAP ASSY B-H BATTERY ASSY (EXIDE 12MX5L-B) 1 UR 21C-H BATTERY ASSY (MINDA MLX-5LE) 1 UR HOSE C-H WIRE, PLUS LEAD C-H WIRE, MINUS LEAD 1 8 5YY-H BAND, BATTERY B-H RECTIFIER & REGULATOR ASSY NUT, FLANGE BOLT, FLANGE COLLAR WASHER, PLATE C-H WIRE HARNESS ASSY C-H COVER, CONNECTER C-H252U-20 COVER CLAMP CLAMP 1 46

54 FIG. 41 (8W0) ELECTRICAL 2 PART PART NAME REMARKS 1 21C-H C.D.I. UNIT ASSY C-H BAND C-H NEUTRAL SWITCH ASSY GASKET C-H STOP SWITCH ASSY C-H RELAY C-H STARTER RELAY ASSY BOLT C-H MAIN SWITCH STEERING LOCK SCREW C-H SWITCH C-XH MAIN SW. STRG. LOCK SUB ASSY 1 AP 13 21C-H FLASHER RELAY ASSY C-H HORN BOLT, FLANGE C-H SENDER ASSY BOLT, WITH WASHER US-H REFLECTOR ASSY NUT, FLANGE 1 47

55 PART NO PART NO PART NO PART NO PART NO PART NO 1CK-F531B CK-F531B NT PM-E PM-E PM-E PM-E PM-E PM-E PM-E PM-E PM-F P-E P-E P-E P-F P-F P-F P-F P-F P-F P-F836B P-H P-H P-H P-H P-H213A P-H213A P-H213A P-H213A P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H C C C C C-1410A C-1410E C C-1414M C C C C C C-1490J C C-1496A C C C-E111F C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E443E C-E C-E C-E C-E446R C-E C-E449E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E542A C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-F C-F117K C-F C-F C-F C-F144G C-F Y C-F X C-F Y C-F X C-F X C-F C-F C-F C-F C-F C-F C-F C-F16A C-F C-F C-F172A C-F172F C-F177G C-F C-F C-F C-F C-F C-F C-F281A C-F281E C-F281F C-F281G C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F P C-F P C-F C-F C-F P C-F P C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F317J C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F411G C-F411J C-F C-F414A C-F414H C-F C-F C-F C-F C-F C-F C-F C-F C-F P C-F470J-00-P C-F470K-00-P C-F472T C-F C-F C-F C-F478E C-F510C C-F C-F C-F C-F530S C-F531B C-F531B C-F531B C-F531B C-F531B C-F531B C-F531B C-F531B C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F582U C-F583T C-F C-F C-F C-F C-F620B C-F C-F C-F C-F C-F i

56 PART NO PART NO PART NO PART NO PART NO PART NO 21C-F C-F C-F C-F C-F C-F721A C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F C-F P C-F P C-F C-F C-F C-F83E C-H C-H C-H183G C-H C-H C-H C-H C-H C-H C-H C-H252U C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H331E C-H C-H332E C-H C-H C-H334E C-H C-H C-H C-H355M C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-H C-WF C-WF C-WF C-XF137-B0-P C-XF137-C0-P C-XF137-G0-P C-XF137-H0-P C-XF137-J0-PA C-XF13A-B0-P C-XF13A-C0-P C-XF13A-G0-P C-XF13A-H0-P C-XF13A-J0-PA C-XF171-D0-P C-XF171-E0-P C-XF171-F0-P C-XF171-G0-P C-XF171-J0-P C-XF172-D0-P C-XF172-E0-P C-XF172-F0-P C-XF172-G0-P C-XF172-J0-P C-XF173-K C-XF173-T C-XF173-U0-P C-XF173-V0-P C-XF173-W C-XF174-K C-XF174-T C-XF174-U0-P C-XF174-V0-P C-XF174-W C-XF17C-F0-P C-XF17C-J0-P C-XF17C-M0-P C-XF17C-N0-P C-XF17C-R0-P C-XF17D-60-P C-XF17D-70-P C-XF17D-A0-P C-XF17D-E0-P C-XF17D-J0-PA C-XF412-0H C-XF412-0J-P C-XF412-0K-P C-XF412-0L C-XF412-F C-XF413-0H C-XF413-0J-P C-XF413-0K-P C-XF413-0L C-XF413-F C-XH F F B-F B-F B-F B-H L-F533A L-H L-H C1-E G2-1423A P P-E P-E P-E S-F EB EB EB EB FM FM KM LS-E LS-E LS-E LS-F341E LS-F341E LS-F TL-F UU-F811G B B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-F B-F B-F B-F B-F B-H B-H D9-H D9-H DG-F GH LW MX-E TP-H TS-F413B TS-F413B TS-F836B US US US-F US-F US-F US-F US-F US-H US-W US-W US-W US-W US-W US-W US-W YP YY YY-F YY-F YY-F YY-F580U YY-F YY-H YY-H YY-H YY-H YY-WF ii