Formstücke, Flanschendruckrohre. und Armaturen. Index: (click with mouse) Fittings, Flanged pipes and Valves made of Ductile Cast Iron ( GGG )

Transcription

1 FITTINGS AND VALVES Index: (click with mouse) Formstücke, Düker in general Flanschendruckrohre Preamble und Armaturen aus The complete duktilem product Gusseisen range ( GGG ) > Index Location plan Flag / Addresses Fittings, Flanged pipes and Valves made of Ductile Cast Iron ( GGG ) We designed the electronic version of our product catalogue user-friendly. In addition to useful information you will find the complete product range of Düker fittings and valves. To see each detailed information, please click on the desired category within the index. To get back to the Index please click on the blue area (chapter) at the top margin.

2 Back to summary Member of FGR / EADIPS association E Hauptstraße 39 41, 6346 Laufach, Germany All rights reserved, including copying as a whole or in part. Deviations in dimensions and weights and in the illustrations are possible. In the interest of technical progress, we reserve the right to implement changes and improvements to the products without previous announcement. Düker GmbH Hauptstraße 39 41, 6346 Laufach, Germany Phone: Telefax: sales.fittings-valves@dueker.de Internet:

3 6 Back to summary Düker GmbH As early as in 1469, official documents mentioned a mine, which developed more or less continually into today s company Düker. The foundry and enamelling works cover a production area of more than,000 square meters with approx. 6 employees. 7 At Laufach / Spessart and Karlstadt / Main, Düker manufactures products used in: Drainage technology Hubless drainage pipe systems couplings for hubless drainage pipe systems Underground construction flanged pressure pipes fittings and valves Chemical industry Acid-proof glass-lined pipes valves special valves and columns Jobbing foundry castings in small, medium and large series various cast iron qualities (grey cast iron and spheroidal cast iron), raw and machined various casting procedures (hand moulding, machine casting, centrifugal casting)

4 Back to summary How to find Düker 9

5 Back to summary Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) A Ductile cast iron (GGG) valves B Ductile cast iron (GGG) fittings and flanged pressure pipes C Laying and assembly instructions D Contacts E

6 12 Index Description Code Page 13 To page down within the categories please use the navigation bar of the acrobat-reader as well. A a b Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) 25 Socket joints TYTON socket joints TYT 26 Screw-gland socket joints SMU 27 Bolted-gland socket joints STB 2 Restrained socket joints TYTON socket joints with TYTON SIT 30 with TYTON SIT PLUS ( TSP ) 31 Novo socket joints with NOVO-SIT 32 with NOVO-Grip III 33 c Screw-gland socket joints with Düker SMU thrust resisting joint 34 with Düker SPEZIAL 35 Flanged joints PN PN 3 39 PN PN Hexagon head screws for flanges Flat gaskets for flanges 46 Arrangement of screw holes 47

7 Index Index 14 Description Code Page Description Code Page 15 B Ductile cast iron (GGG) valves 49 1 Gate valves Type 4 with flanges 51 Type 4 with flanges (short face-to-face length) Type 4 with Novo sockets Type 4 with Novo socket and spigot Type 4 with screw-gland sockets 5 59 Type 4 with flange and screw-gland socket (short face-to-face length) Type 4 with PE welding studs Type 4 replacement and repair valve with rotatable flanges 64 Type 4 replacement and repair valve with rotatable flanges Type 4 with welding studs for steel pipes 6 69 Type 4 with blow-off pipes and PE welding studs Type 4 with blow-off pipes and welding studs for steel pipes Type 4 with blow-off pipes and PE welding studs Type 4 with internal thread Type 4 with PE welding studs Type 4 with flange and PE welding stud Type 4 with internal thread and PE welding stud 9 99 Gate valve combination Multi I Hydrants Underground hydrants Type 304 design A Type 305 design AD Type 304 S design A Pillar fire hydrants Type 494 design AUD Type 495 design AFUD Butterfly valves Type 451 / 4510 with flanges Type 451 / 4510 long face-to-face length with bypass 1 1 Type 4510 with Novo sockets Special versions Service connection valves Tapping valve TOP Tapping valve TOP (top drilling) 1 Tapping valve TOPsi (horizontal drilling) 2 3 Tapping valve TOP with PE connection 4 5 Tapping clamps 6 7 Clapping bands for TOP Type 1014 Clapping bands for TOP 9 Tapping valve with integrated drill cutter Non-slam check valve Type Novo plug-in system Notes on Novo plug-in system 127 Type 4 with Novo sockets Type 4 with Novo socket and spigot Type 4510 with Novo sockets Type 304 S design A

8 Index Index Description Code Page Description Code Page 17 Double socket duckfoot bends 90 with Novo sockets MMN / MMNR 222 Single socket tees with spigot and socket branch B 1 Pipe section with Novo socket M 12 Spigot pipe section S 129 Novo collar U 130 Collar with Novo and screw-gland socket U 131 Spigot tee with Novo socket MI All spigot tee IT PE adapter piece for Novo sockets Accessories Flap valves Laying tool for TYTON or Novo sockets 13 Hook wrench for screw-gland joints 139 Operating keys for valves Düker telescopic stem extension set T3 for butterfly valves Düker telescopic stem extension set T3 for gate valves and tapping valves Düker Quick telescopic stem extension set T3 for tapping valves type C a b Ductile cast iron (GGG) fittings and flanged pressure pipes 149 Inside and outside protection 151 Flanged pressure pipes Pressure pipes with cast-on flanges FFG 152 Weight table FFG 153 Fittings Notes 154 Marking 155 Flanged sockets E Flanged sockets EU Flanged spigots F 0 Collars U 1 Single socket bends 90 MQ 2 Double socket bends 90 MMQ 3 Single socket bends 45 MK 45 4 Double socket bends 45 MMK 45 5

9 Index Index 1 Description Code Page Description Code Page Single socket bends 30 MK 30 6 Double flanged bends 22 1/2 FFK 22 3 Double socket bends 30 MMK 30 7 Double flanged bends 11 1/4 FFK 11 4 Single socket bends 22 1/2 MK 22 All flanged tees T 5 Double socket bends 22 1/2 MMK 22 9 Flanged tees with 45 flanged branch FFC Single socket bends 11 1/4 MK All flanged cross tees TT Double socket bends 11 1/4 MMK Double flanged tapers concentric FFR Double socket tees with flanged branch MMA Double flanged tapers eccentric FFRe All socket tees MMB Single flange bells 213 Double socket tapers MMR Blank flanges X Single socket tees with spigot and flanged branch A Blank flanges with tap hole XG Single socket tees with spigot and socket branch B 1 Pipe caps with TYTON socket O 21 2 Double flanged bends 90 Q Conversion flanges 220 Double flanged duckfoot bends 90 N 0 Flanged socket duckfoot bends 90 EN 221 Double flanged bends 45 FFK 45 1 Double socket duckfoot bends 90 with Novo sockets MMN / MMNR 222 Double flanged bends 30 FFK 30 2 Plugs for screw-gland and TYTON sockets P 223

10 Index Index #21 20 Description Code Page Description Code Page Screw rings for plugs 224 Screwed plugs for screw-gland socket PX 225 c Special fittings 227 Single socket tees with 45 socket branch with screw-gland sockets C 9 Fittings for plastic pipelines (KS fittings) Notes 235 Flanged sockets E-KS 236 Flanged spigots F-KS 237 Socket-spigot tapers with screw-gland socket Flanged socket bends 90 with screw-gland socket R EQ Flanged socket duckfoot bends 90 EN-KS 23 Double socket tees with flanged branch MMA-KS Double-flanged ball fitting 22 Flanged tee ball fitting 229 All-flanged cross tee ball fitting 230 Connection drum 231 Fittings with Puddle Flanges All socket tees MMB-KS 241 Double socket tapers MMR-KS 242 Double sockets with internal thread branch MMI-KS Sewage fittings Notes 247 Drilling saddle pieces with 90 branch with clay pipe socket SM with 45 branch with clay pipe socket SM with 90 branch with spigot for ductile iron pipe or for clay pipe SI 90 with 45 branch with spigot for ductile iron pipe SI

11 22 Index Description Code Page Index Description Code Page #23 TYTON coupling MM 252 Spigot end branches 67 ICI Double socket branch with TYTON sockets, with 67 /45 branch with spigot for ductile iron pipe MMI 254 Double socket branch with TYTON sockets, with 45 branch with clay pipe socket MMM 255 Pipe sealing cap with ventilation valve RVD 256 Manhole connection pieces with TYTON socket SA 257 Double flanged hatchboxes 25 Double socket hatchboxes 259 Double socket tees with 45 socket branch MMC D Laying and assembly instructions 263 a Laying instructions for thrust resisting joints Notes on DVGW standard GW 36 2 NOVO-SIT TYTON SIT TYTON SIT PLUS ( TSP ) Düker SMU 2 23 Düker SPEZIAL NOVO-Grip III b Assembly instructions for socket connections 292 Bolted-gland socket connection c Assembly instructions for flanges 296 Assembly instructions for pressure pipes and fittings with flanges d Assembly instructions for spot-drilling saddle pieces 299 Assembly instructions for spot-drilling saddle pieces E Contacts 303

12 24 Back to summary A Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) A

13 TYTON socket joints ( TYT ) acc. to DIN Screw-gland socket joints ( SMU ) PN 1) acc. to DIN Socket for fittings Socket for fittings A a 4* ø d ø D , t Pipes 3,4 4,3 5,7 7,1 10,3 14,2 1,6 23,7 29,3 3 42, 59,3 79,1 102,6 129,9 1,3 Weight in kg socket Flanged Fittings sockets 2, 2,4 3,3 3,1 4,5 4,0 5,6 4,9,0 7,1 11,1 9,7 14,3 12,5 17,1 15,2 20, 1,6 27,6 24,3 31,7 27,6 42,3 36,2 71,2 59,1 95,4 79,,3 122,7 16,9 152,1,0 3,0 46,7 373,0 Gasket 0,13 0, 0, 0,22 0,37 0,4 0,67 0,77 1,09 1, 1,60 2,29 4,00 5,20 6,,00 9, 10 Socket for flanged sockets and collars 4* * ø d ø D t Pipes 3,4 4,3 5,7 7,1 10,3 14,2 1,6 23,7 29,3 Fittings 1,4 1, 2,2 2, 3,3 4,5 5,6,0 11,1 14,3 1,6 22,2 Weight in kg socket Flanged Screw sockets ring 1,3 0,4 1,6 0,90 1,9 1,30 2,4 1, 3,1 1,90 4,0 3,00 4,9 3,20 7,1 4, 9,7 6,30 12,5,10,2 10,,5 13, 25,00 2,5 31, Socket for pipes Gliding ring 0,05 0,06 0,06 0,07 0,0 0,10 0,11 0,17 0,21 0,30 0,35 0, 0,60 0,7 Gasket 0,06 0,0 0,10 0,12 0,15 0, 0,23 0,36 0, 0,66 0,4 1,05 1, 1,5 * acc. to manufacturer s standard * acc. to manufacturer s standard 1) higher pressures on request

14 2 Bolted-gland socket joints ( STB ) PN 1) acc. to DIN A 1.1 a * * * * * * * 4* ø d Socket for pipes and fittings ø D Assembly instructions see page t * acc. to manufacturer s standard ø d 2 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24 M 24 M 24 l n Pipes 26,6 32,2 45,3 45,3 61,2,0 101,0 2,9 232,4 1) higher pressures on request Weight in kg socket Boltedgland ring Gasket Flanged sockets collars 1,7 22,9 27,6 3,7 3,7 52,2 67,9 5, ,7 6,5 292,3 3,5 Socket for flanged sockets 2,7 4,0 5,0 6,0 7,1 10,6 13,0 15,0 20,9 2 34,1 44,0 5 75,0 12,5 142, 0,10 0,20 0,27 0, 0,60 0,70 0, 1,00 1,00 1, 1,90 2,30 2, 3,30 3, 6,90 7,90 Hammer head screws 0,24 0,24 0,24 0,24 0,27 5,5 5,5 6,0 7,7 7,7 10,0 13,0 1,0,5 22,0

15 TYTON socket joints with TYTON SIT TYTON socket joints with TYTON SIT PLUS A 1.2 b Pressure classes as per EN 545 : Definitions as per EN 5 Allowable operating pressure PFA (bar) Allowable maximum operating pressure: PMA (bar) = 1.2 x PFA Allowable site test pressure: PEA (bar) = 1.2 x PFA + 5 Number of retaining segments allowable operating pressure PFA Pressure class C C C 64 C 64 C 64 C C C Deflection max Weight in kg TYTON SIT - gasket 0,17 0, 0,23 0,27 0,45 0,60 0,92 1,5 Number of retaining segments allowable operating pressure PFA Pressure class C C C C C 64 C 64 C C C C C allowable operating pressure PFA Pressure class C C C C C C C Deflection max Weight in kg TYTON SIT PLUS gasket 0,14 0, 0,20 0,23 0,45 0,60 0,95 1,25 1, 2,30 3,00 Assembling acc. laying instruction for thrust resisting joint TYTON SIT, page Assembling acc. laying instruction for thrust resisting joint TYTON SIT PLUS, page

16 Novo socket joints with NOVO-SIT Restrained socket joints for plastic pipelines with NOVO-Grip III NOVO pre-chamber Compression ring Locking ring Gasket (GKS) A 1.2 b Note: The Novo socket does not change the standardised length of fittings and valves. 4 0 d D t Number of locking segments allow. o. p. PFA Assembling acc. laying instruction for thrust resisting joint NOVO-SIT, page Pressure class C C C C C 64 C 64 C C C C C C C C allow. o. p. PFA 25 Pressure class C C C C C C C Deflection max Weight in kg Novo Prechamber 1,2 1,4 1, 2,1 3,1 4, 5,7 6,4,3 9,5,6 29,5 36,6 NOVO-SIT ring 0,15 0,20 0,25 0,35 0, 0, 1,00 1,30 1, 2,00 2, 3,00 3, 3,60 ø d 1 plastic pipelines /OD in mm * also available as NOVO-Grip PVC for PVC pipes Assembling acc. laying instruction for thrust resisting joint NOVO-Grip III, page t PFA at SDR 11 bar Weight in kg assembly set * Note: in, it is not possible to use the standard Novo socket for NOVO-Grip ; use only items with adapted geometry and marking for PE-HD pipes. PFA at SDR 17 bar ,20 0,25 0,30 0, 1,00

17 34 Screw-gland socket joints with DÜKER thrust resisting joint SMU Screw-gland socket joints with thrust resisting joint Düker SPEZIAL Locking ring Segment ring 35 A 1.2 b allowable operating pressure PFA Pressure class C C C Deflection max Assembling acc. laying instruction for thrust resisting joint SMU, page 2 23 Weight in kg locking ring 0,075 0, 0,1 allowable operating pressure PFA Pressure class C C C C C C C C Deflection max Weight in kg SPEZIAL screw ring and Locking ring Segment ring 0,22 0,26 0,31 0,37 0,52 0,67 10,35,00 Assembling acc. laying instruction for thrust resisting joint Düker SPEZIAL, page 24 27

18 36 Flanged joints PN 10 acc. to EN Flanged joints PN 10 acc. to EN A 1.3 c PN Pipe ø d ø D * n = number of bolt holes Flange Neck Raised face C ,0 22,0 24,5 24,5 24,5 25,5 26,5 30,0 32,5 35,0 3,0 45,0 46,0 4 ø K n* ø L ø N h 3,0 41,5 43,0 45,0 4,0 55,0 60,0,0 70,0 75,0,0 5,0 95,0 105,0 115,0,0 135,0 155,0 175,0 5,0 ø d f Weight in kg 1,7 2,1 2,6 2, 3,3 4,0 5,0 6,9 9, 13,0 14,7 1 20,0 23,2 32, 44,3 5, 6 7,6 121,0 1,0 262,0

19 3 Flanged joints PN acc. to EN Flanged joints PN acc. to EN A 1.3 c PN Pipe ø d * n = number of bolt holes ø D Flange Neck Raised face C ,0 22,0 24,5 26,5 2,0 30,0 31,5 36,0 39,5 43,0 46,5,0 5 60,0,0 ø K n* ø L ø N h 3,0 41,5 43,0 45,0 4,0 55,0 60,0,0 70,0 75,0,0 5,0 95,0 105,0 115,0,0 135,0 155,0 175,0 5,0 ø d f Weight in kg 1,7 2,1 2,6 2, 3,3 4,0 5,0 6,7 9,4 12,6 1 22,1 30,2 37,4 57,6 57,4 76, 91, ,0 213,0 315,0

20 Flanged joints PN 25 acc. to EN Flanged joints PN 25 acc. to EN A 1.3 c PN Pipe ø d * n = number of bolt holes ø D C ,0 22,0 24,5 2 30,0 32,0 34,5 36,5 42,0 46,5 51,0 55,5 60,0 6 74,0 1,0 Flange Neck Raised face ø K n* ø L ø N h 39 41, ø d f Weight in kg 1,7 2,1 2,4 2, 3, 4,7 6,0,7 13,0 17,7 25,4 33,2,2 4 71,5 90,0 123, ,0 25, ,0

21 42 Flanged joints PN acc. to EN Flanged joints PN acc. to EN A 1.3 c PN 4 Pipe ø d ø D * n = number of bolt holes Flange Neck Raised face C ,5 26,0 30,0 34,5 39,5 44,0 4,0 4 52,0 5,0 ø K n* ø L ø N h 3,0 41,5 43,0 45,0 4,0 55,0 60,0,0 70,0 75,0,0 5,0 95,0 ø d f Weight in kg 1,7 2,1 2,4 2, 3, 5,9,0 14,0 23,5 33,5 43,0 62,0 5 2,0 124,0

22 44 Hexagon head screws for flanges PN 10 and PN acc. to EN Hexagon head screws for flanges PN 25 and PN acc. to EN A 1.3 c ø d 1 M M M M M M M 20 M 20 M 20 M 20 M 20 M 24 M 24 M 24 M 27 M 27 M 30 M 30 M 33 M 36 M 39 M 45 PN 10 l1* l2** qty per joint ø d 1 M M M M M M M 20 M 20 M 24 M 24 M 24 M 27 M 27 M 30 M 33 M 33 M 36 M 36 M 39 M 45 M 45 M 52 PN l1* l2** l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers qty per joint ø d 1 M M M M M 20 M 24 M 24 M 24 M 27 M 27 M 30 M 33 M 33 M 33 M 36 M 39 M 45 M 45 M 52 M 52 PN 25 l1* l2** qty per joint ø d 1 M M M M M 20 M 24 M 24 M 27 M 30 M 30 M 33 M 36 M 36 M 39 M 45 PN l1* Not specified in EN l2** Special stipulations: M x : Thread length min. 44 mm, M20 x 90: Thread length min. 52 mm, M24 x /110: Thread length min. 60 mm; l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers qty per joint

23 Flat gaskets for Flanges acc. to EN , type IBC Arrangement of bolt holes A 1.3 c Number of bolts ø D Dimensions for gaskets with steel inlay. PN ø D PN s EN PN EN PN EN PN The number of bolt holes is always divisible by 4. The bolt holes are arranged symmetrically to the two main axes, but not on them. EN PN

24 4 Back to summary B Ductile cast iron (GGG) valves B

25 Gate valves type 4 with flanges PN 10 / #51 Design features: a Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 15 for potable water, sewerage, gas or biogas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas and sewerage: ) stem nut: special brass (for biogas and sewerage: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas, biogas and sewerage: NBR B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for sewerage) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for sewerage) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) Field of application: potable water up to 60 C; sewerage; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure body seat seat seat seat PN PG 2 potable water potable water sewerage sewerage gas biogas ,5/ , ,6 11 0,5 PG 3 bar 0,5 a. 17,6 PG 3 5 bar 0,5 a. 6 ( ) PN FTF h ø D ø K Number of screws ø L a Weight in kg 12,5 14,7 1, 1 24,6 31,0,6 61,5 61,0 113,6 113,0 1,0 0,0 3.1

26 Gate valves type 4 (short face-to-face length) with flanges PN 10 / #53 52 Design features: a Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 14 for potable water, sewerage, gas or biogas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas and sewerage: ) stem nut: special brass (for biogas and sewerage: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas, biogas and sewerage: NBR B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for sewerage) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for sewerage) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) Field of application: potable water up to 60 C; sewerage; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure body seat seat seat seat PN PG 2 potable water potable water sewerage sewerage gas biogas ,5/ , ,6 11 0,5 PG 3 bar 0,5 a. 17,6 PG 3 5 bar 0,5 a. 6 ( ) PN FTF h ø D ø K Number of screws ø L a Weight in kg 11,2 13, ,5 2 36,0 54, 54,4 104,4 104,0 146,7 146,0

27 Gate valves type 4 plug-in socket gate valves with Novo sockets PN #55 54 Design features: a Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2603 (TYTON with pre-chamber) face-to-face length: as per EN 55 1, basic series 13 for potable water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 Stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) B Field of application: potable water up to 60 C Field of application potable water Nominal diameter - Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 ( ) PN h ETE a Weight in kg

28 Gate valves type 4 Single socket gate valves with Novo sockets and spigot end PN #57 56 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2603 (TYTON with pre-chamber) face-to-face length: as per EN 55 1, basic series 13 for potable water a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) 3.1 ( ) Field of application: potable water up to 60 C Field of application potable water Nominal diameter - Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 PN ø D h ø D L L a Weight in kg 1,2 22,5 29,3 36,6 56, ,0

29 Gate valves type 4 socket gate valves with screw-gland sockets PN #59 5 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2601 face-to-face length: as per EN 55 1, basic series 13 for potable water a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) 3.1 Field of application: potable water up to 60 C Field of application potable water Nominal diameter - Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 ( ) 1) without screw ring PN h ETE L a Weight in kg 1) 10,0 11, 1,0 22,0 2,0 36,0 53,6

30 Gate valves type 4 (short face-to-face length) flanged socket gate valves with socket and flange PN #61 60 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: screw-gland socket as per DIN 2601 or socket as per DIN 2603 (TYTON, Novo); flange as per EN Face-to-face length: as per EN 55 1, basic series 13/14 for potable water a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) 3.1 ( ) Field of application: potable water up to 60 C Field of application potable water Nominal diameter - Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 PN 10 FTE h ø D ø K Number of screws 12 ø L a Weight in kg 1 23,3 2 36,5 56,0 55,7

31 Gate valves type 4 with welding studs PE PN 10/ #63 62 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: pre-installed PE-HD welding studs as per DVGW G 5-1 with connection dimensions as per DIN 74/75. Suitable for electro-welding and butt-welding face-to-face length: as per EN 55 1, basic series 13 for potable water, gas or biogas a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas: ) stem nut: special brass (for biogas: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas and biogas: NBR B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) ( ) 3.1 PN ø D L h 1 ETE a L2 min. Weight in kg Field of application: potable water up to 20 C; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 5 bar or 10 bar potable water ,6 potable water gas / ,5 and 6 gas ,5 and 11 biogas / ,5 and ,0 30,0 31,0,0,0 55,0 55,0,0 93,0

32 Replacement and repair valves type 4 with rotatable flanges PN 10/ # 64 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN face-to-face length: as per EN 55 1, basic series 15 for potable water a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) 3.1 ( ) Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter - Nominal pressure PN 10 Test pressure in bar test medium water body seat 24 17, PN 10 FTF 2 h ø D ø K Number of screws 12 ø L a Weight in kg 20,5 26,0 33,5 44,0 66,0,5

33 Replacement and repair valves type 4 with rotatable flanges PN 10/ #67 66 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN face-to-face length: as per EN 55 1, basic series 14 for potable water a Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM B 1 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) 3.1 ( ) Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter - Nominal pressure PN 10 Test pressure in bar test medium water body seat 24 17, PN 10 FTF h ø D ø K Number of screws 12 ø L a Weight in kg 1 21,0 2,0 36,0 55,0 55,0

34 6 Gate valves type 4 with welding studs for steel pipes PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: welding studs as per EN for steel pipes face-to-face length: as per EN 1292, basic series 15 for gas #69 Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 Materials: body ductile cast iron EN-GJS--1 (JS-1049) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 studs for welding St 35. / P235GH stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR Surface protection: inside Düker enamel blue outside polyurethane as per DIN , tested 15 KV s B Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN Test pressure in bar test medium water test medium air body seat PG 3 bar 24 0,5 and 17,6 ( ) PN ø D 60,3,9 114,3,3 2,1 273,0 323,9 h L S 4,5 5,6 5,6 6,3 7,1 6,3 7,1 a Weight in kg 10,5 11,,5 27,1 43,5 6,5 130,0

35 Gate valves type 4 with blow-off pipes and welding studs for PE PN 4 #71 70 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised The welding seams are tested as per AD bulletin HF5/3, welding studs are tested as per EN connection: pre-installed PE-HD welding studs as per DVGW G 5-1 with connection dimensions as per DIN 74/75. Suitable for electrical welding and butt welding. face-to-face length: as per EN 55 1, basic series 13 for gas Operation: on request Materials: body ductile cast iron EN-GJS--1 (JS-1049) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs PE stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR a B Surface protection: inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN 5 SDR 11/17 test medium water body 24 Test pressure in bar test medium air seat PG 3 5 bar 0,5 and 6 ( ) ø D h L h A a Weight in kg 3 41,0 66,0 9

36 72 Gate valves type 4 with blow-off pipes and welding studs for steel pipes PN 4 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised All welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN connection: welding studs as per EN for steel pipes face-to-face length: as per EN 1292, basic series 15 for gas #73 Operation: on request Materials: body ductile cast iron EN-GJS--1 (JS-1049) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 studs for welding St 35. / P235GH steam nut: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR Surface protection: inside Düker enamel blue outside polyurethane as per DIN , tested 15 KV a B Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN 5 Test pressure in bar test medium water test medium air body seat PG 3 5 bar 24 0,5 and 6 ( ) ø D,9 114,3,3 2,1 273,0 323,9 h L h A a Weight in kg 2,0 33,0,0 2,0 120,0 13,0

37 Gate valves type 4 with blow-off pipes and welding studs for PE PN 4 #75 74 Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised All welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN connection: pre-installed PE-HD welding studs as per DVGW G 5-1 with connection dimensions as per DIN 74/75. Suitable for electrical welding and butt welding. Double socket welding length. face-to-face length: as per DIN 3202 S for gas Operation: on request Materials: body ductile cast iron EN-GJS--1 (JS-1049) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs PE stem: chromium steel X20Cr13 steam nut: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR Surface protection: inside Düker enamel blue outside polyurethane as per DIN , tested 15 KV a B Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN 5 SDR 11/17 test medium water body 24 Test pressure in bar test medium air seat PG 3 5 bar 0,5 and 6 ( ) ø D h L h A a 24 Weight in kg 41,0 74,0 2,0 120,0

38 76 Tapping Valve TOP-Fix Type 1014 with internal pipe thread 1 ½, PN Design features: compact tapping valve, low-built design, with inferior flow resistance. Installation possible on pipes of all diameters from up to. Suitable for drilling under pressure. Suitable for pipes made of ductile iron, steel and asbestos cement. #77 Technical features: No additional support valves are required for tapping under pressure. The sealing is protected from damage caused by the drilling process. Only one turn is required for closing the valve up to the end stop. No residual water. maximum drilling diameter: 3 mm stem square ends: 12mm Outlet: internal pipe thread as per EN : Rp 1 1/2 Clapping band types: see page Materials: top and bottom parts of the body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: GX3CrNiMo13-4 serrated disk: X6Cr17, rubberised sealings: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline Surface protection: ductile iron parts inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) a B 2 Field of application: potable water up to 60 C Field of application potable water Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 ( ) I 1 I b h 1 h G 1 1 / 2 a 12 Weight in kg 6,7

39 Tapping Valve TOP-Drehfix Type 1014 with PE-HD connection PN or PushFit plug-in connection #79 7 Design features: compact tapping valve, low-built design, with inferior flow resistance. Installation possible on pipes of all diameters from up to. Suitable for drilling under pressure. Suitable for pipes made of ductile iron, steel and asbestos cement. Outlet continuously turnable 360. a Technical features: No additional support valves are required for tapping* under pressure. The sealing is protected from damage caused by the drilling process. Only one turn is required for closing the valve up to the end stop. No residual water. maximum drilling diameter: 3 mm stem square ends: 12mm Outlet: pre-installed PE-HD connections as per DVGW G 5-1 Ø 32, Ø, Ø, Ø 63 Plug-in connection PushFit Ø 32, Ø, Ø, Ø 63 PE-HD connection B 2 Clapping band types: see page a Materials: bend, top and bottom parts of the body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 clamping ring and threaded ring: POM support bushing: welding ends: PE SDR 11 stem: GX3CrNiMo13-4 serrated disk: X6Cr17, rubberised sealings: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline PushFit plug-in connection Surface protection: ductile iron parts inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) Field of application: potable water up to 20 C Field of application potable water Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 *for the connection with commercially available drilling devices, our transition piece TOP-Drehfix is required ( ) ø D I I b h h a Weight in kg 9,4 9,9 9,7 10,1

40 Tapping Valve TOP (drilling from above) PN Design features: Tapping valve for installation on pipes of all nominal diameters between and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. 1 Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back. a maximum drilling diameter: 3 mm stem square ends: 12 mm outlets: internal pipe thread as per EN : Rp 1 1/4, Rp 1 1/2, Rp 2 clapping band types: see page 9 B 2 Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steel rubber parts of high-quality elastomer (EPDM) t 3.2 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 L Clapping bands and saddle sealing are identical for TOP and TOPsi. G Rp 1 1 / 4 " Rp 1 1 / 2 " Rp 2" h h t a Weight in kg,0,0 9,5

41 2 Tapping Valve TOPsi (side drilling) PN Design features: Tapping valve for installation on pipes of all nominal diameters between and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. #3 Technical features: No additional support valves are required for tapping under pressure. a maximum drilling diameter: stem square ends: 12 mm 3 mm outlets: internal pipe thread as per EN : Rp 1 1/2 clapping band types: see page 9 B Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer (EPDM) Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) t Field of application: potable water up to 60 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 L G 0 Rp 1 1 / 2 " h Clapping bands and saddle sealing are identical for TOP and TOPsi. t 25 a 12 Weight in kg 6,2

42 4 Tapping valves TOP (drilling from above) with PE-HD connection PN Design features: Tapping valve for installation on pipes of all nominal diameters between and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. 5 Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back. maximum drilling diameter: 3 mm stem square ends: 12 mm outlets: pre-installed PE-HD connections as per DVGW G 5-1 Du 32, Du, Du, Du 63 clamping band types: see page 9 Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steel rubber parts of high-quality elastomer (EPDM) a B Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) Field of application: potable water up to 20 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 24 17,6 ( ) ø D L h h a Weight in kg,3 9,2 10,1

43 Tapping clamp type PN 10/ 6 Design features: 7 Tapping clamp type with internal pipe thread outlet as per EN for upper or horizontal drilling Suitable for installation on pipes of all nominal diameters from up to ; can be used on pipes of cast iron, steel and asbestos cement. for water clapping band types: see page 9 Materials: Tapping clamp made of ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 Surface protection: inside and outside powder epoxy resin black RAL 9005 as per GSK guidelines B Field of application: potable water up to 60 C Field of application potable water Nominal diameter - 1" 2" Nominal pressure PN body 21 Test pressure in bar test medium water Dimensions - * also available as blind clamp Weight in kg outlet ø d 1" / 1 1 / 4 " 1 1 / 2 " / 2" 3 3

44 Clapping bands for tapping valves TOP-Fix and TOP-Drehfix type 1014 Clapping bands for tapping clamps type and tapping valves TOP and TOPsi #9 Design features: Flat clapping band for all nominal diameters up to *. for pipes made of cast iron (with bituminous, PE or cement mortar coating), steel and asbestos cement PN 12.5 The clapping bands are packed as a unit with all required acessories and marked for the pipe type and diameter. Design features: Flat clapping band for all nominal diameters up to. for pipes made of cast iron (with bituminous, PE or cement mortar coating), steel and asbestos cement PN 12.5 The clapping bands are packed as a unit with all required acessories and marked for the pipe type and diameter. Materials: flat band with welded-on threaded bolts: stainless steel , passivated and plastic-coated coating: plastic coating blue sliding blocks: glass fibre reinforced plastic hexagonal nuts: stainless steel with sliding coating washers: stainless steel protecting caps: plastics saddle sealing gasket: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline Materials: flat band with welded-on threaded bolts: stainless steel , passivated and plastic-coated coating: plastic coating black spherical washers: stainless steel hexagonal nuts: stainless steel with sliding coating protecting caps: plastics saddle sealing gasket: high-quality elastomer (EPDM) as per DVGW W270 elastomer guideline B 2 Dimensions * cast iron pipe (bituminous coating) Pipe ø L cast iron pipe (PE-coated) Pipe ø 101,6 121, ,4 433,4 L cast iron pipe (cement mortar coated) Pipe ø L steel pipe as per EN series 1 Pipe ø,9 114,3 139,7,3 2,1 273,0 323,9 6,4 L steel pipe as per EN series 3 Pipe ø L asbestos cement pipe 12.5 as per DIN 0 Pipe ø L Dimensions cast iron pipe (bituminous coating) Pipe ø L cast iron pipe (PE-coated) Pipe ø 101,6 121, ,4 L cast iron pipe (cement mortar coated) Pipe ø L steel pipe as per EN series 1 Pipe ø,9 114,3 139,7,3 2,1 273,0 323,9 L steel pipe as per EN series 3 Pipe ø L 370 asbestos cement pipe 12.5 as per DIN 0 Pipe ø L *clapping bands on request

45 Tapping valve with integrated drill cutter VAB PN #91 90 Design features: Tapping valve with integrated drill cutter witout additional drilling device for PVC and PE pipes up to. Technical details: robust, one-part integrated drill cutter drilling diameter: 27 mm stem square: 13 mm Outlet: Rp 1 1/4 thread as per EN with channel sealing, for safe connection of customary system connectors. Materials: upper and lower body part made of EN-GJS--15 as per EN 1563 valve punch and nut made of hot-pressed brass lead-free as per DIN stem made of chromium steel X20Cr13, 1.21 rubber parts: elastomer as per EN 61-1, DVGW W270 as per KTW recommendation B 2 Surface protection: enamelled inside and outside ( ) Pipe Ø d Ø d2 G h1 Lh2 Lt a A B Weight / kg Field of application: potable water up to 20 C Field of application potable water Nominal diameter - Nominal pressure PN Test pressure in bar test medium water body seat 24 17, /4 1 1/4 1 1/4 1 1/4 1 1/ , 4,3 4,6 5,

46 Service connection valves type 4 with internal pipe thread PN 92 Design features: 93 Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised a connection dimensions: as per EN stem square ends: 12 mm face-to-face length: as per DIN 3202 part 4, basic series M 4 for potable water or gas outlets: internal pipe thread as per EN : Rp 1, Rp 11/4, Rp 11/2, Rp 2 Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR B Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) t Field of application: potable water up to 60 C; gas as per G 260/I Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure PN body seat seat PG 3 5 bar potable water ,6 gas ,5 and 6 ( ) L h SW G Rp 1 Rp 1 1 / 4 Rp 1 1 / 2 Rp 2 t a Weight in kg 2,6 3, 4,5 6,0

47 Service connection valves type 4 with welding studs PE PN 94 Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition pieces as per DVGW G 5-1 Du 32, Du, Du, Du 63 with connection dimensions as per DIN 74/75. Suitable for electric welding and butt welding. stem square ends: 12 mm face-to-face length: as per DIN 3202 part 4, basic series M 4 for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 a 95 B Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 C; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 5 bar potable water gas ,6 24 0,5 and 6 ( ) L h SW ø D a L2 min Weight in kg 3,3 6,0 6,2,3

48 Service connection valves type 4 with flange and welding studs PE PN 96 Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW G 5-1 Du, Du with connection dimensions as per DIN 74/75. Suitable for electric welding and butt welding. flange connection as per EN stem square ends: 12 mm face-to-face length: as per DIN 3202 part 4, basic series M 4 for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 a 97 B 2 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR 3.2 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 C; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 5 bar potable water gas ,6 24 0,5 and 6 ( ) L h FT ø D 1 5 K 110 L2 ø D 63 Number of screws 4 4 a Weight in kg 7,3 9,2

49 Service connection valves type 4 with internal pipe thread and welding studs PE PN 9 Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW G 5-1 Du with connection dimensions as per DIN 74/75. Suitable for electric welding and butt welding. internal pipe thread as per EN stem square ends: 12 mm face-to-face length: as per DIN 3202 part 4, basic series M 4 for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 a 99 B 2 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR t 3.2 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 C; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 5 bar ( ) L SW 1 SW 2 h 1 a l 1 ø D t G Weight in kg potable water gas ,6 24 0,5 and " 7,4

50 Gate valve combinations Multi I with Novo sockets PN 10 / Design features: Collar with Novo sockets with lateral outlet combined with gate valve type 4, resilient-seated, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW G 5-1 with connection dimensions as per DIN 74/75. Suitable for electric welding and butt welding. in graduated diameters of 63, and mm stem square ends: 12 mm face-to-face length of the gate valve: as per DIN 3202 part 4, basic series M 4 for potable water Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM 101 B Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) Field of application: potable water up to 20 C Field of application potable water Nominal diameter 25- Nominal pressure PN SDR 11 Test pressure in bar test medium water body seat 24 17,6 ( ) L L L L Lu t Weight in kg

51 102 Underground hydrants type 304 PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN single shut-off connection: connection flange as per EN Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III H B ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water 24 17,6 Maximum allowable operating pressure bar Pipe covering mm H mm Weight in kg 24,5 2 31,5 36,5

52 104 Underground hydrants type 305 PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN double shut-off connection: connection flange as per EN #105 Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer sealing ball: steel with EPDM cover H B 3 Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water 24 17,6 Maximum allowable operating pressure bar Pipe covering mm H mm Weight in kg 25,0 2,0 32,0 3

53 H 106 Underground hydrants type 304 S PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain (self-closing cover as an option), integrated flange sealing, secured obturator linkage, CE marking as per EN Type 304 S, design A: single shut-off connection: connection flange as per EN Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III B ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water 24 17,6 Maximum allowable operating pressure bar Pipe covering mm H mm Weight in kg

54 Pillar hydrants Type 494, design AUD PN, adjustable height, based on EN Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point CE marking as per EN 1434 connection: connection flange as per EN Technical features: maintenance-free bearing of the stem extension Materials: bottom, upper and lower part of the pillar, and bonnet nut: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 operating cap, outlets and outlet covers: aluminium stem: chromium steel X20Cr13 linkage, pin, drainage plate, bolts: stainless steel stem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brass seat ring: rubberized brass O-rings made of high-quality elastomer obturator: entirely vulcanized with high-quality elastomer (EPDM) Surface protection: inside Düker enamel bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat signal red RAL 1 upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint signal red RAL 1 on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel in the shades: B red blue yellow lemon green light grey anthracite Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water ,6 Maximum allowable operating pressure bar ( ) Pipe covering mm L L L L L e Weight in kg

55 110 Pillar hydrants type 495, design AFUD PN, adjustable height, based on EN Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point, 2 upper valve outlets B below the protective cover, 1 lower valve outlet A CE marking as per EN 1434 connection: connection flange as per EN Technical features: maintenance-free bearing of the stem extension Materials: bottom, upper and lower part of the pillar, valve head and hand wheel: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 outlets and outlet covers: aluminium protective cover: steel X5CrNi1-10 stem: chromium steel X20Cr13 linkage, pin, drainage plate, bolts: stainless steel stem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brass seat ring: rubberized brass O-rings made of high-quality elastomer obturator: entirely vulcanized with high-quality elastomer (EPDM) Surface protection: inside Düker enamel bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat signal red RAL 1 upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint signal red RAL 1 on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel in the shades: B red blue yellow lemon green light grey anthracite Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water 24 17,6 Maximum allowable operating pressure bar ( ) Pipe covering mm 1 0 L L2 1 1 L3 9 9 L L ø d e Weight in kg 15 15

56 Butterfly valves type 451 and 4510 with flanges PN 10// Design features: 113 Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 14 for potable water or gas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) with pivot drive with pneumatic drive with hydraulic drive with end switch unit B 4 Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 retaining ring from up: stainless steel profile sealing for water: EPDM profile sealing for gas: NBR driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC43 K Surface protection: up to inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) from up inside Düker enamel, outside 2-components epoxy resin blue RAL 5 (for water) inside Düker enamel, outside PUR on request (for water) inside Düker enamel, outside two-components paint yellow RAL 1023 (for gas) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar application diameter pressure PN test medium water potable water potable water potable water gas gas body seat , ,6 test medium air seat PG 3 0,5 and 11 0,5 and 17,6 Allowable operating pressure bar up to 1 in PN 25 only for operating pressure up to 20 bar

57 Butterfly valves type 451 and 4510 with flanges PN 10 / / Butterfly valves type 4510 ( ) PN L D B 10/ 25 10/ 25 10/ h h t t x d Gearbox SK I B I B I B I B I B I B II B II B II B II B II B II B II B II B II B II B II B III B II B III B III B III B III B III B IV B IV B GP Weight * kg Butterfly valves type 451 ( ) PN L D B GP and GZ = with reduction gear h h * with hand wheel t t x d Gearbox SK IV B IV B GP IV B GP IV B GP IV B GP IV B GP GS GZ IV B GP GS GZ GS GZ GS GZ Weight * kg B l

58 1 Butterfly valves type 451 and 4510 with flanges PN 10//25 Long face-to-face length, with or without bypass Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 15 with bypass (without bypass on request) bypass approx. 1/10 of the main diameter for potable water Operation: with stem extension connection as per GW 336 Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 retaining ring from up: stainless steel profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC43 K #117 B Surface protection: up to inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) from up inside Düker enamel, outside 2-components epoxy resin blue RAL 5 (for water) Field of application: potable water up to 60 C Field of application potable water potable water Nominal Nominal diameter pressure PN Test pressure in bar test medium water body seat ,6 Allowable operating pressure bar 10

59 Butterfly valves type 451 and 4510 with flanges PN 10//25 Long face-to-face length, with or without bypass #1 11 Butterfly valve type 4510 ( ) PN L D B h h t t t bypass Gearbox SK II B II B II B III B III B III B III B IV B Weight kg Butterfly valve type 451 B ( ) PN L D B h h t t t bypass Gearbox SK IV B IV B IV B IV B GP IV B GP IV B GP IV B GP Weight kg l GP = with reduction gear

60 120 Butterfly valves type 4510 with Novo sockets PN 10//25 Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free connection: plug-in sockets as per DIN 2603 TYTON with pre-chamber face-to-face length: as per EN 55 1, basic series 14 for potable water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) with pivot drive with pneumatic drive with hydraulic drive with end switch unit Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red bronze CC43 K 121 B Surface protection: inside and outside Düker etec enamel as per EN ISO 11177, DEV guideline for soil class III (for water) Field of application: potable water up to 60 C Field of application potable water potable water potable water Nominal Nominal diameter pressure PN Test pressure in bar test medium water body seat ,6 3 2 Allowable operating pressure bar ( ) PN L D ETE / h h t t B 0 1 Gearbox SK I B II B II B II B II B III B III B IV B Weight kg

61 Butterfly valves Special versions # Butterfly valve with block flanges long face-to-face length EN 55 basic series 15 with or without bypass with vertical block flanges for the mounting of a ventilation before and after the body seat available on request Butterfly valve UVV with 3-point locking for repair and inspection work in walk-in pipeline systems two fixed stops, one movable stop At the movable stop, a bolt glides into the body, operated by a hand wheel, and blocks the closed valve disc. The two fixed stops are unmovable in the body. As an option, there is the possibility for an additional mechanical locking of the bolts, or a position control with a limit switch. available on request B 4 Butterfly valve with locking device with locking flange at the blind side opposite the gear box The locking flange allows to secure the valve disc in the OPEN or CLOSED position. This way it is possible to exchange the gear box during operation. available on request

62 Non-slam check valve type 15 PN 10 / # 124 Design features: Hydraulically optimised backflow preventer for industrial water applications, water collection, pumping stations etc. nominal diameters up to flange connection dimensions as per EN nominal pressure PN 10 up to PN face-to-face length as per EN 55-1, basic series 14 C f x 45 Design: for flow direction H+V horizontal and vertical upwards or V vertical downwards D K d B Materials: 5 body and body insert: ductile cast iron EN-GJS--14 valve disc: ductile cast iron, completely rubberized with elastomer as per elastomer guidelines and DVGW worksheet W270 guide rod: stainless steel 1.57 threaded bush: stainless steel 1.57 spring: stainless steel guidance bush: polymer as per elastomer guidelines and DVGW worksheet W270 Surface protection: inside and outside Düker etec enamel as per EN ISO Field of application: water up to 60 C Field of application water water Nominal diameter Nominal pressure PN 10 Test pressure in bar test medium water body seat flow direction back flow direction ,6 0,5 0,5 Allowable operating pressure bar 10 PN L ø D available approx. April 2017 and as well as PN 25 up to in preparation L ø K ø d f C Number of bolts 12

63 126 Novo plug-in system On the following pages you will find items which are particularly suited for use in the Novo plug-in system. Further items can be found here: 127 Gate valves type 4 with Novo sockets page Gate valves type 4 with Novo socket and spigot end page B 6 Butterfly valves type 4510 with Novo sockets page Underground hydrants type 304 S design A page Flanged socket duckfoot bends 90 with Novo sockets page 222 MMN/MMNR Single socket tees with spigot and socket branch page 1 B

64 Pipe sections with Novo socket M acc. to manufacturer s standard PN 10/ Smooth pipe sections with spigot ends S as per EN 545 PN 10/ 12 Suitable as hydrant extension for gate valves with socket connection 129 Surface protection: inside Düker enamel as per EN ISO outside bituminous coating Surface protection: inside Düker enamel as per EN ISO outside bituminous coating B 6 Lu e Weight in kg 5,0,0 10,5,5 29,5 ø d L e Weight in kg 15,0 20,0 30,0

65 Collars with Novo sockets U acc. to manufacturer s standard PN 10/ Collars with Novo and screw-gland socket acc. to manufacturer s standard PN 10/ 130 Surface protection: inside Düker enamel as per EN ISO outside bituminous coating Surface protection: inside Düker enamel as per EN ISO outside bituminous coating 131 B ø d Lu e Weight in kg 10,0 13,5 15,5 22,5 ø d Lu e Weight in kg PN 10,0 13,5 22,5 2 36,0

66 132 All spigot tees acc. to manufacturer s standard with one socket MI, with spigots IT PN 10/ for gate valves with socket connection MI with Novo or TYTON socket Surface protection: inside Düker enamel as per EN ISO outside bituminous coating #133 All spigot end tee 1 2 L L e 1 e 2 Weight in kg 12,5 13,0 13,0 14,5 15, ,0 21,0 24,0 Single socket tee 1 2 L L e 1 e Weight in kg 14,0, 1 22,5 23,5 26,5 All spigot end tee 1 * * 2 l l e 1 e 2 * acc. to manufacturer s standard material: ductile iron GGG, inside enamel Weight in kg 21,5 22,5 23,0 24,5 25,0 26,7 34,0 35,0 36,0 36,5 3,5 45,0 4 4,5 51,5 55,0 64,5 6,0 70,0 72,0 7 Single socket tee 1 2 l l e e 2 Weight in kg 2 2,0 2 30,0 3 3,0 3,0 43,0 60,0 62,0,5 66,0 7 2,0 6,0 4,0 103,0 material: ductile iron GGG, inside enamel socket NOVO-SIT as per manufacturer s standard B l

67 134 PE adapter pieces for Novo sockets acc. to manufacturer s standard PN 10/ Thrust resisting adapter piece for fittings, gate valves and butterfly valves for plug-in sockets NOVO-SIT PE adapter piece with pre-installed support sleeve and circumferential retaining ring for retaining the locking segments; PE spigot end for all usual welding procedures, SDR 11 for water, transition from ductile cast iron to PE Materials: fitting: PE black support sleeve and retaining ring: stainless steel 135 B 6 ø d L e,2 10,0 11,2 12, 14,6,4 1,2 20,5 Weight in kg 1,3 2,25 2,6 3,3 4,0 5,5

68 136 Flap valves figure PN 10/ Design features: Flange connection dimensions: as per EN for potable water Materials: body and bonnet: ductile cast iron EN-GJS--7 (JS-10)as per EN 1563 flap shaft: brass flap sealing: elastomer 137 Surface protection: inside and outside epoxy resin black RAL 9005 as per GSK guidelines (for water) B 7 Fig. with flange connection PN 10 / 3.6 Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter - - Nominal pressure PN 10 Face-to-face dimension L Weight in kg 5,5 7,6 9,4 13,0,0 22,0 35,0 60,0 70,0 92,0 11

69 Laying tool V D for pressure pipes, fittings and gate valves with TYTON sockets Hook wrench for laying pressure pipes and fittings with screw-gland joint ( SMU ) # B 7 Lever length mm Weight in kg, ,5 21,0 23,5 24,5 26, Weight in kg 2,0 2,1 2,4 2, 3,2 3,5 3,9 5,4 6, 7,7 9, 13,

70 Operating keys for valves as per DIN 3223 A,B,C,E #141 1 Type A D B 7 A Type C / E Type B Application, dimensions and weights (dimensions in mm) DIN 3223 Material Application Length Width Weight in kg Type A Ductile cast iron, galvanised Hydrants small 1,3 Type B Type C Type E Ductile cast iron, galvanised Steel galvanised Steel galvanised Pillar hydrants Underground hydrants and gate valves Tapping valves large ,2 5,7 1,5 Type E Steel galvanised Tapping valves ,0

71 142 Düker telescopic stem extension set T3 with and without position indicator for butterfly valves Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell. Optimal installation on all butterfly valves with F10 operating flange. Butterfly valve coupling matching the gear shaft. Stem extension set also available with additional position indicator (with protective cover as an option). #143 Technical details: The stem extension set is screwed in between the flange bell and the operating flange of the butterfly valve. Continuously telescopable stem extension set. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe. Pull-out securing of the rods: min. N Torques: up to 1 Nm Materials: square cap and coupling: EN-GJS- 15, galvanised (as per EN and DIN 961) rods: S235JR, hot-dip galvanised (as per EN 102) centring cap: PA, red pipe sleeve: PE HD flange bell similar F10: PE, black sealing gasket: PE connection pins: position indicator: aluminium, epoxy powder coating blue Butterfly valves shaft type pipe covering ca. RD* in m rod length GL* in m Weight in kg B 7 20 mm or 30 mm operating flange F10 without position indicator with position indicator up to 47 or 470 turns for closing 1,00 1, 1,20 1, 1,70 2,70 2, 3,20 1,00 1, 1,20 1, 1,70 2,70 2, 3,20 0,76 1,36 0,91 1,60 1,36 2,46 2, 3,26 0,76 1,36 0,91 1,60 1,36 2,46 2, 3,26 6,5 7,1,3 10,4,2, 10,0 12,1 *Definitions pipe covering: GL = rod length; RD = pipe covering; GA = rod contact point With this formula and the GA value, the GL for the required RD can be calculated: GL = RD 170 mm GA By changing the formula it is also possible to calculate the RD: RD = GL mm + GA

72 Düker telescopic stem extension set T3 GW 336 for gate valves, service connection valves and tapping valves # Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell as per DVGW GW 336 with additional drilling. Optimal installation on all gate valves, service connection valves and tapping valves. Centring disc in the tube sleeve bell up to. With clip pin for a fast installation without any tools. Adapter GW 336 for installation on gate valves - or TOP type 1014 as an option. Technical features: The stem extension set is plugged onto the valve with the tube sleeve bell. Continuously telescopable stem extension set. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe. Pull-out securing of the rods: min. N Torques: valve tapping valve service connection valve gate valve Materials: square cap and coupling: : EN-GJS- 15, galvanised (as per EN and DIN 961) rods: S235JR, hot-dip galvanised (as per EN 102) centring cap: PA, red pipe sleeve: PE HD pipe sleeve bell with additional drilling: PE, black sealing gasket: PE clip pins: Coupling sets: application tapping valve and service connection valve gate valve max. torque in Nm 1 4 AF weight in kg 0,3 0,6 0,6 0,7 0,9 1,3 valve tapping valve and service connection valve e.g. TOP, TOP 1014 and type 4 gate valve e.g. type 4, 4 and 4 gate valve e.g. type 4, 4 and 4 operating square DIN 3223 E DIN 3223 C DIN 3223 C connection coupling square end 20 x 20 mm bell Ø mm square end 25 x 25 mm bell Ø mm square end 30 x 30 mm bell Ø mm rod length GL* in m 0, 0, 0, 1,15 0, 1,45 0,90 1,55 1,37 2,45 0,36 0,56 0,60 1,01 0,76 1,36 0,91 1,60 1,26 2,36 0,33 0, 0,49 0,76 0,74 1,22 0,2 1,42 1,17 2,12 *Definitions pipe covering: GL = rod length; RD = pipe covering; GA = rod contact point With this formula and the GA value, the GL for the required RD can be calculated: GL = RD 170 mm GA By changing the formula it is also possible to calculate the RD: RD = GL mm + GA weight in kg 2,6 2, 3,2 3,9 4,6 2,7 3,1 3,9 4,5 5,9 2,9 4,0 5,5 6,2 9,4 remark delivery incl. coupling delivery without coupling delivery without coupling B 7

73 146 Düker telescopic stem extension set Quick T3 for tapping valve TOP type 1014 Design features: Telescopic stem extension set with an additional protection tube for better telescoping function, higher stability and stronger compaction. High stability to withstand strong wall stress during the filling of the pipe trench. Welded flange bell Düker Quick. Optimal installation on the tapping valves TOP type Centring disc in the tube sleeve bell. Technical features: The stem extension set is mounted between the tube sleeve bell and the Düker Quick connection with an assembly-friendly quick-action coupling. Continuously telescopable stem extension set. No pinning of the coupling. PE protection tube with welded centring cap and bell. Additional third protection tube, welded with the bell, completely dirt and water repellent. Self-locking in any pull-out position due to a sealing gasket on the square pipe. Pull-out securing of the rods: min. N Torques: up to 1 Nm Materials: square cap and coupling: : EN-GJS- 15, galvanised (as per EN and DIN 961) rods: S235JR, hot-dip galvanised (as per EN 102) centring cap: PA, red pipe sleeve: PE HD pipe sleeve bell Düker Quick : PE, black sealing gasket: PE #147 B 7 Tapping valves TOP type 1014 operating square connection coupling pipe covering ca. RD* in m rod length GL* in m rod contact point GA Weight in kg DIN 3223 E square end 20 x 20 mm 0,75 1,00 0,90 1,30 1,05 1,60 1,20 1,90 1,70 2, 0,47 0,73 0,62 1,02 0,7 1,33 0,93 1,63 1,42 2,3 106 mm 2,6 2, 3,2 3,9 4,6 *Definitions pipe covering: GL = rod length; RD = pipe covering; GA = rod contact point With this formula and the GA value, the GL for the required RD can be calculated: GL = RD 170 mm GA By changing the formula it is also possible to calculate the RD: RD = GL mm + GA

74 14 Back to summary C C#149 Ductile cast iron ( GGG ) fittings and flanged pressure pipes

75 Inside and outside protection Flanged pipes and fittings can be supplied with the following coatings and linings: Cement mortar lining The cement mortar lining is acc. to DVGW data sheet W 347 and W 270, EN 545 or EN 59 avoids corrosion prevents deposits and supports stable hydraulic characteristics. 2. Enamelling (glass lining) inside and outside Enamel is an effective protection against corrosion, abrasion and incrustation. A non detachable, chemical bounding to the cast iron avoids corrosion by undercutting. The layer thickness after application ( temperature 0 C) is between µ and µ. 3. Epoxy resin lining and coating The coating is acc. to RAL-GZ 662 with hot melted epoxy powder. The requirements of EN (pressure pipes and fittings) as well as of DIN (heavy corrosion protection for valves) are fulfilled. 4. Special coatings (outside) Various coatings on request. C

76 C a Pressure pipes with cast-on flanges FFG-pipes Further lengths are available on request. Weight of pressure pipes with cast-on flanges PN 10 FFG-pipes e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 L max m pipe without flange 6,9 10,7 11,0,1 20,4 26,4 32,4 46,1 61,3 7,1 96,5 1,2 132, 0,6 211,3 26,5 332,1 1,7 477,7 5,2 7,0 932,0 PN 10 1,7 2,1 2,6 2, 3,3 4,0 5,0 6,9 9, 13,0 14,7 1 23,2 32, 44,3 5,5 6 7,6 121,0 PN 1,7 2,1 2,6 2, 3,3 4,0 5,0 6,7 9,4 12,6 1 22,1 37,4 57,6 57,4 76, 91, ,0 34 4,2 PN 25 1,7 2,1 2,6 2, 3, 4,7 6,0,7 13,0 17,7 25,4 33,2 4 6,0 90,0 123, ,0 25,0 Weight in kg one flange ,6,6 10,6 13,2 1 25,5 34,0 9,2 10,7 13,3,5 23,0 32,0 41,5 4,5 5 10,0 10, 12,7 15,9,7 2 3,0 49,5 5,5 69,5 94, ,4 14, 1,6 23,0 32,0 44,0 5 6,0 1,0 111,0,0 6,0,0,0 366,0 46,0 73,0 101,0 14,1, 21,0 26,0 3,5,0 7 92, ,0 223,0 24,0 3,0 414,0 525,0 1111,0 15,7 1, 24,0 29,5 41,5 56,5 73,0 104,0 143,0 2,0,0 31 3,0 462,0 51,0 6,0 1204,0 17,3 21,0 26,5 32,5 46,0 62,5,5 9 1, ,0 276,0,0 420,0 510,0 63,0 960, ,9 23,0 2 36,0,5 6,5, ,0 235,0 303,0 33,0 461, ,0 1034,0 1390, ,5 25,0 32,0 3 55,5 75,0 96,5 1,0 13 1,0 256,0 330,0 4,0 1,0 605,0 751,0 110,0 143,0 0 22,0 2 34,5 42,5 60,0 1,0 104,0 126,0 151, ,0 541,0 3, ,0 Weight in kg Length L in mm

77 154 Information about ductile cast iron fittings Ductile cast iron fittings will be delivered as follows: with TYTON socket with TYTON socket and pre-chamber for thrust resisting joint NOVO-SIT with screw-gland socket joint with bolted-gland socket joint with flanges Ductile cast iron socket fittings with TYTON sockets ( flangeless ) for use in potable water pipelines are designed for operating pressures as given in EN 545. Marking for ductile cast iron fittings 155 Ductile cast iron fittings with screw-gland or bolted-gland sockets for use in potable water pipelines are designed for operating pressures up to bar. Higher pressures on request. Ductile cast iron fittings with one flange or more, for the use in potable water pipelines are designed for operating pressures as given in EN 545. The operating pressure has to be mentioned in orders, because the flange dimensions of these fittings vary depending on the nominal pressures rates. Ductile cast iron fittings for the use in sewerage pipelines as per EN 59 are designed for operating pressures up to bar. Higher pressures on request. Ductile cast iron fittings for the use in gas pipelines as per EN 969 are available for operating pressures up to bar on request. > All indicated weights are valid for fittings with cement-mortar linings < Coating: see page 151 Inside and outside protection. All German manufacturers member of the Fachgemeinschaft Guss-Rohrsysteme (FGR-EADIPS) association mark all ductile cast iron products manufactured by them with the label FGR, which is equivalent to a quality mark. In addition, fittings are marked with the DVGW sign, nominal diameter, the casting day and bends with the respective angles in degrees. Flanged fittings bear a cast-on or stamped indication of the nominal pressure ranges PN 10 up to PN. Socket fittings are not marked with the nominal pressure range. The material ductile cast iron is identified by 3 dots (l l l), arranged in a triangle symbol, positioned on the exterior surface of the fittings. In special cases, further indications may be provided. C b

78 Flanged sockets E with screw-gland or TYTON socket * * * 4 0 Lu e 10,2 10, 11,4 13,2 14,4 15,6 * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Weight in kg with TYTON socket PN 10 PN 5,9 5,9 6,0 6,0 11,0 11,0,0,0 10,5 10, ,5 25,5 10,3 10,3 14,0 14, ,6 14,6 26,0 26,0,7,7 2,5 2,5 23,0 23,0,0,0 33,5 33,5 61,5 61,5,0,0 96,0 96,0,0,0 130,0 135,0 1,0 4,0 203,0 3,0 176,0 270,0 295,0 453,0 466,0 603,0 621,0 C b

79 Flanged sockets EU * * * Compensation length Lu z 2) Tol. ± 30 ± 30 ± 30 ± ± ± ± ± ± e with screw-gland socket PN 10 PN 4,3 4,3 5,4 5,4 6,0 6,0 10,5 10,5 13,2 13,2,0,0 21,6 21,6 31,5 31,5 Weight in kg 1) with TYTON socket PN 10 PN,6,6 10,5 10,5 14,5 14,5,0,0 24,0 24,0 32,5 32,5 with bolted-gland socket PN 10 PN Compensation length Lu z 2) Tol. ± ± ± ± ± ± ± ± ± ± ± ± ± 60 e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 with screw-gland socket PN 10 PN 41,0 41,0,0 51,0 56,5 62,0 91,0 92,0 Weight in kg 1) with TYTON socket PN 10 PN 45,0 45,0 54,0 5,0 66,0 70,0 7 91,0 95, ,5 145,5 176,6 0,0 242,0 262,0 21,0 27,0 3,0 355,0 536,0,0 900,0 1,0 with bolted-gland socket PN 10 PN 70,5,0 103,0 142,0 4, ,0 320,0 74,0 95,0 11 3, ,0 263,0 370,0 l C b * acc. to manufacturer s standard 1) without screw- or bolted-gland rings 2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints, the moving tolerance has to be limited to 10 mm. on request also with Standard socket and Universal pre-chamber 1) without screw- or bolted-gland rings 2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints, the moving tolerance has to be limited to 10 mm. on request also with Standard socket and Universal pre-chamber

80 Flanged spigots F Collars U 0 1 * * * ø d L L * acc. to manufacturer s standard e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 PN 10 5,5 6,2 9,5,5 10,5 14,0 1 25,5 39,5 47,6 62,1,5 132,0 121,0 3,3 229,5 314,3 35 3,0 462,0 Weight in kg PN PN 25 5,5 6,2 9,5,5,5 10,5 13,5 14, ,5 25,5 35,1 39,5 4 47,6 5,0,9 70,0,6 106,4 14,0 1,4 146,3 20,9 22, ,0 395,3 34,0 526,0,0 1260,0 PN,5 15,0 1,0 26,5,0 59,5 73,4 92,5 131, ø d Lu e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 Weight in kg 1) DIN DIN with screw-gland sockets with bolted-gland sockets,5 11,0,1 9,7 12,5 15,2 23,2 31,3 3,5 49,5 63,2 123,1 14,5 24, 30,0 3 51,0,0 73, ,1 7,4 2,0 256,7 313,0 421,2 55,0,0 10 1) Operating pressures see page 154 without screw- or bolted-gland rings Novo socket types see page 127 on request also with Standard socket and Universal pre-chamber C b

81 Single socket bends 90 MQ acc. to manufacturer s standard Double socket bends 90 MMQ 2 3 Weight in kg 1) Lu e with screw-gland sockets Weight in kg 1) with TYTON sockets with bolted-gland sockets 0 L Lu 60,0,0 215,0 102,4 123,0 14, 174,5 226,0 2,0 330,0 410,0 430,0 5,0 645,0 720,0 0,0 e 10,2 10, 13,2 14,4 15,6 with screw-gland socket 9,5 11,0 15,0,0 10,,1 23, 43,2 70,0 96,0 with TYTON socket 11,2 1 25,4 43, 76,1 3, ,3 235,4 314,0 473,0 644,5 with bolted-gland socket,0 156,0 225,0,0 42,0 1,0 * * * * * 4* * * * 0* 900* 0* 1* 60,0,0 5,0,0,0,0 175,0 225,0 2,0 330,0 410,0 430,0 45 5,0 645,0 720,0 0,0 10,0 1205,0 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4,0 10,5 14,0,6 10,5 15,1,2 31,3 54,0 69,,5 11,0,2 20,5 32,4 52,9 72,4 104, 20,0 214,4 314,3 4,0 6, ,0 00, ,0 35,0 662,0 C b 1) Operating pressures see page 154 without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

82 Single socket bends 45 MK 45 acc. to manufacturer s standard Double socket bends 45 MMK L Lu e 10,2 10, 11,4 13,2 14,4 15,6 with screw-gland socket 10,0 14,5 9, 14,9,4 31,3 42,0 56,2 6,0 93,0 106,0 Operating pressures see page 154 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Weight in kg 1) with TYTON socket 10,,2 20,5 33,5 44,3 59,4 6,0 91,0 106,0 1,5 441,0 with bolted-gland socket 7 105,0 143,0 2,0 * * Lu TYTON screw-gland socket Lu bolted gland socket Lu Standard socket 25,0 330,0 370,0 13,0 145,0,0 55,0,0 75,0 5,0 110,0 130,0,0 175,0,0 220,0 2,0 415,0 460,0 5,0 515,0 370,0 3,0 4,0 5,0 Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 with screw-gland sockets,0,5 5,6 7,1 9,2 12,3,3 24,5 34,5 4,5 70,2 93,9 Weight in kg 1) with TYTON sockets,3 10,3 14,5 1,9 25,9 3,9 55,1 1,0 91,3 139,9 145, 6,6 312,1 496, 57,0 76,0 1,0 1572,0 with bolted gland sockets 1,0* 106,0* 1,4,2 with Standard sockets 1,0* 106,0* 1,4,2 2096,0 C b

83 Single socket bends 30 MK 30 acc. to manufacturer s standard Double socket bends 30 MMK 30 acc. to DIN Weight in kg 1) Weight in kg 1) Lu TYTON screw-gland socket Lu bolted-gland socket e with screw-gland sockets with TYTON sockets with bolted-gland sockets 0 L Lu e 10,2 10, 13,2 14,4 15,6 with screw-gland socket 10,0 14,5 7,4 10,1 14,0 1,6 29,2 36,7 4,0 5 71,0 with TYTON socket 7,4 10, 15,1 20,0 30, 3,9 52,9 56,0 76, ,0 26,0,0 with bolted-gland socket 64,0,0 120,0 15,0 * * * 4* ,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4,0 10,0 13,0 6, 9,7 11,6 15,7 23, 31,3 45,9 63,7 4, 9,9 14,3 1 23, 34,6 52,4 74,5 9,1 145,0 123,7 6, ,0 496,0 2,0 1020,0 74,0* 94,0* 145,5 3,0 C b Operating pressures see page 154 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

84 Single socket bends 22 1 /2 MK 22 acc. to manufacturer s standard Double socket bends 22 1 /2 MMK 22 9 Weight in kg 1) 0 L Lu Operating pressures see page 154 Weight in kg 1) e 10,2 10, 13,2 14,4 15,6 with screw-gland socket 10,0 9,2 13,5 17,3 2 36,0 4 53,0,0 1) without screw- or bolted-gland rings with TYTON socket,1 9,7 15,1 1 29,2 3,2 52,0 76,7 9 3,0 336,0 460,0 with bolted-gland socket 60,0 74,0 110,0 15,0 * * Lu TYTON screw-gland socket 175,0 260,0 90,0 35,0,0 45,0,0 55,0,0 75,0 90,0,0 110,0 120,0 135,0 155,0 5,0 220,0 2,0 25,0 Lu bolted-gland socket 0,0 Lu Standard socket 2,0 e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 with screw-gland sockets 9,5 12,5 4,9,6 11,5 14,6 21,0 30,5 42,1 62,1 74,5 with TYTON sockets 13,5 1 22,7 33,5, 6 3,2 112,9 154,4 242,0 311,0 422,0 593,0 20,0 1224,0 with bolted-gland sockets 70,0*,0* with Standard sockets 0 C b on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

85 Single socket bends 11 1 /4 MK 11 acc. to manufacturer s standard Double socket bends 11 1 /4 MMK Weight in kg 1) 0 L Operating pressures see page 154 Lu e 10,2 10, 13,2 14,4 15,6 with screw-gland socket 6,5,5 11,5 7,1 9,2 12,4,7 24, 33,5 44,0 4 56,0 1) without screw- or bolted-gland ring Weight in kg 1) with TYTON socket 7,6 9, 14,0 1, ,0 66,9 3,2 3, ,0 with bolted-gland socket 54,0,0 95,0 15,0 25,0 292,0 * * Lu TYTON Lu screw-gland socket 63,0,0 25,0 30,0 35,0 35,0,0 45,0,0 60,0,0 70,0 70,0 5,0 95,0 95,0 110,0 110,0 120,0 130,0,0 0,0 bolted-gland socket Lu Standard socket 175,0 e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 with screw-gland sockets 11,5 6,5,1 10,6 13,4 20,5 2,1 3,3 49,7 6 with TYTON sockets 7,6,6 13,0,7 21,1 30,2 45,4 62,1 73,4 92,5 6,4,3 201,0 294,3,0 6,0 6,0 107,0 with bolted-gland sockets 64,0* 7* 120,5 15,0 4,0 23,0 with Standard sockets 14,0 C b on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

86 172 Double socket tees with flanged branch MMA 173 Weight in kg 1) 1 * * * 2 Lu l u ) Operating pressures see page 154 without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber e 1 e 2 with screw-gland sockets 10,5 12,5 13,5,0,5 1,0 Weight in kg 1) with bolted-gland sockets with TYTON sockets * acc. manufacturer s standard 1 2 * * * * * * * * * * * * * * * * * * Lu l u e 1 Operating pressures see page 154 1) without screw rings * acc. manufacturer s standard on request also with Standard socket and Universal pre-chamber e 2 with screw-gland sockets 11, 13,0 12,5 15,1 13,0 14,0 15,0,2 17,4 17,3 1 1,9 20,5 22,1 21,6 22,7 23, 24, 2,0 30, 2 30,0 31,3 32,4 3 3,9 46,4 with bolted-gland sockets with TYTON sockets 13,0 13,0 13,5 14,0 14,9 15,7,9 1 1,6,4 20,0 21,6 22,7 24,3 23, 24,3 25,9 2 31,3 32,9 30, 31,3 32,9 34,0 41,0 43,2 49,7 C b

87 Double socket tees with flanged branch MMA Weight in kg 1) 1 2 Lu lu e 1 e 2 with screw-gland sockets with bolted-gland sockets with TYTON sockets * * * * * * * * * * * ,2 10, 10,2 10,2 10, 36,0,0 42,0 52,4 53,5 62,5 51, 52,9,9 72,4 90,7 63,0 62,0 2,0 9,5 101,0 114,0 122,0 79,9 1,0 93, ,5,5,0 172,0 45,4 4,0 4,1 56,2 60,5 75,6 5,9 60,5 70,7 70,0 91, 95,6 73,4 73,4 9,1 9 9,0 114,0,0 92,9 94,0 105, 113,9 115,0 132,3, * 4* 2 4 * * Lu lu e 1 10, 11,4 e 2 10, 10,2 10, 11,4 10, with screw-gland sockets Weight in kg 1) with bolted-gland sockets 94,0 95,0 104,0 114, ,7 110,7 130,0 1,4 174,4 220,0 244,0 with TYTON sockets 110,0 110,0 132,0 145,5 1,5 226,0 236, ,0 104,0 13,0 1,0 156,0 3,0 236,0 C b Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

88 Double socket tees with flanged branch MMA * * * * * * * * * * * * * * * * * * * * 0 Lu lu e 1 13,2 14,4 15,6 e 2 10, 13,2 10,2 10, 13,2 14,4 10,2 10, 13,2 15,6 with screw-gland sockets Weight in kg 1) with bolted-gland sockets 12,5 13,6 1 17,6 233, ,0 36,0 266,0 27,0 263,0 262,0 2 31, ,0 42,0 523,0 563, ,9 322,9 29,0 433,0,2 435,0 430,0 66,0 66,0 755,0 with TYTON sockets 170,0 174,0 17,0 210,0 245,0 330, ,0 260,0 263,0 266,0 26 3,0 261,0 374,0 464,0 5,0 545, ,0 332,0 342,0 415,0 431,0 423, ,0 6,0 743, * * * * * * 900 * * * 0* 0 * * * * 0 900* Lu lu e 1, 1,0 20,4 22, 25,2 e 2 10, 13,2 14,4, 10, 13,2 15,6 1,0 10, 13,2 14,4 15,6, 1,0 13,2 15,6 1,0 13,2 15,6 1,0 20,4 with screw-gland sockets 2130, ,0 293,0 Weight in kg 1) with bolted-gland sockets with TYTON sockets,0 470,0 472,0 5,0 561,0 572,0 20,0 6,0 9,0 6,0 561,0 691,0 625,0 644,0 101,0 124, , ,0 1135,0 10,0 1296,0 142,0 55,0 1,0 2,0 l 177 C b Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw rings * acc. manufacturer s standard on request also with Standard socket and Universal pre-chamber

89 All socket tees MMB 17 Weight in kg 1) 1 * * * 2 * * * * * * * * * * * * Lu lu e 1 Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 2 with screw-gland sockets 11,0 12,5 13,5,0 1 1,0 10,1 10,5 11,0 13,0 11,7 12,5 13,0 14,6 14,9,2,5,6 1,1,4 Weight in kg 1) with TYTON sockets 10, 11,9 14,0 14,0 15,1 13,0 15, ,5 20,5 21,6 23,2 with Standard sockets 1 * * 2 * * * * * * * Lu lu e 1 Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 2,1, 9,1 9, with screw-gland sockets,4 20,0 22,7 22,7 25,0 2 25,5 26,5 2,0 30, 31,9 35,0 3,0 3,0 3,9 43,0 44,5 51,5 61,0 44,0 44,5,0 4 55,0 59,4 61,0 74,0 1,0 with TYTON sockets 22,7 22,5 24, 25,4 30,2 30, 30,2 31,3 2,0 3 31,9 3 42,1 45,9 45,4 46,4 46,4 51, 56,2,9 44,0 44,5 56,7 5,3 5 62,4 66,4 2,1 92,1 with Standard sockets C b

90 All socket tees MMB 1 Weight in kg 1) Lu lu e 1 e 2 with screw-gland sockets with TYTON sockets with Standard sockets * * 4* * ,2 10, 11,4 10,5 10,2 10, 10,2 10, 11,4 10,2 10, 74,0 7 91,0 103,0 115,0 3,5 6,5 94,0,0 10,0 122,0 145,0 74,0 7,0 11, 126,4,0 95,5 93,4 94,0 111, 11, 123,7 175,5 110,0 110,0 146,5 155,0 2,5 174,0 1,0 15,0 131,0 134,0 136,0 145,0 155,0 170,0 13,0 5,0 233,3 1 * * 0* 900* 2 2) Lu lu e 1 13,2 14,4 15,6, e 2 10,2 10, 13,2 10, 13,2 14,4 10, 13,2 14,4 15,6 13,2, with screw-gland sockets Weight in kg 1) with TYTON sockets 1 205,0 222,0 231,0 236,0 245,0,0 3,0 253,0 264,0 275,0 370,0 355,0 445,0 545,0 49,0 490,0 520,0 52,0 760,0 5,0 20,0,0 525,0,0 with Standard sockets C b Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

91 All socket tees MMB Double socket tapers MMR Weight in kg 1) 1 2 Lu lu e 1 e 2 with screw-gland sockets with TYTON sockets with Standard sockets 0* 1* 1* 00* ,0 20,4 22, 25,2 10, 13,2 15,6, 1,0 13,2 14,4 15,6, 20,4 13,2 15,6, 1,0 20,4 22, 13,2 15,6, 1,0 20,4 22, 25,2, , ,0 1102,0 110,0 1115,0 9,0 11,0 1,0 125,0 1536,0 1770,0 90,0 2120,0 21,0 2360,0 0,0 2,0 24,0 2520,0 26,0 2 3,0 3900,0 l 1 * * 2 * * * * * Lu e 1 e 2 with screw-gland sockets 10,5 13,5 5,4 15,2 14,0 7,6,1 Weight in kg 1) with TYTON sockets 9,2 C b Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

92 14 Double socket tapers MMR * 175 Lu e 1,1 10,2 Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 2,1 with screw-gland sockets 9,9 9, 14,0 12,3 13,4 12,6 36,5 25,9 1, ,0 33,0 2 26,5 2,0 30,2 29,5 55,1 41,0 3 36,7 7,0 4,0 4 45,0 Weight in kg 1) with TYTON sockets 11,3 11, 13,0 15,1 15,7 15,7 22,7 20,5 22,7 22,1 33,0 2 31,3 34,6 34,6 29,5 36,2,2 43,2 43,7 7,0 4,0 4 45, * * * 4 * * * * 0 * * 1 Lu ) 15 Weight in kg e 1 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 Operating pressures see page 154 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 2 10,2 10,2 10, 10,2 10, 10,2 10, 10, 13,2 13,2 14,4 14,4 15,6 13,2 15,6, 1,0 20,4 20,4 22, with screw-gland sockets 79,9 73,5 6,0 70,0 139, ,6 101,0 133,0,0 139,5 26 with TYTON sockets,0 73,5 6,0 70,0 120, ,0 127,4 134,0 143,6,7 155, ,0 15, 16, 296,0 341,5 252,5 275,0 2,0 296,0 32, ,0 460,0 420,0 2,0,0 1,0 1260,0 l C b

93 Single socket tees with flanged branch A acc. to manufacturer s standard Weight in kg 1) 1 2 Lu l z e 1 e 2 with screwgland socket with TYTON socket 1 2 Lu l z e 1 e 2 with screwgland socket 10,0 10,5 12,3 13,0 15,1 15,7 15,5,0 1 1,7 Weight in kg 1) with TYTON socket 12,3 13,0 15,7,2 15,5,0 1 1, , 1,0 10, 1 1,0 20,0 21,6 26,0 24, 24,0 26,4 25,0 2,5 30,4 46,0,0 55,0 5,0 64, 1,5 121,0 126,5 16,0 1 1,0 22,5 23,5 26,0 23,0 24,0 2,0 29,2 2,5 30,4 46,0 55,0 51,0 5,0 60,0 1,5 121,0 126,5 16,0 10,0 l C b Operating pressures see page 154 1) without screw ring Operating pressures see page 154 1) without screw ring on request also with Standard socket and Universal pre-chamber on request also with Standard socket and Universal pre-chamber

94 Single socket tees with socket branch B acc. to manufacturer s standard Double flanged bends 90 Q 1 B a 1 2 Lu lu z e B long version a 1 2 Lu lu z e Operating pressures see page 154 1) without screw rings on request also with Standard socket and Universal pre-chamber e 2 e 2 Weight in kg 1),5 14,0 15,0,0 25,0 45,0 2,0 Weight in kg with Novo sockets 2,0 55,0 * * * L e ,2 10, 5 11,4 13,2 0 14, ,6 0, 1 1,0 1 20,4 1 22, 14 25,2 * acc. to manufacturer s standard PN 10 5,5 10,2 10,2 12,9 1,9 29,3 36,2 5,3 2,1 102,1 144,7 234,0 266,0 370, ,0 745,0 1010,0 Weight in kg PN PN 25 5,5 5,5 10,2 10,2 10,2 11,0 12,9 12,9 22,0 22,0 29,2 33,5 36,2 45,9 5,3 1,0 2,1 1,6 111,2 155,0 157, ,0 241, ,0 4,0 346,0 420,0 575,0 720,0 672,0 36, ,0 2,0 2970,0 PN 5,5 10,2 11,0 12,9 23,2 33,5 53,0 101,0 144,2 24,0 30,0 375,0 45,0 C b

95 Double flanged duckfoot bends 90 N Double flanged bends 45 FFK * * * 4 * 0* L c d e 10,2 10, 11,4 13,2,0 1, 1,0 20,4 PN 10 10,5 10,5,0 15,7 1,9 2 34,6 55,6 4,0 117, ,5 374, 53,9 752,0 926,0 2311,0 Base borehole on request. * acc. to manufacturer s standard Weight in kg PN PN 25 10,5 10,5 10,5 10,5,0,0 15,7 15,7 1,9 25,4 2 22,7 3,9 31,0 55,6 4,5 4,0,5 117,7 114,0 142,0 154, 24, , ,0 335,0 42,0 6,0 705, ,0 106,0 26,0 PN 10,5 10,5,0 15,7 25,4 23,9 35,5 60,0 101,0 145,0 201, ,0 2,0 6 * * * Short length acc. to manufacturer s standard * * * L e , , 11, , , ,6 51, 632 1,0 7 20, , ,5 11,0 PN 10 10,3 12,6 1 21,6 32,4 60,9 90,2 96,1 11,0 15, 2,0 4 3,0 727,9 64,0 5,0 12 Weight in kg PN PN 25 10,3 10,3 12, ,6 33,0 32,4 34,0 60,9 101,0 90,2 102,6 111,0 129,1 1,3,0 1,0 235,4 259, ,0 41,0 392,0 442,0 535,0 4,0, ,0 26,0 6 94, ,5 114,5 17,0 PN 10,3 1,3 24,5 41,5 3,0 11,0 141,0 6,0 24,0 264, ,5 14,5 246,0 * acc. to manufacturer s standard C b

96 Double flanged bends 30 FFK 30 acc. to manufacturer s standard Double flanged bends 22 1 /2 FFK 22 acc. to manufacturer s standard L e 9,5 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 PN 10 10,0 13,7 15,7 22,7 35,1 4 6,0 70,2 5,9 143,0 129,5 230,0 360,0 43 Weight in kg PN PN 25 10,0 10,0 13,7 15,7 1,0 22,7 22,0 35,1 33,0 44,0 90,0 6,0 73,0 71,0,0 2,5 104,5 153,0 13, , ,0 4, ,0 101,0 PN 10,0 21,0 25,0 42,0,0,0 142,0 172,5 251,0 275,0 29, L e , , , , , ,6 375, 410 1, , , ,2 PN 10 10,7 13,6 1 22,1 34,6 4,6 6,6 63,7,5 135,0, 203, ,0 575,0 Weight in kg PN PN 25 10,7 10,7 13, ,1 22,0 34,6 33,5 4,6 4,5 6,6 72,0 64, 7,0 95, ,0 13, ,0 245, , ,0 55,0 5,0,0 127,0 15,0 PN 10,7 21,0 25,0 42,5, ,0 5,5 251,0 345,0 26,0 C b

97 Double flanged bends 11 1 /4 FFK 11 acc. to manufacturer s standard All flanged tees T L e 10,2 10, 11,4 13,2 14,4 15,6, 1,0 20,4 22, 25,2 PN 10 10,6 13,7 1 23,2 34,6 4 69,1 5 71, 10,0 106,9 170,0 2,0 321, 5,0 Weight in kg PN PN 25 10,6 10,6 13,7 1 1,0 23,2 22,0 34,6 54,5 4 4,0 69,1 69,5 53,0 70,0 72,5 9,5 11,0 145,0 1, , ,0 370,0 396,0 490,0 39 6,0 722,0 70,0 1111,0 1520,0 PN 10,6 21,0 25,0 3,0 96,5 13,5,5 213, ,5 1 2 * * * * L l e 1 * acc. to manufacturer s standard e 2 PN 10 10,5 12,5 15,0 15,5,5 14,7 15,7, ,7,4 20,2 21,3 23, 24,3 24, 25,4 2 2,1 Weight in kg PN PN 25 14,7 14,7 15,7 15,7,4, ,7 22,7,4 20,4 20,2 24,5 21,3 22,0 23, 22,5 24,3 23,0 24, 24,0 25,4 30,0 2 26,0 2,1 32,5 PN 14,7 15,7, ,7 1,6 24,5 22,0 24,0 24,5 25,5 26,0 2,5 31,0 C b

98 7 6 C b Weight in kg All flanged tees T * acc. to manufacturer s standard * * * * * * L l e 1,1 e 2 PN 10 29,7 30, 31,3 31,9 32,4 34,6 32,2 5,0 60,0 64,0 45,4 45,4 45,4 47,4 4,0 51,3 51, 6,0 64,0 74,0 75,0 75,0 7,3,7 91, 95,5 96, ,6 104,2 113,0 10,0 114,0 121,0 131,0 PN 29,7 30, 31,3 31,9 32,4 34,6 36,2 5,0 60,0 64,0 45,4 45,4 45,4 47,4 4,0 51,3 51, 6,0 64,0 74,0 75,0 75,0 7,3,7 91, 95,5 96, ,6 104,2 103,0 10,0 114,0 121,0 131,0 PN ,5 30,5 41,6 42,1 33,5 49,1 56,5 61,5 64,0 5 5,5 61,0 54, ,0 103,0 75,5 110,7 94,0 121,0 105,5 106, ,0 15,0 111,0 1,0 130,0 12 4,0 PN 33,0,0 34,5 45,9 35,5 3,0 5,3 6,5 73,5 74,0 6,5 75,1 73,0,0 94, ,0 123,1 95,5 12, ,0 139,5 1,0 141,0 142,0 143,0 145,0 179,5 4,0 174,0 1,0 * acc. to manufacturer s standard * * * * 4 L l e 1 10,2 10, 11,4 e 2 10,2 10,2 10, 10,2 10, 11,4 PN ,0 131,2 130,1 131, 135,0 137,7 137,7 154,4,6 7,4 170,6 171,2 15 2,2 15, 6,0,2,5 230,0 249,5 232,0 242,0 24,0 22,0 290,0 292,0 313,0 PN 120,0 1,4 12, ,0 151,5 151,0 1,4 15, 170,5 2,2 15,,3 223,6 225,0 243,0 244,0 2,0 25, , PN ,0 7,4 173,0 145,0 14 0,0 2,0 172,0 2,0 16,0 1 2,0 2,0 213, 20 22,0 2,0 254,0 PN 1,0 11,0 13, ,0 210,0 2,0 222, ,0 254,0 25,0 262, ,0 30,0 330,0 356,0 Weight in kg

99 9 C b All flanged tees T * acc. to manufacturer s standard * acc. to manufacturer s standard 1 2 * * 4 * 4 * * * * * * * * L l e 1 13,2 14,4 e 2 10,2 10, 11,4 10,2 10, 11,4 13,2 10,2 10, 13,2 14,4 PN ,5 236,5,6 243,5 260,3 271, ,4 26,2 22,0 311,0 35,0 373, ,6 3,4 395, 392,0 374,0 3,0 35,0 395,0 413,0,0 326,0 355,3 1,0 4,0 411,0 490,9 570, 572,4 635,0 PN 234,0 2,0 260,0 273,5 291,6 27,0 25,0 303,0 346, ,5 356,0 3,0 417,9 36,0 4, ,0 443,0 460,0 513,0 351,0 352,0 393, ,0 441, ,0, 622,0 PN 25 21,0 305,6 25,0 2,0 292,0 29,0 305,0,0 356,4 354,0 356,6 374,0 375,0 37,0 3,0 410,0 4,0 444,0 460,0 7,1 476,0 493,0 4,0 473,0 474,0 46, , ,0 675,0 704,0 726,0 PN 34, ,0 362,0 362,0 370,0 391,0, , , ,0 476,0 2,0,0 530,0 574,0 594, ,0 Weight in kg * * * * * * * * 0 * * * * * * * 0* 900* 0 L l e 1 15,6, 1,0 e 2 10,2 10, 13,2 14,4 15,6 10, 10, 13,2 14,4 15,6, 1,0 PN , ,7 443,0 574,6 514,0 53,2 737,6 694, ,0 702,0 455,0 544,0 552,0 5,0 591,0 61,0 693,0 1010,0 1025,0 104,0 1075,0 1095,0 1,0 PN 464,5 471,0 42,0 475,0 41,0 545,0 556,0 5,0 73, ,0 760,0 472, ,0 574,0 635, ,0 760,0 774,0 1114,0 1141,0 11, ,0 PN ,5 55,0 562,0 570,0 57,0 6,0 3,0 62,0 41,0 72,0 96,0 96 5,0 593,0,0 596,0 1 20,0 915,0 935,0 124,0 1302,0 1351,0 139,0 1415,0 1472,0 PN Weight in kg

100 All flanged tees T Double flanged pieces with 45 flanged branch FFC acc. to manufacturer s standard * * * * * * * 0 900* 0 1* 0 0 1* 1* * 00* L l e 1 20, , , e 2 10, 13,2 14,4 15,6, 1,0 20,4 13,2 15,6 1,0 20,4 22, 13,2 15,6 1,0 20,4 22, 25,2 Weight in kg PN 10 PN PN 25 PN l 1 2 L* l 1 * l* * acc. to manufacturer s standard * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request. e 1 e 2 Weight in kg,0 1 20,0 23,0 26,0 2,0 30,0 35,0 3,0 39,5 42,0 56,5 C b

101 202 Double flanged pieces with 45 flanged branch FFC acc. to manufacturer s standard L* l 1 * l* e 1 10,2 10, e 2 10,2 10,2 10, Weight in kg 6,0 70,0 73,0 2,5 90,0 95,0 102,0 106,5 126,5 1,0 141,0,0 145,0 153,0 17,0 13,0 1,0 13,0 16,0 0,0,0 220,0 225,0 22,0 230,0 235,0 255,0 275,0 290,0, L* l 1 * l* e , , , , , 1,0 e 2 10,2 10, 11,4 10,2 10, 11,4 10,2 10, 11,4 13,2 10,2 14,4 10, 13,2 15,6, 1,0 Weight in kg 320,0 335,0 345,0 370,0 3,0,0 360,0 3,0,0 420,0 4,0 4,0 430,0 445,0 460,0 45,0 520,0 545,0 560,0 6,0 5,0,0 6,0 7,0 35,0 7,0 36,0 945,0 1,0 120,0 l C b * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request. * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.

102 204 All flanged cross tees TT acc. to manufacturer s standard L l e e 2 Weight in kg PN 10 PN 11,0 11,0 15,0 15,0 24,0 24,0 24,0 24,0 25,0 25,0 24, 24, 2,6 2,6 35,5 35,5 36,7 36, ,4 45,4,5,5 43,0 43,0 4,6 4, L l e , , ,4 375 e 2 10,2 10,2 10, 11,4 Weight in kg PN 10 PN 42,0 42,0 4,0 4,0 54,0 54,0 62,1 62,1 71,3 71,3 102,0 102,0 104,0 104, ,0 111,0 124,5 124,5 1,3 1,3 135,0 135,0 14,0 14,0 152,0 152,0 17 4,0 174,0 174,0 203,0 203,0 136,5 142,5 14,0 0, ,0 4,0 174,0,0 17,0 173,0 13,0 17 1,0 3, ,0 234, ,0 273,0 306,0 324,0 314,0 341,0 C b

103 All flanged cross tees TT acc. to manufacturer s standard Double flanged tapers, concentric FFR L l e , , e 2 10, 10,2 10, 13,2 10, 14,4 Weight in kg PN 10 PN 232,0 260,0 355,0 33,0 35,0 36,0 362,0 390,0 392,0 420, ,0 3,0 4,0 3 31,0 334,0 34, ,0 453,0 6,0 46 4,0 3,0 555,0 572,0 333,0 45,0 4, ,0 5,0 691,0 72 l 1 * * 2 * * * * * * * * * * L e 1 e 2 Further lengths are available on request. PN 10,0 9,7,1,6 9,5 9,1 9,7 11,5 13,6 1 * acc. to manufacturer s standard Weight in kg PN PN 25,0,0 9,7 9,7,1,1,6,6 9,5 10,3 9,1 9,1 9,7 9,7 10, 11,5 13,5 15,0 13,5 12,9,4 13,6 1,5 15,4,2,4,4 1 PN,0 9,7,1,6 11,0 9,1 12,9 14,0 14,0,4,5 23, 23,0 C b

104 C b Double flanged tapers, concentric FFR * * * * * * * * * * * * * * * * * * * * * L e 1 10,2 10, 11,4 e 2 10,2 10, PN 10 25,9 21,0 23,7 24, 26,5 2 30,0 33,5 35,6 34,0 32,0 37,3 34,6 36,7,0 46,0 4 51,0 55,6 56,0 54,5 62,0 62,6 74,0 96,7 PN 25,9 2,0 21,0 23,7 24, 26,5 2 30,0 33,5 35,6 34,0 32,0 37,3 34,6 36,7,0 46,0 6 51,6 63,2,0 75,0 64, 75,6 9 PN 25 29,1 2 36,2 4,0 41,0 44,0 53,0 4,0 7 72,0 6,4 6,0 106,5 PN 36,1 33,0,5,2 5,0 4, 110,0,0 10,0 136,0 130,0 146,0 Weight in kg l * * * * * * * * * * * * * * * 0 * * 0* L 790 e 1 13,2 14,4 15,6, 1,0 20,4 e 2 10,2 10, 10,2 10, 10,2 10, 13,2 10, 13,2 14,4 13,2 14,4 15,6 13,2 14,4 15,6, 1,0 PN ,0 135, ,0 175,0 2,0 204,7 251,6 263,0 25,0 315,0 264,5 356,4 361,3 413,0 320, ,0 392,0 372,0 375,0 545,0 5,0 PN 13,3 159,3 176,0 173,0 221, ,0 23,0 30,0 346,0 3 4, ,0 410,0 390,0 432, ,0 6 24,0 PN 25 15, ,0,0 536,0 5,0 704,0 PN 220,0 321,0 Weight in kg

105 210 Double flanged tapers, eccentric FFRe acc. to manufacturer s standard L e 1 e 2 PN 10 11,5 13,0 12,5 13,5 14,0 15,0,0 1 21,0 20,0 21,5 1 26,5 Weight in kg PN PN 25 11,5 13,0 12,5 12,5 13,0 13,5 13,5 14,0 14,6 15,0 15,5,0,6 1 17,6 21,0 22,0 20,0 24,0 21,5 23,0 1 25,5 26,5 26,5 PN,5 9,5 10,0 11,0 12,5 13,0 13,5,5, 17,9 1,9 24,0 26,0 25,0 2 30, L e 1 10,2 10, 11,4 e 2 10,2 10,2 10, 11,4 PN 10 26,0 2 32,4 25,4 3 42,0 42,0 45,9 42,5 45,0 5,0 55,6,0 90,0 9,0 102,0 10,0,0 9,0 92,0 113,0 115,0,0 113,0 124,0 123,5 130,5 172,0 6,0 Manufacturing of other dimensions and face-to-face lengths possible. Weight in kg PN PN 25 26,0 2,0 2 29,5 2,5 30,5 29,5 31,5 3,5 3,0 41,5 39,5 44,5 44,0,0 42,5 4 4,6 61,5 5,0 61,5 55,6 69,5 91,0 105,0 92,5 10,0 103,0 114,0 9 10,0 114,0, , , , ,0 134,0 153,0,0 135,0 136,0 149,5 144,0 2,0 151,0,0 172,0 204,0 1,0 PN 34,5 35,5 36,5 3,5,5 52,5 53,5 66,0 62,0 4, ,0 141,0 135,0 2,0 145, ,0 1,0,0 20,0 5,0 213, ,0 C b

106 Double flanged tapers, eccentric FFRe acc. to manufacturer s standard Single flange bells acc. to manufacturer s standard Weight in kg ø d h PN L e 1 e 2 13,2 1 10, 14,4 10, 13,2 15,6 13,2 14,4, 15,6 1,0 15,6 PN 10 2, ,0 320,0 343,0 275, Weight in kg PN PN ,0 252,0 264,0 356,0 270, ,0 462,0 222,0 263,0 274,0 47 PN 29,0 356,0 36 l ,0 5,0 11,0 14,0 1 25,9 32,0 44,0 63,0 74,0 115,0 130,0 175,0 5,0,0 270,0 355,0 4,0 7,0 C b

107 Blank flanges X b b Flange connection dimension acc. to EN PN 4 PN and PN PN and PN 25* 32* * * * PN 10,0,0 22,0 22,0 22,0,0,0,0, ,5 20,5 20,5 20,5 21,5 22,5 25,0 2 30,0 32,5 35,0,0 41,0 44,0 b PN PN 25,0,0,0,0 22,0 22,0 22,0 22,0 22,0 22,0,0,0,0,0,0,0, ,5 20,5 23,5 22,5 26,0 24,0 2,0 2 32,5 31,0 3 34,5 3,0 41,5 45,0 52,0 55,0 60,0 PN,0,0 22,0 22,0 22,0,0,0 20,5 23,0 2 31,5 35,5 PN 10 1,0 1, 2,1 2,5 3,0 4,0 4,6 6,0 7,6 11,4 1 25,0 25,0 30,5 3,0 6 56,0 6, ,0 230,0 334,0 52,0 96,0 Weight in kg PN 1,0 1, 2,1 2,5 3,0 4,0 4,6 6,0 7,6 11,4, 24,5 34,5 46,0 91, ,0 174,0 244,0 323,0 4, ,0 1221,0 PN 25 1,0 1, 2,1 2,5 3,0 5,0 5,1 6,6,6 13,6 21,0 31,0 43,5 59,5 96,0 14 PN 1,0 1, 2,1 2,5 3,0 5,0 5,1,2 11,4 20,0 33,0 51,0 C b * acc. to manufacturer s standard

108 Blank flanges with threaded bore XG acc. to manufacturer s standard Maße Dimensions und Gewichte and weights PN R P (DIN EN ) 3/ 1 1 /2 2 3/ 1 1 / /2 3/ 1 1 / /2 3/ 1 1 / / 1 1 / / 1 1 / / 1 1 / / 1 1 / / 1 1 / / 1 1 / / 3 PN 10,0 36,0,0 36,0,0 36,0 1 36,0 1 36,0 20,5 20,5 20,5 20,5 22,5 25,0 2 30,0 32,5 35,0,0 e PN PN 25 22,0 2 22,0 2 22,0 2,0 30,0,0 36,0,0 36,0,0 36,0,0 36,0 1 36,0 1 36,0 20,5 22,5 22,5 2 31,0 34,5 3,0 41,5 45,0 52,0,0 36,0 1 36,0 1 36,0 21,5 36,0 23,5 26,0 26,0 32,5 3 PN 20,5 36,0 23,0 36,0 2 36,0 31,5 36,0 35,5 C b

109 Pipe caps with TYTON or screw-gland socket O acc. to manufacturer s standard 21 2 e Weight in kg C ø D 146,0 6,0 224,0 2,0 336,0 391,0 4,0 3,0 541,5 59, ,0 935,0 1042,0 t PN 34,4 3,0 41,5 PN 25,0,0, ,5 23,5 26,0 2,0 30,0 32,5 3 PN PN 25 4,5 4, 6,0, ,0 45,0 73,0 110,0 b

110 Conversion flanges 4 / holes acc. to manufacturer s standard Flanged socket duckfoot bends 90 EN acc. to DIN C b PN 10 / Weight in kg ø D e 27 3,9 L L c d 1 e with screw-gland socket PN 10 / PN 14,6 1 Weight in kg 1) with TYTON socket PN 10 / PN 15,7 1 36,5 1) without screw ring

111 Double socket duckfoot bends 90 with Novo sockets MMN / MMNR acc. to manufacturer s standard Plugs for screw-gland and TYTON sockets P acc. to manufacturer s standard L L c d 1 e Weight in kg PN 10 13,6 1,2 30,5 L e e 2,0 9,5 9,5 10,0 11,0 13,0 14,0 14,5, for screw-gland socket PN 10 / PN 1,0 3,0 4,0 1,0 25,5 3 46,5,0 Weight in kg for TYTON socket PN 10 / PN 3,0 4,0 6,0 1,0 25,5 3 46,5,0 C b Also with 1, 2 or 3 draining bores with thread measured in inches available. Also with PE connection.

112 Screw rings for plugs acc. to manufacturer s standard Screw plugs for screw-gland sockets PX acc. to manufacturer s standard C b Weight in kg e L PN 10 / PN 1,6 1, 2,9 3,4 4,4 5,5 13,0 1 L 97 ø d 56 Rp (EN ) 3 / 4 2 Weight in kg PN 10 / PN 2,0 Screw rings are needed in conjunction with plugs (plugs for screw-gland sockets) to close the pipeline.

113 226 Ductile cast iron ( GGG ) special fittings Further to the special fittings shown on the following pages, the following items are also available on request: Single socket pieces with angled branch 45 C with screw-gland socket acc. to manufacturer s standard Socket spigot tapers R with screw-gland socket acc. to manufacturer s standard Flanged socket bends 90 EQ with screw-gland socket acc. to manufacturer s standard 227 For further information please give us a call or contact your specialist dealer. We look forward to your questions. Contact: Export Department, Phone: , sales.fittings-valves@dueker.de C c

114 Double-flanged ball fitting with upper flange with special flange drilling as per WN Flanged tee ball fitting with upper flange with special flange drilling as per WN # L L Weight in kg 23,0 21,0 3 32,0 51,0 11,0 175,0 290,0 1 2 L L L Weight in kg 25,0 24,0 25,0 36,0 45,0 33,0 34,0 35,0 3,0 52,0 53,0 54,0 56,0 96,0 9,0 9,0 103,0 105,0 14,0 14,0 154,0 15 5,0 C c also available with standard upper flange also available with standard upper flange

115 All flanged cross tee ball fitting with upper flange with special flange drilling as per WN Connection drum # L L also available with standard upper flange L Weight in kg 2,0 2 2,5 3 55,0 5 36,0 3,0,0 42,5 55,0 56,0 61,0 66,0 102,0 104,0 111,0 113, ,0 155,0 15,0 2,0 interior thread Rp 1 1 / / 2 Lu 0 0 L Weight in kg 4,1 3, C c

116 Fittings with Puddle Flanges # Flanged fittings: Dimensions Socket fittings: d D b C c * t = Socket length The dimension L is subject to customer specification and is to be measured from the flange sealing seat or from the bottom of the socket up to the centre of the puddle flange.

117 234 Remarks for ductile cast iron fittings for plastic pipelines These fittings for plastic pipelines are made of ductile cast iron (GGG) and they are manufactured acc. to EN The flanges of the KS fittings are acc. to EN All KS fittings are delivered with gaskets. 235 Coatings: see page 151. C 9

118 Flanged sockets E-KS Flanged spigots F-KS C 9 Weight in kg Weight in kg A L min ø d PN 10 3,0 3, 5,5 6,0 10,0 1,0 2,0 3 72,5 L EL ø d PN 10 3,2 4,5 5,0 6,5 11,0,0 27,7 3 55,

119 Flanged socket duckfoot bends 90 EN-KS acc. to manufacturer s standard Double socket tees with flanged branch MMA-KS L L c ø d d 1 Weight in kg PN 10 15,6 20,5 36,2 1 2 * * * A * acc. to manufacturer s standard L ø d h Weight in kg PN 10 6, 9,4 9,2 10,4 11,4 10,9 11,9 15,0 15, 15,9 1 1,5,5 23,1 C 9

120 Double socket tees with flanged branch MMA-KS All socket tees MMB-KS * * * * * * * * * A * acc. to manufacturer s standard L ø d h Weight in kg PN 10,2 21,0 20, 24,2 26,5 29,7 34,9 37,6 39, 44,7 51,4 4,0 52,0 57,6,6 73,6 5,9 61,6 71,1 79,4 9,2 93,0 124,7 130,5,1 21 l 1 2 * * * A L ø d 1 l h ø d Weight in kg PN 10 4,1 5,0 5,4 6,5 7,3,7 9,1 10,5 12,5 12, 14,3,0 15,3 1,5 20,4 22,7 2,7 30,7 32,4 39, 42,7 * acc. to manufacturer s standard C 9

121 Double socket tapers MMR-KS Double sockets with internal thread branch MMI-KS A L ø d ø d Weight in kg PN 10 3,6 4, 5,5 6,,3 9,2 11,0 12,1 20,2 21, 2, 32,6 Rp / / / / / / / / 2 2 A L ø d h Weight in kg PN 10 3,6 4,3 4,3 4,5 5,0 5,6 5,6 5, 6,6 7,4 9,2 C 9

122 244 Double sockets with internal threaded branch MMI-KS 245 Rp / / / / / / A L ø d h Weight in kg PN 10 10,9 12,5 12,5 12,7 15,1 15,7 15,7 15,9 2 27,6 27,6 2 41,4 51,2 C 9 l

123 246 Remarks for Ductile Iron Fittings for Sewage Pipelines Fittings as per EN 59. #247 Coating: inside and outside powder epoxy coating red/brown-red colour. Blue colour on request. Further information see page 151 and 154. C 10

124 Drilling saddle piece branch with clay pipe socket and NBR sealing SM 90 Drilling saddle piece branch with clay pipe socket and NBR sealing SM 45 # for cast iron, steel or fibre cement pipes as per EN 59 for cast iron, steel or fibre cement pipes as per EN d3 1 d3 C suitable for clay pipe spigot end ø d3 drilling Weight in kg 10,3 9, 9,3,5 1 2 suitable for clay pipe spigot end ø d3 drilling Weight in kg 11,0

125 Drilling saddle piece branch with spigot for ductile iron pipe SI 90 Drilling saddle piece branch with spigot for ductile iron pipe SI 45 #251 for cast iron, steel or fibre cement pipes as per EN 59 for cast iron, steel or fibre cement pipes as per EN 59 d2 2 d2 2 1 d3 1 d3 C ø d2 ductile iron clay pipe ø d3 drilling Weight in kg ,1 15,3,0 14,1 13,2 12,6 6,6 13,0 1 2 ø d2 ductile iron ø d3 drilling Weight in kg 9,1

126 TYTON -couplings with TYTON NBR seals MM Spigot end branch 67 ICI 67 # as per EN 59 suitable for ductile iron sewage pipes as per EN 59 C 10 1 ø d1 ø D L Deviation per socket Weight in kg ,0 11,5 14,7 21,0 2 36,0 5,0 7,0 126,0 1 2 ø d1 222 ø d2 L 1 L h 310 Weight in kg 26,0

127 Double socket branch with TYTON sockets 45 branch with spigot for clay pipe MMI 45 or 67 branch with spigot for ductile iron pipe MMI 67 Double socket branch with TYTON sockets 45 branch with clay pipe socket MMM # as per EN 59 with NBR sealing as per EN 59 C STZ GGG ø d L 1 L 2 h Deviation per socket 5 5 Weight in kg 34,5 31,0 1 2 STZ ø d2 16 L 1 L h Deviation per socket 5 Weight in kg 3,0

128 Pipe sealing cap RVD Manhole connection piece with TYTON socket SA # with ventilation outlet as per EN 59 ventilation Entlüftungsventil outlet sealing Dichtung C D 10 1 ø D L Deviation Weight in kg 1 ø D in mm 143 Weight in kg 2, ,0 9,5,0,5 2,0 54,0 5 76,0 2,0

129 Double flanged hatchboxes acc. to manufacturer s standard Double socket hatchboxes acc. to manufacturer s standard # C 10 L a x b / / / 290 / 330 / 360 / / / 4 / 5 / Weight in kg PN L a x b / 290 / 330 / 360 / / / 4 / 5 / Weight in kg PN

130 # C 10 Double socket pieces with 45 socket branch MMC acc. to manufacturer s standard 1 2 Lu lu z e 1 e 2 with TYTON sockets 22,0 25,0 30,0,0 41,0 33,0 36,0 3 56,2 62,0,0 6 71,0 101,0 120,0 93,4 95,0 142,6 Weight in kg l Lu lu z e 1 10,2 10, 13,2 14,4 15,6 e 2 10,2 10, 10, 10, 13,2 10, 13,2 14,4 13,2 15,6 with TYTON sockets 153,0 0,0 172,0 17 5,0 131,0 13,0 141, , ,0 231, ,0 35,0 2,0 245,0,0 260,0,0 42,0 6,0 29,0 433,0 445,0 635,0 693,0 7,0 745,0 1013,0 Weight in kg

131 Back to summary D D Laying and assembly instructions

132 264 2 Note The DVGW standard GW 36 Thrust-resistant socket joints for pipes, fittings and valves made of ductile cast iron or steel is presently being modified. For up-to-date information please refer to the FGR/EADIPS website at D a

133 266 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT General instructions For laying pressure pipes, fittings and valves with thrust resisting joint NOVO-SIT, the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint should be observed. Application field NOVO-SIT locking rings are available for the nominal diameters up to 0. For the allowable operating pressures, please refer to page 32. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 267 Figure: NOVO-SIT ring with vulcanised segments made of chromium steel. Assembling steps TYTON ring NOVO-SIT ring D a 5.1

134 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT Clean the inside of the socket, particularly the TYTON groove. The exact position of the TYTON ring has to be tested with a suitable gauge between the Insert gasket (TYTON ring) by deflecting and squeezing, so that the gasket is firmly bedded segments on the whole circumference. in its seating. The inner part of the inserted TYTON ring should be slightly lubricated. Gauge 3. Insert NOVO-SIT ring into the pre-chamber. 4. Clean the spigot end and slightly lubricate it, particularly at the rounded end; then insert through the NOVO-SIT ring until it touches the the TYTON ring concentrically. From up, this already requires a laying tool. 5. Further assembly can be made, depending on the nominal dimension, with a lever or a laying tool. Deviation should be avoided. Important: Changes of circumferential directions have to be arranged before connecting (e.g. installation of outlets, tees a.s.o.). Laying device V D Note: Deviation of the installed thrust resisting joint is possible as follows: up to 3 up to 2 up to 0 1 A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints Segment marking dots Plates Alternate moving of the levers draws the spigot end into the socket Locking D a Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. Push the spigot completely into the socket. Lubricate the dismantling blades on both sides and drive them into the socket gap at the segment marking dots, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. 5.1

135 270 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT General instructions For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint should be observed. Figure: After cleaning, the TYTON SIT thrust resisting ring ( with segments ) has to be deformed acc. to the illustration an inserted into the socket. 271 Application field: TYTON SIT locking rings are available for the nominal diameters up to. For the allowable operating pressures and pressure classes please refer to page 30. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river crossings, please contact our service team. Assembling steps 1. Clean the inside of the socket, particularly the TYTON groove. 2. The TYTON SIT ring has to be cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON SIT ring should be slightly lubricated. 3. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TYTON SIT ring. 4. Mount the laying tool as per the illustration and draw the spigot end into the socket (see page 266). Deviation should be avoided! D a 5.1

136 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT 272 Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a.s.o.). Laying device V D Note: Deviation of the installed thrust resisting joint is possible up to 3. A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints 273 Dismantling plate Alternate moving of the levers draws the spigot end into the socket Locking Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. The exact position of the TYTON SIT ring has to be tested with a suitable gauge between segments on the whole circumference. Gauge Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure. Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. If it should not be possible to insert the blades around the whole circumference, the pipeline has to be cut. Marking of the installed thrust resisting joint D a 5.1 For a durable marking, we supply a profiled rubber ring with a blue-coloured strip. This marking ring should be applied as shown in the illustration.

137 274 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS (TSP ) General instructions For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT PLUS ( TSP ), the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint as well as special installation instructions of the pressure pipe manufacturer should be observed. The TYTON SIT PLUS sealing and locking ring is available for dimensions up to. Three basic attributes of the TYTON SIT PLUS ring are: 275 marking: TYTON SIT PLUS notch within the sealing bulge 4 teeth in each segment Joint construction TSP ring with stainless steel segments Marking ring TYTON socket Cast iron pipe D a 5.1

138 276 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS For allowable operating pressures and pressure classes please refer to page 29. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Assembling steps 1. Clean the inside of the socket, particularly the TYTON groove. 2. The TYTON SIT PLUS ring has to be cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON SIT PLUS ring should be slightly lubricated. 3. Push the marking ring, labeled with a white stripe, onto the cast iron pipe. 4. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TSP ring. 5. Mount the laying tool as per the illustration and draw the spigot end into the socket. Deviation should be avoided! Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ). Laying device V D Alternate moving of the levers draws the spigot end into the socket Locking Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. The exact position of the TYTON SIT PLUS ring has to be checked with a suitable gauge between segments on the whole circumference. gauge 277 D a 5.1 Note: Deviation of the installed thrust resisting joint is possible up to 3. A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis.

139 27 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS Marking of the installed thrust resisting joint We supply profiled rubber-rings with white stripes. These marking rings should be applied as shown in the illustration. Dismantling of thrust resisting joints 279 Dismantling plate Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure. Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. If it should not be possible to insert the blades around the whole

140 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU 2 General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SMU, the laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint should be observed. The screw-gland joint Düker SMU only works as thrust resisting joint and gasket, if there is enough space between socket and spigot. The spigot should be drawn into the socket by tightening the screw ring. Only by this way a secure pressing of the gasket is garanteed. Application field: The thrust resisting joint Düker SMU is available for dimensions up to and for nominal pressures up to bar (pressure class C). This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 21 Joint construction Center punch Block strapping L 1 L 2 D a min. mm 5.1 Clean the inside of the socket and the spigot and on a length of at least mm. Drive in the clearance markings L 1 and L 2 with the center punch.

141 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU Dimensions L 1 and L 2 in mm Standard socket Long socket L 1 1 L L L L L Block strapping Gasket Gliding ring Locking ring Screw ring Press the gasket evenly into the socket (centering) with the help of the inserting device. Push in the gliding ring and locking ring until the gliding ring touches the gasket. Tighten the screw ring with a hammer or a ram until it cannot be turned any more. mm Block strapping L 1 L 2 Insert the screw ring, locking ring, gliding ring and gasket in this sequence behind the centre punch marking L 2. Lubricate the pipe end, face of gasket, gliding ring and locking ring as well as the face and the screw thread of the screw ring with the lubricant supplied by the pipe manufacturer. Insert the pipe end into the socket, centre it and check the installation depth L 1. Do not remove lifting gear yet. Check the correct installation depth: Block strapping must be within L 2 ± 3 mm. After installation of the connection in centrical position, pipes can be deviated up to 3 and up to 2 D a 5.1

142 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars 24 General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SPEZIAL, the laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint should be observed. 25 Gasket Gliding ring SPEZIAL-Screw ring Screw ring Element rubber ring with segments / locking ring Enables mounting without block strapping as well as the thrusted-restisting end connection of flanged sockets and collars. Screw ring and SPEZIAL-Screw ring are delivered in blue-grey colour. Application field:, PN For allowable operating pressures and pressures classes please refer to page 35. D a 5.1

143 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars 26 Assembling steps: Clean spigot/s in the area of sealing moves and mark the installation depth. Insert screw ring, locking ring/s ( ) or element rubber ring/s ( + ), SPEZIAL screw ring/s, gliding ring/s (, t = 3 mm) and gasket/s (lubricate inside) in this sequence onto the spigot and pay attention to the correct position (see mounting drawing). For mounting the connection, the following parts are necessary: Pos. 1: Screw ring made of ductile cast iron, inside chamfered Pos. 2: Element rubber-ring with segments made of steel Pos. 3: gasket Pos. 4: Special screw ring made of ductile cast iron, with internal and external screw thread Pos. 5: Simple gliding ring made of steel 27 Lubricate spigot/s, thrust-face/s and outside surface/s of gasket/s, gliding ring/s and locking ring/s (element rubber ring/s), the thrust-face/s and thread of screw rings as well as sealing chambers and the thread of the sockets with lubricant. Insert spigot into the socket and check the installation depth. In case of installing a collar also lubricate sealing chambers and thread of screw and insert them onto a spigot. After the axial positioning of spigots to each other (avoid deflection and observe installation depth), put the collar in centre to the spigots and adjust centrically. Mounting drawing for collars with thrust resisting joint Düker SPEZIAL Press the gasket evenly into the sealing chamber, push the gliding ring up to the gasket, screw in the SPEZIAL screw ring by hand as far as possible and tighten it firmly with the help of a hammer or a ram. Avoid the turning of the socket itself. In case of installing a collar tighten both sides alternately. The turning of the socket can be avoided by using a second hook wrench (see illustration). Because of the setting behaviour of the gasket, a subsequent tightening after 5 to 10 minutes is recommended. D a 5.1 Push in the locking rings (element rubber rings) until it touches the SPEZIAL screw ring. Insert the screw rings by hand and tighten them with hammer blows. Deflection: After finishing the connection in centrical position, pipes can be deflected up to 3.

144 2 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip III Application field: NOVO-Grip III locking rings are available for dimensions 90 / 110 / 1 / 0 / 225 and for operating pressures PN 10/. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 29 Gasket NOVO-Grip III-ring PE-HD pipe Assembling steps 1. Clean the inside of the socket and the spigot end. 2. Insert gasket into TYTON chamber. 3. Insert NOVO-Grip III ring into pre-chamber. 4. Spigot of pipe has to be rounded and smoothened. 5. Insert stabilising bush completely. 6. Drive the spreading wedge into the stabilising bush until stretching. Any protruding end of the spreading wegde has to be cut off so it is flush with the bush. 7. Insert pipe into the socket through NOVO-Grip III ring until touching the gasket.. Connect the joint by employing commercial pipe-laying tools. Please avoid deviation while drawing the spigot into the socket! Important: Changes of circumferential directions have to be arranged before connecting. (e.g. installation of outlets, tees a.s.o.) Note: Fittings and valves with a nominal dimension of for pipeline diameters of 225 mm do not have a standard Novo socket! These parts are equipped with an adapted geometry and are marked with the sign for PE-HD Pipes. Please consider this when you order your pipeline components. These instructions are also applicable for the thrust resisting joint NOVO-Grip PVC combined with PVC pipes. D a 5.1

145 290 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip III Gasket (GKS) NOVO-Grip III ring PE-HD pipe 291 Dismantling of thrust resisting joints Gasket (GKS) NOVO-Grip III ring Dismantling plate 1. Push in the spigot until it touches the ground of the socket. 2. Lubricate the dismantling plates and drive them in on the whole circumference with the help of the hammering device. 3. Dismantle by using the laying tool. Attention: Take care of length differences because of variation in temperature when laying plastic pipes. E.g. PE-HD pipe length 10 m, D t = 10 ; D l approx. 20 mm.

146 292 Laying Instructions for Bolted-Gland Socket Joints Installation: Clean the socket (particularly the sealing seat), the spigot to be inserted, the sealing and the bolted-gland ring Mark the distance measure: Laying Instructions for Bolted-Gland Socket Joints Insert the spigot into the socket so a distance of mm is kept between the mark and the flange #293 Length of measure L in mm L L * 215 1* * 275 * 1-00: please observe page 295! Push the bolted-gland ring and sealing ring behind the marking Do not use any lubricants! Push the sealing into the sealing seat Push the bolted-gland ring onto the sealing and align it using hardwood wedges Insert hammer head bolts into the bolted-gland flange und the bolted-gland ring Screw on the nuts by hand as tightly as possible Tighten the nuts with ring spanners one by one (always two nuts facing each other) by a half or one turn each time D b 5.2

147 294 Laying Instructions for Bolted-Gland Socket Joints The tightening is correct when the bolted-gland ring has pushed itself at least 6 mm into the sealing. The depth can be determined by measuring the height of the bolted-gland ring, and the depth from the edge of the bolted-gland ring up to the sealing ring before and after tightening the bolts. The depth on one bolted-gland socket joint should be as uniform as possible. Laying Instructions for Bolted-Gland Socket Joints 1 to 00 #295 Hexagonal head bolts and washers instead of hammer head bolts Control the correct depth once more. Deflection: After tightening the joint in a centred and aligned position, the pipes can be put in an angle of up to 3. An angle of 1 results in a deviation of a 6 m pipe from the axis of the connected pipe or fitting by approx. 10 cm; for 3 it is approx. 30 cm. Fittings with bolted-gland socket joints in 1 to 00 are supplied with specific installation instructions which must be observed in detail. The marking of the distance measure and the insertion of the bolted-gland ring and the sealing correspond to page 292. Then assemble the bolts with the washers and insert them. Lubricate the bolt threads and screw on the nuts and washers by hand while aligning the sealing. Then tighten the nuts one by one, always two nuts facing each other. The socket flange and the bolted-gland ring must remain parallel and never differ by more than 15 mm. The required torque is ±20 Nm. Before the pressure test, control the torque once more. Deflection: After mounting the joint in a centred and aligned position, the pipes can be deflected by up to 2. Attention: in this case tighten the bolts at first with a torque of only 60 ±10 Nm, and after deflection tighten with ±20 Nm. D b 5.2

148 296 Assembly instructions for pressure pipes and fittings with flanges Assembly instructions for pressure pipes and fittings with flanges 1. Clean the flange, raised face and gasket. Check all parts for proper conditions. Do not use damaged parts. 2. In case of installation with unprotected screws, especially in soils with corrosion risk, the screw connections must be protected ( f. e. with bituminous tapes ). 3. Pipes and fittings must be bedded carefully and the filling and compacting of the pipe ditch must be done carefully as well. Pipes and fittings should never be supported with stones or similar hard material and must be laid on stonefree base. Rocky base must be covered with min. 15 cm layer of sand, gravel or split. 4. For flanged pipes and fittings the general rule for the arrangements of the boltholes is that no bolthole is located in the flange axis, which is upright to the pipeline level. 5. Notes for the installation of flanged fittings ( in particular double flanged tapers / FFR ): 297 To avoid installation errors, special installation marks ( notches ) are cast on at the flanges in opposite positions. It is necessary to ensure that these marks are arranged for installation in vertical or horizontal direction. D c 5.3

149 Assembly instructions for pressure pipes and fittings with flanges Assembly instructions for drilling saddle pieces 29 Example: Double flanged taper ( FFR ) /, PN 10 right wrong Required tools: core drilling machine core bit Ø ,5/-0 mm for core bit Ø ,5/-0 mm for drilling machine or cordless electric drill hammer punch carbide drill Ø 13 mm (e.g. DIN 37) file brush lubricant (included in the delivery) protective paint 299 Assembly: In case of wrong installation and due to the unequal number of boltholes on double-flanged tapers, the connecting valves or fittings will be slanting from the vertical axis. Possible deviations are up to 22.5, depending on the diameter. Step 1: Drill into the sewage pipe with the core drilling machine and the corresponding core bit. Attention: On large diameters, a deviation is hardly detectable! Remarks: Please note that DVGW standard-workingsheet GW 36 should be observed. D d 5.4

150 Assembly instructions for drilling saddle pieces Step 2: Deburr, clean, dry and repaint the drilling edges with a fast-drying epoxy resin paint. On sewage pipes with external cement mortar coating, this coating is to be removed in the contact area of the spot-drilling saddle piece. Assembly instructions for drilling saddle pieces Step 4: Drill two holes on the punch marks with the 13 mm carbide drill. Then insert the screws and sealing sleeves contained in the delivery into the drill holes from the inside and drive them cautiously through with a hammer. #301 Step 3: Insert the saddle sealing into the drill hole. Fit on the saddle piece and mark the position of the screw holes on the pipe by punching through the screw holes of the saddle piece. Then remove the saddle piece and the sealing. Step 5: Re-insert the saddle sealing into the drill hole. Watch out for exact positioning. Apply lubricant to the sealing and put on the saddle piece. D d 5.4

151 Assembly instructions for drilling saddle pieces # Step 6: Screw on the nuts lightly, then tighten alternatively and evenly until the saddle piece connects. Do not use any lever that might damage the coating (use e.g. a square timber). E Contacts E