Flangeless and Restraint Coupling System for Valves and Fittings
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1 BAIO System
2 Flangeless and Restraint Coupling System for Valves and Fittings For decades, flangeless components have been used for pipes and pipe fittings of buried supply lines because this coupling system affords technical and economic advantages over flanged connections. These benefits can be applied without qualification to connections between pipelines, valves and fittings, themselves. The BAIO flangeless coupling system was developed to save work, time and costs. Valves and pipe fittings are connected via a push-fit stab coupling that provides full circumferential restraint and bends up to 3 for each connection with less effort required. All internal and external ends of the coupling are coated with fluidized bed epoxy powder paint with a minimum thickness of 10 Mils (250 microns). This coating extends the life of each connection for decades. The technical advantages of the BAIO System are the possibility of bend up 3 each connection, the comprehensive corrosion protection and the simple and quick installation. The BAIO flangeless coupling system provides efficient installation of valves and fittings. Installation times established in practice show that the BAIO system requires only one-third of the time required for a flanged connection. Also, there are potential cost savings because fewer components are required for each connection thereby reducing inventory carrying costs. Valves and fittings utilizing the BAIO System are designed for use in both potable water and sewage pipeline networks as well as for natural gas pipelines.
3 what happened in the past? All BAIO System valves and fittings are completely coated with epoxy powder. Hence blank spots of iron are nonexistent. Consequently there is no surface that can corrode. Example of assembling: Unlike the flange system the BAIO System goes without any bolts, nuts or washers. In this example, the conventional flange system requires 307 single parts in total. Accordingly the assembling time for all these parts accounts for about 2 hours.
4 The BAIO System goes with only 5 parts, which reduces the assembling time to barely 12 minutes. How to connect BAIO -socket and pipe?
5 Features: Provides easy, time-saving and efficient installation Ductile Iron (GJS-400) construction Fewer components and couplings are required Safe coupling technology for pressures up to 250 PSI (17.2 Bar) Push-fit connection permits bend up of 3 to all sides Removes mechanical stress in the system Lower total weights Lower inventory carrying costs Universal application for cast iron, steel, stainless steel, PE, PVC and AC pipes High quality corrosion protection through fluidized bed epoxy powder coating 5-Year Limited Warranty (warranty details available upon request) Current Expense Situation: Armatures 8% Raw material 12% Excavation costs 80% In fact, excavation costs, assembling of the armatures and piping, compression tests, filling, compaction and installation of the blacktop account by far for the biggest part of expenses. By comparison, armatures, fittings and pipes are the smaller expense factors.
6 The Hawle philosophy is, that not cheaper pipes and armatures save money in the long run, but rather the use of quality parts, which help to reduce the excavation costs by minimizing the assebly times and a higher time in use. By using inferior quality of pipes and armatures the need for further excavation work will occur sooner and the costs will skyrocket. Cheap pipes, armatures and fittings of inferior quality might be cheap for the short term. However the expenses will rise significantly in the following years, as the entire pipe system has to be reconstructed already after 10 to 15 years, instead of 50 or more years, which is the case for hight quality pipes and armatures. Therefore one should think in the long run and choose armatures and fittings that are expensive at first glance, but those which can be used for many years. Savings 25,00% 20,00% 15,00% 10,00% at 10% at 20% at 30% 5,00% 0,00% Armatures Pipes Excavation The chart shows that if you even save 30 per cent of the purchase price for armatures, these savings will still be lower than a 10 per cent reduction of costs for excavation. The BAIO System allows a quicker installation of armatures and fittings, which leads to lower excavation expenses and outweigh the highter purchase price by far.
7 BAIO -System the solution, easy and time saving
8 BAIO -System The fastest connection in the pipeline system saving in material, joints and piping costs joints without flanges or bolts, socket connections allow angular deflection low weight and low stock holding costs universal application for ductile iron, steel and PE/PVC pipes non-earthed restrainer with Hawle-STOP for DCI-iron and PE/PVC pipes high quality corrosion protection due to epoxy coating 1 Socket for 4 types of pipe HAWLE - STOP Segmentni stezni prsten - plavi TYTON - brtva GKS - brtva Stezni prsten "standardan" HAWLE - STOP Daktil PE / PEX - cijevi ili PEX cijevi sa uklonjenim zaštitnim slojem Daktil Brzi stezni ring GKS - brtva Stezni prsten "karborundum" BAIO spojnice pogodne su za: D/Lj/Ž cijevi* PVC cijevi** BAIO - SIT STOP HAWLE - STOP PE cijevi** Celicne cijevi*** PVCcijevi * Standardno ** na zahtjev -nadoplata *** u spoju sa celicnim završetkom 2
9 Spigot ends with bayonet lugs for positive connection with the double-function BAIO socket (seal and grip) All sockets are generally supplied with gaskets for ductile iron pipes DN 80 - DN 300, PN 16 Spigot/ Socket or Socket / Socket Gate Valves Combi Valves Hawle Below-ground hydrant Fittings An example to consider Flange-System 307 Parts BAIO -System 5 Parts 3
10 Restraints, Accessories, Assembly instructions Order no. NL80 Order no. NL84 Order no. NL82 Order no. NL78 Hawle-STOP Hawle-STOP Hawle-STOP BAIO -SIT with segment grip ring with carborundum grip ring with grip ring with special grip ring for DCI pipes DN for PVC pipes DN for PE pipes DN (use support liner order no. 6036) for ductile iron, PE- and PVC pipes DN (support liner is recommended when used with PE pipes) Accessories Order no. NL86 GKS-pipe-gasket PN 16, for use on PE/PVC pipes in BAIO sockets Order no. NL8B Union-gasket PN 16, for use on PE/PVC pipes in the EMS socket (for gas on request) Order no Class SDR 17,6 Order no Class SDR 11 Support liner with wedge made of stainless steel, for use with PE pipes Order no. NL8A Anti twist device for BAIO -connections Assembly instruction Assemble the Hawle Stop and grip ring over the chamfered end of the pipe. Insert the pipe end through the seal in the BAIO socket and slide the grip ring along the pipe to the face of the BAIO socket. Ensure that the gripping location area is free from lubricant. Locate the Hawle-STOP on the external lug of the socket and rotate clockwise to lock. 4
11 Valves, Combi-Valves, Fittings Valve, Socket-Spigot Order no. NL00E2 DN 80 - DN 300, PN 16 Valve, Socket-Socket Order no. 4500E2 MMB-Valve Order no. NL10E2 Combi-III Order no. NL15E2 DN 150, PN 16 Connector Socket-Socket Order no. NL50 Connector Socket-Socket, with 2 outlets 2" Order no. NL51 Reducing Connector Socket-Spigot Order no. NL40 DN 80 - DN 300, PN 16 5
12 Fittings MMQ-Bend 90 Socket-Socket Order no. NL30 radius angels on request MSK-Bend 45 Socket-Spigot Order no. NL57 MMB-Tee Piece Order no. NL20 DN 80 - DN 300, PN 16 MTT-Cross Piece Order no. NL25 MMN-Duck Foot Bend Order no. NL60 DN 80 - DN 100, PN 16 also available with 2 or 3 lateral outlets with female iron thread or ZAK EN-Duck Foot Bend Order no. NL65 also available with 2 lateral outlets with female iron thread or ZAK 6
13 Fittings Socket-Endcap Order no. NL47 Spigot-Endcap Order no. NL48 DN 80 - DN 300, PN 16 S-Piece PN 16 Order no. NL46 DN 80 - DN 300, PN 16 B-Tee Piece Order no. NL43 DN 100/80, 150/80, 200/80, PN 16 For direct underground hydrant installation in the mainline EU-Piece Flange - Socket Order no. NL42 EU-Piece Reducing Flange - Socket Order no. NL42 DN 150/100, PN 16 F-Piece Flange - Spigot Order no. NL41 DN , PN 16 EMS Cut-in Socket Fitting Order no. NL44 DN 80 - DN 300, PN 16 for inserting valves and fittings into existing pipelines Adaptor Piece ZAK -Socket / BAIO -Spigot end Order no. NL4A DN 80 - ZAK 46, PN 16 SM-Adaptor Piece Order no. NL45 DN 80 - DN 200 7
14 Fittings PE-spigot for welding Order no. NL87 DN 80 - DN 300 Steel-spigot for welding Order no. NL88 DN 80 - DN 200 PEi-End PE-End - BAIO -Spigot End Order no. NL91 DN 80 - DN 150 SM-BAIO Socket piece with PE-End Order no. NL93 DN 80 BAIO Socket piece with Welding-End Order no. NL89 DN 80 - DN 100, PN 16 Freeflow Hydrant Order no DN 80, PN 16 (in combination with BAIO Spigot End) Dirt Cover and Locking Ring Order no. NL92 DN 80 For underground Hydrant with BAIO Spigot End Illustrations, technical data, dimensions and weights are subject to alteration without notice. distributed by: 8 Edition
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