Fittings, flanged pipes and valves made of ductile cast iron (GGG)

Transcription

1 FITTINGS AND VALVES Index: (click with mouse) Fittings, flanged pipes and valves made of ductile cast iron (GGG) Düker in general Preamble The complete product range > Index Location plan Flag / Addresses Fittings, Flanged pipes and Valves made of Ductile Cast Iron ( GGG ) We designed the electronic version of our product catalogue user-friendly. In addition to useful information you will find the complete product range of Düker fittings and valves. To see each detailed information, please click on the desired category within the index. To get back to the Index please click on the blue area (chapter) at the top margin.

2 Back to summary Member of FGR / EADIPS association E Hauptstraße 39 1, 636 Laufach, Germany All rights reserved, including copying as a whole or in part. Deviations in dimensions and weights and in the illustrations are possible. In the interest of technical progress, we reserve the right to implement changes and improvements to the products without previous announcement. Düker GmbH & Co. KGaA Hauptstraße 39 1, 636 Laufach, Germany Phone: Telefax: sales.fittings-valves@dueker.de Internet:

3 6 Back to summary Düker GmbH & Co. KGaA As early as in 9, official documents mentioned a mine, which developed more or less continually into today s company Düker. The foundry and enamelling works cover a production area of more than 0,000 square meters with approx. 6 employees. 7 At Laufach / Spessart and Karlstadt / Main, Düker manufactures products used in: Drainage technology Hubless drainage pipe systems couplings for hubless drainage pipe systems Underground construction flanged pressure pipes fittings and valves Chemical industry Acid-proof glass-lined pipes valves special valves and columns Jobbing foundry castings in small, medium and large series various cast iron qualities (grey cast iron and spheroidal cast iron), raw and machined various casting procedures (hand moulding, machine casting, centrifugal casting)

4 Back to summary How to find Düker 9

5 10 We keep on moving Back to summary 11 Dear customer, dear business friends, We are glad to present you the new edition of our product catalogue for fittings, flanged pipes and valves made of ductile cast iron for underground construction. In addition to quality and reliability as well as to the extension and specifying of our product range we always assist you with planning, service and individual customer care. You can always depend on Düker consultants, technicians and designing engineers regarding questions, particular tasks and demands. Of course we also appreciate your incitations and criticism. Demand us give us a call! Your Sales Department Phone: Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) Ductile cast iron (GGG) fittings and flanged pressure pipes Ductile cast iron (GGG) valves Accessories Laying and assembly instructions Contacts

6 12 Index Description Code Page 13 To page down within the categories please use the navigation bar of the acrobat-reader as well. 1 Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) Socket joints TYTON socket joints TYT 22 Screw-gland socket joints SMU 23 Bolted-gland socket joints STB Restrained socket joints TYTON socket joints with TYTON SIT 26 with TYTON SIT PLUS ( TSP ) 27 Novo socket joints with NOVO-SIT 2 with NOVO-Grip III 29 Screw-gland socket joints with Düker SMU thrust resisting joint 30 with Düker SPEZIAL Flanged joints PN PN 3 35 PN PN Hexagon head screws for flanges 0 1 Flat gaskets for flanges 2 Arrangement of screw holes 3

7 Inhalt Inhalt 1 Bezeichnung Kurzzeichen Seite Bezeichnung Kurzzeichen Seite 15 2 Ductile cast iron (GGG) fittings and flanged pressure pipes 5 Inside and outside protection Flanged pressure pipes Pressure pipes with cast-on flanges FFG Weight table FFG Fittings Notes Marking 51 Flanged sockets E Flanged sockets EU 5 55 Flanged spigots F 56 Collars U 57 Single socket bends 90 MQ 5 Double socket bends 90 MMQ 59 Single socket bends 5 MK 5 60 Double socket bends 5 MMK 5 61 Single socket bends 30 MK Double socket bends 30 MMK Single socket bends 22 1/2 MK 22 6 Double socket bends 22 1/2 MMK 22 Single socket bends 11 1/ MK Double socket bends 11 1/ MMK Double socket tees with flanged branch MMA 6 73 All socket tees MMB 7 7 Double socket tees with 5 socket branch MMC see sewage fittings programme Double socket tapers MMR 79 1 Single socket tees with spigot and flanged branch A 2 3 Single socket tees with spigot and socket branch B Double flanged bends 90 Q 5 Double flanged duckfoot bends 90 N 6 Double flanged bends 5 FFK 5 7 Double flanged bends 30 FFK 30 Double flanged bends 22 1/2 FFK 22 9 Double flanged bends 11 1/ FFK All flanged tees T Flanged tees with 5 flanged branch FFC All flanged cross tees TT 102 Double flanged tapers concentric FFR Double flanged tapers eccentric FFRe Single flange bells 109 Blank flanges X Blank flanges with tap hole XG Pipe caps with TYTON socket O Conversion flanges 1 Flanged socket duckfoot bends 90 EN 117 Flanged socket duckfoot bends 90 with Novo sockets MMN / MMNR 11 Plugs for screw-gland and TYTON sockets P 1 Screw rings for plugs 120 Screwed plugs for screw-gland socket PX 121 Double socket and double flanged hatchboxes: see sewage fittings programme 2.3 Special fittings 123 Single socket tees with 5 socket branch with screw-gland sockets C Socket-spigot tapers with screw-gland socket R Flanged socket bends 90 with screw-gland socket EQ

8 Inhalt Inhalt Bezeichnung Kurzzeichen Seite Bezeichnung Kurzzeichen Seite Fittings for plastic pipelines (KS fittings) Notes Flanged sockets E-KS 126 Flanged spigots F-KS 127 Flanged socket duckfoot bends 90 EN-KS 12 Double socket tees with flanged branch MMA-KS All socket tees MMB-KS 131 Double socket tapers MMR-KS 132 Double sockets with internal thread branch MMI-KS Sewage fittings Notes 135 Drilling saddle pieces with 90 branch with clay pipe socket SM with 5 branch with clay pipe socket SM with 90 branch with spigot for ductile iron pipe or for clay pipe SI with 5 branch with spigot for ductile iron pipe SI TYTON coupling MM 10 Spigot end branches 67 ICI Double socket branch with TYTON sockets, with 67 /5 branch with spigot for ductile iron pipe MMI 12 Double socket branch with TYTON sockets, with 5 branch with clay pipe socket MMM 13 Pipe sealing cap with ventilation valve RVD 1 Manhole connection pieces with TYTON socket SA 15 Double flanged hatchboxes Double socket hatchboxes 17 Double socket tees with 5 socket branch MMC 1 3 Ductile cast iron (GGG) valves 3.1 Gate valves Type 00 with flanges Type with flanges (short face-to-face length) Type 00 with Novo sockets Type 00 with Novo socket and spigot Type 00 with screw-gland sockets 0 1 Type with flange and screw-gland socket 2 3 (short face-to-face length) Type 00 with PE welding studs 5 Type 00 replacement and repair valve 6 7 with rotatable flanges Type replacement and repair valve 9 with rotatable flanges (short face-to-face length) Type with welding studs for steel pipes Type 00 with blow-off pipes and PE welding studs Type with blow-off pipes and welding studs for steel pipes Type with blow-off pipes and PE welding studs Service connection valves Tapping valve TOP (top drilling) Tapping valve TOPsi (horizontal drilling) Tapping valve TOP with PE connection Tapping clamps 1 Clapping bands 15 Type with internal thread 17 Type with PE welding studs 1 Type with flange and PE welding stud 0 1 Type with internal thread and PE welding stud 2 3 Gate valve combination Multi I 5

9 Inhalt Inhalt 1 Bezeichnung Kurzzeichen Seite Bezeichnung Kurzzeichen Seite 3.3 Hydrants Underground hydrants Type 30 design A 6 7 Type 305 design AD 9 Type 30 S design A 201 Pillar fire hydrants Type 9 design AUD Type 95 design AFUD Various Flap valves Accessories 227 Laying tool for TYTON or Novo sockets 229 Hook wrench for screw-gland joints 230 Operating keys for valves Laying and assembly instructions Butterfly valves Typ 51 / 510 with flanges Typ 51 / 510 long face-to-face length with bypass Typ 510 with Novo sockets Novo plug-in system Notes on Novo plug-in system 217 Gate valve type 00 with Novo sockets Gate valve type 00 with Novo socket and spigot Butterfly valve type 510 with Novo sockets Underground hydrant type 30 S Form A 201 Pipe section with Novo socket M 21 Flanged socket duckfoot bends 90 with Novo sockets MMN / MMNR 11 Single socket tees with spigot and socket branch B Novo collar U 2 Spigot tee with Novo socket MI All spigot tee IT Spigot pipe section S 222 PE adapter piece for Novo sockets Laying instructions for thrust resisting joints Notes on DVGW standard GW NOVO-SIT TYTON SIT TYTON SIT PLUS ( TSP ) 2 29 Düker SMU 253 Düker SPEZIAL NOVO-Grip III Assembly instructions for socket connections 262 Bolted-gland socket connection Assembly instructions for flanges 266 Assembly instructions for pressure pipes and fittings with flanges Assembly instructions for spot-drilling saddle pieces 269 Assembly instructions for spot-drilling saddle pieces Contacts

10 20 Back to summary 1 Joints for fittings, flanged pipes and valves made of ductile cast iron (GGG) 1

11 TYTON socket joints ( TYT ) acc. to DIN Screw-gland socket joints ( SMU ) PN 1) acc. to DIN Socket for fittings 11.1 Socket for fittings Socket for flanged sockets and collars 0 00 * ø d ø D , t Pipes 3,,3 5,7 7,1 10,3 1,2 1,6 23,7 29,3 37, 2, 59,3 79,1 102,6 129,9 1,3 Socket for pipes Weight in kg socket Flanged Fittings sockets 2, 2, 3,3 3,1,5,0 5,6,9,0 7,1 11,1 9,7 1,3 12,5 17,1 15,2 20, 1,6 27,6 2,3 31,7 27,6 2,3 36,2 71,2 59,1 95, 79,,3 122,7,9 152,1,0 3,0 Gasket 0,13 0, 0, 0,22 0,37 0, 0,67 0,77 1,09 1,0 1,60 2,29,00 5,20 6,,00 9, Socket for flanged sockets and collars * * ø d ø D t Pipes 3,,3 5,7 7,1 10,3 1,2 1,6 23,7 29,3 Fittings 1, 1, 2,2 2, 3,3,5 5,6,0 11,1 1,3 1,6 22,2 Weight in kg socket Flanged Screw sockets ring 1,3 0, 1,6 0,90 1,9 1,30 2, 1,0 3,1 1,90,0 3,00,9 3,20 7,1, 9,7 6,30 12,5,10,2 10,,5 13, 25,00 2,5 31, Socket for pipes Gliding ring 0,05 0,06 0,06 0,07 0,0 0,10 0,11 0,17 0,21 0,30 0,35 0,0 0,60 0,7 Gasket 0,06 0,0 0,10 0,12 0,15 0, 0,23 0,36 0, 0,66 0, 1,05 1, 1,5 * acc. to manufacturer s standard * acc. to manufacturer s standard 1) higher pressures on request

12 2 Bolted-gland socket joints ( STB ) PN 1) acc. to DIN * * * * * * 00* * ø d Socket for pipes and fittings ø D t ø d 2 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 2 M 2 * acc. to manufacturer s standard 1) higher pressures on request Assembly instructions see page l n Pipes 29,3 2, 2, 59,3 79,1 102,6 129,9 1,3 237,9 Fittings 26,6 32,2 5,3 5,3 61,2 0,0 101,0 2,9 232, Socket for flanged sockets Weight in kg socket Flanged Boltedgland sockets collars ring 1,7 22,9 27,6 3,7 3,7 52,2 67,9 5, 10, 13,7 6,5 2,7,0 5,0 6,0 7,1 10,6 13,0 15,0 20,9 2 3,1,0 5 75,0 Gasket 0,10 0,20 0,27 0, 0,60 0,70 0,0 1,00 1,00 1, 1,90 2,30 2,0 3,30 3,0 Hammer head screws 0,2 0,2 0,2 0,2 0,27 5,5 5,5 6,0 7,7 7,7 10,0 13,0 1,0

13 TYTON socket joints with TYTON SIT TYTON socket joints with TYTON SIT PLUS Pressure classes as per EN 55 : Definitions as per EN 05 Allowable operating pressure PFA (bar) Allowable maximum operating pressure: PMA (bar) = 1.2 x PFA Allowable site test pressure: PEA (bar) = 1.2 x PFA Number of retaining segments allowable operating pressure PFA Pressure class C C C 6 C 6 C 6 C C C 0 Deflection max Weight in kg TYTON SIT - gasket 0,17 0, 0,23 0,27 0,5 0,60 0,92 1, Number of retaining segments allowable operating pressure PFA Pressure class C C C C C 6 C 6 C C C C 0 C 0 allowable operating pressure PFA Pressure class C C C C C C C 0 Deflection max Weight in kg TYTON SIT PLUS gasket 0,1 0, 0,20 0,23 0,5 0,60 0,95 1,25 1, 2,30 3,00 Assembling acc. laying instruction for thrust resisting joint TYTON SIT, page Assembling acc. laying instruction for thrust resisting joint TYTON SIT PLUS, page 2 29

14 Novo socket joints with NOVO-SIT Restrained socket joints for plastic pipelines with NOVO-Grip III 2 29 Locking ring Compression ring Gasket (GKS) 11.2 Note: The Novo socket does not change the standardised length of fittings and valves d D t Number of locking segments allow. o. p. PFA Pressure class allow. o. p. PFA Pressure class Deflection max C C C 25 C C C ,2 1, 1, 0,15 0,20 0, C C 3 2,1 0,35 ø d 25 C 6 C 3 3, , plastic pipelines t PFA at SDR PFA at SDR 1 25 C 6 C 3, 0,0 /OD in mm 11 bar 17 bar C C 3 5,7 1, C C C 0 C 0 C 0 C ,,3 9,5,6 29,5 1,30 1, 2,00 2, 3,00 3, 0 * C ,6 3,60 Assembling acc. laying instruction for thrust resisting joint NOVO-Grip III, page Assembling acc. laying instruction for thrust resisting joint NOVO-SIT, page Weight in kg Novo Prechamber NOVO-SIT ring Weight in kg assembly set * Note: in, it is not possible to use the standard Novo socket for NOVO-Grip ; use only items with adapted geometry and marking for PE-HD pipes. 0,20 0,25 0,30 0, 1,00

15 30 Screw-gland socket joints with DÜKER thrust resisting joint SMU 0 Screw-gland socket joints with thrust resisting joint Düker SPEZIAL Locking ring 00 Segment ring allowable operating pressure PFA Pressure class C C C Deflection max Assembling acc. laying instruction for thrust resisting joint SMU, page 253 Weight in kg locking ring 0,075 0, 0, allowable operating pressure PFA Pressure class C C C C C C 0 C 0 C 0 Deflection max Weight in kg SPEZIAL screw ring and Locking ring Segment ring 0,22 0,26 0,31 0,37 0,52 0,67 10,35,00 Assembling acc. laying instruction for thrust resisting joint Düker SPEZIAL, page

16 32 Flanged joints PN 10 acc. to EN Flanged joints PN 10 acc. to EN PN Pipe ø d ø D Flange Neck Raised face C,0,0,0,0,0,0,0 20,0 22,0 2,5 2,5 2,5 25,5 26,5 30,0 32,5 35,0 3 0,0 5,0 ø K n* ø L ø N h 3 0,0 1,5 3,0 5,0,0 55,0 60,0,0 70,0 75,0 0,0 5,0 95,0 105,0 115,0,0 135,0 155,0 ø d f Weight in kg 1,7 2,1 2,6 2, 3,3,0 5,0 6,9 9, 13,0 1,7 1 20,0 23,2 32,,3 5, 6 7,6 121,0 * n = number of bolt holes

17 3 Flanged joints PN acc. to EN Flanged joints PN acc. to EN PN Pipe ø d ø D Flange Neck Raised face C,0,0,0,0,0,0,0 20,0 22,0 2,5 26,5 2,0 30,0 31,5 36,0 39,5 3,0 6,5,0 5 ø K n* ø L ø N h 3 0,0 1,5 3,0 5,0,0 55,0 60,0,0 70,0 75,0 0,0 5,0 95,0 105,0 115,0,0 135,0 155,0 ø d f Weight in kg 1,7 2,1 2,6 2, 3,3,0 5,0 6,7 9, 12,6 1 22,1 30,2 37, 57,6 57, 76, 91, 12 15,0 * n = number of bolt holes

18 Flanged joints PN 25 acc. to EN Flanged joints PN 25 acc. to EN PN Pipe ø d ø D Flange Neck Raised face C,0,0,0,0,0,0 20,0 22,0 2,5 2 30,0 32,0 3,5 36,5 2,0 6,5 51,0 55,5 60,0 6 ø K n* ø L ø N h , ø d f Weight in kg 1,7 2,1 2, 2, 3,,7 6,0,7 13,0 17,7 25, 33,2 0,2 71,5 90,0 123,0,0 201,0 25,0 * n = number of bolt holes

19 3 Flanged joints PN 0 acc. to EN Flanged joints PN 0 acc. to EN PN Pipe ø d ø D * n = number of bolt holes Flange Neck Raised face C,0,0,0,0,0 23,5 26,0 30,0 3,5 39,5,0,0 52,0 5,0 ø K n* ø L ø N h 3 0,0 1,5 3,0 5,0,0 55,0 60,0,0 70,0 75,0 0,0 5,0 95,0 ø d f Weight in kg 1,7 2,1 2, 2, 3, 5,9,0 1,0 23,5 33,5 3,0 62,0 5 2,0

20 Hexagon head screws for flanges PN 10 and PN acc. to EN Hexagon head screws for flanges PN 25 and PN 0 acc. to EN PN 10 PN ø d 1 M M M M M M M 20 M 20 M 20 M 20 M 20 M 2 M 2 M 2 M 27 M 27 M 30 M 30 M 33 M 36 l1* l2** qty per joint ø d 1 M M M M M M M 20 M 20 M 2 M 2 M 2 M 27 M 27 M 30 M 33 M 33 M 36 M 36 M 39 M 5 l1* l2** l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers qty per joint ø d 1 M M M M M 20 M 2 M 2 M 2 M 27 M 27 M 30 M 33 M 33 M 33 M 36 M 39 M 5 M 5 M 52 M 52 PN 25 l1* l2** qty per joint ø d 1 M M M M M 20 M 2 M 2 M 27 M 30 M 30 M 33 M 36 M 36 M 39 M 5 PN 0 l1* Not specified in EN l2** Special stipulations: M x 0: Thread length min. mm, M20 x 90: Thread length min. 52 mm, M2 x /110: Thread length min. 60 mm; l1* = Screw length for connection with one washer l2** = Screw length for connection with two washers qty per joint

21 Flat gaskets for Flanges acc. to EN 151-1, type IBC Arrangement of bolt holes Number of bolts ø D PN ø D PN s EN PN EN PN EN PN EN PN Dimensions for gaskets with steel inlay. Each flange has got a number of bolt holes divisible by. The bolt holes at the flanges are arranged in symmetrical manner to the two main axes so that no hole is positioned on the axes.

22 Back to summary 2 Ductile cast iron ( GGG ) fittings and flanged pressure pipes 2

23 6 Inside and outside protection Flanged pipes and fittings can be supplied with the following coatings and linings: 7 1. Cement mortar lining The cement mortar lining is acc. to DVGW data sheet W 37 and W 270 resp. EN 55 or EN 59 avoids corrosion prevents deposits and supports stable hydraulic characteristics. 2. Enamelling (glass lining) lining and coating Enamel is an effective protection against corrosion, abrasion and incrustation. A non detachable, chemical bounding to the cast iron avoids corrosion by undercutting. The layer thickness after application ( temperature 00 ) is between µ and µ. 3. Epoxy resin lining and coating The coating is acc. to RAL-GZ 662 with hot melted epoxy powder. The requirements of EN 01 (pressure pipes and fittings) as well as of DIN T.2 (heavy corrosion protection for valves) are fulfilled. 2. Special coatings (outside) Various coatings on request.

24 Pressure pipes with cast-on flanges FFG-pipes Weight of pressure pipes with cast-on flanges PN 10 FFG-pipes e L max , 0, ,2 0 10, 0 11, ,2 0 1, 0 15,6 0, 0 1,0 0 20, 0 1 m pipe without flange 6,9 10,7 11,0,1 20, 26, 32, 6,1 61,3 7,1 96,5 1,2 132, 0,6 211,3 26,5 332,1 01,7 77,7 5,2 PN 10 1,7 2,1 2,6 2, 3,3,0 5,0 6,9 9, 13,0 1,7 1 23,2 32,,3 5,5 6 7,6 121,0 Weight in kg one flange PN 1,7 2,1 2,6 2, 3,3,0 5,0 6,7 9, 12,6 1 22,1 37, 57,6 57, 76, 91, 12 15,0 PN 25 1,7 2,1 2,6 2, 3,,7 6,0,7 13,0 17,7 25, 33,2 6,0 90,0 123,0,0 201,0 25,0 Length L in mm 0 7,6,6 10,6 13,2 1, 25,5 3, ,2 10,7 13,3,5 23,0 32,0 1,5,5 5 10,0 10, 12,7 15,9,7 2 3,0 9,5 5,5 69,5 9,5 12 Further lengths are available on request , 1, 1,6 23,0 32,0,0 5 6,0 1,0 111,0,0 6,0,0,0 366,0 6,0 Weight in kg 1,1, 21,0 26,0 3,5,0 7 92, ,0 223,0 2,0 30,0 1,0 525,0 15,7 1, 2,0 29,5 1,5 56,5 73,0 10,0 13,0 2,0, ,0 62,0 51,0 17,3 21,0 26,5 32,5 6,0 62,5 0,5 9 1, ,0 276,0,0 20,0 510,0 63,0 00 1,9 23,0 2 36,0,5 6,5, ,0 235,0 303,0 33,0 61, ,5 25,0 32,0 3 55,5 75,0 96,5 1,0 13 1,0 256,0 330,0,0 1,0 605,0 751,0 0 22,0 2 3,5 2,5 60,0 1,0 10,0 126,0 151, ,0 51,0 3,0 0

25 Information about ductile cast iron fittings Ductile cast iron fittings will be delivered as follows: with TYTON socket with TYTON socket and pre-chamber for thrust resisting joint NOVO-SIT with screw-gland socket joint with bolted-gland socket joint with flanges Ductile cast iron socket fittings with TYTON sockets ( flangeless ) for use in potable water pipelines are designed for operating pressures as given in EN 55. Marking for ductile cast iron fittings 51 Ductile cast iron fittings with screw-gland or bolted-gland sockets for use in potable water pipelines are designed for operating pressures up to bar. Higher pressures on request. Ductile cast iron fittings with one flange or more, for the use in potable water pipelines are designed for operating pressures as given in EN 55. The operating pressure has to be mentioned in orders, because the flange dimensions of these fittings vary depending on the nominal pressures rates. Ductile cast iron fittings for the use in sewerage pipelines as per EN 59 are designed for operating pressures up to bar. Higher pressures on request. Ductile cast iron fittings for the use in gas pipelines as per EN 969 are available for operating pressures up to bar on request. All German manufacturers member of the Fachgemeinschaft Guss-Rohrsysteme (FGR-EADIPS) association mark all ductile cast iron products manufactured by them with the label FGR, which is equivalent to a quality mark. In addition, fittings are marked with the DVGW sign, nominal diameter, the casting day and bends with the respective angles in degrees. Flanged fittings bear a cast-on or stamped indication of the nominal pressure ranges PN 10 up to PN 0. Socket fittings are not marked with the nominal pressure range. The material ductile cast iron is identified by 3 dots (l l l), arranged in a triangle symbol, positioned on the exterior surface of the fittings. In special cases, further indications may be provided > All indicated weights are valid for fittings with cement-mortar linings < Coating: see page 7 Inside and outside protection.

26 52 Flanged sockets E with screw-gland or TYTON socket 53 0* * * Lu e 7, 7,,, 10,2 10, 11, 13,2 1, 15,6 * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Weight in kg with TYTON socket PN 10 PN 5,9 5,9 6,0 6,0 11,0 11,0,0,0 10,5 10, ,5 25,5 10,3 10,3 1,0 1, ,6 1,6 26,0 26,0,7,7 2,5 2,5 23,0 23,0 0,0 0,0 33,5 33,5 61,5 61,5 0,0 0,0 96,0 96,0,0,0 130,0 135,0 10,0,0 203,0 3,0 176,0 270,0 295,0 53,0 66,0 603,0 621,0 22.2

27 Flanged sockets EU Flanged sockets EU * * * 0 Compensation length Lu z 2) Tol. ± 30 ± 30 ± 30 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 e 7,, with screw-gland socket PN 10 PN,3,3 5, 5, 6,0 6,0,, 10,5 10,5 13,2 13,2,0,0 21,6 21,6 31,5 31,5 Weight in kg 1) with TYTON socket PN 10 PN,6,6 10,5 10,5 1,5 1,5,0,0 2,0 2,0 32,5 32,5 with bolted-gland socket PN 10 PN Compensation length Lu z 2) Tol. ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 ± 0 e 10,2 10, 11, 13,2 1, 15,6, 1,0 20, with screw-gland socket PN 10 PN 1,0 1,0,0 51,0 56,5 62,0 91,0 92,0 Weight in kg 1) with TYTON socket PN 10 PN 5,0 5,0 5,0 5,0 66,0 70,0 7 91,0 95, ,5 15,5 176,6 0,0 22,0 262,0 21,0 2 30,0 355,0 536,0,0 with bolted-gland socket PN 10 PN 70,5,0 103,0,0,0 22,0 320,0 95,0 1,0 3, ,0 263,0 370,0 * acc. to manufacturer s standard 1) without screw- or bolted-gland rings 2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints, the moving tolerance has to be limited to 10 mm. on request also with Standard socket and Universal pre-chamber 1) without screw- or bolted-gland rings 2) Nominal dimension for laying. If flanged sockets are applied as gate valve dismantling joints, the moving tolerance has to be limited to 10 mm. on request also with Standard socket and Universal pre-chamber l

28 Flanged spigots F Collars U * * * ø d L L * acc. to manufacturer s standard e 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20, PN 10 5,5 6,2 9,5,5 10,5 1,0 1 25,5 39,5 7,6 62,1 0,5 132,0 121,0 3,3 229,5 31, ,0 62,0 Weight in kg PN PN 25 5,5 6,2 9,5,5,5 10,5 13,5 1, ,5 25,5 35,1 39,5 7,6 5,0,9 70,0,6 106,,0,0 10,,3 20,9 22, ,0 395,3 3,0 526,0 PN 0,5 15,0 1,0 26,5 0,0 59,5 73, 92,5 131, ø d Lu e 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20, Weight in kg 1) DIN with screw-gland sockets,5 11,0,1 9,7 12,5 15,2 23,2 31,3 3,5 9,5 63,2 123,1 DIN with bolted-gland sockets 1,5 2, 30,0 3 51,0,0 73, ,1 7, 2,0 256,7 313,0 21,2 55,0 1) Operating pressures see page without screw- or bolted-gland rings Novo socket types see page 2 on request also with Standard socket and Universal pre-chamber 22.2

29 Single socket bends 90 MQ acc. to manufacturer s standard Double socket bends 90 MMQ 5 59 Weight in kg 1) Lu e with screw-gland sockets Weight in kg 1) with TYTON sockets with bolted-gland sockets L Lu 60,0,0 215,0 102, 123,0 1, 1 226,0 20,0 330,0 10,0 30,0 5,0,0 720,0 00,0 e 7,, 10,2 10, 13,2 1, 15,6 with screw-gland socket 9,5 11,0 15,0,0 10,,1 23, 3,2 70,0 96,0 with TYTON socket 11,2 1, 25, 3, 76,1 3,2 13,3 235, 31,0 73,0 6,5 with bolted-gland socket,0 156,0 225,0 325,0 2,0 1,0 0* * * 0 * 00* * * * * 00* 900* 0* 1* 60,0,0 5,0,0,0,0 175,0 225,0 20,0 330,0 10,0 30,0 5 5,0,0 720,0 00,0 10,0 1205,0 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20,,0 10,5 1,0,6 10,5 15,1,2 31,3 5,0 69,,5 11,0,2 20,5 32, 52,9 72, 10, 20,0 21, 31,3 0,0 6, ,0 00, ,0 35,0 662,0 1) Operating pressures see page without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

30 Single socket bends 5 MK 5 acc. to manufacturer s standard Double socket bends 5 MMK Weight in kg 1) L Lu e 7,, 10,2 10, 11, 13,2 1, 15,6 with screw-gland socket 10,0 1,5 9, 1,9, 31,3 2,0 56,2 6,0 93,0 106,0 Weight in kg 1) with TYTON socket, 10,,2 20,5 33,5,3 59, 6,0 91,0 106,0 1,5 1,0 with bolted-gland socket 7 105,0 13,0 2,0 0* * Lu TYTON screw-gland socket 25,0 330,0 370,0 13,0 15,0,0 55,0,0 75,0 5,0 110,0 130,0,0 175,0,0 220,0 20,0 15,0 60,0 5,0 Lu bolted-gland socket 370,0 30,0 0,0 e 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20, with screw-gland sockets,0,5 5,6 7,1 9,2 12,3,3 2,5 3,5,5 70,2 93,9 with TYTON sockets,3 10,3 1,5 1,9 25,9 3,9 55,1 1,0 91,3 139,9 15, 6,6 312,1 96, 5 76,0 1,0 with bolted-gland sockets 1,0* 106,0* 10,, Operating pressures see page 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

31 Single socket bends 30 MK 30 acc. to manufacturer s standard Double socket bends 30 MMK 30 acc. to DIN Weight in kg 1) Weight in kg 1) Lu TYTON screw-gland socket Lu bolted-gland socket e with screw-gland sockets with TYTON sockets with bolted-gland sockets L Lu e 7,, 10,2 10, 13,2 1, 15,6 with screw-gland socket 10,0 1,5 7, 10,1 1,0 1,6 29,2 36,7,0 5 71,0 with TYTON socket 7, 10, 15,1 20,0 30, 3,9 52,9 56,0 76, ,0,0 with bolted-gland socket 6,0 0,0 120,0 15,0 0* * * 0 00 * ,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20,,0 10,0 13,0 6, 9,7 11,6 15,7 23, 31,3 5,9 63,7, 7, 9,9 1,3 1, 23, 3,6 52, 9,1 15,0 123,7 6, ,0 96,0 2,0 1020,0 * * 15,5 3,0 Operating pressures see page 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

32 Single socket bends 22 1 /2 MK 22 acc. to manufacturer s standard Double socket bends 22 1 /2 MMK L Weight in kg 1) Lu e 7,, 10,2 10, 13,2 1, 15,6 with screw-gland socket 10,0 9,2 13,5 17,3 2 36,0 53,0,0 with TYTON socket,1 9,7 15,1 1, 29,2 37,,2 52,0 76,7 9 3,0 336,0 60,0 with bolted-gland socket 60,0 110,0 15,0 0* * Lu TYTON screw-gland socket Lu bolted-gland socket 90,0 35,0 0,0 5,0,0 55,0,0 75,0 90,0,0 110,0 120,0 135,0 155,0 175,0 0,0 5,0 220,0 20,0 25,0 e 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20, with screw-gland sockets 9,5 12,5,9,6 11,5 1,6 21,0 30,5 2,1 62,1 Weight in kg 1) with TYTON sockets 7, 13,5 17, 22,7 33,5, 6 3,2 112,9 15, 22,0 311,0 22,0 593,0 20,0 with bolted-gland sockets 70,0*,0* Operating pressures see page 1) without screw- or bolted-gland rings on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

33 Single socket bends 11 1 / MK 11 acc. to manufacturer s standard Double socket bends 11 1 / MMK Weight in kg 1) L Lu e 7,, 10,2 10, 13,2 1, 15,6 with screw-gland socket 6,5,5 11,5 7,1 9,2 12,,7 2, 33,5,0 56,0 Weight in kg 1) with TYTON socket 7,6 9, 1,0 1,0 2 37, 6,0 66,9 3,2 3,0 2 26,0 with bolted-gland socket 5,0,0 95,0 15,0 25,0 292,0 0* * Lu TYTON screw-gland socket Lu bolted-gland socket 63,0,0 25,0 30,0 35,0 35,0 0,0 5,0,0 60,0,0 70,0 70,0 5,0 95,0 95,0 110,0 110,0 120,0 130,0,0 e 7,, 10,2 10, 11, 13,2 1, 15,6, 1,0 20, with screw-gland sockets 11,5 6,5,1 10,6 13, 20,5 2,1 3,3 9,7 6 with TYTON sockets 7,6,6 13,0,7 21,1 30,2 5, 62,1 73, 92,5 6,,3 201,0 29,3,0 6,0 6,0 with bolted-gland sockets 6,0* 7* 120,5 15,0,0 23, Operating pressures see page 1) without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw- or bolted-gland rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

34 6 Double socket tees with flanged branch MMA Double socket tees with flanged branch MMA * * * Lu l u ) Operating pressures see page without screw- or bolted-gland ring on request also with Standard socket and Universal pre-chamber e 1 e 2 with screw-gland sockets 10,5 12,5 13,5,0,5 1,0 Weight in kg 1) with bolted-gland sockets with TYTON sockets * acc. manufacturer s standard Weight in kg 1) * * * 0 0* * * 0* 0* * 0* 0* * 0* * Lu l u e 1 7, e 2 7, with screw-gland sockets 11, 13,0 12,5 15,1 13,0 1,0 15,0,2 17, 17,3 1 1,9 20,5 22,1 21,6 22,7 23, 2, 2,0 30, with bolted-gland sockets Operating pressures see page 1) without screw rings * acc. manufacturer s standard on request also with Standard socket and Universal pre-chamber with TYTON sockets 13,0 13,0 13,5 1,0 1,9 15,7,9 1 1,6, 20,0 21,6 22,7 2,3 23, 2,3 25,9 2 31,3 32,9 22.2

35 Double socket tees with flanged branch MMA Double socket tees with flanged branch MMA Weight in kg 1) Weight in kg 1) 1 2 Lu lu e 1 e 2 with screw-gland sockets with bolted-gland sockets with TYTON sockets 1 2 Lu lu e 1 e 2 with screw-gland sockets with bolted-gland sockets with TYTON sockets 0* * 0* * 0* 0* 0* * 0* * * * , 10,2 7,, 7,, 7,, 7,, 10,2 27, 30,0 31,3 32, 3 3,9 6, 36,0 0,0 2,0 52, 53,5 62,5 51, 52,9,9 72, 90,7 63,0 62,0 2,0 9,5 101,0 11,0 1,0 / 122,0 30, 31,3 32,9 3,0 1,0 3,2 9,7 5,,0,1 56,2 60,5 75,6 5,9 60,5 70,7 70,0 91, 95,6 73, 73, 9,1 9 11,0 1,0 /, * * 0* * * , 10, 11, 7,, 10,2 10, 7,, 10, 7,, 10,2 10, 11, 79,9 1,0 93, 10 11,5,5 1 /,0 15,0 / 172,0 95,0 10,0 11,0 13,0 / 92,9 105, 113,9 115,0 132,3 1 /,0 17 / 170,0 110,0 110,0 132,0 15,5 1,5 220,0 / 226,0 230,0 / 236,0 260,0 / Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

36 Double socket tees with flanged branch MMA Double socket tees with flanged branch MMA Weight in kg 1) 1 2 Lu lu e 1 e 2 with screw-gland sockets with bolted-gland sockets with TYTON sockets 1 2 0* * 00 0* * * * 00 * 0* * * * * * 00 * * Lu lu e 1 13,2 1, e 2 7,, 10, 7,, 10, 13,2 7,, 10,2 10, 13,2 1, with screw-gland sockets Weight in kg 1) with bolted-gland sockets 110,7 110,7 130,0 10, 17, 215,0 / 220,0 2,0 12,5 13,6,0 17,6 233, 26,0 / 256,5 30,0 / 336, 361,0 / 36,0 266, ,0 262,0 2 31,0 276,0 / 27 31,0 / 392,0 6,0 / 2,0 59 / 523,0 5,0 / 563,0 with TYTON sockets 103,0 10,0 13,0 10,0 156,0 1,0 / 3,0 222,0 / 236,0 170, ,0 20,0 / 25,0 315,0 / 330,0 323,0 / 33 2,0 260,0 263,0 266, ,0 25,0 / 261,0 363,0 / 3,0 / 6,0 1,0 / 5,0 532,0 / 55, * * * * * * 00 * 00 0* * * * * 00 * 900 * * ,6, 1,0 1,0 1,0 1,0 20, 20, 20, 7,, 10,2 10, 13,2 15,6 7,, 10, 13,2 1,, 7,, 10, 13,2 1,0 13,2 15,6 1,0 3,0 339,9 322,9 2 33,0 0,2 32,0 / 35,0 / 29, /, /, 755,0 / 755, ,0 332,0 32,0 15,0 31,0 20,0 / 23,0 3 / 3 61,0 / 62,0 630,0 / 60,0 / 73,0 00,0 70,0 72,0 /,0 75,0 / / 561,0 56 / 572,0 10,0 / 20,0 / 6,0 930,0 / / 6,0 561,0 / 691,0 / 63 / 6,0 / 1205,0 / /,0 / l 22.2 Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw rings * acc. manufacturer s standard on request also with Standard socket and Universal pre-chamber

37 All socket tees MMB All socket tees MMB 7 75 Weight in kg 1) 1 0* * * * 0 * 0* * * 0 0* * * 0* Lu lu Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 1 e 2 with screw-gland sockets 11,0 12,5 13,5,0 1 1,0 10,1 10,5 11,0 13,0 11,7 12,5 13,0 1,6 1,9 Weight in kg 1) with TYTON sockets 10, 11,9 1,0 1,0 15,1 13,0 15,1 1 1 * 2 0* * 0* 0* * 0* * 0* * 0 * 0 Lu lu e 1 7,, e 2 7,,1,, 9,1 9, 7,, with screw-gland sockets,2,5,6 1,1,, 20,0 22,7 22,7 25,0 2 25,5 26,5 2,0 30, 31,9 35,0 37, 0,0 3,0 3,9 3,0,5 51,5 61,0 Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber with TYTON sockets 1, 1,5 20,5 21,6 23,2 22,7 22,5 2, 25, 30,2 30, 30,2 31,3 2,0 3, 31,9 37, 2,1 5,9 5, 6, 6, 51, 56,2,9 22.2

38 All socket tees MMB All socket tees MMB Weight in kg 1) 1 * * 00* Lu lu Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber e 1 10,2 10, e 2 7,,, 10,5 10,2 7,, 10, with screw-gland sockets,0,5,0 55,0 59, 61,0 1,0 7 91,0 103,0 115,0 3,5 6,5,0 10,0 122,0 15,0 Weight in kg 1) with TYTON sockets,0,5 56,7 5,3 5, 62, 66, 2,1 92,1 7,0 11, 126,,0 95,5 93, 111, 11, 123,7 175,5 1 * * * Lu lu e 1 11, 13,2 e 2 7,, 10,2 10, 11, 7,, 10,2 10, 7,, 10,2 10, 13,2 with screw-gland sockets Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber with TYTON sockets 110,0 110,0,5 155,0 2,5 1 10,0 15,0 131,0 13,0 136,0 15,0 155,0 170,0 13,0 5,0 233,3,0 205,0 222,0 231,0 236,0 25,0 325,0 30,0 22.2

39 All socket tees MMB Double socket tapers MMR 7 79 Weight in kg 1) 1 2 Lu lu e 1 e 2 with screw-gland sockets with TYTON sockets 22.2 * 00* 900* 0* 1* 00 2) , 15,6, 1,0 20, 7,, 10, 13,2 1, 10, 13,2 1, 15,6 13,2, 13,2 15,6,, 20, 253,0 26,0 275,0 370,0 355,0 5,0 55,0 9 0,0 90,0 520,0 760,0 05,0 20,0,0 525,0,0 102,0 1102,0 1115,0,0 15 l 1 * * * * 0* * * 0 Lu e 1 e 2 with screw-gland sockets 7, 7, 10,5 13,5 5, 15,2 1,0 7,6,1 Weight in kg 1) with TYTON sockets 9,2 Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

40 Double socket tapers MMR Double socket tapers MMR 0 Weight in kg 1) Lu e 1 e 2 with screw-gland sockets with TYTON sockets * Lu Weight in kg 1) e 1 7,,1, e 2 7, 7,,1 7,, 7,, with screw-gland sockets 9,9 9, 1,0 12,3 13, 12,6 36,5 25,9 1,3 1 17, 30,0 33,0 2 26,5 2,0 30,2 29,5 55,1 1,0 37, 36,7 with TYTON sockets 11,3 11, 13,0 15,1 15,7 15,7 22,7 20,5 22,7 22,1 33,0 2 31,3 3,6 3,6 29,5 36,2,2 3,2 3, * 00 * 00* 00* * 00 * * ,2 10, 11, 13,2 1, 15,6,, 1,0 1,0 20, 7,,, 10,2 10,2 10, 10,2 10, 10,2 10, 10, 13,2 13,2 1, 1, 15,6 15,6, 1,0,0 5,0 79,9 73,5 6,0 70,0 139, ,6 101,0 133,0,0 139,5 26,0 5,0,0 73,5 6,0 70,0 120, ,0 127, 13,0 13,6,7 155,0 15 1,0 15,, 296,0 31,5 252,5 275,0 2,0 296,0 32,0 3 76,0 2,0 l 22.2 Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber Operating pressures see page 1) without screw rings * acc. to manufacturer s standard on request also with Standard socket and Universal pre-chamber

41 Single socket tees with flanged branch A acc. to manufacturer s standard Single socket tees with flanged branch A acc. to manufacturer s standard 2 3 Weight in kg 1) 1 2 Lu l z e 1 e 2 with screwgland socket with TYTON socket Lu l z e 1 e 2 with screwgland socket 10,0 10,5 12,3 13,0 15,1 15,7 15,5,0 17, 1,7 Weight in kg 1) with TYTON socket 12,3 13,0 15,7,2 15,5,0 1, 1, ,, 10, 1,0 7, 7,, 7, 10, 1 1,0 20,0 21,6 26,0 2, 2,0 26, 25,0 2,5 30, 6,0,0 55,0 5,0 6, 1,5 121,0 126,5,0 1 1,0 22,5 23,5 26,0 23,0 2,0 2,0 29,2 2,5 30, 6,0 55,0 51,0 5,0 60,0 1,5 121,0 126,5,0 10,0 l Operating pressures see page 1) without screw ring Operating pressures see page 1) without screw ring on request also with Standard socket and Universal pre-chamber on request also with Standard socket and Universal pre-chamber

42 Single socket tees with socket branch B acc. to manufacturer s standard Double flanged bends 90 Q Lu lu z e , Operating pressures see page 1) without screw rings on request also with Standard socket and Universal pre-chamber e 2 Weight in kg 1),5 1,0 15,0,0 25,0 5,0 2,0 0* * * L e , 260, 00 10,2 10, 5 11, 13,2 00 1, ,6 0, 1 1,0 1 20, * acc. to manufacturer s standard PN 10 5,5 10,2 10,2 12,9 1,9 29,3 36,2 5,3 2,1 102,1 1,7 23,0 266,0 370, ,0 1010,0 Weight in kg PN PN 25 5,5 5,5 10,2 10,2 10,2 11,0 12,9 12,9 22,0 22,0 29,2 33,5 36,2 5,9 5,3 1,0 2,1 1,6 111,2 155,0 157, ,0 21, ,0 0,0 36,0 20,0 575,0 720,0 672,0 36, ,0 PN 0 5,5 10,2 11,0 12,9 23,2 33,5 53,0 101,0 1,2 2,0 30,0 375,0 5,0

43 Double flanged duckfoot bends 90 N Double flanged bends 5 FFK * * * 0 00 * 00* L c d e 7,, 10,2 10, 11, 13,2,0,0, 1,0 20, PN 10 10,5 10,5,0 15,7 1,9 2 3,6 55,6,0 117, ,5 37, 53,9 752,0 926,0 2311,0 Base borehole on request. * acc. to manufacturer s standard Weight in kg PN PN 25 10,5 10,5 10,5 10,5,0,0 15,7 15,7 1,9 25, 2 22,7 3,9 31,0 55,6,5,0 0,5 117,7 11,0 15, 2, , ,0 335,0 2,0 6,0 705, ,0 106,0 26,0 PN 0 10,5 10,5,0 15,7 25, 23,9 35,5 60,0 101,0 15,0 201, ,0 02,0 6 0* * * L e , 10, , , 11, ,2 7 1, ,6 51, 632 1,0 7 20, Short length acc. to manufacturer s standard * 00* * ,5 11,0 PN 10 10,3 12,6 1 21,6 32, 60,9 90,2 96,1 11,0 15, 2,0 03,0 727,9 6,0 5,0 12 Weight in kg PN PN 25 10,3 10,3 12,6 20, ,6 33,0 32, 3,0 60,9 101,0 90,2 102,6 111,0 129,1 1,3,0 10,0 235, 259, ,0 1,0 392,0 2,0 535,0 0,0, , ,5 11,5 1 PN 0 10,3 20,0 1,3 2,5 1,5 3,0 11,0 11,0 6,0 2,0 26, ,5 1,5 26,0 * acc. to manufacturer s standard 22.2

44 Double flanged bends 30 FFK 30 acc. to manufacturer s standard Double flanged bends 22 1 /2 FFK 22 acc. to manufacturer s standard L e , 10, ,5 5 10, , , ,2 36 1, 33 15,6 20, 55 1, , PN 10 10,0 13,7 15,7 22,7 35,1 6,0 70,2 5,9 13,0 129,5 230,0 360,0 3 Weight in kg PN PN 25 10,0 10,0 13,7 1,0 15,7 1,0 22,7 22,0 35,1 33,0,0 90,0 6,0 73,0 71,0,0 2,5 10,5 153,0 13, , ,0, ,0 101,0 PN 0 10,0 1,0 21,0 25,0 2,0,0,0 172,5 251,0 275, L e , 10, , , , ,2 2 1, 31 15,6 375, 10 1, , PN 10 10,7 13,6 1 22,1 3,6,6 6,6 63,7 0,5 135,0, 203,0 32 1,0 Weight in kg PN PN 25 10,7 10,7 13,6 1, ,1 22,0 3,6 33,5,6,5 6,6 72,0 6, 95,6 9 15,0 13, ,0 25, ,0 36,0 55,0 PN 0 10,7 1,0 21,0 25,0 2,5, ,0 5,5 251,0 35,0 26,0

45 Double flanged bends 11 1 / FFK 11 acc. to manufacturer s standard All flanged tees T L e , 10, , , 1 11, ,2 1, ,6 20, 310 1, , PN 10 10,6 13,7 1 23,2 3,6 69,1 5 71, 10,0 106,9 170,0 2,0 321, Weight in kg PN PN 25 10,6 10,6 13,7 12,9 1 1,0 23,2 22,0 3,6 5,5,0 69,1 69,5 53,0 70,0 72,5 9,5 11,0 15,0 10, , ,0 370,0 396,0 90,0 39 PN 0 10,6 12,9 21,0 25,0 3,0 96,5 13,5,5 213, , * 0 0* 0 0* * 0 * acc. to manufacturer s standard L l e e 2 PN 10 10,5 12,5 15,0 15,5,5 1,7 15,7, 1 17, 1,7, 20,2 21,3 23, 2,3 2, 25, 2 2,1 Weight in kg PN PN 25 1,7 1,7 15,7 15,7,, , 1 1,7 22,7, 20, 20,2 2,5 21,3 22,0 23, 22,5 2,3 23,0 2, 2,0 25, 30,0 2 26,0 2,1 32,5 PN 0 1,7 15,7, ,7 1,6 2,5 22,0 2,0 2,5 25,5 26,0 2,5 31,0

46 Gewicht in kg All flanged tees T All flanged tees T * acc. to manufacturer s standard * * * 0 0* * * L l e 1 7,,1, e 2 7, 7, 7,, 7,, 7,, PN 10 29,7 30, 31,3 31,9 32, 3,6 32,2 5,0 60,0 6,0 5, 5, 5, 7,,0 51,3 51, 6,0 6,0 75,0 75,0 7,3,7 91, 95,5 96, ,6 10,2 113,0 10,0 11,0 121,0 131,0 PN 29,7 30, 31,3 31,9 32, 3,6 36,2 5,0 60,0 6,0 5, 5, 5, 7,,0 51,3 51, 6,0 6,0 75,0 75,0 7,3,7 91, 95,5 96, ,6 10,2 103,0 10,0 11,0 121,0 131,0 PN ,5 30,5 1,6 2,1 33,5 9,1 56,5 61,5 6,0 5 5,5 61,0 5, ,0 75,5 110,7 121,0 105,5 106, ,0 15,0 111,0 1,0 130,0 12,0 PN 0 33,0 0,0 3,5 5,9 35,5 3,0 5,3 6,5 73,5 6,5 75,1 73,0 0,0 9 11,0 123,1 95,5 12,5 1,0 130,0 139,5 10,0 11,0 13,0 15,0 179,5,0 1 1,0 * acc. to manufacturer s standard * * * * L l e 1 10,2 10, 11, e 2 7,, 10,2 7,, 10,2 10, 7,, 10,2 10, 11, PN ,2 130,1 131, 135,0 137,7 137,7 15,,6 7, 170,6 171,2 15 2,2 15, 6,0,2,5 230,0 29,5 232,0 22,0 2,0 22,0 290,0 292,0 313,0 PN 120,0 10, 12,1,0 15,0 151,5 151,0 10, 15, 170,5 2,2 15,,3 223,6 225,0 23,0 2,0 2,0 25, , PN ,0 7, 173,0 15,0 1 0,0 2,0 172,0 2,0,0 1 2,0 2,0 213, 20 22,0 20,0 25,0 PN 0 10,0 11,0 13,0,0 202,0 210,0 2,0 222, ,0 25,0 25,0 262, ,0 30,0 330,0 356,0

47 All flanged tees T All flanged tees T * acc. to manufacturer s standard * acc. to manufacturer s standard * * 00 0 * 00 * * * * * * 00 * * L l e 1 13,2 1, e 2 7,, 10,2 10, 11, 7,, 10,2 10, 11, 13,2 7,, 10,2 10, 13,2 1, PN ,5 236,5,6 23,5 260,3 271, , 26,2 22,0 311,0 35,0 373, ,6 3, 395, 392,0 3 30,0 35,0 395,0 13,0 325,0 326,0 355,3 01,0 0,0 11,0 90,9 570, 572, 635,0 PN 23,0 2,0 260,0 273,5 291,6 2 25,0 303,0 36,7 3, ,5 356,0 3,0 17,9 36,0 0,6 2 3,0 3,0 60,0 513,0 351,0 352,0 393,1 2 32,0 1, ,0, 622,0 PN 25 21,0 305,6 25,0 2,0 292, ,0 325,0 356, 35,0 356, ,0 3 30,0 10,0,0,0 60,0 7,1 76,0 93,0 0,0 73,0 6,0 5,0 52, ,0 675,0 70,0 726,0 PN 0 3, ,0 362,0 362,0 370,0 391,0 0,0 5,0 6 6,0 6 73,0 76,0 2,0,0 530, ,0 Weight in kg * * * * * * 00 * * 00 * * 00 * * * 00 * * 00* 900* 0 L l e 1 15,6, 1,0 e 2 7,, 10,2 10, 13,2 1, 15,6, 10, 7,, 10, 13,2 1, 15,6, 1,0 PN 10 26, ,7 3,0 57,6 51,0 53,2 737,6 69, 756,0 702,0 55,0 5,0 552,0 5,0 591,0 61,0 693,0 1010,0 1025,0 10,0 1075,0 1095,0 1,0 PN 6,5 71,0 2,0 75,0 1,0 55,0 556,0,0 73, ,0 760,0 72, , , ,0 760, ,0 111,0 11, ,0 PN ,5 55,0 562,0 570,0 5 60,0 3,0 62,0 1,0 72,0 96,0 96 5,0 593,0,0 596,0 1 20,0 915,0 935,0 1302,0 1351, ,0 172,0 PN 0 Weight in kg

48 96 All flanged tees T Double flanged pieces with 5 flanged branch FFC acc. to manufacturer s standard * * * * 00* * * * 0 1* L l e 1 20, e 2 7,, 10, 13,2 1, 15,6, 1,0 20, Weight in kg PN 10 PN PN 25 PN l L* l 1 * l* * acc. to manufacturer s standard * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request. e 1 7, e 2 7, Weight in kg,0,0 20,0 23,0 26,0 2,0 30,0 35,0 3 0,0 39,5 2,0 56,5

49 Double flanged pieces with 5 flanged branch FFC acc. to manufacturer s standard Double flanged pieces with 5 flanged branch FFC acc. to manufacturer s standard L* l 1 * l* e 1, 10,2 10, e 2 7,, 7,, 7,, 7,, 10,2 7,, 10,2 10, Weight in kg 6,0 70,0 73,0 2,5 90,0 95,0 102,0 106,5 126,5 10,0 11,0,0 15,0 153,0 1 13,0 10,0 13,0,0 0,0,0 220,0 225,0 22,0 230,0 235,0 255,0 275,0 290,0, L* l 1 * l* e , , , , , 1,0 e 2 10,2 10, 11,, 10,2 10, 11,, 10,2 10, 11, 13,2 10,2 1, 10, 13,2 15,6, 1,0 Weight in kg 320,0 335,0 35,0 370,0 30,0,0 360,0 30,0 00,0 20,0 0,0 0,0 30,0 5,0 60,0 5,0 520,0 55,0 560,0 6,0,0,0 60,0 35,0 36,0 95,0 1,0 120,0 l 22.2 * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request. * Depending on the pattern equipment, differences in face-to-face dimensions are possible. Please request.

50 All flanged cross tees TT acc. to manufacturer s standard All flanged cross tees TT acc. to manufacturer s standard L l e , e 2 7, Weight in kg PN 10 PN 11,0 11,0 15,0 15,0 2,0 2,0 2,0 2,0 25,0 25,0 2, 2, 2,6 2,6 35,5 35,5 36,7 36, , 5, 0,5 0,5 3,0 3,0,6, L l e 1 230, , , , 375 e 2 7,, 7,, 7,, 10,2 7,, 10,2 10, 7, 11, Weight in kg PN 10 PN 2,0 2,0,0,0 5,0 5,0 62,1 62,1 71,3 71,3 102,0 102,0 10,0 10, ,0 111,0 12,5 12,5 1,3 1,3 135,0 135,0 1,0 1,0 152,0 152,0 17, ,0 203,0 136,5 12,5 1,0 0, ,0,0 1, ,0 13,0 17 1,0 3, ,0 23,0 2 26,0 273,0 306,0 32,0 31,0 31,0 22.2

51 All flanged cross tees TT acc. to manufacturer s standard Double flanged tapers, concentric FFR L l e , , e 2 7,, 10, 7,, 10,2 10, 13,2 7,, 10, 1, Weight in kg PN 10 PN 232,0 260,0 355,0 33,0 35,0 36,0 362,0 390,0 392,0 20, ,0 3,0,0 3 31,0 33,0 3, ,0 53,0 06,0 6 0,0 3,0 555,0 572,0 333,0 5,0, ,0 5,0 691,0 72 l 1 * * * * 0* * * 0 * * 0* 0* * L e 1 7, e 2 Further lengths are available on request. PN 10,0 9,7,1,6 9,5 9,1 9,7 11,5 13,6 1 * acc. to manufacturer s standard Weight in kg PN PN 25,0,0 9,7 9,7,1,1,6,6 9,5 10,3 9,1 9,1 9,7 9,7 10, 11,5 13,5 15,0 13,5 12,9, 13,6 1,5 15,,2,,,0 PN 0,0 9,7,1,6 11,0 9,1 12,9 1,0 1,0,,5 23, 23,0

52 Double flanged tapers, concentric FFR Double flanged tapers, concentric FFR * * 0* * * 0* * * * 0* * * * * * * * * * * * 00 L e 1, 10,2 10, 11, e 2 7, 7,, 7,, 7,,, 10,2 10, PN 10 25,9 21,0 23,7 2, 26,5 2 30,0 33,5 35,6 3,0 32,0 37,3 3,6 36,7 0,0 6,0 51,0 55,6 56,0 5,5 62,0 62,6 96,7 PN 25,9 2,0 21,0 23,7 2, 26,5 2 30,0 33,5 35,6 3,0 32,0 37,3 3,6 36,7 0,0 6,0 6 51,6 63,2,0 75,0 6, 75,6 9 PN 25 29,1 2 36,2,0 1,0,0 53,0,0 7 72,0 6, 6,0 106,5 PN 0 36,1 33,0 0,5,2 5,0, 110,0,0 10,0 136,0 130,0,0 Weight in kg l * * * 00 * * 00* * 00* * 00* * * * * * 00 * * 00* L 790 e 1 13,2 1, 15,6, 1,0 20, e 2 10,2 10, 10,2 10, 10,2 10, 13,2 10, 13,2 1, 13,2 1, 15,6 13,2 1, 15,6, 1,0 PN ,0 135,0,6 13,0 175,0 2,0 20,7 251,6 263,0 25,0 315,0 26,5 356, 361,3 13,0 320, ,0 372,0 375,0 55,0 5,0 PN 13,3 159,3 176,0 173,0 221, ,0 23,0 30,0 36,0 3,0 3 10,0 390,0 32,0 2 53,0 6 2,0 PN 25 15, ,0,0 536,0,0 70,0 PN 0 220,0 321,0 Weight in kg

53 Double flanged tapers, eccentric FFRe acc. to manufacturer s standard Double flanged tapers, eccentric FFRe acc. to manufacturer s standard L e 1 7, e 2 PN 10 11,5 13,0 12,5 13,5 1,0 15,0,0 1 21,0 20,0 21,5 1, 26,5 Weight in kg PN PN 25 11,5 13,0 12,5 12,5 13,0 13,5 13,5 1,0 1,6 15,0 15,5,0,6 1 17,6 21,0 22,0 20,0 2,0 21,5 23,0 1, 25,5 26,5 26,5 PN 0,5 9,5 10,0 11,0 12,5 13,0 13,5,5, 17,9 1,9 2,0 26,0 25,0 2 30, L e 1, 10,2 10, 11, e 2 7, 7,, 7,,, 7,, 10,2 10,2 10, 11, PN 10 26,0 2 32, 25, 3 2,0 2,0 5,9 2,5 5,0 5,0 55,6,0 90,0 102,0 10,0,0 92,0 113,0 115,0,0 113,0 123,5 130,5 172,0 6,0 Manufacturing of other dimensions and face-to-face lengths possible. Weight in kg PN PN 25 26,0 2,0 2 29,5 2,5 30,5 29,5 31,5 3 0,5 3,0 1,5 39,5,5,0,0 2,5,6 61,5 5,0 61,5 55,6 69,5 91,0 105,0 92,5 10,0 103,0 11,0 9 10,0 11,0, , , ,0 13,0 153,0,0 135,0 136,0,5 1,0 2,0 151,0,0 172,0 20,0 1,0 PN 0 3,5 35,5 36,5 3,5,5 52,5 53,5 66,0 62,0, ,0 11,0 135,0 2,0 15, ,0 1,0,0 20,0 5,0 213, ,0 22.2

54 Double flanged tapers, eccentric FFRe acc. to manufacturer s standard Single flange bells acc. to manufacturer s standard Weight in kg ø d h PN L e 1 e 2 13,2,6 10, 1, 10, 13,2 15,6 13,2 1,, 15,6 1,0 15,6 PN 10 2,0 20 2, 292,0 320,0 33,0 275, Weight in kg PN PN ,0 252,0 26,0 356,0 270, ,0 62,0 222,0 263,0 2 7 PN ,0 36 l ,0 5,0 11,0 1,0 1 25,9 32,0,0 63,0 115,0 130,0 175,0 5,0,0 270,0 355,0,0 70,0

55 Blank flanges X b b 25 0 Flange connection dimension acc. to EN * 32* 0* * * PN 10,0,0,0,0,0,0,0,0,0,0 1,0 20,5 20,5 20,5 21,5 22,5 25,0 2 30,0 32,5 35,0 5,0 e PN PN 25,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0 1,0 1,0,0 21,5 20,5 23,5 22,5 26,0 2,0 2,0 2 32,5 31,0 3 3,5 3,0 1,5 5,0 5 PN 0,0,0,0,0,0,0,0 20,5 23,0 2 31,5 35,5 PN 10 1,0 1, 2,1 2,5 3,0,0,6 6,0 7,6 9,2 11, 1 25,0 30,5 3,0 6 56,0 6, ,0 230,0 33,0 52,0 Weight in kg PN,0,6 6,0 7,6 9,2 11,, 2,5 3,5 6,0 91, ,0 1 2,0 323,0 0,0 73 PN 25 5,0 5,1 6,6,6 13,6 21,0 31,0 3,5 59,5 96,0 1 PN 0 5,0 5,1,2 11, 20,0 33,0 51, * acc. to manufacturer s standard

56 Blank flanges with threaded bore XG acc. to manufacturer s standard Maße Dimensions und Gewichte and weights PN R P (DIN 2999) 3/ 1 1 /2 2 3/ 1 1 / /2 3/ 1 1 / /2 3/ 1 1 / / 1 1 /2 2 3/ 1 1 /2 2 3/ 1 1 /2 2 3/ 1 1 /2 2 3/ 1 1 /2 2 3/ 1 1 /2 2 3 / 3 PN 10,0 36,0,0 36,0,0 36,0 1 36,0,0 36,0 20,5 20,5 20,5 20,5 22,5 25,0 2 30,0 32,5 35,0 0,0 e PN PN 25 22,0 2 22,0 2 22,0 2,0 30,0,0 36,0,0 36,0,0 36,0,0 36,0 1 36,0,0 36,0 20,5 22,5 22,5 2 31,0 3,5 3,0 1,5 5,0 52,0,0 36,0 1 36,0,0 36,0 21,5 36,0 23,5 26,0 26,0 32,5 3 PN 0 20,5 36,0 23,0 36,0 2 36,0 31,5 36,0 35,5 22.2

57 Pipe caps with TYTON or screw-gland socket O acc. to manufacturer s standard e Weight in kg ø D,0 6,0 22,0 20,0 336,0 391,0,0 3,0 51, ,0 935,0 102,0 t PN 3, 3,0 1,5 PN 25,0,0,0 1,0 21,5 23,5 26,0 2,0 30,0 32,5 3 PN PN 25,5, 6,0,0,0 2 3,0 5,0 73,0 110,0

58 Conversion flanges 0 / holes acc. to manufacturer s standard Flanged socket duckfoot bends 90 EN acc. to DIN PN 0 10 / 0 Weight in kg ø D e 27 3,9 0 L L c d 10 e 7, with screw-gland socket PN 10 / PN 1,6 1, Weight in kg 1) with TYTON socket PN 10 / PN 15,7,0 36,5 1) without screw ring

59 Double socket duckfoot bends 90 with Novo sockets MMN / MMNR acc. to manufacturer s standard Plugs for screw-gland and TYTON sockets P acc. to manufacturer s standard L L c d 10 e 7,, Weight in kg PN 10 13,6 17,,2 30, L e e 2,0 9,5 9,5 10,0 11,0 13,0 1,0 1,5, with screw-gland socket PN 10 / PN 1,0 3,0,0 1,0 25,5 3 6,5 0,0 Weight in kg with TYTON socket PN 10 / PN 3,0,0 6,0 1,0 25,5 3 6,5 0,0 Also with 1, 2 or 3 draining bores with thread measured in inches available. Also with PE connection.

60 Screw rings for plugs acc. to manufacturer s standard Screw plugs for screw-gland sockets PX acc. to manufacturer s standard Weight in kg 0 0 e L PN 10 / PN 1,6 1, 2,9 3,, 5,5 13,0 1 L 0 97 ø d Rp ( DIN 2999 ) 56 3 / 2 Weight in kg PN 10 / PN 2,0 Screw rings are needed in conjunction with plugs (plugs for screw-gland sockets) to close the pipeline.

61 122 Ductile cast iron ( GGG ) special fittings Single socket pieces with angled branch 5 C with screw-gland socket acc. to manufacturer s standard Socket spigot tapers R with screw-gland socket acc. to manufacturer s standard Flanged socket bends 90 EQ with screw-gland socket acc. to manufacturer s standard 123 For further information please give us a call or contact your specialist dealer. We look forward to your questions. Contact: Export Department, Phone: , sales.fittings-valves@dueker.de 22.3

62 12 Remarks for ductile cast iron fittings for plastic pipelines These fittings for plastic pipelines are made of ductile cast iron (GGG) and they are manufactured acc. to EN The flanges of the KS fittings are acc. to EN All KS fittings are delivered with gaskets. Coatings: see page

63 Flanged sockets E-KS Flanged spigots F-KS Weight in kg Weight in kg 0 00 A L min ø d PN 10 3,0 3, 5,5 6,0 10,0 1,0 2,0 3 72, L EL ø d PN 10 3,2,5 5,0 6,5 11,0,0 27,7 3 55,

64 Flanged socket duckfoot bends 90 EN-KS acc. to manufacturer s standard Double socket tees with flanged branch MMA-KS L L c ø d d 10 Weight in kg PN 10 15,6 20,5 36, * * * 0 A * acc. to manufacturer s standard L ø d h Weight in kg PN 10 6, 7, 9, 9,2 10, 11, 10,9 11,9 15,0 15, 15,9 1 1,5,5 23,1

65 Double socket tees with flanged branch MMA-KS All socket tees MMB-KS * * * 0 0 * * * 0* * 00* A * acc. to manufacturer s standard L ø d h Weight in kg PN 10,2 21,0 20, 2,2 26,5 29,7 3,9 37,6 39,,7 51,,0 52,0 57,6,6 73,6 5,9 61,6 71,1 79, 9,2 93,0 12,7 130,5,1 2,0 l * 0 * 0 * 0 A L ø d 1 l 1 h , ,0 11,5 10,5 1,0 15,0,0 15 7,7 10,0 11,5 3,5 206,0 0,0 202,5 115,0 22 2,0 231,5 2,0 256,5 2 ø d Weight in kg PN 10,1 5,0 5, 6,5 7,3,7 9,1 10,5 12,5 12, 1,3,0 15,3 1,5 20, 22,7 2,7 30,7 32, 39, 2,7 * acc. to manufacturer s standard 22.

66 Double socket tapers MMR-KS Double sockets with internal thread branch MMI-KS Weight in kg A 213,0 229,5 231,5 253, ,0 26, ,5 36,0 371,5 26,5 30,0 L ø d ø d Weight in kg PN 10 3,6, 5,5 6,,3 9,2 11,0 12,1 20,2 21, 2, 32,6 0 Rp* / 1 1 / / 1 1 / / 1 1 / / 1 1 / 2 2 A L ø d h PN 10 3,6,3,3,5 5,0 5,6 5,6 5, 6,6 7,, 9,2 * Rp acc. to DIN 2999

67 Double sockets with internal threaded branch MMI-KS Remarks for Ductile Iron Fittings for Sewage Pipelines 13 Fittings as per EN Coating: inside and outside powder epoxy coating red/brown-red colour. Blue colour on request. Further information see page 7 and Weight in kg Rp / 1 1 / / 1 1 / / 1 1 / A L ø d h PN 10 10,9 12,5 12,5 12,7 15,1 15,7 15,7 15,9 2 27,6 27,6 27, 1, 51,2 l * Rp acc. to DIN 2999

68 Drilling saddle piece branch with clay pipe socket and NBR sealing SM 90 Drilling saddle piece 5 5 branch with clay pipe socket and NBR sealing SM 5 # for cast iron, steel or fibre cement pipes as per EN 59 for cast iron, steel or fibre cement pipes as per EN suitable for clay pipe spigot end ø d3 drilling 172 Weight in kg 10,3 9, 9,3, suitable for clay pipe spigot end ø d3 drilling 172 Weight in kg 11,0

69 Drilling saddle piece branch with spigot for ductile iron pipe SI 90 Drilling saddle piece 90 5 branch with spigot for ductile iron pipe SI 5 # for cast iron, steel or fibre cement pipes as per EN 59 for cast iron, steel or fibre cement pipes as per EN ø d2 ductile iron clay pipe ø d3 drilling Weight in kg ,1 15,3,0 1,1 13,2 12,6 6,6 13,0 1 2 ø d2 ductile iron ø d3 drilling Weight in kg 9,1

70 TYTON -couplings with TYTON NBR seals MM Spigot end branch 67 ICI 67 #11 10 as per EN 59 suitable for ductile iron sewage pipes as per EN ø d1 ø D L Deviation per socket Weight in kg ,0 11,5 1,7 21,0 2 36,0 5,0 7,0 126,0 1 2 ø d1 222 ø d2 L 1 L h 310 Weight in kg 26,0

71 Double socket branch with TYTON sockets 5 branch with spigot for clay pipe MMI 5 or 67 branch with spigot for ductile iron pipe MMI 67 Double socket branch with TYTON sockets 5 branch with clay pipe socket MMM #13 12 as per EN 59 with NBR sealing as per EN STZ GGG ø d2 170 L 1 L 2 h Deviation per socket 5 5 Weight in kg 3,5 31,0 1 2 STZ ø d2 L 1 L h 00 Deviation per socket 5 Weight in kg 3,0

72 Pipe sealing cap RVD Manhole connection piece with TYTON socket SA #15 1 with ventilation outlet as per EN ø D L Deviation Weight in kg 1 ø D in mm 13 Weight in kg 2, ,0 9,5,0,5 2,0 5,0 5 76,0 2,0

73 Double flanged hatchboxes acc. to manufacturer s standard Double socket hatchboxes acc. to manufacturer s standard # L a x b / 0 / / 290 / 330 / 360 / 00 / / 0 / 00 5 / Weight in kg PN L a x b / 290 / 330 / 360 / 00 / / 0 / 00 5 / Weight in kg PN

74 Double socket pieces with 5 socket branch MMC acc. to manufacturer s standard Double socket pieces with 5 socket branch MMC acc. to manufacturer s standard # Lu lu z e 1 7,, e 2 7, 7,, 7,, 7,, Weight in kg with TYTON sockets 22,0 25,0 30,0 0,0 1,0 33,0 36,0 3 56,2 62,0,0 6 71,0 101,0 120,0 93, 95,0 12, Lu lu z e 1 10,2 10, 13, , 15,6 e 2 7,, 10,2 7,, 10, 7,, 10, 7,, 10, 13,2, 10, 13,2 1, 13,2 15,6 Weight in kg with TYTON sockets 153,0 0,0 172,0 17 5,0 131,0 13,0 11, , ,0 231, ,0 35,0 20,0 25,0,0 260,0 00,0 2,0 6,0 2 33,0 5,0 635,0 693,0 75,0 1013,0 l 22.5

75 3 Ductile cast iron (GGG) valves 3#151

76 152 Gate valves type 00 with flanges PN 10 / Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 15 for potable water, sewerage, gas or biogas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) 153 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas and sewerage: 1.571) stem nut: special brass (for biogas and sewerage: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas, biogas and sewerage: NBR Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for sewerage) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for sewerage) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) Field of application: potable water up to 60 C; sewerage; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure body seat seat seat seat PN PG 2 potable water potable water sewerage sewerage gas biogas ,5/ , ,6 11 0,5 PG 3 - bar 0,5 a. 17,6 PG 3 0- bar 0,5 a. 6 ( ) 0 0 PN FTF h ø D ø K Number of screws ø L a Weight in kg 12,5 1,7 1, 1 2,6 31,0 0,6 61,5 61,0 113,6 113,0 1,0 0,0 33.1

77 15 Gate valves type (short face-to-face length) with flanges PN 10 / Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 1 for potable water, sewerage, gas or biogas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) 155 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas and sewerage: 1.571) stem nut: special brass (for biogas and sewerage: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas, biogas and sewerage: NBR Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for sewerage) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for sewerage) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) Field of application: potable water up to 60 C; sewerage; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure body seat seat seat seat PN PG 2 potable water potable water sewerage sewerage gas biogas ,5/ , ,6 11 0,5 PG 3 - bar 0,5 a. 17,6 PG 3 0- bar 0,5 a. 6 ( ) 0 0 PN FTF h ø D ø K Number of screws ø L a Weight in kg 11,2 13,3 1 17, 22,5 27, 36,0 5, 5, 10, 10,0,7,0 33.1

78 156 Gate valves type 00 plug-in socket gate valves with Novo sockets PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2603 (TYTON with pre-chamber) face-to-face length: as per EN 55 1, basic series 13 for water 157 Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 Stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM 33.1 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 0- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 ( ) 0 PN h ETE a Weight in kg

79 15 Gate valves type 00 Single socket gate valves with Novo sockets and spigot end PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2603 (TYTON with pre-chamber) face-to-face length: as per EN 55 1, basic series 13 for water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) 159 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM 33.1 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 0- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 ( ) 0 PN ø D h ø D L L a Weight in kg 1,2 22,5 29,3 36,6 56, ,0

80 0 Gate valves type 00 socket gate valves with screw-gland sockets PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: as per DIN 2601 face-to-face length: as per EN 55 1, basic series 13 for water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 0- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 ( ) 0 0 PN 1) without screw ring ø D h ETE L a Weight in kg 1) 10,0 11, 1,0 22,0 2,0 36,0 53,6

81 2 Gate valves type (short face-to-face length) flanged socket gate valves with socket and flange PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: screw-gland socket as per DIN 2601 or socket as per DIN 2603 (TYTON, Novo); flange as per EN Face-to-face length: as per EN 55 1, basic series 13/1 for water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) 3 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM 33.1 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy finish blue RAL 5 as per GSK guidelines (for water) ( ) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 0- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 0 PN 10 FTE h ø D ø K Number of screws 12 ø L a Weight in kg 17, 23,3 2 36,5 56,0 55,7

82 Gate valves type 00 with welding studs PE PN 10/ Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: pre-installed PE-HD welding studs as per DVGW VP with connection dimensions as per DIN 07/075. Suitable for electro-welding and butt-welding face-to-face length: as per EN 55 1, basic series 13 for potable water, gas or biogas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 (for biogas: 1.571) stem nut: special brass (for biogas: aluminium bronze) rubber parts made of high-quality elastomer: sealing wedge for water: EPDM sealing wedge for gas, biogas and sewerage: NBR Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for biogas) Field of application: potable water up to 20 C; gas as per G 260/I; biogas as per medium analysis Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 0- bar potable water potable water ,6 11 gas gas biogas /17 Jan 00 11/ ,5 and 6 0,5 and 6 0,5 and 6 ( ) 0 PN ø d L h ETE a Weight in kg 22,7 30,5 31,0 0,5 55,5 5, 6,7 5,5

83 6 Replacement and repair valves type 00 with rotatable flanges PN 10/ Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN face-to-face length: as per EN 55 1, basic series 15 for potable water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) 7 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM 33.1 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) ( ) Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter 0- Nominal pressure PN 10 Test pressure in bar test medium water body seat 2 17, PN 10 FTF h ø D ø K Number of screws 12 ø L a Weight in kg 20,5 26,0 33,5,0 66,0,5

84 Replacement and repair valves type with rotatable flanges PN 10/ Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: thrust-resistant rotatable flanges with integrated sealing, connection dimensions as per EN face-to-face length: as per EN 55 1, basic series 1 for potable water Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) #9 Materials: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 stem nut: special brass rubber parts made of high-quality elastomer: sealing wedge for water: EPDM 33.1 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) ( ) Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter 0- Nominal pressure PN 10 Test pressure in bar test medium water body seat 2 17, PN 10 FTF h ø D ø K Number of screws 12 ø L a Weight in kg,0 21,0 2,0 36,0 55,0 55,0

85 170 Gate valves type with welding studs for steel pipes PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised connection: welding studs as per EN for steel pipes, welding gap as per DIN number face-to-face length: as per DIN 3202 S for gas Operation: with hand wheel with stem extension (for underground installation) connection as per GW Materials: body ductile cast iron EN-GJS-00-1 (JS-109) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 studs for welding ST 35. / P235GH stem nut and clamping piece: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR 33.1 Surface protection: inside Düker enamel blue outside polyurethane as per DIN T 2, tested 15 KV Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN Test pressure in bar test medium water test medium air body seat PG 3 - bar 2 0,5 and 17,6 ( ) 0 0 PN ø D,3 60,3,9 11,3,3 2,1 273,0 323,9 h 1 206,6 233,6 26, ,0 5,5 6,0 725,0 L S,0,5 5,6 5,6 6,3 7,1 6,3 7,1 a Weight in kg, 10,5 11,,5 27,1 3,5 6,5 130,0

86 172 Gate valves type 00 with blow-off pipes and welding studs for PE PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; edge protection for bonnet and body, countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised The welding seams are tested as per AD bulletin HF5/3, welding studs are tested as per EN connection: pre-installed PE-HD welding studs as per DVGW VP with connection dimensions as per DIN 07/075. Suitable for electrical welding and butt welding. face-to-face length: as per EN 55 1, basic series 13 for gas 173 Operation: on request Materials: body ductile cast iron EN-GJS-00-1 (JS-109) as per EN 1563 welding studs PE stem: chromium steel X20Cr13 stem nut and clamping piece: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR 33.1 Surface protection: inside and outside epoxy finish yellow RAL 1023 as per GSK guidelines (for gas) Field of application: gas as per G 260/I Field of application gas Nominal diameter 0- Nominal pressure PN SDR 11/17 test medium water body 2 Test pressure in bar test medium air seat PG 3 0- bar 0,5 and 6 ( ) 0 ø D h L h A a 17 2 Weigh in kg 3 1,0 66,0 9

87 17 Gate valves type with blow-off pipes and welding studs for steel pipes PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised All welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN connection: welding studs as per EN for steel pipes, welding gap as per DIN number face-to-face length: as per DIN 3202 S for gas Operation: on request 175 Materials: body ductile cast iron EN-GJS-00-1 (JS-109) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 studs for welding ST 35. / P235GH steam nut and clamping piece: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR 33.1 Surface protection: inside Düker enamel blue outside polyurethane as per DIN T 2, tested 15 KV Field of application: gas as per G 260/I Field of application gas Nominal diameter 0- Nominal pressure PN Test pressure in bar test medium water test medium air body seat PG 3 0- bar 2 0,5 and 6 ( ) 0 ø D,9 11,3,3 2,1 273,0 323,9 h L h A a Weight in kg 2,0 33,0,0 2,0 120,0 13,0

88 176 Gate valves type with blow-off pipes and welding studs for PE PN Design features: Resilient-seated gate valve, with smooth passage, internal stem thread, non-rising stem; countersunk and sealed A2 screws between body and bonnet, medium-free stem bearing sealing wedge entirely vulcanised All welding seams are tested as per AD bulletin HP5/3, all welding studs are tested as per EN connection: pre-installed PE-HD welding studs as per DVGW VP with connection dimensions as per DIN 07/075. Suitable for electrical welding and butt welding. Double socket welding length. face-to-face length: as per DIN 3202 S for gas 177 Operation: on request Materials: body ductile cast iron EN-GJS-00-1 (JS-109) as per EN 1563 bonnet, sealing wedge ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs PE stem: chromium steel X20Cr13 steam nut and clamping piece: special brass rubber parts made of high-quality elastomer: sealing wedge for gas: NBR 33.1 Surface protection: inside Düker enamel blue outside polyurethane as per DIN T 2, tested 15 KV Field of application: gas as per G 260/I Field of application gas Nominal diameter - Nominal pressure PN SDR 11/17 test medium water body 2 Test pressure in bar test medium air seat PG 3 0- bar 0,5 and 6 ( ) ø D h L h A a 2 Weight in kg 1,0 2,0 120,0

89 17 Tapping valves TOP (vertical drilling) PN Design features: Tapping valve for installation on pipes of all nominal diameters between 0 and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. 179 Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back. maximum drilling diameter: 3 mm stem square ends: 12 mm Connection R 1 1 /" R 2 " outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 1 1/, Rp 1 1/2, Rp 2 clapping band types: see page 15 Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steel rubber parts of high-quality elastomer (EPDM) 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water) ( ) Field of application: potable water up to 60 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 0 L1 70,5 73,7 75,5 Clapping bands and gasket are identical for TOP and TOPsi. G 1 1 / " 1 1 / 2 " 2" h 1 151,5 151,5 151,5 h t a Weight in kg,6 9,5

90 10 Tapping valves TOPsi (horizontal drilling) PN Design features: Tapping valve for installation on pipes of all nominal diameters between 0 and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. #11 Technical features: No additional support valves are required for tapping under pressure. maximum drilling diameter: 3 mm stem square ends: 12 mm outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 1 1/, Rp 1 1/2, Rp 2 clapping band types: see page 15 Connection R 1 1 /" R 1 1 /2 Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer (EPDM) 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water) ( ) L G h 1 h 2 t a Weight in kg Field of application: potable water up to 60 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 2 17, / " 1 1 / 2 " 2" 151,5 151,5 151,5 Clapping bands and gasket are identical for TOP and TOPsi , 6,3

91 12 Tapping valves TOP with PE-HD connection PN Design features: Tapping valve for installation on pipes of all nominal diameters between 0 and. Suitable for drilling under pressure. Can be used for pipes made of cast iron, steel and asbestos cement. Technical features: No additional support valves are required for tapping under pressure. The resilient valve flap integrated into the type TOP closes automatically after the drilling bar is drawn back. maximum drilling diameter: 3 mm stem square ends: 12 mm 13 outlets: pre-installed PE-HD connections as per DVGW VP Du 32, Du 0, Du, Du 63 clamping band types: see page 9 Materials: body ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass valve flap: rubberised steel rubber parts of high-quality elastomer (EPDM) Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water) 33.2 Field of application: potable water up to 20 C Field of application potable water Nominal diameter 25- Nominal pressure PN Test pressure in bar test medium water body seat 2 17,6 ( ) ø D L h 1 151,5 151,5 151,5 151,5 h a Weight in kg, 9,2 11,5

92 Tapping clamp type PN 10/ Clapping bands for tapping clamps type and tapping valves TOP and TOPsi 1 Design features: Design features: 15 Tapping clamp type with internal pipe thread as per DIN 2999 for vertical or horizontal drilling flat clapping band for the nominal diameters 0 up to and for pipes made of cast iron, cast iron with cement coating, steel or asbestos cement PN 12.5 suitable for installation on pipes of all nominal dimensions between 0 and ; The clapping bands are packed as a unit with all necessary accessories can be used on pipes of cast iron, steel and asbestos cement. and marked for the pipe type and diameter. for water, on request for gas Materials: Tapping clamp: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 Surface protection: inside and outside epoxy resin black RAL 9005 as per GSK guidelines Materials: flat band with welded-on threaded bolt: stainless steel 1.301, passivated and plastic-coated washers: stainless steel 1.10 hexagonal nuts: stainless steel with slide coating thread protectors: plastic saddle gaskets: high-quality elastomer Types: a = for cast iron pipes (bitumen / PE-coated) b = for cast iron pipes (cement-coated) c = steel pipes as per DIN 2, series 1 d = steel pipes as per DIN 2, series 3 e = asbestos cement pipes PN 12.5 as per DIN Field of application: potable water up to 60 C Field of application potable water Nominal diameter 0-1" 2" Nominal pressure PN body 21 Test pressure in bar test medium water Dimensions ( ) a pipe outside Ø b pipe outside Ø c pipe outside Ø d pipe outside Ø e pipe outside Ø Dimensions 0 - * also available as blind clamp Weight in kg outlet ø d 1" / 1 1 / " 1 1 / 2 " / 2" ,9 11,3 139,7,3 2,1 273,0 323, series a series a series b series b series b series b 352

93 Service connection valves type with internal pipe thread PN Design features: 17 Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection dimensions: as per DIN stem square ends: 12 mm face-to-face length: as per DIN 3202 part, basic series M for potable water or gas outlets: internal pipe thread as per DIN 2999: Rp 1, Rp 11/, Rp 11/2, Rp 2 Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 60 ; gas as per G 260/I Test pressure in bar Field of Nominal Nominal test medium water test medium air application diameter pressure PN body seat seat PG 3 gas ,6 0,5 and ( ) L h 1 132,5 151,5 151,5 1 SW G R 1 R 1 1 / R 1 1 / 2 R 2 T a Weight in kg 2,6 3,,5 6,0

94 1 Service connection valves type with welding studs PE PN Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition pieces as per DVGW VP Du 32, Du 0, Du, Du 63 with connection dimensions as per DIN 07/75. Suitable for electric welding and butt welding. stem square ends: 12 mm face-to-face length: as per DIN 3202 part, basic series M for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 ; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 0- bar potable water ,6 gas ,5 and 6 ( ) L h 1 132,5 151,5 151,5 1 ø D a L2 min Weight in kg 3,3 6,0 6,2,3

95 0 Service connection valves type with flange and welding studs PE PN Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW VP Du 32, Du 0, Du, Du 63 flange connection as per EN stem square ends: 12 mm face-to-face length: as per DIN 3202 part, basic series M for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin blue RAL 5 as per GSK guidelines (for water, on request) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 ; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 0- bar potable water ,6 gas ,5 and 6 ( ) 0 L h 1 151,5 1 FT 70, 75, ø D 1 5 K 110 L 2 ø D 63 Number of screws a Weight in kg 7,3 9,5

96 2 Service connection valves type with internal pipe thread and welding studs PE PN Design features: Resilient-seated gate valve, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW VP Du 32, Du 0, Du, Du 63 internal pipe thread as per DIN stem square ends: 12 mm face-to-face length: as per DIN 3202 part, basic series M for potable water or gas Operation: with hand wheel with stem extension set (for underground installation) connection as per GW Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM obturator for gas: NBR 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) inside and outside epoxy resin yellow RAL 1023 as per GSK guidelines (for gas) Field of application: potable water up to 20 ; gas as per G 260/I Test pressure in bar Field of Nominal Nominal SDR test medium water test medium air application diameter pressure PN body seat seat PG 3 0- bar potable water ,6 gas ,5 and 6 ( ) 0 L SW 1 95 SW 2 70 h 1 1 a 13 l ø D 63 t 32 G 2 2" Weight in kg 7,

97 Gate valve combinations Multi I with Novo sockets PN 10 / Design features: Collar with Novo sockets with lateral outlet combined with gate valve type, resilient-seated, with smooth passage, interior stem thread, non-rising stem obturator entirely vulcanised connection: pre-installed transition piece as per DVGW VP with connection dimensions as per DIN 07/75. Suitable for electric welding and butt welding. in graduated diameters of 63, and 0 mm stem square ends: 12 mm face-to-face length of the gate valve: as per DIN 3202 part, basic series M for potable water PN GJS--7 PE-HD63 EL 5 Operation: with hand wheel with stem extension set (for underground installation) connection as per GW 336 Materials: body: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 welding studs: PE SDR 11 stem: chromium steel X20Cr13 bonnet, obturator: special brass rubber parts of high-quality elastomer: obturator for water: EPDM 33.2 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) Field of application: potable water up to 20 Field of application potable water Nominal diameter 25- Nominal pressure PN SDR 11 Test pressure in bar test medium water body seat 2 17,6 ( ) L L L L Lu t Weight in kg

98 6 Underground hydrants type 30 PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage, CE marking as per EN 1339 single shut-off connection: connection flange 0 as per EN Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer 33.3 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water ,6 Maximum allowable operating pressure bar 0 Pipe covering mm H mm Weight in kg 2,5 2 31,5 36,5

99 Underground hydrants type 305 PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage, CE marking as per EN 1339 double shut-off connection: connection flange 0 as per EN #9 Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer sealing ball: steel with EPDM cover 33.3 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water ,6 Maximum allowable operating pressure bar 0 Pipe covering mm H mm Weight in kg 25,0 2,0 32,0 3

100 Underground hydrants type 30 S PN, adjustable height, based on EN Design features: One-part, fully enamelled body with automatic drainage and protection against pressurised water, outlet cover with chain, integrated flange sealing, secured obturator linkage, CE marking as per EN 1339 Type 30 S, design A: single shut-off connection: connection flange 0 as per EN Technical features: The obturator is shaped flow-optimised and covered on all sides by a firmly vulcanised high-quality elastomer. Automatic drainage and protection against pressurised water are ensured securely due to the construction of the hydrant. The valve stem s maintenance-free bearing is guaranteed due to the use of two O-rings and an insulating ring. The rolled valve stem ensures high wear resistance. Safety during an exchange of the linkage is guaranteed by a mechanical linkage safety device. The pipe covering is visible from above thanks to cast-on markings on the body. Materials: body, bonnet, DIN outlet coupling, outlet cover: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 stem: chromium steel X20Cr13 obturator linkage, bolts: stainless steel stem nut and bonnet nut: special brass O-rings made of high-quality elastomer obturator: ductile cast iron with PU elastomer 33.3 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water ,6 Maximum allowable operating pressure bar 0 Pipe covering mm H mm Weight in kg

101 Pillar hydrants Type 9, design AUD PN, adjustable height, based on EN Design features: 203 Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly predetermined breaking point, Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point, connection: connection flange as per EN Technical features: maintenance-free bearing of the stem extension Materials: bottom, upper and lower part of the pillar, and bonnet nut: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 operating cap, outlets and outlet covers: aluminium stem: chromium steel X20Cr13 linkage, pin, drainage plate, bolts: stainless steel stem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brass seat ring: rubberized brass O-rings made of high-quality elastomer obturator: entirely vulcanized with high-quality elastomer (EPDM) 33.3 Surface protection: inside Düker enamel bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat signal red RAL 1 upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint signal red RAL 1 on request: upper part of the pillar inside Düker etec enamel blue, outside Düker enamel red ( ) Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water ,6 Maximum allowable operating pressure bar 0 0 Pipe covering mm L L L L L e Weight / kg

102 20 Pillar hydrants type 95, design AFUD PN, adjustable height, based on EN Design features: Pillar hydrant with additional shut-off, automatic drainage and protection against pressurised water, safety lock of the internal mountings, traffic-area version with installation-friendly pre-determined breaking point, 2 upper valve outlets B below the protective cover, 1 lower valve outlet A CE marking as per EN 1339 connection: connection flange as per EN Technical features: maintenance-free bearing of the stem extension Materials: bottom, upper and lower part of the pillar, valve head and hand wheel: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 outlets and outlet covers: aluminium protective cover: steel X5CrNi1-10 stem: chromium steel X20Cr13 linkage, pin, drainage plate, bolts: stainless steel stem nut, stem bearing, predetermined breaking coupling and bonnet nut: special brass seat ring: rubberized brass O-rings made of high-quality elastomer obturator: entirely vulcanized with high-quality elastomer (EPDM) Surface protection: inside Düker enamel bottom and lower part of the pillar outside: base coat enamel with epoxy resin cover coat signal red RAL 1 upper part of the pillar outside: base coat enamel, cover coat 2-components PU paint signal red RAL Field of application: potable water up to 60 C Field of Nominal Nominal Test pressure in bar test medium water application diameter pressure PN body seat potable water 2 17,6 Maximum allowable operating pressure bar ( ) Pipe covering mm 0 0 L L2 0 0 L3 9 9 L L ø d e Weight in kg 15 15

103 Butterfly valves type 51 and 510 with flanges PN 10// Design features: 207 Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 1 for potable water or gas Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) with pivot drive with pneumatic drive with hydraulic drive with end switch unit 33. Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 retaining ring from up: stainless steel profile sealing for water: EPDM profile sealing for gas: NBR driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg 7 Surface protection: up to inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) from up inside Düker enamel, outside 2-components epoxy resin blue RAL 5 (for water) inside Düker enamel, outside PUR on request (for water) inside Düker enamel, outside two-components paint yellow RAL 1023 (for gas) Field of application: potable water up to 60 C Field of application potable water potable water potable water gas gas Nominal Nominal diameter pressure PN Test pressure in bar test medium water body seat , ,6 Allowable operating pressure bar up to 1 in PN 25 only for operating pressure up to 20 bar

104 Butterfly valves type 51 and 510 with flanges PN 10 / / Butterfly valves type 510 ( ) PN L D B / 25 10/ 25 10/ h h t t t x 1 d Gear box SK I B I B I B I B I B I B II B II B II B II B II B II B II B II B II B II B II B II B II B III III III III III IV IV GZ Weight kg Butterfly valves type 51 ( ) PN FTF D B h h t t t x d Gear box SK IV IV GZ IV GZ IV GZ IV GZ IV GZ GS GZ IV GZ GS GZ GS GZ GS GZ Weight kg l 33.

105 Butterfly valves type 51 and 510 with flanges PN 10//25 Long face-to-face length, with or without bypass # Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free flange connection dimensions: as per EN face-to-face length: as per EN 55 1, basic series 15 with bypass (without bypass on request) bypass approx. 1/10 of the main diameter for potable water Operation: with stem extension connection as per GW 336 Materials: body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 retaining ring from up: stainless steel profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg Surface protection: up to inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) from up inside Düker enamel, outside 2-components epoxy resin blue RAL 5 (for water) Field of application: potable water up to 60 C Field of application potable water potable water Nominal Nominal diameter pressure PN Test pressure in bar test medium water body seat ,6 Allowable operating pressure bar 10

106 Butterfly valves type 51 and 510 with flanges PN 10//25 Long face-to-face length, with or without bypass # Butterfly valve type 510 ( ) PN L D B h h t t t bypass Gear box SK II B II B II B III III / GS GZ III III / GS 0 GZ IV Weight kg Butterfly valve type ( ) PN L D B h h t t t bypass Gear box SK IV IV IV GZ IV GZ IV GZ IV GZ Weight kg l 900 PN 10/ on request

107 21 Butterfly valves type 510 with Novo sockets PN 10//25 Design features: Resilient-seated butterfly valve with slidercrank gear box flow-optimised, completely enamelled valve disc with double eccentric journal square plug connection between valve disc and shaft easily replaceable profile sealing mechanical position indication open/closed on the gear box cover driving shaft and bearing journal chambered medium-free connection: plug-in sockets as per DIN 2603 TYTON with pre-chamber face-to-face length: as per EN 55 1, basic series 1 for potable water 215 Operation: with hand wheel with stem extension (for underground installation) connection as per GW 336 with electrical actuator (on request) with pivot drive with pneumatic drive with hydraulic drive with end switch unit Materials: 33. body, valve disc, retaining ring: ductile cast iron EN-GJS--7 (JS-10) as per EN 1563 profile sealing for water: EPDM driving shaft: chromium steel X20Cr13 bearing bushes: red brass Rg 7 Surface protection: inside and outside Düker etec enamel as per DIN 5117, DEV guideline for soil class III (for water) Field of application: potable water up to 60 C Field of application potable water potable water potable water Nominal Nominal diameter pressure PN Test pressure in bar test medium water body seat ,6 3 2 Allowable operating pressure bar ( ) PN L D ETE / 25 10/ 25 10/ 25 10/ 25 10/ 25 10/ h h t t t t x 1 B Gear box SK I B I B II B II B II B II B II B II B III III III III d Weight kg

108 2 Novo plug-in system On the following pages you will find items which are particularly suited for use in the Novo plug-in system. Further items can be found here: 217 Gate valves type 00 with Novo sockets page Gate valves type 00 with Novo socket and spigot end page Butterfly valves type 510 with Novo sockets page Underground hydrants type 30 S design A page -201 Flanged socket duckfoot bends 90 with Novo sockets page 11 MMN/MMNR Single socket tees with spigot and socket branch page B

109 Pipe sections with Novo socket M acc. to manufacturer s standard PN 10/ Collars with Novo sockets U acc. to manufacturer s standard PN 10/ 21 Suitable as hydrant extension Special version on request: Novo socket and screw-gland socket 2 Surface protection: inside Düker enamel as per DIN 5117 outside bituminous coating Surface protection: inside Düker enamel as per DIN 5117 outside bituminous coating Lu e 7,, Weight in kg 5,0,0 10,5,5 29,5 0 ø d Lu e 7, Weight in kg 10,0 13,5 15,5 22,5

110 220 All spigot tees acc. to manufacturer s standard with one socket MI, with spigots IT PN 10/ for gate valves with socket connection MI with Novo or TYTON socket Surface protection: inside Düker enamel as per DIN 5117 outside bituminous coating 221 All spigot end tee L 1 5 L e 1 e 2 Weight in kg 12,5 13,0 13,0 1,5 15,0 1,0 20,0 21,0 2,0 Single socket tee L 1 55 L e 1 e Weight in kg 1,0, 1 22,5 23,5 26,5 All spigot end tee 1 * * l l e 1 7,, e 2 7, 7,, 7,, 7,, * acc. to manufacturer s standard material: ductile iron GGG, inside enamel Weight in kg 21,5 22,5 23,0 2,5 25,0 26,7 3,0 35,0 36,0 36,5 3,5 5,0,5 51,5 55,0 6,5 6,0 70,0 72,0 7 Single socket tee l l e 1 7, , e 2 7, 7,, 7,, 7,, Weight in kg 2 2,0 2 30,0 3 3,0 3 0,0 3,0 60,0 62,0,5 66,0 7 2,0 6,0,0 103,0 material: ductile iron GGG, inside enamel socket NOVO-SIT as per manufacturer s standard l 33.5

111 Smooth pipe sections with spigot ends S as per EN 55 PN 10/ PE adapter pieces for Novo sockets acc. to manufacturer s standard PN 10/ 222 for gate valves with socket connection Surface protection: inside Düker enamel as per DIN 5117 outside bituminous coating Thrust resisting adapter piece for fittings, gate valves and butterfly valves for plug-in sockets NOVO-SIT PE adapter piece with pre-installed support sleeve and circumferential retaining ring for retaining the locking segments; PE spigot end for all usual welding procedures, SDR 11 for water, transition from ductile cast iron to PE Materials: fitting: PE black support sleeve and retaining ring: stainless steel ø d L e 7, Weight in kg 15,0 20,0 30,0 0 ø d L e,2 10,0 11,2 12, 1,6, 1,2 20,5 Weight in kg 1,3 2,25 2,6 3,3,0 5,5 7,

112 22 Flap valves figure PN 10/ Design features: Flange connection dimensions: as per EN for potable water Materials: body and bonnet: ductile cast iron EN-GJS--7 (JS-10)as per EN 1563 flap shaft: brass flap sealing: elastomer 225 Surface protection: inside and outside epoxy resin black RAL 9005 as per GSK guidelines (for water) Fig. with flange connection PN 10 / 33.6 Field of application: potable water up to 60 C Field of application potable water potable water Nominal diameter Nominal pressure PN Face-to-face dimension L Weight in kg 5,5 7,6 9, 13,0,0 22,0 35,0 60,0 70,0 92,0 11

113 226 Back to summary Accessories 227

114 Laying tool V D for pressure pipes, fittings and gate valves with TYTON sockets Lever length mm Weight in kg, ,5 21,0 23,5 2,5 26,0

115 Hook wrench for laying pressure pipes and fittings with screw-gland joint ( SMU ) Operating keys for valves as per DIN 3223 A,B,C,E Type A D Weight in kg 2,0 2,1 2, 2, 3,2 3,5 3,9 5, 6, 7,7 9, 13, Type B Application, dimensions and weights (dimensions in mm) DIN 3223 Material Type A ductile cast iron, galvanised Type B ductile cast iron, galvanised Type C Steel galvanised Type E Type E Steel galvanised Steel galvanised Application Hydrants Pillar hydrants Underground hydrants and gate valves Tapping valves Tapping valves Type C / E Length A small large Width Weight in kg 1,3 2,2 5,7 1,5 2,0

116 Back to summary Laying and assembly instructions

117 Note The DVGW standard GW 36 Thrust-resistant socket joints for pipes, fittings and valves made of ductile cast iron or steel is presently being modified. For up-to-date information please refer to the FGR/EADIPS website at

118 236 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT General instructions For laying pressure pipes, fittings and valves with thrust resisting joint NOVO-SIT, the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint should be observed. Application field NOVO-SIT locking rings are available for the nominal diameters 0 up to 00. For the allowable operating pressures, please refer to page 2. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 237 Figure: NOVO-SIT ring with vulcanised segments made of chromium steel. Assembling steps TYTON ring NOVO-SIT ring 55.1

119 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-SIT Clean the inside of the socket, particularly the TYTON groove. The exact position of the TYTON ring has to be tested with a suitable gauge between the Insert gasket (TYTON ring) by deflecting and squeezing, so that the gasket is firmly bedded segments on the whole circumference. in its seating. The inner part of the inserted TYTON ring should be slightly lubricated. Gauge 3. Insert NOVO-SIT ring into the pre-chamber.. Clean the spigot end and slightly lubricate it, particularly at the rounded end; then insert through the NOVO-SIT ring until it touches the the TYTON ring concentrically. From up, this already requires a laying tool. 5. Further assembly can be made, depending on the nominal dimension, with a lever or a laying tool. Deviation should be avoided. Important: Changes of circumferential directions have to be arranged before connecting (e.g. installation of outlets, tees a.s.o.). Laying device V D Note: Deviation of the installed thrust resisting joint is possible as follows: up to 00 3 up to 2 up to 00 1 A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints Segment marking dots Plates Alternate moving of the levers draws the spigot end into the socket Locking Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. Push the spigot completely into the socket. Lubricate the dismantling blades on both sides and drive them into the socket gap at the segment marking dots, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. 55.1

120 20 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT General instructions For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint should be observed. Figure: After cleaning, the TYTON SIT thrust resisting ring ( with segments ) has to be deformed acc. to the illustration an inserted into the socket. 21 Application field: TYTON SIT locking rings are available for the nominal diameters 0 up to 00. For the allowable operating pressures and pressure classes please refer to page 26. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river crossings, please contact our service team. Assembling steps 1. Clean the inside of the socket, particularly the TYTON groove. 2. The TYTON SIT ring has to be cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON SIT ring should be slightly lubricated. 3. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TYTON SIT ring.. Mount the laying tool as per the illustration and draw the spigot end into the socket (see page 22). Deviation should be avoided! 55.1

121 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT 22 Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a.s.o.). Laying device V D Note: Deviation of the installed thrust resisting joint is possible up to 3. A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis. Dismantling of thrust resisting joints 23 Dismantling plate Alternate moving of the levers draws the spigot end into the socket Locking Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. The exact position of the TYTON SIT ring has to be tested with a suitable gauge between segments on the whole circumference. Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure. Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. If it should not be possible to insert the blades around the whole circumference, the pipeline has to be cut. Marking of the installed thrust resisting joint Gauge 55.1 For a durable marking, we supply a profiled rubber ring with a blue-coloured strip. This marking ring should be applied as shown in the illustration.

122 2 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS (TSP ) General instructions For laying pressure pipes, fittings and valves with thrust resisting joint TYTON SIT PLUS ( TSP ), the laying instructions for ductile cast iron pressure pipes and fittings with TYTON joint as well as special installation instructions of the pressure pipe manufacturer should be observed. The TYTON SIT PLUS sealing and locking ring is available for dimensions 0 up to. Three basic attributes of the TYTON SIT PLUS ring are: 25 marking: TYTON SIT PLUS notch within the sealing bulge teeth in each segment Joint construction TSP ring with stainless steel segments TYTON socket Marking ring Cast iron pipe 55.1

123 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS 26 For allowable operating pressures and pressure classes please refer to page 27. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. Laying device V D 27 Assembling steps 1. Clean the inside of the socket, particularly the TYTON groove. 2. The TYTON SIT PLUS ring has to be cleaned, deformed acc. to the illustration and inserted into the socket. Ensure that the S-bend is located between two segments during deformation. The inner part of the inserted TYTON SIT PLUS ring should be slightly lubricated. 3. Push the marking ring, labeled with a white stripe, onto the cast iron pipe.. Clean the spigot end, slightly lubricate and insert concentrically into the socket until it touches the TSP ring. 5. Mount the laying tool as per the illustration and draw the spigot end into the socket. Deviation should be avoided! Important: Changes of circumferential directions have to be arranged before connecting ( e.g. installation of outlets, tees a. s. o. ). Alternate moving of the levers draws the spigot end into the socket Locking Attention: After connecting both parts, the locking of the segments has to be accomplished by moving the levers in the opposite direction. The exact position of the TYTON SIT PLUS ring has to be checked with a suitable gauge between segments on the whole circumference. gauge 55.1 Note: Deviation of the installed thrust resisting joint is possible up to 3. A pipe with 6 m length and 1 deflection deviates approx. 10 cm off the neutral pipe axis.

124 2 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint TYTON SIT PLUS Marking of the installed thrust resisting joint We supply profiled rubber-rings with white stripes. These marking rings should be applied as shown in the illustration. Dismantling of thrust resisting joints 29 Dismantling plate Push the spigot completely into the socket with the laying tool so the segments are no longer under pressure. Lubricate the dismantling blades on both sides and drive them into the socket gap around the complete circumference, with the help of the hammering device. Use the pipe laying tool or dismantling collar to draw the spigot out of the socket. If it should not be possible to insert the blades around the whole

125 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SMU, the laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint should be observed. The screw-gland joint Düker SMU only works as thrust resisting joint and gasket, if there is enough space between socket and spigot. The spigot should be drawn into the socket by tightening the screw ring. Only by this way a secure pressing of the gasket is garanteed. Application field: The thrust resisting joint Düker SMU is available for dimensions 0 up to and for nominal pressures up to bar (pressure class C). This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 251 Joint construction Center punch Block strapping L 1 L 2 min. mm 55.1 Clean the inside of the socket and the spigot and on a length of at least mm. Drive in the clearance markings L 1 and L 2 with the center punch.

126 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SMU Dimensions L 1 and L 2 in mm 0 Standard socket Long socket L 1 1 L L L L L Block strapping Gasket Gliding ring Locking ring Screw ring Press the gasket evenly into the socket (centering) with the help of the inserting device. Push in the gliding ring and locking ring until the gliding ring touches the gasket. Tighten the screw ring with a hammer or a ram until it cannot be turned any more. mm Block strapping L 1 L 2 Insert the screw ring, locking ring, gliding ring and gasket in this sequence behind the centre punch marking L 2. Lubricate the pipe end, face of gasket, gliding ring and locking ring as well as the face and the screw thread of the screw ring with the lubricant supplied by the pipe manufacturer. Insert the pipe end into the socket, centre it and check the installation depth L 1. Do not remove lifting gear yet. Check the correct installation depth: Block strapping must be within L 2 ± 3 mm. After installation of the connection in centrical position, pipes can be deviated 0 up to 3 and 00 up to

127 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars 25 General instructions: For laying pressure pipes and fittings with thrust resisting joint Düker SPEZIAL, the laying instructions for ductile cast iron pressure pipes and fittings with screw-gland joint should be observed. 255 Gasket Gliding ring SPEZIAL-Screw ring Screw ring Element rubber ring with segments / locking ring Enables mounting without block strapping as well as the thrusted-restisting end connection of flanged sockets and collars. Screw ring and SPEZIAL-Screw ring are delivered in blue-grey colour. Application field: 0 00, PN For allowable operating pressures and pressures classes please refer to page

128 Laying instructions for ductile cast iron pressure pipes and fittings, equipped with thrust resisting joint Düker SPEZIAL, particulary for flanged sockets and collars 256 Assembling steps: Clean spigot/s in the area of sealing moves and mark the installation depth. Insert screw ring, locking ring/s ( 0 ) or element rubber ring/s ( + 00), SPEZIAL screw ring/s, gliding ring/s ( 0 00, t = 3 mm) and gasket/s (lubricate inside) in this sequence onto the spigot and pay attention to the correct position (see mounting drawing). For mounting the connection, the following parts are necessary: Pos. 1: Screw ring made of ductile cast iron, inside chamfered Pos. 2: Element rubber-ring with segments made of steel Pos. 3: gasket Pos. : Special screw ring made of ductile cast iron, with internal and external screw thread Pos. 5: Simple gliding ring made of steel 257 Lubricate spigot/s, thrust-face/s and outside surface/s of gasket/s, gliding ring/s and locking ring/s (element rubber ring/s), the thrust-face/s and thread of screw rings as well as sealing chambers and the thread of the sockets with lubricant. Insert spigot into the socket and check the installation depth. In case of installing a collar also lubricate sealing chambers and thread of screw and insert them onto a spigot. After the axial positioning of spigots to each other (avoid deflection and observe installation depth), put the collar in centre to the spigots and adjust centrically. Mounting drawing for collars with thrust resisting joint Düker SPEZIAL Press the gasket evenly into the sealing chamber, push the gliding ring up to the gasket, screw in the SPEZIAL screw ring by hand as far as possible and tighten it firmly with the help of a hammer or a ram. Avoid the turning of the socket itself. In case of installing a collar tighten both sides alternately. The turning of the socket can be avoided by using a second hook wrench (see illustration). Because of the setting behaviour of the gasket, a subsequent tightening after 5 to 10 minutes is recommended Push in the locking rings (element rubber rings) until it touches the SPEZIAL screw ring. Insert the screw rings by hand and tighten them with hammer blows. Deflection: After finishing the connection in centrical position, pipes can be deflected up to 3.

129 25 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip III Application field: NOVO-Grip III locking rings are available for dimensions 90 / 110 / 10 / 0 / 225 and for operating pressures PN 10/. This self-anchoring, thrust resisting socket joint substitutes concrete anchoring blocks. The suitable number of thrust resisting connections has been laid down in DVGW-standard GW 36 and has to be observed. Before installation in lines for bridges, ducts or river-crossings, please contact our service team. 259 Gasket NOVO-Grip III-ring PE-HD pipe Assembling steps 1. Clean the inside of the socket and the spigot end. 2. Insert gasket into TYTON chamber. 3. Insert NOVO-Grip III ring into pre-chamber.. Spigot of pipe has to be rounded and smoothened. 5. Insert stabilising bush completely. 6. Drive the spreading wedge into the stabilising bush until stretching. Any protruding end of the spreading wegde has to be cut off so it is flush with the bush. 7. Insert pipe into the socket through NOVO-Grip III ring until touching the gasket.. Connect the joint by employing commercial pipe-laying tools. Please avoid deviation while drawing the spigot into the socket! Important: Changes of circumferential directions have to be arranged before connecting. (e.g. installation of outlets, tees a.s.o.) 55.1 Note: Fittings and valves with a nominal dimension of for pipeline diameters of 225 mm do not have a standard Novo socket! These parts are equipped with an adapted geometry and are marked with the sign for PE-HD Pipes. Please consider this when you order your pipeline components.

130 260 Laying instructions for ductile cast iron pressure pipes, fittings and valves, equipped with thrust resisting joint NOVO-Grip III Gasket (GKS) NOVO-Grip III ring PE-HD pipe 261 Dismantling of thrust resisting joints Gasket (GKS) NOVO-Grip III ring Dismantling plate 1. Push in the spigot until it touches the ground of the socket. 2. Lubricate the dismantling plates and drive them in on the whole circumference with the help of the hammering device. 3. Dismantle by using the laying tool. Attention: Take care of length differences because of variation in temperature when laying plastic pipes. E.g. PE-HD pipe length 10 m, D t = 10 ; D l approx. 20 mm.

131 262 Laying Instructions for Bolted-Gland Socket Joints Installation: Clean the socket (particularly the sealing seat), the spigot to be inserted, the sealing and the bolted-gland ring Mark the distance measure: Laying Instructions for Bolted-Gland Socket Joints Insert the spigot into the socket so a distance of mm is kept between the mark and the flange #263 Length of measure L in mm L L Push the bolted-gland ring and sealing ring behind the marking Do not use any lubricants! Push the sealing into the sealing seat Push the bolted-gland ring onto the sealing and align it using hardwood wedges Insert hammer head bolts into the bolted-gland flange und the bolted-gland ring Screw on the nuts by hand as tightly as possible Tighten the nuts with ring spanners one by one (always two nuts facing each other) by a half or one turn each time 55.2

132 26 Laying Instructions for Bolted-Gland Socket Joints The tightening is correct when the bolted-gland ring has pushed itself at least 6 mm into the sealing. The depth can be determined by measuring the height of the bolted-gland ring, and the depth from the edge of the bolted-gland ring up to the sealing ring before and after tightening the bolts. The depth on one bolted-gland socket joint should be as uniform as possible. Laying Instructions for Bolted-Gland Socket Joints Angle: After tightening the joint in a centred and aligned position, the pipes can be put in an angle of up to 3. An angle of 1 results in a deviation of a 6 m pipe from the axis of the connected pipe or fitting by approx. 10 cm; for 3 it is approx. 30 cm. #2 Control the correct depth once more. 55.2

133 266 Assembly instructions for pressure pipes and fittings with flanges Assembly instructions for pressure pipes and fittings with flanges 1. Clean the flange, raised face and gasket. Check all parts for proper conditions. Do not use damaged parts. 2. In case of installation with unprotected screws, especially in soils with corrosion risk, the screw connections must be protected ( f. e. with bituminous tapes ). 3. Pipes and fittings must be bedded carefully and the filling and compacting of the pipe ditch must be done carefully as well. Pipes and fittings should never be supported with stones or similar hard material and must be laid on stonefree base. Rocky base must be covered with min. 15 cm layer of sand, gravel or split.. For flanged pipes and fittings the general rule for the arrangements of the boltholes is that no bolthole is located in the flange axis, which is upright to the pipeline level. 5. Notes for the installation of flanged fittings ( in particular double flanged tapers / FFR ): 267 To avoid installation errors, special installation marks ( notches ) are cast on at the flanges in opposite positions. It is necessary to ensure that these marks are arranged for installation in vertical or horizontal direction. 55.3

134 Assembly instructions for pressure pipes and fittings with flanges Assembly instructions for drilling saddle pieces 26 Example: Double flanged taper ( FFR ) /, PN 10 right wrong Required tools: core drilling machine core bit Ø ,5/-0 mm for core bit Ø ,5/-0 mm for drilling machine or cordless electric drill hammer punch carbide drill Ø 13 mm (e.g. DIN 037) file brush lubricant (included in the delivery) protective paint 269 Assembly: In case of wrong installation and due to the unequal number of boltholes on double-flanged tapers, the connecting valves or fittings will be slanting from the vertical axis. Possible deviations are up to 22.5, depending on the diameter. Step 1: Drill into the sewage pipe with the core drilling machine and the corresponding core bit. Attention: On large diameters, a deviation is hardly detectable! Remarks: Please note that DVGW standard-workingsheet GW 36 should be observed. 55.

135 270 Assembly instructions for drilling saddle pieces Step 2: Deburr, clean, dry and repaint the drilling edges with a fast-drying epoxy resin paint. On sewage pipes with external cement mortar coating, this coating is to be removed in the contact area of the spot-drilling saddle piece. Assembly instructions for drilling saddle pieces Step : Drill two holes on the punch marks with the 13 mm carbide drill. Then insert the screws and sealing sleeves contained in the delivery into the drill holes from the inside and drive them cautiously through with a hammer. #271 Step 3: Insert the saddle sealing into the drill hole. Fit on the saddle piece and mark the position of the screw holes on the pipe by punching through the screw holes of the saddle piece. Then remove the saddle piece and the sealing. Step 5: Re-insert the saddle sealing into the drill hole. Watch out for exact positioning. Apply lubricant to the sealing and put on the saddle piece. 55.

136 Assembly instructions for drilling saddle pieces # Step 6: Screw on the nuts lightly, then tighten alternatively and evenly until the saddle piece connects. Do not use any lever that might damage the coating (use e.g. a square timber). 6 Contacts 6