(855-TMX-CHCK)

Transcription

1 (855-TMX-CHCK)

2 Dear Valued ners, We have broadened our line of TMX products the manufacturing world is changing and you need products designed and engineered to exceed your customers expectations. Our TMX Experts will help you to: Close the gap between people and the workholding problems they are tasked with solving Seamlessly integrate pre-engineered power chuck packages into well-known Machine Tools Provide workholding solutions to capture maximum efficiency and performance from machine tool investments Improve existing processes, reduce scrap, eliminate unsafe workholding practices, innovate and develop new products and services to keep you competitive We analyze your current workholding and map it to your tactical and strategic business goals. Today s organizations struggle with too many choices, some of which are aging, inflexible, and no longer support your changing requirements. As a result, you need to transform your business to better meet your needs and the Toolmex Solution experts are here to do just that. The TMX team will: Discover problems associated with or created by existing workholding and provide ROI driven solutions Analyze existing machining processes to quantify throughput, scrap rates and quality measurements Decide which products should be changed, and develop a transformation workholding product roadmap with associated actions, costs, and benefits. Based on the TMX assessment phase, applications fall into three broad categories: Keep There is no immediate need to modernize this application or little business value in doing so. The TMX team will be there to work with you through all changes you need now and in the future Change The application requires modernization to address new business requirements, improve throughput, reduce cost and support innovation Retire The product you currently have is no longer required to support a business process. You should plan to retire it. We will help you train your staff on the features and benefits of a better solution Improvement and Transformation. Regards, TMX Team 1075 Worcester Street, Natick, MA TMX-CHCK ( ) Fax

3 Table of Contents POWER CHUCKS Selection Guide...6 Power and Cylinder Packages...7 Open Center s...8 Closed Center s...15 Open Center Hydraulic Cylinders...21 Closed Center Hydraulic Cylinders...23 Coolant Collectors...31 Jaws and s...32 POWER COLLET CHUCKS Small Inside Collet s...34 Inside Collet s...35 Quick Change Collet s...36 Pull Back Series Collet s...37 Fixed Length Quick Change Collet s...38 OIL COUNTRY CHUCKS Pneumatic Oil Country s...40 Independent Oil Country s...41 Scroll Oil Country s...42 SPECIAL PURPOSE POWER CHUCKS 12-Jaw Hydraulic s and 3-Jaw Open Center Power s Jaw, 2+2 Power s...46 Universal Ball Lock Power s...47 Draw Down Power s Jaw Inside Draw Down Power s...49 Outside Pin Arbor Power s...50 Inside Pin Arbor Power s...51 Outside Pull Down Power s...52 Inside Pull Down Power s...53 Floating Type Compensating Power s...54 Pull Compensating Power s...55 Ultra High Speed Open Power s...56 Finger Power s...57 Wheel Cutting Finger Power s...58 Face Drive and Finger Combination Powers...59 Bevel Gear s Jaw Long Power s...60 Wedge Type Stationary Power s...61 Wedge Type Thru-hole Stationary Power s..62 phragm Power s...63 Gear phragm Power s...64 Ultra Precision 3-Jaw Air s...65 Machining Center 3-Jaw Air s...66 Machining Center 2-Jaw Air s...67 Ultra Precision 6-Jaw phragm s...68 TABLE OF CONTENTS continued on next page The information contained herein is subject to change without notice. We do our best to maintain in stock full and complete inventories of all regular lines. Close-out items may be depleted and will be replaced with comparable merchandise subject to prior sales. Photos and drawings shown are a general representation; occasionally we may change the exterior packaging of some products. Toolmex Industrial shall not be liable for technical or editorial errors or omissions contained herein. Toolmex Industrial, TMX, are all trademarks of Toolmex Industrial. TMX Power interchangeability with the Kitagawa B200 Series is based on mounting dimensions (i.e. drawtube connection and spindle nose adapter dimensions) and top jaw mounting dimensions. WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS TABLE OF CONTENTS 3

4 Table of Contents TABLE OF CONTENTS MANUAL CHUCKS Selection Guide...70 Torque Values JAW SCROLL CHUCKS SET-TRU Scroll s with Fine Adjustment...78 SET-TRU Forged Steel Body s and s...80 SET-TRU Semi-Steel Body s and s...84 Backplates for SET-TRU s...87 Precision Forged Steel s and s...89 LIVE CENTERS AND VISES Live Centers Vises TERMS AND CONDITIONS Terms and Conditions INDEX Universal Semi-Steel s...94 Backplate Mounting Instructions...98 Backplates and s for Universal and Precision JAW INDEPENDENT CHUCKS 4-Jaw Independent s Backplates and s for Independent s Index by JAW CHUCK 12-Jaw Manual Fast Efficient Shipping In-stock orders are shipped the day you place your order. Order by 3PM EST Monday-Friday and we will ship your order to you the same day. Always Open or order on line anytime-anywhere 4 TABLE OF CONTENTS Customer Service 855-TMX-CHCK

5 Power s ON ALL CHUCKS TABLE OF CONTENTS POWER CHUCKS Selection Guide...6 Power and Cylinder Packages...7 Open Center s...8 Closed Center s...15 Open Center Hydraulic Cylinders...21 Closed Center Hydraulic Cylinders...23 Coolant Collectors...31 Jaws and s...32 POWER CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 5

6 Power s POWER CHUCKS SELECTION GUIDE Spindle Nose with A1/A2 Mount Selecting the chuck mounting: Spindle Type A1 and A2 Mount Spindle Nose F1 F2 B C max Thread E1 = E2 UNC-3B A /16-14 A /16-14 A /2-13 A /8-11 A /4-10 A /8-9 A Spindle Nose with D1 Mount Camlock Spindle Type D1 Mount Spindle Nose A F B C max Important: The camlock stud length is adjustable to suit the spindle camlock E of Holes POWER CHUCKS Customer Service 855-TMX-CHCK

7 Power s Power and Cylinder Packages CHUCK AND CYLINDER PACKAGES WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 7

8 OPEN CENTER CHUCKS Power s 3-Jaw Large Thru-Hole Plain Back s 5" 6", 8", 10", 12", 15", 18", 21", 24" Thru Hole Jaw Plunger Permissible Input Force Static Force Speed Moment of Inertia in lbf RPM lb lbs*ft2 5" " " " " " " " " For best gripping results, use the recommended chuck lubricant: Matching Cylinder Matching Hard Jaw Matching Soft Jaw 5" " " " " " " " " TMX part number series and are interchangeable with Kitagawa B200 series* * TMX Power interchangeability with the Kitagawa B200 Series is based on mounting dimensions (i.e. drawtube connection and spindle nose adapter dimensions) and top jaw mounting dimensions TMX High Pressure Lubricant TMX Lubricant POWER CHUCKS Customer Service 855-TMX-CHCK

9 Power s TMX 3-Jaw Large Thru-Hole Plain Back s Dimensions 6", 8", 10", 12", 15", 18", 21", 24" OPEN CENTER CHUCKS A B C F G H J K L M N max N min O max O min 5" " " " " " " " " P max P min Q R S T U max V W X Y Z 5" " " " " " " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 9

10 Power s OPEN CENTER CHUCKS 3-Jaw Large Thru-Hole Direct A2 Mount s Spindle Nose Thru Hole Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lbs*ft 2 6" A " A " A " A " A " A " A " A Matching Cylinder Matching Hard Jaws Matching Soft Jaws 6" " " " " " " " TMX part number series and are interchangeable with Kitagawa TM B200 series* * TMX Power interchangeability with the Kitagawa B200 Series is based on mounting dimensions (i.e. drawtube connection and spindle nose adapter dimensions) and top jaw mounting dimensions For best gripping results, use the recommended chuck lubricant: Dimensions A B C D E F G H J K L M N max N min 6" " " " " " " " O max O min P max P min Q R S T U max V W X Y Z 6" " " " " " " " POWER CHUCKS Customer Service 855-TMX-CHCK

11 Power s 3-Jaw Extra Large Thru-Hole Plain Back s, 6 thru 10" OPEN CENTER CHUCKS Thru Hole Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lbs*ft 2 6" " " Matching Cylinder Matching Hard Jaws Matching Soft Jaws 6" " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C F H J K L M 6" " " N max N min O max O min P max P min Q R S T U max V W X Y Z 6" " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 11

12 Power s OPEN CENTER CHUCKS 3-Jaw Extra Large Thru-Hole Plain Back s, 20 thru 32" Thru Hole Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 20" " " " Dimensions A Bf C CA D E F Hf K L L1 M1 20" " " " R1 U W X Yf Z d e f g i 20" / " / " / " / k1 l l1 l2 m n p p1 q r s 20" / " / " " / POWER CHUCKS Customer Service 855-TMX-CHCK

13 Power s 3-Jaw Extra Large Thru-Hole Direct A2 Mount s OPEN CENTER CHUCKS Spindle Nose Thru Hole Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lbs*ft 2 6" A " A " A Matching Cylinder Matching Hard Jaws Matching Soft Jaws 6" " " G For best gripping results, use the recommended chuck lubricant: Dimensions A B C D E F G H J K L M 6" " " N max N min O max O min P max P min Q R S T U max V W X Y Z 6" " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 13

14 Power s OPEN CENTER CHUCKS 2-Jaw Large Thru-Hole Plain Back s Thru Hole Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lbs*ft 2 6" " " " Matching Cylinder Matching Soft Jaws 6" " " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C F G H J K L M 6" " " " N max N min O max O min P max P min Q R S T U max V W X Y Z 6" " " " POWER CHUCKS Customer Service 855-TMX-CHCK

15 Power s Closed Center s, Plain Back, 6 thru 12" Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lb*ft 2 4" " " " " " CLOSED CENTER CHUCKS Matching Cylinder Matching Hard Jaws Matching Soft Jaws 4" " " " " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C F G H J K L M 4" " " " " " N max N min O max O min P max P min Q R S T U max V W X Y Z 4" " " " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 15

16 Power s CLOSED CENTER CHUCKS Closed Center s, Plain Back, 15 thru 63" Jaw Plunger Permissible Input Force Static Force Speed Moment of Inertia in lbf RPM lbs lb*ft 2 15" " " " " " " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C F G H J K L M 15" " " " " " " " N max N min O max O min P max P min Q R S T U max V W X Y Z 15" " " " " " " " POWER CHUCKS Customer Service 855-TMX-CHCK

17 Power s Closed Center s, Direct A2 Mount, 6 thru 12" CLOSED CENTER CHUCKS Spindle Nose Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lb*ft 2 6" A " A " A " A Matching Cylinder Matching Hard Jaws Matching Soft Jaws 6" " " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C D E F G H J K L M 6" " " " N max N min O max O min P max P min Q R S T U max V W X Y Z 6" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 17

18 Power s CLOSED CENTER CHUCKS Closed Center s, Direct A2 Mount, 15 thru 24" 15" 18" 21" 24" Spindle Nose A A A A A A A A2-15 Jaw Plunger Permissible Input Force Static Force Speed Moment of Inertia in lbf RPM lbs lbs*ft " 18" 21" 24" Matching Cylinder Matching Hard Jaws Matching Soft Jaws For best gripping results, use the recommended chuck lubricant: Dimensions A B C D E F G H J K (ANSI) K (JIS) " " " L (ANSI) L (JIS) N max N min O max O min P max P min S T U V X " " " POWER CHUCKS Customer Service 855-TMX-CHCK

19 Power s Closed Center s, Direct A2 Mount, 32 thru 63" Jaw Plunger Permissible Input Force Static Force Speed Moment of Inertia in lbf RPM lbs lbs*ft 2 32" " " " CLOSED CENTER CHUCKS Matching Cylinder 32" " 50" " For best gripping results, use the recommended chuck lubricant: Dimensions A B C E G H 32" " " " K (JIS) L (JIS) N max N min 32" " " " P max P min S T U X WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 19

20 Power s CLOSED CENTER CHUCKS 2-Jaw Closed Center s, Plain Back Jaw Plunger Permissible Input Force Static Force Permissible Speed Moment of Inertia in lbf RPM lbs lb*ft 2 6" " " " Matching Cylinder Matching Soft Jaws 6" " " " For best gripping results, use the recommended chuck lubricant: Dimensions A B C F G H J K L M 6" " " " N max N min O max O min P max P min Q R S T U max V W X Y Z 6" " " " POWER CHUCKS Customer Service 855-TMX-CHCK

21 Power s High Speed Hydraulic Cylinders with Large Thru-Hole Cylinder Dimensions Piston Thru-hole Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leakage Moment of Inertia Matching in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft " " " " " " " & 21" G OPEN CENTER HYDRAULIC CYLINDERS C D E F G H J K M N O P Q G L10 L1 L2 L3 L4 L5 L6 L7 L8 L9 max L11 max L11 min L12 L13 L14 L15 L16 T1 T2 T3 T4 T G L10 min G WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 21

22 Power s OPEN CENTER HYDRAULIC CYLINDERS Super High Speed Hydraulic Cylinders with Large Thru-Hole Cylinder Piston Thru-hole Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leakage Moment of Inertia in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft G Dimensions C D E F G H J K M N O P Q G L10 L1 L2 L3 L4 L5 L6 L7 L8 L9 max G L10 min L11 max L11 min L12 L13 L14 L15 L16 T1 T2 T3 T4 T G POWER CHUCKS Customer Service 855-TMX-CHCK

23 Power s High Speed Hydraulic Cylinders with Closed Center Cylinder Piston Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leakage Moment of Inertia Matching in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft 2 Size " " " " & 10" " & 12" " CLOSED CENTER HYDRAULIC CYLINDERS Dimensions C D E F G L1 L2 L3 L4 L5 L6 L7 max L7 min T1 T WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 23

24 Power s CLOSED CENTER HYDRAULIC CYLINDERS Hydraulic Cylinders, Closed Center, Check Valve Type Cylinder Dimensions Piston Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leakage Moment of Inertia Matching in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft 2 Size " " & 10" " & 12" " C D E F G L1 L2 L3 L4 L5 L L7 max L7 min T1 T2 24 POWER CHUCKS Customer Service 855-TMX-CHCK

25 Power s Hydraulic Cylinders, Closed Center Proximity Switch Type Cylinder Piston Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leakage Moment of Inertia Matching in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft 2 Size " " & 10" " & 12" " CLOSED CENTER HYDRAULIC CYLINDERS Dimensions C D E F G L0 L1 L2 L3 L4 L5 L L7 max L7 min T1 T2 WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 25

26 Power s CLOSED CENTER HYDRAULIC CYLINDERS Closed Center Hydraulic Cylinders, Check Valve plus Proximity Switch Type Cylinder Piston Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leekage Moment of Inertia Matching in in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft 2 Size " " & 10" " & 12" " Dimensions C D E F G L0 L1 L2 L3 L4 L5 L L7 max L7 min T1 T2 26 POWER CHUCKS Customer Service 855-TMX-CHCK

27 Power s Closed Center Hydraulic Cylinders, Short Length, Proximity Switch Type Cylinder Piston Piston Surface Area Extend Piston Surface Area Retract Draw Bar Pull Extend Draw Bar Pull Retract Operating Pressure Permissable Speed Total Leekage Moment of Inertia Matching in in 2 in 2 lbf lbs/in 2 RPM gal/min lbs lbs*ft 2 Size " " & 10" " & 12" " CLOSED CENTER HYDRAULIC CYLINDERS Dimensions C D E F G H J K M L1 L2 L3 L4 L5 L6 L7 max L7 min L8 L9 T1 T2 T WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 27

28 Power s CLOSED CENTER HYDRAULIC CYLINDERS Closed Center Rotating Double Cylinder with Safety Device and Control Piston Area Piston Speed Pressure Piston 1 Piston 2 in 2 in 2 in 2 in 2 in in RPM lbf/in lbs / / / Dimensions A1 A2 B C D E1 E2 F1 F G1 G2 H I K1 K2 M N P Q R S1 (min) S2 (min) T U1 U2 W1 W2 X1 X POWER CHUCKS Customer Service 855-TMX-CHCK

29 Power s Closed Center Rotating Double Cylinder with Coolant Connection Piston Area Push Piston Area Pull Piston Speed Draw Bar Pull Moment of Inertia GD 2 in 2 in 2 in RPM lbf lbf*ft 2 lbs CLOSED CENTER HYDRAULIC CYLINDERS Dimensions A B C D E F F G H K L WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 29

30 Power s CLOSED CENTER ROTATING AIR CYLINDERS Closed Center Rotating Air Cylinder Piston Area Push Piston Area Pull Piston Speed Draw Bar Pull Pressure Moment of Inertia GD 2 in 2 in 2 in RPM lbf lbf*in 2 lbf*ft 2 lbs Dimensions A B C D E (h7) F G (h8) K L L N R S T U V W POWER CHUCKS Customer Service 855-TMX-CHCK

31 Coolant Collectors Coolant Collector Coolant Collector + Proximity Switch Power s T1 T2 T3 T4 T5 Z1 Z A A A A in COOLANT COLLECTORS Matching Cylinder WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER CHUCKS 31

32 Power s SPARE PARTS Soft Top Jaws, Serration 1.5mm x 60 Fig Serration A B C D E F G H J K L M N 6" " " " & 18" " Hard Top Jaws, Serration 1.5mm x 60 6" Fig Serration A B C D E F G H J K L M N O " " " & 18" " T-nuts A B C F G H (h6) Bolt Size 6-1/4" " " /2" /4" Draw Tube Nut Blanks 6" " " " " POWER CHUCKS Customer Service 855-TMX-CHCK

33 Power Collet s ON ALL CHUCKS TABLE OF CONTENTS POWER COLLET CHUCKS Small Inside Collet s...34 Inside Collet s...35 Quick Change Collet s...36 Pull Back Series Collet s...37 Fixed Length Quick Change Collet s...38 POWER COLLET CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER COLLET CHUCKS 33

34 Power Collet s SMALL INSIDE COLLET CHUCKS Small Inside Collet s Collet Capacity Draw Bar Pull Draw Bar mm kgf mm Collet Range ~ ~ ~ Collet Capacity D1 D2 D3 mm 20 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ POWER COLLET CHUCKS Customer Service 855-TMX-CHCK

35 Power Collet s Inside Collet s Dimensions INSIDE COLLET CHUCKS d l A B C D E F G H in I J Z K L M N O Draw Bar Pull in lbf WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER COLLET CHUCKS 35

36 Power Collet s QUICK CHANGE COLLET CHUCKS Quick Change Collet s series Series xx xx xx Range in in Mount A B C D E F G G H A A A A A A Spring Collets Capacity mm Dimensions mm Toolmex Series Type Round Hex Square Length Taper POWER COLLET CHUCKS Customer Service 855-TMX-CHCK

37 Pull Back Series Collet s series Series x x Range in in Power Collet s PULL BACK SERIES COLLET CHUCKS Mount A B C D E F G G A A A A A DC Collets Capacity Dimensions Type Round Hex Square Length Taper WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS POWER COLLET CHUCKS 37

38 Power Collet s FIXED LENGTH QUICK CHANGE POWER COLLET CHUCKS Fixed Length Quick Change Power Collet s Series Range series x in in Mount A B C D E F G G A A A6 DC Collets Capacity in Dimensions Toolmex Series Type Round Hex Square Length A meter B Taper C POWER COLLET CHUCKS Customer Service 855-TMX-CHCK

39 Oil Country s ON ALL CHUCKS TABLE OF CONTENTS OIL COUNTRY CHUCKS Pneumatic Oil Country s...40 Independent Oil Country s...41 Scroll Oil Country s...42 OIL COUNTRY CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS OIL COUNTRY CHUCKS 39

40 Oil Country s PNEUMATIC OIL COUNTRY CHUCKS Pneumatic Oil Country s Specifications Thru Hole Jaw Force (6 Bar) Speed in in lbf RPM 24" " " OIL COUNTRY CHUCKS Customer Service 855-TMX-CHCK

41 Oil Country s 4-Jaw Independent Extra Heavy Duty Oil Country s with Extra Large Thru Hole Hole Torque D C B K F L T U A Taper Speed Force E on Key mm in inches RPM lbt*ft lbf lbs inches A A A A A A A A A A A A A A A A INDEPENDENT OIL COUNTRY CHUCKS For best gripping results, use the recommended chuck lubricant: TMX High Pressure Lubricant TMX Lubricant WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS OIL COUNTRY CHUCKS 41

42 Oil Country s SCROLL OIL COUNTRY CHUCKS 3-Jaw Self-Centering Extra Heavy Duty Oil Country s Hole Torque on A Taper E Speed Force Key D C B F L K mm in inches RPM lbf*ft lbf lbs inches A A A A A A A A A A A For best gripping results, use the recommended chuck lubricant: OIL COUNTRY CHUCKS Customer Service 855-TMX-CHCK

43 Special Purpose Power s ON ALL CHUCKS TABLE OF CONTENTS SPECIAL PURPOSE CHUCKS 12-Jaw Hydraulic s and 3-Jaw Open Center Power s Jaw, 2+2 Power s...46 Universal Ball Lock Power s...47 Draw Down Power s Jaw Inside Draw Down Power s...49 Outside Pin Arbor Power s...50 Inside Pin Arbor Power s...51 Outside Pull Down Power s...52 Inside Pull Down Power s...53 Floating Type Compensating Power s...54 Pull Compensating Power s...55 Ultra High Speed Open Power s...56 Finger Power s...57 Wheel Cutting Finger Power s...58 Face Drive and Finger Combination Powers...59 Bevel Gear s Jaw Long Power s...60 Wedge Type Stationary Power s...61 Wedge Type Thru-hole Stationary Power Chcusk..62 phragm Power s...63 Gear phragm Power s...64 Ultra Precision 3-Jaw Air s...65 Machining Center 3-Jaw Air s...66 Machining Center 2-Jaw Air s...67 Ultra Precision 6-Jaw phragm s...68 SPECIAL PURPOSE POWER CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 43

44 Special Purpose Power s 12-JAW HYDRAULIC CHUCKS 12-Jaw Hydraulic TMX specialty chuck manufactured for your specific application. Call the TMX Team at or and begin the discussion today. 44 SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

45 Special Purpose Power s 2 and 3-Jaw Open Center Power s Jaw Plunger Draw Bar Pull 2-Jaw Draw Bar Pull 3-Jaw Force 2-Jaw Force 2-Jaw Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 8" " " " AND 3-JAW OPEN CENTER CHUCKS Dimensions A B C (H6) F H J K L M 8" " " " N N O O P P Q R S T U V 8" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 45

46 Special Purpose Power s 4-JAW, 2+2 CHUCKS 4-Jaw, 2+2 Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 10" " " Dimensions A B C (H6) F H J K L M 10" " " N N O O P P Q R S T U V W 10" " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

47 Special Purpose Power s Universal Ball Lock Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " " " " UNIVERSAL BALL LOCK CHUCKS Dimensions A B C F H J Outer J Inner 6" " " " " " " K K L P WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 47

48 Special Purpose Power s DRAW DOWN CHUCKS Draw Down Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 4" " " " " " " Dimensions A B C (H6) F H J K L M 4" " " " " " " N N O P P Q R S T 4" " " " " " " U U V 48 SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

49 F Special Purpose Power s 3-Jaw Inside Draw Down Power s Jaw Plunger C ADAPTOR W2 W1 J K 6-G L H D E1 E2 Draw Bar Pull P N A2 Force A1 6-Z3 Speed 15 J1 15 Z1 Z2 Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " JAW INSIDE DRAW DOWN CHUCKS Dimensions A1 A2 C (H7) D E1 E2 F G H J J1 6" " " " K L L N N P P W1 W2 Z1 Z2 Z3 6" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 49

50 Special Purpose Power s OUTSIDE PIN ARBOR CHUCKS Outside Pin Arbor Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 5" " " " " Dimensions A B C (H6) F H J K L L M N O 5" " " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

51 Special Purpose Power s Inside Pin Arbor Power s INSIDE PIN ARBOR CHUCKS Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 5" " " " Dimensions A B C (H6) F H J K L L M N O 5" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 51

52 Special Purpose Power s OUTSIDE PULL DOWN CHUCKS Outside Pull Down Power s Jaw Plunger Draw Bar Pull Stops Tractions in lbf lbs lbf 8" " " " Dimensions A B B1 B2 C F H K L M 8" " " " N N N1 N2 O P P Q S T 8" " " " U U1 Z Z f g n s 8" " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

53 Special Purpose Power s Inside Pull Down Power s Jaw Plunger Draw Bar Pull Stops Tractions in lbf lbs lbf 8" " " " INSIDE PULL DOWN CHUCKS Dimensions A B B1 B2 C F H K L M 8" " " " N N N1 N2 O P P Q S T 8" " " " U U1 Z Z f g n s 8" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 53

54 Special Purpose Power s FLOATING TYPE COMPENSATING CHUCKS Floating Type Compensating Power s Jaw Plunger Comp Range Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 7" " " " Dimensions A B C (H6) D E F G H J 7" " " " K L M N T U V W X 7" " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

55 Special Purpose Power s Pull Compensating Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " PULL COMPENSATING CHUCKS Dimensions A B C (H6) F H J K L M 6" " " " N N O P P Q S T U V 6" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 55

56 Special Purpose Power s ULTRA HIGH SPEED OPEN CHUCKS Ultra High Speed Open Power s Thru Hole Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " " Dimensions A B C D E G H J K L M Q 6" " " " " N N O O P P S T U V W X 6" " " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

57 Special Purpose Power s Finger Power s FINGER CHUCKS Jaw s Compensation Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " " " Dimensions A B C F H K L M 6" " " " " " N N O P P Q R S T U V 6" " " " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 57

58 Special Purpose Power s WHEEL CUTTING FINGER CHUCKS Wheel Cutting Finger Power s A-Type B-Type C-Type D-Type Jaw Plunger Draw Bar Pull 1 Jaw's Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft A SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

59 Special Purpose Power s Face Drive and Finger Combination s Force Speed Face Driver Face Driver Moment of Inertia GD 2 lbf RPM in lbs lbs*ft 2 6" " " " " " " " FACE DRIVE AND FINGER COMBINATION CHUCKS Dimensions A B C D D E F G H I 6" " " " " " " " J K K L M N O P Q 6" " " " " " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 59

60 Special Purpose Power s BEVEL GEAR AND 3-JAW LONG STROKE CHUCKS Bevel Gear s in 7" " " " Jaw Long Power s Jaw Plunger Draw Bar Pull Force Speed Moment of Inertia GD 2 in lbf RPM lbs lbs*ft 2 6" " " " Dimensions A B C (H6) F H I J K M 6" " " " N N O O P P Q R S T U max W X Y Z 6" " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

61 Special Purpose Power s Wedge Type Stationary Power s Jaw Cylinder Force Cylinder Pressure Used Pressure Used in lbf in lbs lbf/in 2 lbf/in 2 6" " " " " WEDGE TYPE STATIONARY CHUCKS Dimensions C N N A B F H J K L M (H6) 6" " " " " O O 6" " " " p Q R S T U V W " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 61

62 Special Purpose Power s WEDGE TYPE THRU-HOLE STATIONARY CHUCKS Wedge Type Thru-hole Stationary Power s Dimensions Jaw Cylinder Force Cylinder Pressure Used Pressure Used in lbf in lbs lbf/in 2 lbf/in 2 6" " " " " A B C (H6) 6" F H J K L M " " " " N N O O P Q R S T U V W 6" " " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

63 Special Purpose Power s phragm Power s DIAPHRAGM CHUCKS Jaws in Operating Force (P=3.5 bar) lbf Force (P=3.5 bar) 6" " " " " Dimensions Jaws A B C D E F G H 6" " " " " Jaws I J K L M N O P 6" " " " " /4" WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 63

64 Special Purpose Power s GEAR DIAPHRAGM CHUCKS Gear phragm Power s Jaw Jaw Operating Air Pressure Force Single Force Double in lbf/in 2 lbf lbs 9" " " " Dimensions A B C D F N 9" " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

65 Special Purpose Power s Ultra Precision 3-Jaw Air s Jaw Plunger Recommended Pressure Force in in in lbf/in 2 lbf RPM 3" " " " " " Speed ULTRA PRECISION 3-JAW AIR CHUCKS Dimensions A B C D E E F G H J K 3" " " " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 65

66 Special Purpose Power s MACHINING CENTER 3-JAW AIR CHUCKS Machining Center 3-Jaw Air s Jaw Recommended Pressure Force in lbf/in 2 lbf lbs 4" " " " Dimensions A B C D E F G H J K L 4" " " " M N N O O P Q R S 4" " " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

67 Special Purpose Power s Machining Center 2-Jaw Air s Dimensions Jaw Recommended Pressure Force in lbf/in 2 lbf lbs 4" " " " Weight MACHINING CENTER 2-JAW AIR CHUCKS A B C D E F G H J K 4" " " " L M N N O O P Q R S 4" " " " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS SPECIAL PURPOSE CHUCKS 67

68 Special Purpose Power s ULTRA PRECISION 6-JAW DIAPHRAGM CHUCKS Ultra Precision 6-Jaw phragm s Dimensions Jaw Speed in RPM lbs 3" " " A B C D E F G 3" " " SPECIAL PURPOSE CHUCKS Customer Service 855-TMX-CHCK

69 Manual s ON ALL CHUCKS TABLE OF CONTENTS MANUAL CHUCKS Selection Guide...70 Torque Values JAW SCROLL CHUCKS SET-TRU Scroll s with Fine Adjustment...78 SET-TRU Forged Steel Body s and s...80 SET-TRU Semi-Steel Body s and s...84 Backplates for SET-TRU s...87 Precision Forged Steel s and s...89 Universal Semi-Steel s...94 Backplate Mounting Instructions...98 Backplates and s for Universal and Precision MANUAL CHUCKS 4-JAW INDEPENDENT CHUCKS 4-Jaw Independent s Backplates and s for Independent s JAW CHUCK 12-Jaw Manual WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 69

70 MANUAL CHUCKS SELECTION GUIDE Manual s Application of s and Centers Backplate Plates ( Backplates) Lathe s Rotating s, Live Centers, and Dead Centers Types of Spindle Nose Type A Type D1 Threaded Type L Type C 70 MANUAL CHUCKS Customer Service 855-TMX-CHCK

71 Manual s Determining the Proper Spindle Type and Size TMX s meet all of the requirements of ASA Standard B Selecting the chuck mounting: Spindle Type A1 and A2 Type A1 has tapped holes on both inner and outer bolt circles MANUAL CHUCKS SELECTION GUIDE Spindle Nose F1 F2 B C max Thread E1 = E2 UNC-3B A /16-14 A /16-14 A /2-13 A /8-11 A /4-10 A /8-9 A A /4-7 Type A2 does not have holes in the inner bolt circle Camlock Spindle Type D1 Spindle Nose A F B C max E of Holes Camlock Stud / / / / / /8 WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 71

72 Manual s MANUAL CHUCKS SELECTION GUIDE Determining the Proper Spindle Type and Size Long Taper Key Drive, Spindle Type L Spindle Nose Thread B C A Key 3 3/4" - 6" /2" - 6" 2 3/ " - 6" 2 7/ /4" - 5" 3 3/ /8" - 4" 3 7/ Threaded Spindle Spindle Nose A B F D E German Standard DIN 55027, Spindle Type C Spindle Nose F B C max E of Holes MANUAL CHUCKS Customer Service 855-TMX-CHCK

73 Manual s Self-Centering Scroll Accuracy Test Description a Radial Runout b Face Runout Radial Runout L a Radial Runout b Face Runout a Radial Runout b Face Runout 6-1/4" " " /2" /4" Permissible Spindle Runout MANUAL CHUCKS SELECTION GUIDE To obtain the specified clamping accuracy of a chuck mounted on a machine tool, it is necessary to: Spindle Runout 3500 Steel Body s 3" - 16" 20" - 25" 3200 Semi-Steel Body 3" - 6" 8" - 32" WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 73

74 Manual s MANUAL CHUCKS SELECTION GUIDE Clamping Ranges for 3 and 6-Jaw SET-TRU Forged Steel s, and Series D A B C A1 B1 C1 E F E1 F1 5" 6-1/4" 8" 10" 12" 15-3/4" A-A Clamping Ranges for 3-Jaw Forged Steel s, Series 6-1/4" 8" 10" 12" A-A Clamping Ranges for 3-Jaw Semi-Steel s 6-1/4" 8" 10" 12" 15-3/4" A-A A-A MANUAL CHUCKS Customer Service 855-TMX-CHCK

75 Manual s Lathe Safety Conditions PRIOR TO OPERATING YOUR TMX LATHE CHUCK, PLEASE: MANUAL CHUCKS SELECTION GUIDE WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 75

76 Manual s TORQUE VALUES imum Torque Values for mounting bolts, chuck spindle, for common machining parameters Bolt meter Torque on Wrench Metric Inch foot Ibf N m 3/16" 4 5 1/4" 6 8 5/16" /8" /16" /2" /16" /8" /16" /4" /8" " /8" /4" Do not exceed torque values. imum Torque Values for mounting bolts, top jaws to master jaws, for common machining parameters Bolt meter Wrench Torque Metric Inch foot Ibf N m 3/16" 6 8 1/4" /16" /8" /16" /2" /16" /8" /16" /4" /8" " /8" /4" Torque conversion from ISO to American standard 1 foot = 12 inch 8,85 Ibf inch = 1 N m 0,7375 Ibf foot = 1 N m 8,85 0,7375 = 12 Do not exceed torque values. 76 MANUAL CHUCKS Customer Service 855-TMX-CHCK

77 Manual s Bolt meter Torque on Wrench Metric Inch foot Ibf N m 3/16" 4 5 1/4" 6 8 5/16" /8" /16" /2" /16" /8" /16" /4" /8" " /8" /4" Do not exceed torque values. imum Torque Values for mounting bolts, chuck spindle, for common machining parameters TORQUE VALUES imum Torque Values for mounting bolts, top jaws to master jaws, for common machining parameters Bolt meter Wrench Torque Metric Inch foot Ibf N m 3/16" 6 8 1/4" /16" /8" /16" /2" /16" /8" /16" /4" /8" " /8" /4" Torque conversion from ISO to American standard 1 foot = 12 inch 8,85 Ibf inch = 1 N m 0,7375 Ibf foot = 1 N m 8,85 0,7375 = 12 Do not exceed torque values. WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 77

78 Manual s SET-TRU SCROLL CHUCKS 3-Jaw SET-TRU Scroll s, " T.I.R.* SET-TRU Features and Benefits: Outstanding Accuracy and Quality * Applies to runout of chuck body not of workpiece Hardened and Ground Surfaces Steel Backplate Front View 78 MANUAL CHUCKS Customer Service 855-TMX-CHCK

79 3-Jaw SET-TRU Scroll s, " T.I.R.* Backplate Boss Manual s Backplate and Mounting Principles for 4" through 12-1/2" meter s SET-TRU SCROLL CHUCKS Backplate Boss Backplate and Mounting Principles for 15-3/4" through 25" meter s * Applies to runout of chuck body not of workpiece WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 79

80 Manual s SET-TRU STEEL BODY SCROLL CHUCKS 3-Jaw Forged Steel SET-TRU Scroll s, " T.I.R.* 3-Jaw Scroll s 2-Piece Hard Reversible Jaws Each chuck is provided with: * Applies to runout of chuck body not of workpiece 3-Jaw (2pc jaw) SET-TRU Self-Centering D 1 D 2 D 3 H H 1 h z-d lbs Fine Adjustment Screws 5" /4" " " " /4" /8" For best gripping results, use the recommended chuck lubricant: TMX High Pressure Lubricant TMX Lubricant MANUAL CHUCKS Customer Service 855-TMX-CHCK

81 Manual s 6-Jaw Forged Steel SET-TRU Scroll s, " T.I.R.* 6-Jaw Scroll s 2-Piece Hard Reversible Jaws Each chuck is provided with: * Applies to runout of chuck body not of workpiece 6-Jaw (2pc jaw) SET-TRU Self-Centering SET-TRU STEEL BODY SCROLL CHUCKS D 1 D 2 D 3 H H 1 h z-d lbs Fine Adjustment Screws 6-1/4" " " " /4" For best gripping results, use the recommended chuck lubricant: WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 81

82 Manual s JAWS AND PARTS FOR SET-TRU STEEL BODY SCROLL CHUCKS Hard Master Jaws for 3 and 6-Jaw SET-TRU Forged Steel Scroll s 3-Jaw 6-Jaw A B C D E F G H J K L M O P S 5" /4" " " /2" /4" Hard Top Jaws for 3 and 6-Jaw SET-TRU Forged Steel Scroll s 3-Jaw 6-Jaw A B C D E F G H J K L M N R 5" /4" " " /2" /4" MANUAL CHUCKS Customer Service 855-TMX-CHCK

83 Manual s Spare s for 3 and 6-Jaw SET-TRU Forged Steel Scroll s Wrench Square Size Length 5" 6-1/4" " " " /4" Scroll Plate 5" /4" " " " /4" Half Ring 5" /4" " " " /4" Pinion Fine Adjustment Screw Pinion Sleeve JAWS AND PARTS FOR SET-TRU STEEL BODY SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 83

84 Manual s SET-TRU SEMI-STEEL BODY SCROLL CHUCKS 3-Jaw SET-TRU Scroll s, " T.I.R.* 3-Jaw Scroll s 2-Piece Hard Reversible Jaws Each chuck is provided with: * Applies to runout of chuck body not of workpiece Fine RPM Mounting D Hole Adjustment F E H h C max Bolts M d Screws N inch mm 3-Jaw 3-Jaw 6-Jaw Thread Qty Thread Qty 6-1/4" Z " Z " Z /2" Z /4" Z /8" For best gripping results, use the recommended chuck lubricant: See page 74 for clamping ranges 84 MANUAL CHUCKS Customer Service 855-TMX-CHCK

85 Manual s Hard Master Jaws for 3-Jaw Scroll s K H G F J L D E B A S Thread M 6-1/4" /8"-16 8" " /2" /2" /4" /8" Hard Top Jaws for 3-Jaw Scroll s M H G J K L D E F N1 N2 C B A O P 6-1/4" " " /2" /4" C lbs lbs JAWS AND PARTS FOR SET-TRU SEMI-STEEL BODY SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 85

86 Manual s JAWS AND PARTS FOR SET-TRU SEMI-STEEL BODY SCROLL CHUCKS ID Hard Solid Jaws for 3-Jaw s ID Jaws L B H h 6-1/4" " " /2" /4" OD Jaws OD Hard Solid Jaws for 3-Jaw s L B H h 6-1/4" " " /2" /4" Scroll OD 6-1/4" " " /2" /4" Spare s for 3-Jaw s with Semi-Steel Body Pinion Wrench 6-1/4" " " /2" /4" Pinion Screw MANUAL CHUCKS Customer Service 855-TMX-CHCK

87 Manual s Fully Machined Type A Steel Backplates for SET-TRU s Spindle Nose Type A Taper Size G A D E F C H Mounting Holes G K B1 B Spindle Mounting Bolts N 6-1/4" A /16" " A /16" A /2" " A /16" A /2" /2" A /2" A /8" Bolts Qty lbs BACKPLATES FOR SET-TRU SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 87

88 Manual s BACKPLATES FOR SET-TRU SCROLL CHUCKS Fully Machined Type D1 Steel Backplates for SET-TRU s Spindle Nose 5" 6-1/4" 8" 10" 12-1/4" Type D Taper Size Stud of Studs A F D E C H Mounting Holes G / / / / / / / / / B1 B lbs Camlock Studs and Set Screws Taper Camlock Studs Size meter Thread /8" /4" /8" " /16" Set Screw of Studs MANUAL CHUCKS Customer Service 855-TMX-CHCK

89 3-Jaw Precision Forged Steel Scroll s 3-Jaw Scroll s 2-Piece Hard Reversible Jaws Each chuck is provided with: Manual s PRECISION SCROLL CHUCKS 3-Jaw (2pc jaw) Self-Centering Precision D 1 D 2 D 3 H H 1 h z-d lbs 6-1/4" " " " For best gripping results, use the recommended chuck lubricant: TMX High Pressure Lubricant TMX Lubricant WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 89

90 Manual s HEAVY DUTY SCROLL CHUCKS 3-Jaw Self-Centering s with Steel Body and Two-Piece Reversible Jaws ideal for VTL Machines A Speed Torque on Key Force Clamping Clamping B C D E max F G H L P mm in RPM lbt*ft lbf lbs inches MANUAL CHUCKS Customer Service 855-TMX-CHCK

91 Manual s 4-Jaw Self-Centering s with Steel Body and Two-Piece Reversible Jaws ideal for VTL Machines A Speed Torque on Key Force Clamping Clamping B C D mm in RPM lbt*ft lbf lbs inches E max F G H L P HEAVY DUTY SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 91

92 Manual s JAWS AND PARTS PRECISION SCROLL CHUCKS Hard Master Jaws for 3-Jaw Precision Forged Steel Scroll s 3-Jaw A B C D E F G H J K L M O P S 6-1/4" " " /2" Hard Top Jaws for 3-Jaw Precision Forged Steel Scroll s 3-Jaw A B C D E F G H J K L M N R 6-1/4" " " /2" MANUAL CHUCKS Customer Service 855-TMX-CHCK

93 Manual s Spare s for Precision Forged Steel Scroll s Wrench Square Size Length 6-1/4" " " " Scroll Plate 6-1/4" 8" 10" 12" Pinion Pinion Screw PARTS FOR PRECISION SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 93

94 UNIVERSAL SCROLL CHUCKS Manual s 3-Jaw Universal Self-Centering Scroll s 3-Jaw Scroll s with Two-Piece Hard Reversible Jaws TMX chucks are provided with: Hole RPM max lbs 6-1/4" " " /2" /4" " For best gripping results, use the recommended chuck lubricant: See below TMX High Pressure Lubricant TMX Lubricant MANUAL CHUCKS Customer Service 855-TMX-CHCK

95 Manual s 3-Jaw Scroll s with Hard Solid Jaws s are provided with: Hole RPM max lbs 6-1/4" " " /2" /4" For best gripping results, use the recommended chuck lubricant: UNIVERSAL SCROLL CHUCKS Principal Dimensions 3-Jaw s M D E (H7) F d H h C Bolt Size M 6-1/4" " ød øf øe ød 10" /2" /4" C H h WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 95

96 Manual s UNIVERSAL SCROLL CHUCKS 3-Jaw s, Type A1 and A2, Direct Mount 2-Piece Hard Reversible Jaws Standard s Type A1 Mount Bolt Hole Pattern Type A2 Mount Bolt Hole Pattern Spindle Nose Type A D Taper Size Hole d B (A2) B1 (A1) G C H h Mounting Bolts Thread L Qty 8" A / / " A / / A / /4 12-1/2" A / / /4" A / / For best gripping results, use the recommended chuck lubricant: RPM max lbs 96 MANUAL CHUCKS Customer Service 855-TMX-CHCK

97 Manual s 3-Jaw s, Camlock Type D1, Direct Mount 2-Piece Hard Reversible Jaws Standard s Spindle Nose UNIVERSAL SCROLL CHUCKS Type D D1-6 to D1-11 D1-4 D Taper Size Hole d F G C H h Camlock Studs meter Thread Qty M 6-1/4" / " 10" 12-1/2" 15-3/4" / / / / /16 For best gripping results, use the recommended chuck lubricant: RPM max lbs Camlock Studs and Set Screws Taper Camlock Studs Size meter Thread /8" /4" /8" " /16" Set Screw of Studs 3 6 WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 97

98 Manual s BACKPLATES FOR SCROLL CHUCKS TMX Principal Mounting Dimensions for Toolmex Backplates See full back plate machining instructions on page 99 A = F D D1 D3 D2 E (H7) Dx (k5) S* Sx** C 5" /4" " " /2" /4" * S = length of the boss of the supplied backplate ** Sx = length of the boss after machining MANUAL CHUCKS Customer Service 855-TMX-CHCK

99 Manual s WARNING: READ CARFULLY BEFORE MOUNTING BACKPLATES ONTO SPINDLES Installation Instructions for Mounting Backplates onto Spindles All BISON-BIAL semi-machined and fully machined backplates will have the mounting dimensions for their respective spindles fully machined. The fully machined backplates are designed for scroll plain back chucks. They can be used on other styles/models, but the existing bolt hole patterns have to be reviewed for mounting interference. 1. With an indicator check the spindle to see if there is any radial or axial runout. Refer to the chuck manual for spindle nose accuracy. 2. Wipe the protective factory grease off the backplate, then mount it to the respective spindle making sure that all fastening components are torqued appropriately. 3. When initially installing the bolts, leave finish tightening to a second pass, and make sure to alternate to the opposite bolt to evenly distribute pressure across the spindle s taper. Using the dial indicator, recheck the radial and axial backplate runout. If there are major differences, loosen the backplate and refit it. 4. Once the backplate is in place, a technique used to further ensure a close tolerance to the chuck would be to blue the front face of the backplate and take a skim cut. In most cases this is not required. 5. Next, measure the OD and depth of the counterbore on the backside of the chuck; these will become your working dimensions for final sizing. Depending on the size of the chuck, the OD should be.001" to.005" less than the OD dimension and the length can be approximately.015" to.030" shorter. This minus tolerance will eliminate the possibility of the projection pressing against the back of the chuck, which can impact the scroll and create unnecessary friction with the jaw teeth. This could make it difficult for the wrench to turn the pinions and in turn the jaws. Machine the backplate until a snug fit has been achieved; this may require removing the backplate. Note: The purpose of this backplate projection to the chuck counterbore is to relieve the stress on the mounting bolts, and is a critical part of maintaining chuck concentricity. 6. The semi-machined backplates recommended for independent chucks do not have mounting holes, and will have to be machined to the chucks bolt hole pattern. Dimensions are available in the Toolmex full-line catalog, or online at or by calling a customer service representative at or Bolt hole patterns may require removal of the backplate for machining. Once machined, follow the procedures from steps 2 and 3 before mounting. 8. Re-indicate the chuck for basic run out on the OD and Face. 9. Take a round piece of ground stock and enclose the jaws. Then, indicate the part for runout at the jaws, ½ way across its length, and at the end. This will give you an idea of the parameters that will have to be accounted for part production. BACKPLATE S FOR SCROLL CHUCKS INSTRUCTIONS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 99

100 Manual s BACKPLATES FOR UNIVERSAL SCROLL CHUCKS Semi-Finished Threaded Backplates for Scroll s with Threaded Spindles Thread M A B C D h E 5" 1-1/2" /2" /4" /4" " 2-1/4" Fully Machined Type D1 Backplates lbs Taper Size Stud of Studs Hole C D G A B B / " / /4" / " 10" 12-1/2" / / / / lbs Camlock Studs and Set Screws Taper Camlock Studs Size meter Thread /8" /4" /8" " /16" Set Screw of Studs MANUAL CHUCKS Customer Service 855-TMX-CHCK

101 Manual s Semi-Machined Type A1/A2 Backplates Taper Size A B C D E 6-1/4" A " 10" 12-1/2" A A A A A A lbs BACKPLATES FOR UNIVERSAL SCROLL CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 101

102 Manual s JAWS AND PARTS FOR UNIVERSAL SCROLL CHUCKS Hard Master Jaws K H G F J L D E B A S 6-1/4" /8"-16 8" " /2" /2" /4" /8" Hard Top Jaws for 3-Jaw Scroll s Thread M C lbs M H G J K L D E F N1 N2 C B A O P Q 6-1/4" " " /2" /4" lbs 102 MANUAL CHUCKS Customer Service 855-TMX-CHCK

103 Manual s ID Hard Solid Jaws for 3-Jaw Scroll Retail Price L B H h 6-1/4" " " /2" /4" OD Hard Solid Jaws for 3-Jaw Scroll L B H h 6-1/4" " " /2" /4" JAWS AND PARTS FOR UNIVERSAL SCROLL CHUCKS Spare s for 3-Jaw s with Semi-Steel Body Scroll OD Pinion Wrench Pinion Screw 6-1/4" " " /2" /4" WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 103

104 Manual s INDEPENDENT CHUCKS 4-Jaw Semi-Steel Body Plain Back s with Solid Jaws D D1 D2 D3 H H1 h z-d. input torque Nm/Ibf*Ft. speed r/min 3" / " / " / " / " / " / " / " / " / " / " / " / For best gripping results, use the recommended chuck lubricant: TMX High Pressure Lubricant TMX Lubricant MANUAL CHUCKS Customer Service 855-TMX-CHCK

105 Manual s 4-Jaw Independent s with Steel Body and Two Piece Jaws A Speed Torque on Key Force Clamping Clamping mm in RPM lbt*ft lbf lbs inches B C D E F G J L K HEAVY DUTY INDEPENDENT CHUCKS WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 105

106 Manual s BACKPLATES FOR INDEPENDENT CHUCKS Semi-Finished Threaded Backplates Recommended Thread M A B C D h E 1-1/2" " 1-1/2" /4" 2-1/4" " 2-1/4" lbs Semi-Machined Type A1/A2 Backplates Recommended Taper Size A B C D E 10" A A /4" A A " A "-25" A lbs 106 MANUAL CHUCKS Customer Service 855-TMX-CHCK

107 Manual s Hard Solid Jaws A B C D Thread H 6-1/4" " " /2" /4" " TMX Spare s Operating Screw OD 6-1/4" " " /2" /4" " L Wrench 6-1/4" " 10" /2" /4" " E JAWS AND PARTS FOR INDEPENDENT CHUCKS Thrust Bearing OD 6-1/4" " " /2" /4" " L WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS MANUAL CHUCKS 107

108 Manual s 12-JAW MANUAL CHUCKS 12-Jaw Manual Specifications Height RPM Griping Force lbs 25" " Call the TMX Team at or and begin the discussion today. 108 MANUAL CHUCKS Customer Service 855-TMX-CHCK

109 Live Centers and Vises ON ALL VISES TABLE OF CONTENTS LIVE CENTERS AND VISES Live Centers Vises LIVE CENTERS AND VISES WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS LIVE CENTERS AND VISES 109

110 Live Centers and Vises LIVE CENTERS Precision Live Centers 0.005mm / " Morse Taper imum of Workpiece lbs RPM max Accuracy Radial Run Out D d L L lbs 110 LIVE CENTERS AND VISES Customer Service 855-TMX-CHCK

111 Precision Clamping Vises Features Live Centers and Vises VISES A B C D E F G H (Bed height) I J K L M N O lbs Clamping Force " +/ " " +/ " " +/ " WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS LIVE CENTERS AND VISES 111

112 Terms and Conditions TERMS AND CONDITIONS Return Policy 1. All returns are subject to the discretion of Toolmex Industrial 2. All returns require prior approval, and an assigned Return Merchandise Authorization number to the requested return 3. When calling to request an RMA, please have the (a) Your purchase order number (b) Our order number or invoice number (c) Our part number (d) Reason for return 4. Merchandise must be in original packaging and in resalable condition 5. All returns are subject to inspection prior to credit issued to the customer 6. (a) Toolmex error No restocking charge and no freight charge (b) Customer error returned in original carton in resalable condition of return no restocking charge repackaging charge (d) Customer error merchandise not in resalable condition no credit due (e) Large authorized returns not packaged well Customer error the customer is responsible for all freight charges original order and returns 7. Defective returns are subject to evaluation prior to credit being issued. Immediate replacement orders will be billed. Credit will be issued after the returned product has been evaluated 8. No credit will be issued on authorized returns due (a) Item has been used not in resalable condition (b) Item has been modified by customer (c) Item has been damaged (d) Item returned does not match item authorized to return The material will be returned to the customer at their expense or disposed of at our end 9. on our availability to cancel with our suppliers 10. Unauthorized returns with no paperwork will not be processed, and no credit due to customer. Such returns are subject to be returned to customer with all freight charges the responsibility of the customer 11. from receipt of merchandise days of all short shipments 13. (a) UPS Notify your local UPS office and Toolmex tools and packaging until you are advised to dispose of them merchandise damaged or lost by trucking companies Please have the driver note the damage or shortage on the freight bill. The customer should file a claim with the trucking company, and reorder the product with Toolmex immediately 14. Warranty. Warranty coverage begins on the day the product is purchased by the customer. After one year from the date of purchase the product is non-returnable 112 TERMS AND CONDITIONS Customer Service 855-TMX-CHCK

113 Index Product Description Page Group Product Description Page Group continued on next page INDEX WORKHOLDING SOLUTIONS TO MEET YOUR NEEDS CHUCK SELECTION GUIDE 113

114 Index INDEX Product Description Page Group Product Description Page Group INDEX Customer Service 855-TMX-CHCK

115 TMX Quality Assurance Certification Two Year Warranty CERTIFIED, TESTED, INSPECTED AND QUALIFIED FOR ACCURACY AND WORKMANSHIP. QA LAB APPROVED. Register your TMX Product Warranty* LIMITED TWO YEAR WARRANTY - Proof of purchase is required for all warranty coverage and services Natick, MA Schaumburg, IL

116 Natick, MA Corporate Headquarters 1075 Worcester Street Natick, MA Schaumburg, IL Regional Headquarters 2015 S. Mitchell Blvd. Schaumburg, IL Toolmex Corporation, Inc. Scan and Explore (855-TMX-CHCK)