QUICK-RELEASE COUPLINGS RPL

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QUIK-RELEASE OUPLINGS RPL TEMPERATURE ONTROL ULL LOW Nominal diameter: 6, 8 and 12 mm N E W GE NER ATION Immediate visual identification of the circuits Easy connection and disconnection Even faster

1 QUIK-RELEASE OUPLINGS RPL TEMPERATURE ONTROL ULL LOW Nominal diameter: 6, 8 and 12 mm N E W GE NER ATION Immediate visual identification of the circuits Easy connection and disconnection Even faster installation due to pre-applied PTE on straight socket male threads bridge for easy creation of loops on your mould cooling circuits APPLIATIONS old, chilled or hot water circuits. Mould temperature control connections on thermoplastic, Zamak or aluminium injection moulds.

RPL ULL-LOW QUIK-RELEASE OUPLINGS NEW GENERATION N E W GE NER ATION IDENTIIATION O YOUR IRUITS EVEN QUIKER AND PREISE Your hot or cold circuits are quickly and easily identified by red or blue

EVEN MORE SAETY VISUAL VALIDATION O THE ONNETED POSITION You control the locked position by visualizing the red, blue or black collar on the plug.

The knurled locking sleeve ensures easy plug handling.

2 RPL ULL-LOW QUIK-RELEASE OUPLINGS NEW GENERATION N E W GE NER ATION IDENTIIATION O YOUR IRUITS EVEN QUIKER AND PREISE Your hot or cold circuits are quickly and easily identified by red or blue collars installed onto straight or extended sockets and onto plugs. Possible marking of circuit number on socket collar. EVEN MORE SAETY VISUAL VALIDATION O THE ONNETED POSITION You control the locked position by visualizing the red, blue or black collar on the plug. EVEN MORE RELIAILITY thanks to the reinforced locking mechanism. EVEN EASIER ONNETION AND DISONNETION The RPL range is quick to operate, reliable and designed for one handed operation. The knurled locking sleeve ensures easy plug handling. When installed in a confined area, a shape (Ø 8 and 12 mm) or a groove (Ø 6 mm) on the locking sleeve, allows the disconnection via a tool, in complete safety. REGISTERED M O E D L MARKING ON OTH SOKET AND PLUG 3 DIERENT SIZES OR ALL MOULD APPLIATIONS RPL quick-release couplings with internal diameters 6, 7.5 or 12 mm gives maximum through flow with minimum outside dimensions. PERORMANE RPL couplings are full-flow, thereby avoiding any build-up of deposits. EASE O MAINTENANE Seal changes on the plugs are quick and easy. EIIENY Excellent immediate long term sealing due to pre-applied PTE on straight socket male thread. 2

EASY HANDLING O THE MOULDS TWO METHODS OR

E N D I N G LUSH MOUNTED for new moulds: -

A OMPLETE RANGE 2 types of extended sockets In

strong one piece socket extenders are easily

3 EASY HANDLING O THE MOULDS TWO METHODS OR SOKET INSTALLATION P P A T. E N D I N G LUSH MOUNTED for new moulds: - easier storage of the moulds. - no risk of damage to the sockets. SLIGHTLY RAISED for existing moulds. A OMPLETE RANGE 2 types of extended sockets In nickel plated brass, smooth or threaded, the strong one piece socket extenders are easily installed. SMOOTH VERSION THREADED VERSION RIDGE The rigid bridges ensure that water loops are neat and tidy. 3

conditions, call us * for Pour other d autres conditions, conditions, call nous consulter hart flow capacity / pressure drop for water Test conditions: flow

4 TEHNIAL EATURES RPL 06 Nominal bore (mm) 6 Max. working pressure (bar) 10 Nominal bore (mm) 7.5 Max. working pressure (bar) 10 Working temperatures ( ) -15 to +90 * with O-ring in Nitrile Working temperatures ( ) -15 to +90 * with O-ring in Nitrile * for other conditions, call us * for Pour other d autres conditions, conditions, call nous consulter hart flow capacity / pressure drop for water Test conditions: flow direction: socket plug V = 5 m/s 0.1 V = 5 m/s Pressure drop (bar) low (l/mn) v = 1.87 Pressure drop (bar) low (l/mn) v =

ONSTRUTION Socket in nickel plated brass with PTE

Plug and extender socket in nickel plated brass O-ring

balls in stainless steel 18/8 RPL 06: 6 balls and 12: 8

working pressure (bar) 10 Working temperatures ( ) -15

call us 1 0.5 0.2 0.1 V = 5 m/s 0.05 PAT.

5 ONSTRUTION Socket in nickel plated brass with PTE pre-applied (only on straight socket, male threads) Plug and extender socket in nickel plated brass O-ring in Nitrile (NR), other seals on request Spring and balls in stainless steel 18/8 RPL 06: 6 balls and 12: 8 balls Nominal bore (mm) 12 Max. working pressure (bar) 10 Working temperatures ( ) -15 to +90 * with O-ring in Nitrile * for other conditions, call us V = 5 m/s 0.05 PAT. PENDING Pressure drop (bar) low (l/mn) v = 7.92 REGISTERED MODEL 5

6 E G 1. STRAIGHT SOKET MALE THREAD PTE PRE-APPLIED ØD ØD E G ALLEN KEY without collar with red collar with blue collar RPL 06 R 1/8* RPL RPL /KR RPL /K NPT 1/ RPL RPL /KR RPL /K R 1/ RPL RPL /KR RPL /K NPT 1/ RPL RPL /KR RPL /K R 1/ /KR.1150/K NPT 1/ /4" /KR.1250/K R 1/ /KR.1151/K NPT 1/ /16" /KR.1251/K R 3/ /KR.1152/K NPT 3/ /16" /KR.1252/K R 3/ /KR.1152/K NPT 3/ /8" /KR.1252/K R 1/ /KR.1153/K NPT 1/ /16" /KR.1253/K R 3/ /KR.1154/K NPT 3/ /16" /KR.1254/K * R 1/8 = G 1/8 co. INSTALLATION DIMENSIONS O SOKETS IN MOULDS SLIGHTLY RAISED SOKET LUSH MOUNTED SOKET EMALE E J Ø G I ALLEN KEY recommended THREAD min. min. torque SLIGHTLY RAISED SOKET J min. RPL 06 G 1/ NPT 1/ /4" 15 G 1/ NPT 1/ /4" 30 G 1/ NPT 1/ /4" 15 G 1/ NPT 1/ /16" 30 G 3/ NPT 3/ /16" 30 G 3/ NPT 3/ /8" 50 G 1/ NPT 1/ /16" 50 G 3/ NPT 3/ /16" 50 LUSH MOUNTED SOKET E I G hamfer the mould angles 0.3 x 0.3 Ø min. 6

7 2. STRAIGHT SOKET METRI MALE THREAD ØD E G ALLEN KEY without collar with red collar with blue collar RPL 06 M10x RPL RPL /KR RPL /K M10x /KR.1410/K M10x1, /KR.1411/K M14x1, /KR.1414/K 3. STRAIGHT SOKET EMALE THREAD G ALLEN without collar with red collar with blue collar KEY G G 1/ /KR.1100/K NPT 1/ /4" /KR.1200/K G 1/ /KR.1101/K NPT 1/ /16" /KR.1201/K G 3/ /KR.1102/K G 1/ /KR.1103/K 4. STRAIGHT VALVED SOKET MALE THREAD E G E G without collar with red collar with blue collar Ø A R 3/ /ON/JV.1152/ON/JV/KR.1152/ON/JV/K /ON INSTALLATION TOOL /flats LUSH MOUNTED SOKET SLIGHTLY RAISED SOKET INSTALLATION DIMENSIONS O THE /ON INTO THE MOULD min. 90 G 3/8 H Ø 17 Ø min. 90 G 3/8 H Ø 17 Max. torque: 15 to 20 N.m Ø 15 Ø 8 min. 13 min. 13 Ø 15 Ø 8 min. 13 min. 7

8 5. SOKET 90 MALE THREAD D H/LATS R 1/ /RE R 1/ /RE NPT 1/ /RE R 3/ /RE D H/flats 6. SOKET 135 MALE THREAD D H/LATS D R 1/ /RO R 1/ /RO R 3/ /RO H/flats 7. PANEL/PLATE MOUNTED STRAIGHT SOKET E E max PANEL/PLATE MOUNTED SOKET 90 EMALE THREAD E G G 1/ max /RE E G 8

9 1. STRAIGHT PLUG OR HOSE Øi with black collar with red collar with blue collar RPL 06 Ø RPL RPL /KR RPL /K Ø /KR.6806/K Ø /KR.6808/K Ø /KR.6810/K Ø /KR.6812/K Ø /KR.6813/K Ø /KR.6816/K Øi 2. PLUG 90 OR HOSE Øi D with black collar with red collar with blue collar Ø /RE.6806/RE/KR.6806/RE/K Ø /RE.6808/RE/KR.6808/RE/K Ø /RE.6810/RE/KR.6810/RE/K Ø /RE.6812/RE/KR.6812/RE/K Ø /RE.6813/RE/KR.6813/RE/K Ø /RE.6816/RE/KR.6816/RE/K Øi D 3. PLUG 135 OR HOSE Øi D with black collar with red collar with blue collar D Ø /RO.6806/RO/KR.6806/RO/K Ø /RO.6808/RO/KR.6808/RO/K Ø /RO.6810/RO/KR.6810/RO/K Ø /RO.6812/RO/KR.6812/RO/K Ø /RO.6813/RO/KR.6813/RO/K Ø /RO.6816/RO/KR.6816/RO/K Øi 4. STRAIGHT PLUG OR SEL-LOKING HOSE Øi Øj with black collar with red collar with blue collar 3/8" /N.6810/N/KR.6810/N/K 1/2" /N.6813/N/KR.6813/N/K 1/2" /N.6813/N/KR.6813/N/K 5/8" /N.6816/N/KR.6816/N/K Øi Øj 9

10 5. PLUG 90 OR SEL-LOKING HOSE Øi D Øj with black collar with red collar with blue collar 3/8" /N/RE.6810/N/RE/KR.6810/N/RE/K 1/2" /N/RE.6813/N/RE/KR.6813/N/RE/K 1/2" /N/RE.6813/N/RE/KR.6813/N/RE/K 5/8" /N/RE.6816/N/RE/KR.6816/N/RE/K Øi Øj D 6. PLUG 135 OR SEL-LOKING HOSE D Øi D Øj with black collar with red collar with blue collar 3/8" /N/RO.6810/N/RO/KR.6810/N/RO/K 1/2" /N/RO.6813/N/RO/KR.6813/N/RO/K 1/2" /N/RO.6813/N/RO/KR.6813/N/RO/K 5/8" /N/RO.6816/N/RO/KR.6816/N/RO/K Øi Øj 7. STRAIGHT PLUG EMALE THREAD with black collar with red collar with blue collar G 1/ /KR.6101/K NPT 1/ /KR.6201/K G 1/ /KR.6103/K NPT 1/ /KR.6203/K 8. PLUG 90 EMALE THREAD E with black collar with red collar with blue collar G 1/ /RE.6101/RE/KR.6101/RE/K NPT 1/ /RE.6201/RE/KR.6201/RE/K G 3/ /RE.6102/RE/KR.6102/RE/K NPT 3/ /RE.6202/RE/KR.6202/RE/K 9. PLUG 135 EMALE THREAD D with black collar with red collar with blue collar G 1/ /RO.6101/RO/KR.6101/RO/K NPT 1/ /RO.6201/RO/KR.6201/RO/K G 3/ /RO.6102/RO/KR.6102/RO/K NPT 3/ /RO.6202/RO/KR.6202/RO/K D 10

11 1. RIDGE PLUG 90 TUE /RE length of tube delivered = 1m R Additional information on the rigid loop on pages 12 and NITRILE SPARE SEALS USED ON PLUGS Packaging: bag of 10 units RPL 06 R R R OLOUR IDENTIIATION OLLAR OR HOSES Packaging: bag of 25 red or blue collars of the same number How to build your part-number R Ø OLLAR OLLAR OLOUR OLLAR NUMER ommon part R (ø ext. hose : 13 to 17 mm) 17 (ø ext. hose : 17 to 24 mm) 24 (ø ext. hose : 24 to 28 mm) lue collar: 7 Red collar: 3 from 0 to 9 Examples: R R (collar Ø 13 blue marked 0) R R (collar Ø 24 red marked 5) 4. PROTETIVE DUST AP ENSURES LEANLINESS O YOUR IRUIT Packaging: bag of 100 dust caps onstruction: yellow polyethylene.8500/100 11

RIDGE LOOPS OR MOULD OOLING IRUITS APPLIATIONS Loops between the exit of one cooling circuit and the entry of the next cooling circuit: reduces the number of flowmeters supplies cold or warm water.

12 RIDGE LOOPS OR MOULD OOLING IRUITS APPLIATIONS Loops between the exit of one cooling circuit and the entry of the next cooling circuit: reduces the number of flowmeters supplies cold or warm water. EASE O MAINTENANE Plugs and pipe can be changed independently. Seal changing is easy. REDUED SPAE REQUIREMENT The design of the bridge makes for a neat and tidy solution. HARD WEARING The brass construction of the bridge gives long term reliability. Nominal distance between centres ± 0.5 EASE O INSTALLATION The design of the bridge allows for installation with some misalignment. Max. admissible offset = nominal distance between centres x Max. admissible offset 12

R5 TEHNIAL HARATERISTIS Use with unthreaded plug Length of tube delivered: 1 meter onstruction alibrated tube in cold-drawn brass plug DESRIPTION Tube length = 1 m.

13 R5 TEHNIAL HARATERISTIS Use with unthreaded plug Length of tube delivered: 1 meter onstruction alibrated tube in cold-drawn brass plug DESRIPTION Tube length = 1 m.6000/re R DIMENSIONAL DRAWING Nominal distance between centres ± 0.5 (min. centres = 35) /RE PLUG L ± 0.5 SOKET SIMULTANEOUS ONNETION AND DISONNETION O THE TWO PLUGS PREPARATION O THE TUE cutting to length Length of tube L = (nominal distance between centres - 10) ± 0.5 or example, if nominal distance between centres is 100 mm, L = (100-10) ± 0.5 = 90 ± 0.5 Ø 11 ± 0.1 Ø R 0,5 Ø 8 max. machining of tube ends Ra 1,6 Area Ra 1,6 12 min. Length Ø 11 ± min. 13

14 ONE PIEE SOKET EXTENDER ONE PIEE DESIGN with thick walls for greater strength and rigidity 2 versions: smooth or threaded. THREADED VERSION : 3 lengths available in G 1/8 4 lengths available in G 1/4 SMOOTH VERSION RPL 06: 1 length available : 4 lengths available : 3 lengths available 14

15 INSTALLATION O THE SOKET EXTENDERS INTO THE MOULD L2 30 G ONE PIEE SOKET EXTENDER ø øa ø * ø min. MOULD AVITY * parallel thread Threading to be cut SMOOTH VERSION L RPL 06 L Ø L2 G Ø Ø H/ to be cut min./max. min. LATS TORQUE without collar with red collar with blue collar m.dan R 1/8 or 33/ ,2 L RPL /100/R RPL /100/R/KR RPL /100/R/K NPT 1/8 R 1/8 33/ L /100/R.1010/100/R/KR.1010/100/R/K or 100/ L /150/R.1010/150/R/KR.1010/150/R/K NPT 1/8 150/ L /200/R.1010/200/R/KR.1010/200/R/K 200/ L /250/R.1010/250/R/KR.1010/250/R/K R 1/4 34/ L /100/R.1011/100/R/KR.1011/100/R/K or 100/ L /150/R.1011/150/R/KR.1011/150/R/K NPT 1/4 150/ L /200/R.1011/200/R/KR.1011/200/R/K 200/ L /250/R.1011/250/R/KR.1011/250/R/K R 3/8 56/ L /150/R.1002/150/R/KR.1002/150/R/K or 150/ L /200/R.1002/200/R/KR.1002/200/R/K NPT 3/8 200/ L /250/R.1002/250/R/KR.1002/250/R/K R 1/2 59/ L /150/R.1003/150/R/KR.1003/150/R/K or 150/ L /200/R.1003/200/R/KR.1003/200/R/K NPT 1/2 200/ L /250/R.1003/250/R/KR.1003/250/R/K THREADED VERSION L L1 L2 G Ø Ø H/ min./ threaded min. LATS TORQUE max. m.dan 34/ L /50/R.1010/50/R/KR.1010/50/R/K G 1/8 50/ L /100/R.1010/100/R/KR.1010/100/R/K 100/ L /150/R.1010/150/R/KR.1010/150/R/K 38,5/ L /50/R.1011/50/R/KR.1011/50/R/K G 1/4 55/ L /100/R.1011/100/R/KR.1011/100/R/K 105/ L /150/R.1011/150/R/KR.1011/150/R/K 155/ L /200/R.1011/200/R/KR.1011/200/R/K L1 without collar with red collar with blue collar L We reserve the right to modify product specifications without prior notice 15

D 100.07 e Sales coordination Stäubli subsidiaries Distributors ONNET WITH STÄULI ALL OVER THE WORLD UNITED KINGDOM STÄULI (UK) Ltd Lodge Park, Hortonwood 30, TELORD Shropshire T1 7ET Tel.

16 D e Sales coordination Stäubli subsidiaries Distributors ONNET WITH STÄULI ALL OVER THE WORLD UNITED KINGDOM STÄULI (UK) Ltd Lodge Park, Hortonwood 30, TELORD Shropshire T1 7ET Tel.: ++44 (0) ax: ++44 (0) connectors.uk@staubli.com NORTH AMERIA (USA, anada, Mexico) STÄULI ORPORATION P.O. ox DUNAN S Tel.: / ax: / Toll free Number: 800/ connectors.usa@staubli.com ELGIUM STÄULI ENELUX 8501 ISSEGEM - Tel.: ++32 (0) connectors.be@staubli.com RAZIL STÄULI OMÉRIO, IMPORTAÇÃO, EXPORTAÇÃO E REPRESENTAÇÕES LTDA SÃO PAULO-SP Tel.: ++55 (0) connectors.br@staubli.com HINA STÄULI (HANGZHOU) MEHATRONI O. LTD. Hangzhou Economic & Technological HANGZHOU Tel.: connectors.cn@staubli.com ZEH REPULI, SLOVAKIA, HUNGARY STÄULI Systems s.r.o PARDUIE Tel.: connectors.cz@staubli.com RANE STÄULI RAORD RANE MASSY edex - Tel.: ++33 (0) srf@staubli.com GERMANY, AUSTRIA STÄULI Tec-Systems GmbH AYREUTH - Tel.: ++49 (0) 921/ connectors.de@staubli.com ITALY STÄULI ITALIA S.p.A ARATE RIANZA - Tel.: ++39 (0) 362/ connectors.it@staubli.com JAPAN STÄULI KK OSAKA Tel.: connectors.stkk@staubli.com POLAND STÄULI Lodz Sp. z o.o LODZ Tel.: PORTUGAL STÄULI PORTUGAL REPRESENTAÇÕES LDA MILHEIROS - MAIA Tel.: /50 SINGAPORE Multi-ontact SEA Pte Ltd - STÄULI SINGAPORE Tel.: ++65 / SPAIN STÄULI ESPAÑOLA SAADELL (arcelona) Tel.: connectors.es@staubli.com SWITZERLAND STÄULI A.G HORGEN/ZURIH Tel.: ++41 (0) 43/ sales.couplings@staubli.com TAIWAN STÄULI (HK) LTD TW TAPEI Tel.: taiwan@staubli.com TURKEY STÄULI SANAYI MAKINE VE AKSESUARLARI TIARET LTD. STI IKITELLI ISTANUL Tel.: / connectors.tr@staubli.com Stäubli, 27/06/07 INTERNATIONAL SALES OORDINATION STÄULI AVERGES -.P AVERGES - Tel.: ++33 (0) ax: ++33 (0) Internet: connectors.sales@staubli.com Stäubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.

RMI QUICK-RELEASE COUPLINGS

RMI QUICK-RELEASE COUPLINGS ONNETORS THE ONNETION SOLUTION RMI QUIK-RELEASE OUPLINGS TEMPERATURE ONTROL SINGLE OR DOULE SHUT-OFF 6 MODELS Nominal bore: 06, 09, 12, 16, 20 and 25 mm For easy and quick connection of your hot and cold