RPL Temperature Control

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Archibald Blake
6 years ago
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1 RPL Temperature ontrol

identification Thanks to the identification of sockets and plugs by coloured rings, circuit

Immediate connection The design and build quality of the Teflon-coated male threaded straight sockets

Safe locking, quickly checked With a strengthened locking system the security of the circuits is made

2 Ensure safety and guarantee... Hot and cold water circuits Temperature control of moulds on injection presses Easy circuit identification Thanks to the identification of sockets and plugs by coloured rings, circuit identification is quick and easy. The rings can also serve to number the circuits (on the socket side). Immediate connection The design and build quality of the Teflon-coated male threaded straight sockets guarantees effective and immediate connection. Safe locking, quickly checked With a strengthened locking system the security of the circuits is made more reliable. The locked position is instantly visible by the coloured ring on the plug. Safe locking oloured ring hidden = coupling not fully home oloured ring visible = safety ensured Socket side: blue or red ring Plug side: blue, red or black ring 2

production The RPL range with its clear bore combines excellent

RPL connectors come in three sizes and cover all the flow volumes

ree circulation of fluids Thanks to the clear bore design the risk

3 P A T E N T E D...performance right down the line 3 diameters to support your production The RPL range with its clear bore combines excellent flow with a compact design. RPL connectors come in three sizes and cover all the flow volumes required for mould temperature control. ree circulation of fluids Thanks to the clear bore design the risk of scale formation is eliminated and the circulation flow protected. Strong enough for any test US and other countries Socket and plug marking RPL 06 REGISTERED OMMUNITY DESIGN 3

4 Simplicity and efficiency at all levels... or new moulds: Ease of connection and disconnection Thanks to the knurled locking ring making it easier to grip the plug, connection and disconnection can be done with one hand, and in record time. In a compact RPL connection installation a shoulder ( and mm) or groove (RPL 06 mm) on the locking ring enables a tool to be used in complete safety. Possibility of using a tool flush fitting - easy mould storage - no risk of damage to the sockets. or existing moulds: Knurled locking ring slightly proud fitting. Simplified maintenance Seal replacement is quick and easy. It is done in record time and has no effect on your productivity. 4

...and extended life Performance enhancing extensions Monobloc sturdy and rigid nickel plated

They are available in various lengths to suit all your installations, and can be adjusted to

ridge pieces to rationalise your assemblies Reduction in the number of flow meters, ease of

5 ...and extended life Performance enhancing extensions Monobloc sturdy and rigid nickel plated brass socket extensions fit easily onto the moulds. They are available in various lengths to suit all your installations, and can be adjusted to match any layout. ridge pieces to rationalise your assemblies Reduction in the number of flow meters, ease of maintenance, reduced size, and flexibility of assembly; with their functionality our bridge pieces can enhance your performance. lexibility of assembly: They adjust for misalignment. More than 300 products to cover all your needs. 5

Sockets and plugs Technical characteristics

to +90 * -15 to +90 * -15 to +90 * *or other

pressure loss for water RPL 06 Pressure loss

brass, with PTE pre-applied (straight male

nickel plated brass - Seal in nitrile (NR)

in 18/8 stainless steel - RPL 06: 6 balls,

6 Sockets and plugs Technical characteristics RPL 06 ore diameter (mm) Max. working pressure (bar) Working temperatures ( ) with a Nitrile seal NR -15 to +90 * -15 to +90 * -15 to +90 * *or other conditions please contact us hart flow / pressure loss for water RPL 06 Pressure loss (bar) V = 5 m/s v = 1.87 v = 2.68 v = 7.92 onstruction - Socket in nickel plated brass, with PTE pre-applied (straight male threaded sockets) - Plug and extension in nickel plated brass - Seal in nitrile (NR) and other seals on request - Spring and balls in 18/8 stainless steel - RPL 06: 6 balls, and 12: 8 balls low (l/mn) Test conditions Direction of flow: socket plug 6

ridge pieces - Use with non threaded plug - Tube supply

tube. Extended sockets Threaded finish () 3 lengths

finish - RPL 06: 1 length - : 4 lengths - : 3 lengths

7 ridge pieces - Use with non threaded plug - Tube supply length: 1 metre onstruction - alibrated work hardened brass tube. Extended sockets Threaded finish () 3 lengths available in G 1/8 4 lengths available in G 1/4 Smooth finish - RPL 06: 1 length - : 4 lengths - : 3 lengths onstruction Thick wall monobloc construction for high strength and stiffness. 7

Straight socket male thread, PTE pre-applied E G thread ØA ØD E G Allen key without coloured ring R 1/8 17 18.5 7.5 14 28.5 1.5 6 RPL 06.1150 Ø D RPL 06 NPT 1/8 17 18.5 7 14 28.5 1.5 6 RPL 06.1250 R 1/4 17 15.

8 Straight socket male thread, PTE pre-applied E G thread ØA ØD E G Allen key without coloured ring R 1/ RPL Ø D RPL 06 NPT 1/ RPL R 1/ RPL NPT 1/ RPL R 1/8* = G 1/8 co. R 1/ NPT 1/ / R 1/ NPT 1/ / R 3/ NPT 3/ / R 3/ NPT 3/ / R 1/ NPT 1/ / R 3/ NPT 3/ / With blue ring add /K to the part number With red ring add /KR to the part number Installation dimensions for the socket in the mould Proud socket J Minimum lush socket I ØA Ø Minimum Tapping ØA E J Min. Ø Min. G I Allen key RPL 06 E hamfer the corners of the mould 0.3 x 0.3 Recommended tightening torque (N m) G 1/ NPT 1/ /4 15 G 1/ NPT 1/ /4 30 G 1/ NPT 1/ /4 15 G 1/ NPT 1/ /16 30 G 3/ NPT 3/ /16 30 G 3/ NPT 3/ /8 50 G 1/ NPT 1/ /16 50 G 3/ NPT 3/ /16 50 G 8

Straight socket metric male thread E G thread ØA ØD E G Allen key without coloured ring Ø D RPL 06 M 10x1 17 18.5 8 14 28.5 1.5 6 RPL 06.1410 M 10X1 21 22 8 17.5 32 1.5 6.1410 M 10X1.5 21 22 8 17.

1414 With blue ring add /K to the part number With red ring add /KR to the part number Straight socket female thread G thread ØA G Allen key without coloured ring G 1/8 21 35 1.5 6.

9 Straight socket metric male thread E G thread ØA ØD E G Allen key without coloured ring Ø D RPL 06 M 10x RPL M 10X M 10X M 14X With blue ring add /K to the part number With red ring add /KR to the part number Straight socket female thread G thread ØA G Allen key without coloured ring G 1/ NPT 1/ / G 1/ NPT 1/ / G 3/ G 1/ With blue ring add /K to the part number With red ring add /KR to the part number Straight valved socket male thread E G thread ØA E G without coloured ring R 3/ /ON/JV With blue ring add /K to the part number With red ring add /KR to the part number Installation tool for /ON sockets Part number:.9000 Installation dimensions of the /ON socket into the mould Maximum tightening torque: 15 to 20 N.m 22 mini 22 mini G 3/8 H Ø 17 Ø Ø 15 Ø 8 mini G 3/8 H Ø mini 13 Ø 15 Ø 8 mini 13 mini 6/flats lush socket Proud socket 9

Socket 90 male thread thread ØA D H/flat R 1/8 22 22 10 13 19.1150/RE D H/flat R 1/4 22 22 12 13 19.1151/RE NPT 1/4 22 22 14 13 19.1251/RE R 3/8 22 22 13 13 19.

10 Socket 90 male thread thread ØA D H/flat R 1/ /RE D H/flat R 1/ /RE NPT 1/ /RE R 3/ /RE Socket 135 male thread D thread ØA D H/flat R 1/ /RO R 1/ /RO H/flat R 3/ /RO Panel/plate mounted straight socket E ØA E Max Panel/plate mounted socket 90 female thread thread ØA E G E G G 1/ Max /RE 10

Straight plug for hose Øi ØA RPL 06 ø 8 17 55 23 RPL 06.6808 ø 6 20 66 28.6806 Ø i ø 8 20 66 28.6808 ø 10 20 66 28.6810 ø 12.5 20 66 28.6812 ø 13 28 78 33.6813 ø 16 28 78 33.

6810/RE ø 12.5 20 48.5 28 10.6812/RE ø 13 28 75.5 33 27.6813/RE ø 16 28 75.5 33 27.6816/RE With blue ring add /K to the part number With red ring add /KR to the part number Plug 135 for hose D Øi ØA D ø 6 20 43 28 21.

11 Straight plug for hose Øi ØA RPL 06 ø RPL ø Ø i ø ø ø ø ø With blue ring add /K to the part number With red ring add /KR to the part number Plug 90 for hose D Øi ØA D ø /RE Øi ø /RE ø /RE ø /RE ø /RE ø /RE With blue ring add /K to the part number With red ring add /KR to the part number Plug 135 for hose D Øi ØA D ø /RO ø /RO ø /RO Øi ø /RO ø /RO ø /RO With blue ring add /K to the part number With red ring add /KR to the part number Straight plug for self-locking hose Øi ØA Øj Ø i Ø j 3/ /N 1/ /N 1/ /N 5/ /N With blue ring add /K to the part number With red ring add /KR to the part number 11

Plug 90 for self-locking hose Øi ØA D Øj D 3/8 20 48.5 24.5 23.5 19.5.6810/N/RE 1/2 20 48.5 29 25.5 23.5.6813/N/RE Øi Øj 1/2 28 75.5 29 30.5 23.5.6813/N/RE 5/8 28 75.5 36.5 30 27.

12 Plug 90 for self-locking hose Øi ØA D Øj D 3/ /N/RE 1/ /N/RE Øi Øj 1/ /N/RE 5/ /N/RE With blue ring add /K to the part number With red ring add /KR to the part number Plug 135 for self-locking hose D Øi ØA D Øj 3/ /N/RO 1/ /N/RO Øi Øj 1/ /N/RO 5/ /N/RO With blue ring add /K to the part number With red ring add /KR to the part number Straight plug female thread ØA G 1/ NPT 1/ G 1/ NPT 1/ With blue ring add /K to the part number With red ring add /KR to the part number Plug 90 female thread thread ØA E G 1/ /RE NPT 1/ /RE RPL12 G 3/ /RE NPT 3/ /RE With blue ring add /K to the part number With red ring add /KR to the part number Plug 135 female thread thread ØA D D G 1/ /RO NPT 1/ /RO RPL12 G 3/ /RO NPT 3/ /RO 12 With blue ring add /K to the part number With red ring add /KR to the part number

ridge ØA 90 plug 20 59 17.6000/RE Tube Tube, supply length = 1 m R 113 910 00 17 Nominal distance between centres ± 0.5 (min. between centres = 35).

admissible offset allowed = Nominal distance between centres x 0.

13 ridge ØA 90 plug /RE Tube Tube, supply length = 1 m R Nominal distance between centres ± 0.5 (min. between centres = 35).6000/RE plug L ± 0.5 Max. offset allowed socket Simultaneous connection and disconnection of the 2 plugs Max. admissible offset allowed = Nominal distance between centres x 0.02 Tube preparation Machining of the ends Tube length L = (Nominal distance between centres -10) ± R 0.5 R5 E.g.: if the nominal between centres distance is 100 mm L = (100-10) ± 0.5 = 90 ± 0.5 Ø 11 ± 0.1 Ø 9.9 Ra 1.6 Ø 8 Max. Area Ra Min. Length Ø 11 ± Min. 13

Monobloc extended sockets: smooth version Ø Thread to be cut RPL 06 Thread to be cut R 1/8 or NPT 1/8 L Min. / Max. ØA Ø L2 G Ø Ø Min. H/ flats Tightening torque N m without collar 33/100 17 10.2 L-5.

14 Monobloc extended sockets: smooth version Ø Thread to be cut RPL 06 Thread to be cut R 1/8 or NPT 1/8 L Min. / Max. ØA Ø L2 G Ø Ø Min. H/ flats Tightening torque N m without collar 33/ L RPL /100/R 33/ L /100/R R 1/8 or NPT 1/8 100/ L /150/R 150/ L /200/R L 200/ L /250/R 34/ L /100/R R 1/4 or NPT 1/4 100/ L /150/R 150/ L /200/R 200/ L /250/R ØA R 3/8 or NPT 3/8 R 1/2 or NPT 1/2 56/ L /150/R 150/ L /200/R 200/ L /250/R 59/ L /150/R 150/ L /200/R 200/ L /250/R With blue ring add /K to the part number With red ring add /KR to the part number Monobloc extended sockets: threaded version Thread L Min. / Max. L 1 threaded Øa L2 G Ø Ø Min. H/ flats Tightening torque N m without collar 34/ L /50/R G 1/8 50/ L /100/R L 1 100/ L /150/R 38.5/ L /50/R G 1/4 55/ L /100/R 105/ L /150/R L 155/ L /200/R With blue ring add /K to the part number With red ring add /KR to the part number ØA 14

Installation of the sockets extenders into the mould One piece socket extender L2 30 G Mould * ø Mini ø avity Replacement Nitrile seal for plug RPL

with the same number How to build your part-number R 213 8 ø collar ollar colour ollar number ommon part R 213 8 13 17 24 Hose outside ø 13 to 17 mm

: R 213 8 13 7 0 R 213 8 24 3 5 R 213 813 70 (lue collar Ø13 engraved - 0) R 213 824 35 (Red collar Ø24 engraved - 5) Protective dust cap for socket

15 Installation of the sockets extenders into the mould One piece socket extender L2 30 G Mould * ø Mini ø avity Replacement Nitrile seal for plug RPL 06 R R R Packaging: sachets of 10 olour identification collar for hose Packaging: sachets of 25 red or blue collars with the same number How to build your part-number R ø collar ollar colour ollar number ommon part R Hose outside ø 13 to 17 mm lue ollar 7 Red ollar 3 Hose outside ø 17 to 24 mm Hose outside ø 24 to 28 mm from 0 to 9 E.g.: R R R (lue collar Ø13 engraved - 0) R (Red collar Ø24 engraved - 5) Protective dust cap for socket Ensure cleanliness of your circuit Part-number Packaging: box of 100 dust caps onstruction: yellow polyethylene.8500/100 We reserve the right to make changes to our products without advanced warning. 15

16 razil Tel.: +55 (0) elgium Tel.: +32 (0) Portugal Tel.: /50 hina Tel.: North America (USA, anada, Mexico) Tel.: / zech Republic, Slovakia, Hungary Tel.: rance Tel.: +33 (0) Germany, Austria Tel.: +49 (0) 921/ Italy Tel.: +39 (0) 362/944.1 Romania Tel.: Russia Tel.: connectors.ru@staubli.com Spain Tel.: connectors.es@staubli.com Switzerland Tel.: +41 (0) 43/ connectors.ch@staubli.com Hong Kong Tel.: connectors.hk@staubli.com Japan Tel.: connectors.stkk@staubli.com Singapore Tel.: +65 / connectors.sg@staubli.com South Korea Tel.: connectors.kr@staubli.com Taiwan Tel.: connectors.tw@staubli.com Poland Tel.: connectors.pl@staubli.com United Kingdom Tel.: +44 (0) connectors.uk@staubli.com Turkey Tel.: / connectors.tr@staubli.com Stäubli units onnectors distributors D e International sales coordination Stäubli averges - P averges Tel.: +33 (0) ax: +33 (0) e mail: connectors.sales@staubli.com Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. Stäubli, 13/12/2011

Anti-pollution technology...

CBX Hydraulics Anti-pollution technology... mineral or synthetic oil, lubricating oil Spill-free to ensure operator safety - no discharge and no work place contamination, - protection for tools and production.