TRANSFER SYSTEM LTE. more than technology

Transcription

1 TRNSFER SYSTEM LTE more than technology

2 CUSTOMIZED SOLUTIONS ssembly Watch industry Electronics industry Construction industry Mechanical engineering Plastics industry Printing industry utomotive suppliers utomotive Medical industry utomotive suppliers Solar industry Medical industry utomotive suppliers Mechanical engineering irport industry irport industry utomotive Electronics industry

3 TRNSFER SYSTEM LTE PRODUCT DESCRIPTION 3 TECHNICL DT 5 WORKPIECE HOLDER WTE 8 CONVEYOR TB/TBD 11 BYPSS CONVEYOR BPBE 16 BELT COUPLING BKE 18 BELT FBRICTION 20 CONVEYORS COMPONENTS 22 CURVES KFE/KBE 27 The single-belt transfer system from Montech is an asynchronous transfer system whose function is to automatically guide workpieces through the necessary workstations according to their asssembly sequence. The workpieces to be processed are attached to standardized workpiece holders made of high-strength plastic and are carried on single-belt conveyors. The modular system makes it possible to implement the automation process step-by-step. Subsequent modifications can be made with minimum expenditure. ROTRY DIVERTERS UR BYPSS BPE/BPE 37 TRNSFER GTE WEE 40 INDEXING DEVICE IVE/IVEB 42 POSITIONING UNIT PVE 46 CCESSORIES 49 Modifications may be made without notice. LTE 02/2013 3

4 TRNSFER SYSTEM LTE - PRODUCT DESCRIPTION Typical application criteria are: assembly automation and logistics system arrangement «inline» and/or «offline» repeatability ± 0.05 mm four workpiece holders: 80 x 80, 115 x 115, 160 x 160 and 225 x 225 mm To ensure a high degree of flexibility, we recommend the use of the profile system Quick-Set as a substructure. It is based on a dovetail clamping principle, requires no drilling or pinning, and can be used universally. 4 02/2013 LTE

5 TRNSFER SYSTEM LTE - TECHNICL DT mbient temperature +10 to +40 C Rel. humidity ir purity < 95% (without condensation) normal workshop atmosphere Noise level [db] < 70 Gear motor Repeatability voltage/frequency frequency converter category of protection type of switching V/ 50/60 Hz (r) V/ 50/60 Hz (å) V/ 50 Hz IP55 delta/star (factory state) nominal rating [W] 180 winding with 3 temperature contacts rated current [] delta: 1.2 [] star: 0.7 WTE in IVE/IVEB/PVE [mm] ± 0.05 Workpiece holder WTE sizes mm (weight: 170 g) mm (weight: 360 g) mm (weight: 690 g) mm (weight: 1660 g) Max. weight WTE 80, 115, 160 (with load) [kg] 2.5 Max. weight WTE 225 (with load) [kg] 5 Max. torque on WTE in IVE/IVEB [Nm] 5 Max. pressure on WTE in IVE/IVEB [N] 120 Max. pressure on WTE in PVE* [N/mm 2 ] 15 Operating pressure [bar] 5 6 Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 C Material workpiece holder WTE Material lateral guide Belt type (recommended) polyethyleneterephtalat PET, black polyethylene PE, black, antistatic ENI-5EE, antistatic; manufacturer Habasit * this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore stated in N/mm 2. LTE 02/2013 5

6 MXIMUM TORQUE POSITIONING UNIT PVE WTE WTE WTE WTE Center 4.0 Nm Center 6.0 Nm Center 6.5 Nm Center 7.0 Nm 0 to 30 mm 3.5 Nm 0 to 40 mm 4.5 Nm 0 to 60 mm 5.5 Nm 0 to 90 mm 6.0 Nm 30 to 60 mm 3.0 Nm 40 to 80 mm 3.0 Nm 60 to 120 mm 5.0 Nm 90 to 180 mm 5.5 Nm /2013 LTE

7 TRNSFER SYSTEM LTE - TECHNICL DT Changeover times (with belt type ENI-5EE) Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min Indexing device IVE/IVEB IVE/IVEB IVE/IVEB IVE/IVEB IVE/IVEB Positioning unit PVE PVE PVE PVE PVE Movable curve with drive KBE KBE KBE KBE KBE Movable curve without drive KBE KBE KBE KBE KBE Transfer gate WEE WEE WEE WEE Bypass with drive BPE BPE BPE BPE BPE Bypass without drive BPE BPE BPE BPE BPE Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or the bypass with drive, plus the transit time of the workpiece holder. For the curve and the bypass BPE without drive, the time indicated refer the time for setting and setting back plus the transit time of the workpiece holder. LTE 02/2013 7

8 PRODUCT DESCRIPTION WORKPIECE HOLDER WTE The workpiece holder WTE made from high-strength plastic is available in four standard sizes: 80 80, , and mm. Depending on the design of the pallet transfer system and the preferred direction of transport, version or mirrored version B is used. The permissible total weight of each workpiece holder, including workpiece receiver and product, is 2.5 kg. 8 02/2013 LTE

9 WORKPIECE HOLDER WTE - DIMENSIONS 1 G Ø 8 C B D E F H CD Data Type WTE WTE WTE WTE for TB-105 for TB-140 for TB-185 for TB B C D E F G H Version Version B LTE 02/2013 9

10 WORKPIECE HOLDER WTE - DIMENSIONS mm Version mm Version mm Version Version mm Version mm Version B mm Version B mm Version B mm Version B Version B 10 02/2013 LTE

11 CONVEYOR TB - PRODUCT DESCRIPTION The conveyor both modular and proven in design forms the basis of the transfer system. Chassis widths of 105, 140, 185 and 250 mm are used for the respective workpiece holders. The conveyors are driven by a 3 230/400 V central spur gear drive. Belt speeds can be varied simply and economically between 7.5 and 19.9 m/min using conversion kits. The construction is precise, stable and durable. ll steel parts are nickel plated or made from non-corroding materials; deflecting rollers are stainless, and the drive rollers are coated with vulcanized rubber. LTE 02/

12 CONVEYOR SINGLE-BELT WITH DRIVE HORIZONTL TB - DIMENSIONS Ø 30 L max Ø 30 max. 207 max min. 90 min B 0.25 X Ø 124 US362/B C left Direction of travel 9 right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length horizontal drive min. 385 mm max. 3 m (at certain conditions may even longer bands are allowed)) 12 02/2013 LTE

13 CONVEYOR SINGLE-BELT WITH DRIVE VERTICL TB - DIMENSIONS L Ø Ø 30 max. 347 max min. 90 min B X 0.25 Ø 124 US362/B C left Direction of travel right 46 9 Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length vertical drive min. 324 mm max. 3 m (at certain conditions may even longer bands are allowed)) LTE 02/

14 CONVEYOR DUL-BELT WITH DRIVE HORIZONTL TBD - DIMENSIONS Ø 30 L max Ø 30 max. 207 max min. 90 min B 0.25 Ø 124 US362/B C D left 13 Direction of travel 9 9 right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] B D belt distance [mm] L total length horizontal drive min. 385 mm max. 3 m (at certain conditions may even longer bands are allowed)) 14 02/2013 LTE

15 CONVEYOR DUL-BELT WITH DRIVE VERTICL TBD - DIMENSIONS Ø 30 L Ø max. 347 max min. 90 min B C 1 Ø 124 US362/B D left Direction of travel right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] B D belt distance [mm] L total length verticalal drive min. 324 mm max. 3 m (at certain conditions may even longer bands are allowed)) LTE 02/

16 PRODUCT DESCRIPTION BYPSS CONVEYORS BPBE The bypass belt permits the installation of two parallel conveying sections with only one drive unit. The distance between the two conveyor belts is 12 mm. Consequently, the inward and outward transfer elements (see catalog, pages 37 to 39) can be installed in the bypass belt for construction of a bypass /2013 LTE

17 BYPSS CONVEYORS BPBE SINGLE-BELT WITH GLIDING PLTE - DIMENSIONS Ø 30 L max Ø 30 max. 207 max min C B C B X X min. 90 Ø 124 US362/B141 (4) CD Data Type BPBE-105 BPBE-140 BPBE-185 BPBE-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length horizontal drive min. 385 mm / max. 10 m belts over 10 m long on request LTE 02/

18 PRODUCT DESCRIPTION BELT COUPLING BKE The belt coupling BKE is used for coupling a doublebelt conveyor TBD to a single-belt conveyor TBE, for example for use as a positioning unit PVE (see page 46). Force transmission from conveyor to conveyor is by means of a synchronous belt drive. Consequently, no second conveyor drive is required. t the same time, the belt coupling BKE is also used for special applications, e.g. in conveyors in hot zones if it is not possible to use a drive at the given temperatures C B X C B (4) (4) D Type [mm] B ± 0.5 mm C [mm] X [mm] TBE TBE TBE TBE Type [mm] B ± 0.5 mm C [mm] D [mm] TBE TBE TBE TBE /2013 LTE

19 BELT COUPLING BKE WITH GLIDING PLTE - DIMENSIONS L L = min. 225 / max Ø 30 min. 90 Ø 40 Ø 40 Ø min Ø 124 US362/B141 Belt coupling TBD/TBE (double belt ª single belt) Ø 124 US362/B141 Belt coupling TBE/TBE (single belt ª single belt) CD Data LTE 02/

20 CONVEYORS LTE BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 20. Montech procures the belt for you according to the list of belt codes below LIST OF BELT CODES Structure of our code: 15/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) Manufacturer s design. ENI-5EE Thickness [mm] 1.2 Dimensions [kg/m 2 ] 1.2 Min. drum Ø [mm] R4 1) k 1% [N/mm] 5 k zul. [N/mm] 8 Operating temp. cont. [ C] 30/80 Operating temp. briefly [ C] 30/100 Field of use Mo, El Method of transport horizontal X buffering X rejection of goods X inclined Surface strucof conveying side tured Cleats no Color of conveying side black ntistatic yes Suitable for food no No. Belt designation Connection code Supplier 15 ENI-5EE 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! 1) Nose bar radius k 1% k perm. Mo El Required force for 1% elongation Maximum permissible force Mounting systems, general Electronics industry (electrically conductive) CLCULTION EXMPLES TB-center drive Belt definition: TB-185, L= 4450 mm, with 1 deflecting roller Ø 30 mm, belt type ENI-5EE according to formula on page 21: G = (2 L mm) = 9137 mm Belt definition 15/0135/09137/ /2013 LTE

21 CONVEYORS LTE CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS Drives horizontal L Lc LG Drives vertical L Lc LG Calculation of chassis length Chassis length Calculation of gliding plate Gliding plate length Drives horizontal/vertical Lc = L 120 mm LG = L 121 mm Configurator Calculation of belt length TB with 2 deflection rollers Ø 30 mm TB with additional tensioning station G = (2 L) mm Gs = G mm L Lc L TB-BKE G Lc L G L BKE Ø 30 Ø 40 Ø 40 Ø 30 Belt coupling Drives horizontal vertical Calculation of chassis length Chassis length LC = LTB-BKE 110 mm LC = LBKE 140 mm Calculation of gliding plate Gliding plate length LG = LTB-BKE 111 mm LG = LBKE 141 mm Calculation of belt length TB with 2 deflection rollers GTB-BKE = (2 LTB-BKE) mm GBKE = [(2 LBKE) + 32 mm] (1 x Ø 30 mm / 1 x Ø 40 mm) LTE 02/

22 CONVEYORS TB - COMPONENTS LTE spur gear motors US362/B141 (v= mm/min) Intermediate ring (flange) Sprocket set for motor type US362/B141 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Motor support for vertical drive TB-105 to TB /2013 LTE

23 CONVEYORS SINGLE-BELT TB - COMPONENTS TB conveyor Ø30 end with deflection roller, single-belt TB TB TB TB TB drive unit horizontal, single-belt TB TB TB TB TB drive unit vertical, single-belt TB TB TB TB TB chassis for gliding plate TB-105 L=...* 58787/...* TB-140 L=...* 58788/...* TB-185 L=...* 58789/...* TB-250 L=...* 58790/...* * customer-specific in mm, max mm LTE 02/

24 CONVEYORS DUL-BELT TBD - COMPONENTS TBD Conveyor Ø30 end with deflection rollers, dual-belt TBD TBD TBD TBD TBD drive unit horizontal, dual-belt TBD TBD TBD TBD TBD drive unit vertical, dual-belt TBD TBD TBD TBD Gliding plate stainless TB-105 L=... (till max mm)* 58791/0084/...* TB-140 L=... (till max mm)* 58791/0119/...* TB-185 L=... (till max mm)* 58791/0164/...* TB-250 L=... (till max mm)* 58791/0229/...* * customer-specific in mm, multiple plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request /2013 LTE

25 BYPSS CONVEYORS BPBE - COMPONENTS BPBE conveyor end with deflection roller TB TB TB TB Chassis binder BPBE BPBE BPBE drive unit horizontal TB TB TB TB LTE 02/

26 BELT COUPLING BKE - COMPONENTS BKE conveyor end with deflection roller, single-belt TB TB TB TB BKE belt coupling single-belt TB TB TB TB BKE conveyor end with deflection rollers, dual-belt TBD TBD TBD TBD BKE belt coupling dual-belt TBD TBD TBD TBD /2013 LTE

27 PRODUCT DESCRIPTION FIXED CURVE 90º KFE The kit for fixed curve 90 KFE can simply screwed onto the conveyor profile. finger protection device between the conveyors is also installed manually; it ensures optimum operational safety. In only a few minutes, the 90 connection can be installed. The fixed curve allows queing while within the curve. This keeps the control system simple and saves costs as there is no need for stoppers in front of the curves. s an alternative to two fixed curves, with 180 deflections, the rotary diverter UR-180 can be used. LTE 02/

28 FIXED CURVE 90 KFE - DIMENSIONS VERSION E C B D FIXED CURVE 90 KFE - DIMENSIONS VERSION M B 14 C CD Data Type KFE-105 zu TB-105 KFE-140 zu TB-140 KFE-185 zu TB 185 KFE-250 zu TB-250 chassis [mm] B [mm] C [mm] D [mm] Version E Version M /2013 LTE

29 PRODUCT DESCRIPTION MOVBLE CURVE 90º KBE/KBE KBE with drive The movable curve 90 KBE can be used for inward and outward transfer in a bypass. Just like the fixed curve, the movable curve can be integrated into an existing transfer system in a later phase. t the inward end, stoppers are necessary (not included in the scope of delivery, see options). ll further technical data of the movable curve 90, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the movable curve may be not more than two bar. Otherwise, there is a danger of injury. KBE without drive LTE 02/

30 MOVBLE CURVE 90 WITH DRIVE KBE B 16 C D C D 16 B G H MOVBLE CURVE 90 WITHOUT DRIVE KBE B C C 16 D D 16 B E E F F E E F F G H Installation left Installation right 11.5 G H Installation left G H Installation right 11.5 Type KBE/KBE-105 KBE/KBE-140 KBE/KBE-185 KBE/KBE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm] KBE KBE /2013 LTE

31 PRODUCT DESCRIPTION ROTRY DIVERTER UR-180 The rotary diverter UR-180 is employed in transport systems for diverting the workpiece holder from the forwards strand to the reverse strand or from the reverse strand to the forward strand. The distance between the forward and reverse strands is determined as 210 mm by the diverter type UR-1/180 to UR- 4/180 and cannot be changed. The UR-180 consists of a flexible turntable, driven by an electric motor, which is diverted by 90 downwards by deflecting rollers. This design results in optimal space conditions for the mechanical connection to the incoming and outgoing conveyor belts. The gearing is protected against overloading by a slip clutch mechanism. To avoid queues on the diverter, the workpiece holders are separated (by a definite distance) prior to diversion. The minimum diversion time is 1.4 s per workpiece holder, this corresponds to the shortest possible cycle time of an installation of this kind. LTE 02/

32 ROTRY DIVERTERS UR TECHNICL DT Belt speed of 50 Hz size 1 (TB/TBD 105), diversion radius mm [m/min] 14.6 size 2 (TB/TBD 140), diversion radius mm [m/min] 16.2 size 3 (TB/TBD 185), diversion radius mm [m/min] 18.3 Speed tolerance ± 10% Perm. mass of WT when conveying [kg] 5.0 Voltage / frequency 3 x 400/230 V, 50/60 Hz Rated currents 3 x 400 V, 50 Hz, x 230 V 50 Hz, 0.7 Degree of protection of motor IP 54 Noise level [db] < 50 Weight size 1 [kg] 16.6 size 2 [kg] 18.3 size 3 [kg] 20.8 Material lateral guide polythene PE, black, antistatic deflecting roller steel turntable steel replacement belt TT-04 (Manufacturer mmeraal Beltech G) Criteria for use mbient temperature +10 to +40 C Rel. humidity < 95% (without condensation) Relative humidity variation ± 10% ir purity normal workshop atmosphere Important restrictions: No moisture or fluids of any kind No loose parts, waste or debris No direct UV radiation No temperature above the ambient value rotary diverter 180 for TB-250, WTE can be realized with 2 fixed curve KFE. See example page /2013 LTE

33 ROTRY DIVERTERS UR DIMENSIONS F G B 76 Ø C 13 D E for Quick-Set attachment CD Data Type UR-1 for TB-105 UR-2 for TB-140 UR-3 for TB 185 WTE WTE WTE [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] LTE 02/

34 SMPLES FOR ROTRY DIVERTER 180 WITH TB-250 min. 441 TB-250 KFE-250 (56312) min. 691 min. 941 min. 960 rotary diverter UR-180 for the TB-250 (WT 225 x 225) can be realized in accordance with this dimension. Detailed data on Fixed curve (KFE) see page 27 ff. TB TB If the distance between the belts is smaller than 441 mm, the curved shape must be adapted accordingly (custom curves) and the drive is arranged vertically. For questions, we will help you. TB /2013 LTE

35 SEQUENCE OF MOVEMENTS OF UR-180 Start yes no WT forwards WT-nschlag, N 1 occupied, Queue monitor S 1 free Z 1 back WT stop back, Start delay for T yes no Delay for T expired Z 1 forwards Sequence of movements of, Start delay for T yes no Delay for T expired No queueing on the rotary diverter. Basic position: Z 1 forwards Z 1 Single-belt S 1 N 1 Z 1 N 1 S 1 = WT stop (pneumatic cylinder) = Proximity switch = Queue monitor LTE 02/

36 TBLE STND UR-180 DIMENSIONS J K 47 TP L EV-3-40 EV LP-66-40/TP J K 111 SP-64E TP Table top L EV-3-40 EV-3-40 SP-64E ± Ø 8 Ø Type UR-1 UR-2 UR-3 WTE 80 x 80 WTE 115 x 115 WTE 160 x 160 J [mm] K [mm] L [mm] FLOOR STND UR-180 DIMENSIONS EV-3-40 K L = H 115 H LP-66-40/ TP LP EV-3-40 N M 80 ± GFLP-66-40/GFTP Type UR-1 UR-2 UR-3 WTE WTE WTE K [mm] M [mm] N [mm] H min.550 mm / max mm 36 02/2013 LTE

37 PRODUCT DESCRIPTION BYPSS BPE/ BPE Bypass at entry and exit Bypass at transit The two-part bypass BPE is used for inward and outward transfer of a workpiece holder into a parallel work flow. In the bypass, both a manual workstation (Stopper VSE or VSEB) and an automatic station (indexing device IVE or IVEB) can be installed. The distance between the two conveyors is limited to 12 mm. ll further technical data of the bypass, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the bypass drive may be not more than two bar. Otherwise, there is a danger of injury. The operating pressure for stoppers VSE and VSEB and indexing devices IVE and IVEB is five to six bar. LTE 02/

38 BYPSS LEFT BPE/BPE - DIMENSIONS C B 11.5 F 12 F D E CD Data Type BPE/BPE-105 BPE/BPE-140 BPE/BPE-185 BPE/BPE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] B [mm] C [mm] D [mm] E [mm] F [mm] Typ Bypass left without drive for TB-105, BPE Bypass left with drive for TB-105, BPE Bypass left without drive for TB-140, BPE Bypass left with drive for TB-140, BPE Bypass left without drive for TB-185, BPE Bypass left with drive for TB-185, BPE Bypass left without drive for TB-250, BPE Bypass left with drive for TB-250, BPE /2013 LTE

39 BYPSS RIGHT BPE / BPE - DIMENSIONS B C F F D E CD Data Type BPE/BPE-105 BPE/BPE-140 BPE/BPE-185 BPE/BPE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] B [mm] C [mm] D [mm] E [mm] F [mm] Typ Bypass right without drive for TB-105, BPE Bypass right with drive for TB-105, BPE Bypass right without drive for TB-140, BPE Bypass right with drive for TB-140, BPE Bypass right without drive for TB-185, BPE Bypass right with drive for TB-185, BPE Bypass right without drive for TB-250, BPE Bypass right with drive for TB-250, BPE LTE 02/

40 PRODUCT DESCRIPTION TRNSFER GTE WEE The transfer gate WEE is used to distribute workpiece holders from one conveyor to two conveyors (inward transfer gate) or from two conveyors to one conveyor (outward transfer gate). t the inward end, stoppers are used (not included in the scope of delivery, see options). ll further technical data of the transfer gate, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the transfer gate may be not more than two bar. Otherwise, there is a danger of injury /2013 LTE

41 B 16 D TRNSFER GTE WEE - DIMENSIONS E E C 25.6 B B CD Data Type WEE-105 for TB-105 WEE-140 for TB-140 WEE-185 for TB 185 chassis [mm] B [mm] C [mm] D [mm] E [mm] LTE 02/

42 PRODUCT DESCRIPTION INDEXING DEVICE IVE The indexing device IVE is used for assembly and process tasks which require excellent workpiece positioning accuracy. In the indexing device, the workpiece holder WTE is positioned with a repeatability of ± 0.05 mm and lifted slightly to reduce conveyor belt wear. t a maximum belt speed of 19.9 m/min, change-over time is 0.35 seconds with the smallest work-piece holder. Since installation requires no additional drilling or milling on the chassis, the position of the indexing device can easily be adjusted even in a later phase /2013 LTE

43 INDEXING DEVICE IVE - DIMENSIONS 11.5 E C min. D B 55 CD Data Type IVE for TB-105 IVE for TB-140 IVE for TB 185 IVE for TB-250 chassis [mm] B [mm] C [mm] D [mm] E [mm] ll widths LTE 02/

44 PRODUCT DESCRIPTION INDEXING DEVICE IVEB The indexing device IVEB is specially designed for use in the bypass BPE. The stoppers acting from above take into account the minimum distance of only 12 mm between the two conveyor belts /2013 LTE

45 INDEXING DEVICE IVEB - DIMENSIONS 36 E Indexing device IVEB right Indexing device IVEB left Indexing device IVEB left D C min. F 34 G Indexing device IVEB right B 29 CD Data Type IVEB for TB-105 IVEB for TB-140 IVEB for TB 185 IVEB for TB-250 chassis [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] Indexing device for bypass IVEB right Indexing device for bypass IVEB left LTE 02/

46 PRODUCT DESCRIPTION POSITIONING UNIT PVE Positioning unit PVE is used when application of a high force to the workpiece has to be realized in addition to high positioning accuracy in assembly and processing operations (press and screw operations). PThe repeatability accuracy is ± 0.05 mm. During positioning, the workpiece support WTE rests on the anvil, which must be supported from below (not connected to the chassis). The belt is lowered in the positioning device. The maximum permissible prsessure is 14 N/mm /2013 LTE

47 POSITIONING UNIT PVE - DIMENSIONS Ø M6 M6 30 F C min. E N min. K L 3.5 =I 32 J 15 G H B D M 40 CD Data Type PVE-105 for TB-105 PVE-140 for TB-140 PVE-185 for TB 185 PVE-250 for TB-250 chassis [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm] I [mm] J [mm] K [mm] L [mm] M [mm] N [mm] LTE 02/

48 POSITIONING UNIT PVE INFORMTION FOR THE DESIGNER Specification for the milled edge R3 Z Z CD Data Z R5 Z S Type TB-105 TB-140 TB-185 TB S T T Specification for the gliding plate L c Conveyor without gliding plate Lc see calculation formula for chassis L X N Y Conveyor with gliding plate Lc see calculation formula for chassis N see page 47 (type of chassis without gliding plate) X customer-specific length Y customer-specific length X L c P Y Conveyor with gliding plate Lc see calculation formula for chassis P project-specific length for PVE in series (type of chassis without gliding plate) X customer-specific length Y customer-specific length L BKE Belt coupling without gliding plate LBKE see calculation formula for chassis LBKE X N Y Belt coupling with gliding plate LBKE see calculation formula for chassis N see page 47 (type of chassis without gliding plate) X customer-specific length Y customer-specific length 48 02/2013 LTE

49 TRNSFER SYSTEM LTE CCESSORIES Stopper VSE Stroke Ø 8 63 max. radial force F = 135 N at 5 bar Stopper VSEB Ø8 Stroke 10 VSEB right VSEB left Stopper right Stopper left 6 max. radial force F = 125 N at 5 bar Holder for proximity switch HNEB Ø 8.5 M8 x Proximity switch pluggable (sensing distance 4 mm) M8 x M8x LTE 02/

50 TRNSFER SYSTEM LTE CCESSORIES Proximity switch (sensing distance 2 mm) M8 x M8 x1 Ø Cable With one-side angled socket for proximity switch 3-pin, highly flexible, screwable M8 x 1 5 m m Lateral guide black, antistatic L = 2000 mm More accessories under section conveyors accessories /2013 LTE

51 LTE 02/

52 more than technology MONTECH G Gewerbestrasse 12 CH-4552 Derendingen Fon Fax info@montech.com