OPERATING INSTRUCTIONS UNLOADING CONVEYOR

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1 OPERATING INSTRUCTIONS UNLOADING CONVEYOR SOLTB-E BA English, Edition 03/2010

2

3 Table of Contents 1. Important Information EU Declaration of Conformity (pursuant to MRL Appendix II) Product Description and Use Factors Reducing Useful Life Safety Instructions Additional Information Validity of the Operating Instructions 3 2. Technical Data Technical Data SOLTB-E SOLTB-E Designation Code SOLTB-E Dimensional Drawing Accessories, Base 7 3. Commissioning Installation Position and Mounting Pneumatic Connection Belt Synchronization 8 4. Maintenance Replacing the Conveyor Belt Replacing the Drive Cylinder Setting the Play of the Extending Table Replacing the Deep Groove Ball Bearing/Drive Roller Parts Lists SOLTB-E Extending Table, Complete Unloading Conveyor Drive Shaft, Complete Drive Components Base General Information Environmental Compatibility and Disposal 20 1

4 1. Important Information 1.1. EU Declaration of Conformity (pursuant to MRL Appendix II) Regulations and standards taken into account: Machinery Directive 89/392/EEC, 91/368/EEC, Manufacturer: Montech AG, Gewerbestrasse 12 CH 4552 Derendingen Ph , Fax Product Description and Use SOLTB-E unloading conveyors are conveyors with a pneumatically driven, extendable part used for loading and unloading carriers Factors Reducing Useful Life Direct light from UV lamps Operation in air containing smoke, dust, water vapor, or solvents Safety Instructions The use of SOLTB-E within systems is only permissible if they are secured by MOVABLE, BARRIER-TYPE SAFETY DEVICES according to EN 292-2, Section Noncompliance with this safety measure may result in crushing or impact injuries, especially with machines that start up automatically. It must be ensured that the pneumatic and electric energy supply has been turned off and cannot be turned on by an unauthorized person before work is performed on the device! 2

5 1.5. Additional Information These operating instructions are designed to ensure the safe and proper use of the SOLTB-E unloading conveyor. If information for your intended use is missing, please contact the manufacturer. Nameplate description Montech AG Senior Management Urs D. Wagner / Gianluca Aloisi 1.6. Validity of the Operating Instructions We continually adapt our products to the state-of-the-art and new findings from practical applications. Consequently, the operating instructions will be updated to match the product modifications. Each operating instruction has an item number, e.g., BA The item number and edition are on the cover. 3

6 2. Technical Data 2.1. Technical Data SOLTB-E Stroke [mm] 160 Piston diam./piston rod diameter [mm] 16 / 8 Extension/retraction time at 5 bar [s] 0.37 / 0.41 Dead weight [kg] 2.5 Required belt drive torque [Nm] 1 Operating pressure [bar] 3-6 Drive medium cylinder 5 µm filtered, oiled or unoiled air, dew point < 6 C End position damping End position check open/closed Workpiece presence sensing in extendable part none inductive proximity switches (not included in delivery scope) by means of an fiber optics sensor (not included in delivery scope) Pneumatic connection hose diameter 4 Speed regulation adjustable exhaust air flow control valves Sound pressure level [dba] < 60 Motor (motor tab) ready for Neugart PLE-40 planetary gearbox Environment Temperature [ C] Rel. humidity <95% (without condensation forming) Air purity level normal shop air Warranty period 2 years, starting with the delivery date Mounting position Material horizontal aluminum, steel, plastic 4

7 2.2. SOLTB-E Designation Code SOLTB - Unloading Conveyor E - Head drive, right KR Head drive, left KL Head drive, center KM - Flat belt G Toothed belt Z - Inside tab LI Outside tab LA - One shaft W_ Two shafts WW - Width over chassis Length of distance between axes

8 2.3. SOLTB-E Dimensional Drawing Gurtdicke = belt thickness Rollen = rollers / ø = diameter für M4 Senkschraube = for M4 countersunk screw Hub = stroke links = left rechts = right Item no. SOLTB-Eunloading conveyor, drive right SOLTB-Eunloading conveyor, drive left

9 2.4. Accessories, Base Item no. Base adjustment range ±4mm Standard height H = 102 mm 60176/xxxx m = kg 3. Commissioning 3.1. Installation Position and Mounting Install the SOLTB-E unloading conveyor horizontally. Select the base height H to achieve the desired height between unloading conveyor and mounting area Pneumatic Connection The adjustable exhaust air throttles (120) are equipped with push-and-pull hose connections (for hose diameters see Technical Data). Set the throttles as to avoid kickbacks in the end positions. Approaching the end positions during kickbacks will have a negative effect on the service life and operational safety of the SOLTB-E unloading conveyor! Setting the longest moving time allowed for the process will save the device and increase marginal service life. 7

10 Extending the SOLTB-E: Extend the SOLTB-E through connection A. Retracting the SOLTB-E: Retract the SOLTB-E through connection B Belt Synchronization The synchronous running of the belts of the SOLTB-E unloading conveyor must be checked during commissioning and set according to the requirements. Testing and setting: Apply a marking that runs perpendicular to the conveyor chassis. Let the conveyor(s) run for one or more conveyor rotations. The marking of the conveyor belt that is running on the fixed diverter roller will serve as a reference. Measure the offset of the marking to the reference. If the difference for the run section is too great, correct the measured offset at the adjustment screw (260). If the conveyor belt is running too far, turn the adjustment screw clockwise (guide value: 1 turn of the adjustment screw corresponds to a 1.4 mm offset per conveyor rotation). If a conveyor belt is not running far enough, turn the adjustment screw counterclockwise. After the corrections, apply new markings and repeat the steps until the conveyors run sufficiently synchronous. 8

11 4. Maintenance It must be ensured that the pneumatic and electric energy supply has been turned off and cannot be turned on by an unauthorized person before work is performed on the device! 4.1. Replacing the Conveyor Belt Always replace conveyor belts in pairs. Disassemble the SOLTB-E unloading conveyor. Remove both bases. Loosen and remove screws (230), slightly loosen cylinder (130), if needed. 9

12 Pull the conveyor belt over the diverter rollers (200/210). Slightly turn the roller bracket (220) until the belt can be extended. Now the conveyor belt can be removed over the drive roller (110). Assemble the conveyor belts in the reverse order. The drive cylinder must be aligned with the extending table. (See Replacing the Drive Cylinder. ) Make sure that the conveyor belts run synchronously. If the conveyor belts are stretched or pulled further by handling, for example during disassembly/assembly of a belt or during manual moving of a belt, check the synchronous running of the conveyor belts again and readjust if the differences are too great. 10

13 4.2. Replacing the Drive Cylinder Remove the locking ring (250). Loosen the hex nut of the drive cylinder (130). Remove the drive cylinder (130). Assemble the drive cylinder in the reverse order. 6kt Mutter = hex nut The drive cylinder must be aligned with the extending table. Off-angle mounting of the drive cylinder would shorten the service life of the drive cylinder. 11

14 4.3. Setting the Play of the Extending Table Extend the table until screws (30) are accessible. Loosen screws (30). Adjust pin (60) until the desired play has been achieved. Then retighten the screws (30). 12

15 4.4. Replacing the Deep Groove Ball Bearing/Drive Roller When replacing the ball bearings (90) or the drive roller (110), the inner ring and the bearing seat on the drive roller (110) must first be degreased and then bonded with Loctite 641 or Ergo 4401 (shafthub joint). It is essential to allow the adhesive to cure for 24 hours. 13

16 5. Parts Lists 5.1. SOLTB-E Shown: drive on the right 14

17 Item Sym. Name Item no. Material SOLTB K_ KR - G LA W_ Chassis Solar TB right Aluminum 30 Chassis Solar TB left Aluminum 40 Extending table, complete Misc. 50 Connecting plate, cylinder Aluminum 60 Connecting plate, rear Aluminum 70 Counter tab left/right Aluminum 80 Motor tab for Neugart PLE 40 KL Aluminum 80 Motor tab for Neugart PLE 40 KR Aluminum 90 Deep groove ball bearing sgl. row 8x22x RSR Misc. 100 Countersunk flat head screw M4x Steel 110 Unloading conveyor drive shaft, complete Misc. 120 Exhaust air throttle fitting M5, diam Misc. 130 Cylinder A-CD85N B Misc. 140 Cheese head screw M4x Steel 150 Ribbed washer M4x7x Steel 170 Dowel pin 4h6x Steel 180 Swivel head KJ6DM Misc. 190 Hex nut M6x Steel 200 Bearing journal, complete Misc. 210 Sliding pin, complete Misc. 220 Block Aluminum 230 Countersunk flat head screw M4x Steel 240 Peg OD Steel 250 Locking ring, shaftid6x Steel 260 Hex socket setscrew, conical M4x Steel 270 UU 8E RSQ white D=0.8mm W=20mm L= PUR 280 Countersunk flat head screw M4x Steel 320 Connection, front Aluminum 330 SOLTB drive component Misc. 340 Nameplate, Conveyors 85x17mm Polyester 350 Montech lettering, adhesive label Polyester These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 15

18 5.2. Extending Table, Complete Item Sym. Name Item no. Material 40 Extending table, complete Miscellaneous 40/10 Extending table Aluminum 40/20 Slider NW Miscellaneous 40/30 Cheese head screw non-conical M3x Steel 40/40 Ribbed washer M3x5.5x Steel 40/50 Guide element to extending table Aluminum 40/60 Setscrew M 3x Steel 40/70 Diverter roller, OD PAS-LXY 40/80 Roller axis Steel 40/90 Setscrew M 3x Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 16

19 5.3. Unloading Conveyor Drive Shaft, Complete Item Sym. Name Item no. Material 110 Unloading conveyor drive shaft, complete Misc. 110/10 Drive roller Aluminum 110/20 Drive shaft Steel 110/30 Setscrew M5x Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 17

20 5.4. Drive Components Item Sym. Name Item no. Material 330 Drive Components Misc. 330/10 Complete tension roller Misc. 330/20 Toothed lock washer T5-14Z Aluminum/steel 330/30 Toothed lock washer with flanged washer T5-14Z 330/50 Washer for countersunk flat head screw 90 M Aluminum/steel Steel 330/60 Countersunk flat head screw M4x Steel 330/70 Toothed belt T5 200x PUR These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 18

21 5.5. Base Item Sym. Name Item no. Material Base 60176/. Misc. 10 Connecting plate, chassis Aluminum 20 Ribbed washer M4x7x Steel 30 Self-tapping mushroom head screw M4x Steel 40 Base section H/ /. Aluminum 50 Plate Aluminum 60 Cheese head screw M4x Steel 70 Adjustment screw Steel These are wear parts and available ex stock. Not available ex stock individually (upon request). Price list items available ex stock. 19

22 6. General Information 6.1. Environmental Compatibility and Disposal Raw materials used Aluminum Steel Plastics Surface Treatment Anodizing of aluminum Forming Processes Aluminum extrusion Cutting of aluminum, steel and plastic. Emissions during operation None Disposal SOLTB-E that can no longer be used should not be recycled as entire units but disassembled and then recycled by material type. The material type of each component is listed in the spare parts lists. Material that cannot be recycled must be disposed of in the appropriate manner. 20

23 MONTECH AG Gewerbestrasse 12, CH-4552 Derendingen Fon , Fax

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