SINGLE PHASE TEFC CAGE MOTORS
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1 SINGLE PHASE TEFC CAGE MOTORS
2 2 SINGLE PHASE TEF CAGE MOTORS Mechanical protection: IP 54 Voltage: 220 V, 50 Hz Type Output power P N kw Rated speed n N min -1 Efficiency % Power factor cos Rated current I N A I 1/I N * T 1/T N * Mass * kg SINGLE PHASE MOTORS WITH PERMANENT - SPLIT CAPACITOR - standard rotor 3000 min -1 1.ZKC 63 A ZKC 63 B ZKC 71 A ZKC 71 B ZKC 80 A ZKC 80 B ZKC 90 S ZKC 90 L min -1 1.ZKC 63 A ZKC 63 B ZKC 71 A ZKC 71 B ZKC 80 A ZKC 80 B ZKC 90 S ZKC 90 L ZKC 100 L SINGLE PHASE MOTORS WITH PERMANENT - SPLIT CAPACITOR - special rotor 3000 min -1 1.ZKCS 63 A ZKCS 63 B ZKCS 71 A ZKCS 71 B ZKCS 80 A ZKCS 80 B ZKCS 90 S ZKCS 90 L ZKCS 100 L ZKCS 100 L-2A min -1 1.ZKCS 63 A ZKCS 63 B ZKCS 71 A ZKCS 71 B ZKCS 80 A ZKCS 80 B ZKCS 90 S ZKCS 90 L ZKCS 100 L SINGLE PHASE MOTORS - STEINMETZ CONNECTION 3000 min -1 1.ZKJ 63 A ZKJ 63 B ZKJ 71 A ZKJ 71 B ZKJ 80 A ZKJ 80 B min -1 1.ZKJ 63 A ZKJ 63 B ZKJ 71 A ZKJ 71 B ZKJ 80 A ZKJ 80 B *) I 1 - Current at braked rotor, T 1 - Torque at braked rotor, Mass - For IM B3
3 SINGLE PHASE TEFC CAGE MOTORS 3 Mechanical protection: IP 54 Voltage: 220 V, 50 Hz Type Output power P N kw Rated speed n N min -1 Efficiency % Power factor cos Rated current I N A I 1/I N * T 1/T N * Mass * kg SINGLE PHASE MOTORS WITH STARTING CAPACITOR - centrifugal switch 3000 min -1 1.ZKM 71 A ZKM 71 B ZKM 80 A ZKM 80 B ZKM 90 S ZKM 90 L ZKM 100 L min -1 1.ZKM 71 A ZKM 71 B ZKM 80 A ZKM 80 B ZKM 90 S ZKM 90 L ZKM 100 L ZKM 100 Ld SINGLE PHASE MOTORS WITH STARTING AND PERMANENT - SPLIT CAPACITOR - centrifugal switch 3000 min -1 1.ZKMC 71 A-2A ZKMC 71 A ZKMC 71 B ZKMC 80 A ZKMC 80 B ZKMC 90 S ZKMC 90 L ZKMC 100 L min -1 1.ZKMC 71 A-4A ZKMC 71 A ZKMC 71 B ZKMC 80 A ZKMC 80 B ZKMC 90 S ZKMC 90 L ZKMC 100 L *) I 1 - Current at braked rotor, T 1 - Torque at braked rotor, Mass - For IM B3
4 4 SINGLE PHASE TEFC CAGE MOTORS ARRANGEMENT: IM B3 - IM ZKC - 1.ZKCS - 1.ZKJ Type Pole A AA AB AD* AC B BB C D DA E EA F FA GA GC H HA HC HD I K L LC U 1.ZKC 63 2; AU ZKC 71 2; AU ZKC 80 2; AU 13.5 S 1.ZKC 90 2; AU 13.5 L , ZKM - 1.ZKMC Type Pole A AA AB AD* AC B BB C D DA E EA F FA GA GC H HA HC HD I K L LC U 1.ZKM 71 2; AU ZKM 80 2; AU 13.5 S 1.ZKM 90 2; AU 13.5 L *) - Only for types 1.ZKMC The dimensions given in bold figures are obligatory according to the recommendation of IEC. All other technical data and dimensions during the future development of motors may undergo some changes and therefore they can be considered as obligatory after our confirmation only. All dimensions are given in millimetres.
5 SINGLE PHASE TEFC CAGE MOTORS 5 ARRANGEMENT: IM B5, V1 - IM 3001, ZKC - 1.ZKCS - 1.ZKJ Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T V U 1.ZKC 63 2; 4 FF Ø AU ZKC 71 2; 4 FF Ø AU ZKC 80 2; 4 FF Ø AU ZKC 90 S 2; 4 FF Ø AU 13.5 L ZKM - 1.ZKMC Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T V U 1.ZKM 71 2; 4 FF Ø AU ZKM 80 2; 4 FF Ø AU ZKM 90 *) - Only for types 1.ZKMC S 2; 4 FF Ø AU 13.5 L The dimensions given in bold figures are obligatory according to the recommendation of IEC. All other technical data and dimensions during the future development of motors may undergo some changes and therefore they can be considered as obligatory after our confirmation only. All dimensions are given in millimetres.
6 6 SINGLE PHASE TEFC CAGE MOTORS ARRANGEMENT: IM B14 - IM ZKC - 1.ZKCS - 1.ZKJ Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T U 1.ZKC 63 2; 4 1.ZKC 71 2; 4 1.ZKC 80 2; 4 1.ZKC 90 S 2; 4 L 2; 4 FT M AU 13.5 FT M6 4 3 FT M AU 13.5 FT M8 4 3 FT M6 4 3 AU 13.5 FT M FT FT M8 4 AU 13.5 FT FT ZKM - 1.ZKMC Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T U 1.ZKM 71 2; 4 1.ZKM 80 2; 4 1.ZKM 90 *) - Only for types 1.ZKMC FT M AU 13.5 FT M8 4 3 FT M6 4 3 AU 13.5 FT M FT 115 S FT M8 4 AU 13.5 FT L 2; FT The dimensions given in bold figures are obligatory according to the recommendation of IEC. All other technical data and dimensions during the future development of motors may undergo some changes and therefore they can be considered as obligatory after our confirmation only. All dimensions are given in millimetres.
7 SINGLE PHASE TEFC CAGE MOTORS 7 ARRANGEMENT: IM B3 - IM ZKC - 2.ZKCS Type Pole A AA AB AD* AC B BB C D DA E EA F FA GA GC H HA HC HD I K L LC U 2.ZKC 100 L 2; AU ZKM - 2.ZKMC Type Pole A AA AB AD* AC B BB C D DA E EA F FA GA GC H HA HC HD I K L LC U 2.ZKM 100 L 2; AU ZKM 100 Ld 4 ARRANGEMENT: IM B5. V1 - IM ZKC - 2.ZKCS Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T V U 2.ZKC 100 L 2; 4 FF Ø AU ZKM - 2.ZKMC Type Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T V U 2.ZKM 100 L 2; 4 2.ZKM 100 Ld 4 FF Ø AU 13.5 *) - Only for types 2.ZKMC The dimensions given in bold figures are obligatory according to the recommendation of IEC. All other technical data and dimensions during the future development of motors may undergo some changes and therefore they can be considered as obligatory after our confirmation only. All dimensions are given in millimetres.
8 8 SINGLE PHASE TEFC CAGE MOTORS ARRANGEMENT: IM B14 - IM ZKC - 2.ZKCS Tip Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T U 2.ZKC 100 L 2; 4 FT M AU 13.5 FT M ZKM - 2.ZKMC Tip Pole Flange AC AD* D DA E EA F FA GA GC HB I L LA LC M N P S Z T U 2.ZKM 100 L 2; 4 2.ZKM 100 Ld 4 *) - Only for types 2.ZKMC FT M8 4 FT M AU 13.5 FT M8 4 FT M10 4 The dimensions given in bold figures are obligatory according to the recommendation of IEC. All other technical data and dimensions during the future development of motors may undergo some changes and therefore they can be considered as obligatory after our confirmation only. All dimensions are given in millimetres.
9 SINGLE PHASE TEFC CAGE MOTORS 9 GENERAL FEATURES Single phase capacitor - star motors type 1.ZKM These motors are characterized by high starting torques, which provides good starting even at a voltage much lower than the rated one. For motor starting an auxiliary phase with capacitor is used. This phase is automatically switched off by means of centrifugal switch. The capacitor is an electrolytic one for ambient temperature from - 25 C to +50 C. The permissible number of starting is 20 per hour with duration of one starting of 3 sec. These motors are very suitable for a work in agricultural machinery, such as mills, crushers and various combined machines. Single phase permanent - split capacitor motors type 1.ZKC These motors are characterized by low starting torques, quiet and noiseless operation. For motor starting an auxiliary phase is used with paper permanent - split capacitor. The auxiliary phase and capacitor are for continuous operation. These motors are suitable for unloaded starting such as drilling machines, saws, mowers, fans, etc. Single phase permanent - split capacitor motors with special rotor type 1.ZKCS The characteristics of these motors are similar to the motors of 1.ZKC type, but due to special rotor they have increased starting torque. Due to increased torque these motors are suitable for medium starting conditions, such as concrete mixers, pumps and compressors which start unloaded.. Single phase capacitor - start and permanent - split capacitor motors, type 1.ZKMC Good features of motor 1.ZKM and 1.ZKC are united in these motors. They are intended for difficult starting conditions and provide very quiet and noiseless operation. During starting both capacitors are switched on and after the starting only paper capacitor remains switched on. They are suitable for pumps, compressors and agricultural, machines. Three - phase motors for single phase application, type 1.ZKJ These motors can be used like a single or three-phase motors. This kind of motors develops small starting torques and therefore they are suitable for the same types of working machines as the 1.ZKC motors. STANDARDS Our single - phase TEFC induction cage motors fulfill the following standards: IEC Rating and performances. IEC Methods for determining efficiency. IEC Degree of mechanical protection. IEC Methods of cooling. IEC CODE II - Mounting arrangements. IEC Terminal markings. IEC Noise limits. IEC Built - in thermal protection. IEC Starting performances. IEC Mechanical vibrations, limit values. IEC Standard voltage. IEC Mounting dimensions. IEC Insulation material classification. Our motors carry CE mark as a sign of a product conformity to the requirements of all applicably directives of European Union, especially concerning safety, life and health protection, environment protection and consumer protection: Low Voltage Directive 73/23/EEC, modified by 93/68/EEC; Electromagnetic compatibility Directive 89/336/EEC modified by 92/31 EEC Machinery Directive 89/392/EEC modified by 91/368/EEC, 93/44/EEC and 93/687EEC. Quality assurance system of SEVER motor factories is certified according to the international standard ISO9001. VOLTAGE AND FREQUENCY The motors are produced for the rated supply voltage 1 x 230V 10%, 50 Hz. This means that upon request of the standards this motor can operate at supply voltages: 220V 5%. 230V 10%. 240V 5% -15%. On special request motors can be manufactured for other voltages and frequencies. OUTPUT Rated motor outputs given in the performance data tables refers to continuous running duty. According to that the motors must be connected to the supply network of the indicated voltage and frequency and the ambient temperature must mot exceed 40 C. Motors for special operating conditions: temperature above 40 C, altitude above 1000 m ASL, frequent starting or starting heavy flywheel masses are available on a special request. SPEED Rotation seed given in the performance data tables refers to the rated voltage and load of motor. Motors are designed for synchronous speeds 3000 and 1500 min -1. Motors type 1.ZKC, 1.ZKJ are produced for a smaller speed on the request. MECHANICAL PROTECTION According to IEC the mechanical protection of motorisip54.theterminalboxisbuiltwithprotectiondegree IP 55, by which is disabled penetration of water jet into it. MECHANICAL DESIGN AND MOUNTING ARRANGEMENTS Some parts of motor and basic materials used in design are shown in the following table Motor parts Stator frame End shield B3 End shield B5 End shield B14 Frame size (shaft height) Silumine Silumine Cast iron Cast iron Feet Cast on Bolted Fan cover Fan Steel Polypropylene The motors are designed for three basic mounting arrangements: IM B3 (IM 1001), IM B5 (IM 3001) and IM B14 (IM 3601) - only up to shaft height 112. All mounting arrangements are in accordance with IEC BEARINGS Technical solution for bearing arrangement provides quiet and long - term motor operation. The bearing characteristics and dimensions can be shown in the table as follows. 1.ZKC 1.ZKM 1.ZKC 1.ZKM 1.ZKC 1.ZKM 1.ZKC 1.ZKM 2.ZKC 1.ZKM Type Drive end A Horizontal design Opposite end B Z C Z C Z C Z C Z C Z C Z C Z C Z C Z C Z C3 Vertical design
10 10 SINGLE PHASE TEFC CAGE MOTORS LUBRICATION The bearings for our motors are lubricated for life and regreasing is not possible. The standard used greases are lithium based. TOLERANCES All mechanical dimensions of electric motors and tolerances are in accordance with the IEC , and they are shown in the following table: Term Design. Tolerance, mm Shaft diameter Flange spigot diameter Flange pitch diameter Foot fixing dimension Shaft height D, DA N M j6 k6 j A, B 0.75 H All electrical tolerances for rated values and performances are in accordance with the IEC and are shown in the following table: Term Design. Dimension, kw Tolerance, % Efficiency P N (1- ) Power factor cos 1-cos Min Max 0.07 Slip s P N 1 30 P N 1 20 Locked rotor current Locked rotor torque I 1 20 T Breakdown torque T b -10 Moment of inertia J 10 COOLING The motors are surface cooled with their fan, protected by separate cover. Fans are made of polypropylene, and on special request the motors can be delivered with metal fan. WINDING INSULATION The motor windings are designed with insulation in class F. This system of insulation is suitable for temperature rise limit of 105 K above the ambient temperature of 40 C. Motor heating meets the insulation in class B (80 K). ROTOR AND SHAFT EXTENSION Rotors are cage type, normally designed with one cylindrical shaft extension. On special request it is available with two free taper shaft extensions and other special shaft extensions. The dimensions of free shaft extensions are in conformity with the IEC d1, fifth edition. The central box of the shaft extension is given in dimension drawings. In order to keep load of bearings and of shaft extension within the allowed limits, there must be paid attention to the radial and axial forces and to the type of transmission from a motor to a working machine. TERMINAL BOX The motors are designed with terminal box on the top. Markings of the terminal box in accordance with the IEC The main terminal box data are shown in table in continuation of the brochures. TORQUE CLASS The motors of this brochure satisfy the smallest starting tongue according to the IEC Under full voltage the smallest tongue is 0,3 times the indicated torque. NOISE The motors satisfy the noise level in accordance with the IEC The noise levels shown in the following table refer to a no-load motor at the indicated voltage, 50Hz, cooling type IC 411 and mechanical protection IP 54. Tolerance is + 3 db(a). Noise levels db (A) Frame size pole Law (1) pole Law (1) - Law - Sound power THERMAL PROTECTION On a special request stator windings of the motor can be protected thermally by using P.C. thermistors, that is with automatic switching on again or without automatic switching on again. These first ones are embedded in the winding head, and the others are embedded on. the side of terminal box. In the same way this protection can be carried out also with embedding the semi - conductors, so called P.C. thermistors, according to IEC The ends of these thermistors are lead out in the terminal box and connected to the switching-off unit, which can be delivered together with the motor. Besides, the motors can be equipped with additional thermistors for alarm. HEATERS The motors can be equipped with heaters as a protection against condensed water. They could be exposed to danger of water condensation due to sudden and large changes of temperature during the motor stand still. During the motor operation the heaters must be switched off. The supply voltage and power of heating elements, which are fixed to the winding head are shown in the following table: Frame size H. mm Supply voltage V Heater s power P g,w or FINISH PAINTING Standard finish painting of the motors is performed by protective alkyd paint RAL For special climate conditions according to IEC painting is performed by epoxy paint. PACKING The motors are packed normally in cardboard boxes. QUESTIONNAIRE Please, answer the questions from the attached questionnaire as fully as possible, to enable offering of single- phase electric motors (page 11) and send it to the producer. Table for terminal box Frame size H, mm Number of terminals Terminal stud thread Max. permissible current, A Number of entries Dimension of entries Max. Cable diameter, mm Terminal box position (1) M AU Only top mounted 90 Top 100 AU mounted (1) (1) - Right or left hand side on request
11 QUESTIONNAIRE FOR SINGLE-PHASE ELECTRIC MOTORS CUSTOMER: Company: Address: Person: Department: Telephone: Fax: Date: A MOTOR DATA 1 Motor type: three phase single phase 2 Rotor type: cage slip-ring 3 Output: P N = kw 4 Voltage/Connection: U N = V / 5 Frequency: f N = Hz 6 Speed: n N = min -1 7 Insulation class: 8 Duty type S1, S2, S3, S4, S5 IEC : S6, S7, S8, S9,S10 min, %, start/h, FI 9 Standards: IEC or 10 Method of cooling: IC 11 Mounting arrangement: IM 12 Mechanical protection: motor IP terminal box IP 13 Direction of speed*: left right both 14 El. magnetic brake: Braking torque: Nm Brake voltage: V 15 Possibility of no load operation (only single phase motors): yes no 16 Rotor data (only slip-ring motors): U 20 = V, I 2N = A B WORKING MACHINE DATA 1 Type of working machine: 2 Output: P RM = kw 3 Speed: n RM = min -1 4 Load torque - speed ratio: constant square or: T Nm n % 5 Moment of inertia: J = kgm 2 6 Other data: C AMBIENT CONDITIONS 1 Temperature: C 2 Relative humidity: % 3 Altitude, above 1000m: m 4 Specific conditions: D POWER TRANSMISSION AND STARTING CONDITIONS 1 Way of coupling: 2 Way of starting: 3 Number of consecutive starting from hot state: start/h 4 Number of starting: start/h E ADDITIONAL REQUIREMENTS 1 Overload: %P N, Duration: min 2 Temperature rise limit: B or F 3 Vibration level requirements: mm/s 4 Terminal box position*: RHS TOP LHS 5 Additional shaft load: 6 Drive control with without speed sensor Converter type: Speed sensor type: Manufacturer: Speed range: - min -1 7 Special flange: Attache the drawing 8 Second shaft extension: DA= mm, EA= mm 9 Special shaft extension: Attache the drawing 10 Color: RAL 11 Other requirements: F ACCESSORIES, SPARE PARTS, DOCUMENTATION 1 Type of thermal protection: 2 Thermometers for bearings: yes no 3 Heaters: yes no 4 Spare parts: yes no 5 Guarantee: yes no 6 Manual in language 7 Other requirements: Note: * from the drive end side For proper selection of electrical motors please answer the questions of this questionnaire as fully as possible for all enquires and orders.
12 P.M E
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