CONVEYORS TB. more than technology

Transcription

1 CONVEYORS TB more than technology

2 CUSTOMIZED SOLUTIONS ssembly Watch industry Electronics industry Construction industry Mechanical engineering Plastics industry Printing industry utomotive suppliers utomotive Medical industry utomotive suppliers Solar industry Medical industry utomotive suppliers Mechanical engineering irport industry irport industry utomotive Electronics industry

3 CONVEYORS TB PRODUCT DESCRIPTION 3 TECHNICL DT 5 CONVEYOR SINGEL-BELT TB 6 CONVEYOR DUL BELT TBD 19 TNDEM-CONVEYOR TTBD 32 CCESSORIES 45 Conveyors TB are used to carry parts to or from the various manufacturing stations or combined to form complete production lines. The modular design of the conveyors allows them to easily be extended or shortened at any time at a very low cost. They are very suitable for customer specific transport solutions. t the same time, the conveyors form the basis of our longitudinal transfer systems. The following chassis widths are available: 60, 80, 105, 140, 185 and 250 mm. Workmanship is covered by a 2 year warranty from date of delivery (except for the belts). Modifications may be made without notice. TB 04/2012 3

4 CONVEYORS TB - PRODUCT DESCRIPTION Conveyor for single belt TB drive horizontal Conveyor for dual belt TBD drive horizontal Tandem-Conveyor TTBD drive horizontal Conveyor for single belt TB drive vertical Conveyor for dual belt TBD drive vertikal Tandem-Conveyor TTBD drive vertical Either a single belt or a dual belt can be used. For transporting larger pallets and other dimensionally stable products, it is possible to use the tandem conveyor TTBD: here, two conveyors are connected by means of a cardan shaft and driven by only one motor. The mounting systems permit precise adjustment of the initial belt tension and of the tracking. For abnormally long conveyors an additional tensioning station may also be fitted. number of different belt materials and transport speeds are available. Significant to the user is the low energy consumption and low noise level. The conveyors require no maintenance. The accessories can be mounted easily and quickly, without any machining even after construction has been completed. 4 04/2012 TB

5 CONVEYORS TB - TECHNICL DT mbient temperature +10 to +40 C Rel. Humidity < 85% (without condensation) ir purity normal workshop atmosphere Noise level < 60 db Protection category of the drive unit IP 54 Belt speed m/min (±10%) On-time 100% Motor 1) Type three-phase asynchronous motor Rated voltage V/ 50/60 Hz V/ 50/60 Hz V/ 50/60 Hz Frequency converter V/ 50 Hz stop and go mode up to 4.1 m/min max. 10 switching operations per minute over 6.0 m/min max. 15 switching operations per minute Material Chassis aluminium, anodized natural Gliding plate stainless steel Deflecting rollers stainless steel, plastic POM Drive roller rubber-coated aluminum PU, steel Drive unit stainless/nickel-plated steel, aluminium anodized natural Protective plate aluminium, anodized natural Gear motor aluminum, plastic 1) For detailed information, see page 13, 26, 39: technical data of drive with gliding plate center drive extension center drive extension Weight (base L = 1000 mm) [kg] per meter [kg] [kg] per meter [kg] Type TB TB TB/TBD TB/TBD TB/TBD TB/TBD TTBD TTBD TTBD TTBD TTBD TTBD Legend TB Single-belt conveyor TBD Dual-belt conveyo r TTBD Dual-belt tandem conveyors TB 04/2012 5

6 CONVEYORS TB - PRODUCT DESCRIPTION FOR SINGLE-BELT Conveyor single belt TB drive horizontal Conveyor dual belt TB drive vertical The single-belt conveyor is the «workhorse» for all applications, absolutely reliable as feed belt, buffer or complex transfer system. With a powerful motor, strong belts and modular components, this type of conveyor is ideal for many applications. Different standard lengths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The drive system ensures the full transfer of power to the belt, without dispersions or slipping. ccording to space availability, the customer can choose between horizontal or vertical drive. For heavy loads, especially in queue operation, all belts can be provided with a gliding plate integrated in the chassis. Variable speed operation is controlled by an optional inverter (frequency converter). 6 04/2012 TB

7 CONVEYORS SINGLE-BELT HORIZONTL TB - DIMENSIONS Ø 30 L max R4 (nose bar) max Ø 30 min. 90 min. 90 C F B 0.25 X 0.25 SG-80/M56b4 = Ø 110 G80F/4D63-4 = Ø E left Direction of travel 8.4 right Configurator CD Data Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] E total width m/min = 280 mm m/min = 334 mm L total length horizontal drive min. 385 mm max. 10 m belts over 10 m long on request F lateral guide width depend on the conveing width B TB 04/2012 7

8 CONVEYORS SINGLE-BELT VERTICL TB - DIMENSIONS L Ø R4 (nose bar) Ø 30 max. 347 max min. 90 min. 90 C F B 0.25 X 0.25 SG-80/M56b4 = Ø 110 G80F/4D63-4 = Ø E left Direction of travel right Configurator CD Data Type TB-60 TB-80 TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] E total width m/min = 280 mm m/min = 334 mm L total length vertical drive min. 324 mm max. 10 m belts over 10 m long on request F lateral guide width depend on the conveing width B 8 04/2012 TB

9 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) 25 k 1% [N/mm] kperm. [N/mm] Operating temp., cont. [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 Operating temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, Ho Ph Ph Ph Mo, Oe Method of transport horizontal X X X X X X X buffering X X X X X X rejection of goods X X X X X X inclined X X Surface of conveying side smooth smooth fabric struc- smooth smooth structured tured Color of conveying side white white white black white green green Nose bar yes yes yes yes no yes no ntistatic yes yes yes yes no yes yes Suitable for food yes yes yes no yes 2) yes no COEFFICIENT OF FRICTION Conveying mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] Nose bar infeed or run-out ) 0.5 3) Buffering mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] ) Nose bar infeed or run-out ) 1.0 3) Legend k 1% Required force for 1% elongation k perm. Maximum permissible force L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, genera El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance 1) Nose bar radius 2) EU yes / FD no 3) not suitable TB 04/2012 9

10 BELT LODING FORCE DMISSIBLE 1. Load limits of the belt m G To ensure that the chosen conveyor optimally fulfills the specific conditions of use, all influencing factors must be taken into account. The maximum permissible loading of a conveyor is limited by two elements: Element 1: Permissible belt loading (m G perm. see below) Element 2: Load limit of the drive (m perm. see page 12) Determination of the permissible belt loading force (m G perm. using the two data: belt type and belt width X (in mm). Conveying mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1) G Buffering mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1) G ) Coefficient of friction µ G and permissible traction force kperm. see page 9 Limitations: When 1 nose bar is used, the load limits must be reduced by 50%. When 2 nose bars are used, the load limits must be reduced by 75% /2012 TB

11 BELT LODING FORCE DMISSIBLE Determination of the permissible belt loading force F G perm. [N] using the three data:belt type (kperm. in N/mm), coefficient of friction (µ G ) and belt width X (in mm). Calculation example: The permissible belt loading force for belt type ENI-5EE with a belt width of 90 mm in the buffering mode is: a) in the table page 9 read the coefficient of friction in the buffering mode = 0.5 b) from the diagram under the coefficient of friction 0.5, follow the dashed line marked with arrows: this gives a value of approx. 750 N Belt type FB-2E FNB-5E, FNI-5E, ENI-5EE, HNB-5E, HT-5E HRVT-101 Coefficient of friction µ G k zul. = 16 N/mm k zul. = 12 N/mm k zul. = 10 N/mm k zul. = 8 N/mm k zul. = 5 N/mm k zul. = 3 N/mm 0.1 Permissible belt loading force F G perm. in N X = Belt width in mm X=200 X=135 X=90 X=75 X=50 X=30 TB 04/

12 DETERMINTION OF THE LOD LIMITS 2. Load limits of drive m Determination of the permissible load limits of the drive (m perm. using the three data: Belt speed v [m/min], coefficient of friction µ G 1), drive mode. Evaluation: For the maximum permissible loading of the conveyor, the lower of the two values of m G and m is always critical. Belt speed Load limit Drive mode [m/min] Permissible belt load m perm. [kg] B = permissible starting load as a function of µ 1) G in % von m perm. B D = permissible continuous load in % von m perm V V V, mit bei v variable V 50 Hz, mit freq. converter 50 Hz capacitor v eff v fix v eff v fix v fix v min. v max B, B D B B D B, B D B, B D ) Coefficient of friction µ G, see page /2012 TB

13 TECHNICL DT OF DRIVE Motor Gear Spur gear Current consumption Belt speed [m/min] Motor type Motor Gear reduct. i No. of driving teeth No of drive roller teeth Sprocket set V 50 Hz [] V 50 Hz [] V Capacitor [] 0.6 SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : Remarks: The current data are guide values. The motors are equipped with heat sensors (130 ). TB 04/

14 BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 15. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 11/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HT-5E 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! CLCULTION EXMPLES TB-center drive Belt definition: TB-185, L= 4450 mm, with 1 deflecting roller Ø 30 mm and 1 nose bar, belt type FB-2E according to formula on page 15: G = (2 L mm) = 9157 mm Belt definition 11/0135/09157/ /2012 TB

15 CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS Drive horizontal L Lc LG Configurator Drive vertical L Lc LG Drives horizontal/vertical Calculation of chassis length Chassis length Lc = L 120 mm Calculation of gliding plate length Gliding plate length LG = L 121 mm Calculation of belt length TB with 2 deflection rollers Ø 30 mm TB with 1 deflection roller Ø 30 mm and 1 nose bar TB with 2 nose bar TB with additional tensioning station (see accessories p. 52) G = 2 L mm G = 2 L mm G = 2 L mm Gs = G mm TB 04/

16 CONVEYORS FOR SINGLE-BELT TB - COMPONENTS Spur gear motors SG-80 / M56b4 (v= m/min) SG-80 / M56b4 (v= m/min) Sprocket set for motor type SG-80 / M50 L4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Spur gear motors G80F / 4D63-4 (v= m/min) G80F / 4DB63-4 (v= m/min) Sprocket set for motor type G80F / 4D63-4, G80F / 4DB63-4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Motor support for vertical drive TB-60 at TB /2012 TB

17 CONVEYORS FOR SINGLE-BELT TB - COMPONENTS TB end Ø30 with deflection roller, single belt TB TB TB TB TB TB TB end with nose bar, single belt TB TB TB TB TB TB TB drive unit horizontal, single belt TB TB TB TB TB TB TB drive unit vertical, single belt TB TB TB TB TB TB TB 04/

18 CONVEYORS FOR SINGLE-BELT TB - COMPONENTS Chassis TB-60 L=...* 23584/...* TB-80 L=...* 23583/...* TB-105 L=...* 26330/...* TB-140 L=...* 21476/...* TB-185 L=...* 26331/...* TB-250 L=...* 37435/...* * customer-specific in mm, max mm (see page 15) Chassis for gliding plate TB-60 L=...* 58652/...* TB-80 L=...* 58653/...* TB-105 L=...* 58787/...* TB-140 L=...* 58788/...* TB-185 L=...* 58789/...* TB-250 L=...* 58790/...* * customer-specific in mm, max mm (see page 15) Gliding plate stainless TB-60 L=... (at max mm)* 58791/0039/...* TB-80 L=... (at max mm)* 58791/0059/...* TB-105 L=... (at max mm)* 58791/0084/...* TB-140 L=... (at max mm)* 58791/0119/...* TB-185 L=... (at max mm)* 58791/0164/...* TB-250 L=... (at max mm)* 58791/0229/...* * customer-specific in mm, several plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. COMPLETE YOUR CONVEYOR FOR SINGLE BELT WITH THIS COMPONENTS: Sprocket End End Drive Gliding Belt Motor set left right unit Chassis plate 18 04/2012 TB

19 CONVEYORS TBD - PRODUCT DESCRIPTION FOR DUL-BELT Conveyor dual belt TBD drive horizontal Conveyor dual belt TBD drive vertical The double-belt conveyor is suitable for standard applications as well as specific uses, including: operations from the bottom side (for instance, visual inspection or manipulation) conveying sensitive products (the support measures 2 16 mm only). With a powerful motor, strong belts and modular components, this type of conveyor is ideal for many applications. Different standard lengths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The drive system ensures the full transfer of power to the belt, without dispersions or slipping. ccording to space availability, the customer can choose between horizontal or vertical drive. For heavy loads, especially in queue operation, all belts can be provided with a gliding plate integrated in the chassis. Variable speed operation is controlled by an optional inverter (frequency converter). TB 04/

20 CONVEYORS DUL-BELT HORIZONTL TBD - DIMENSIONS L max Ø R4 (nose bar) max. 207 max Ø 30 min. 90 min. 90 C 0.25 F B 0.25 SG-80/M56b4 = Ø 110 G80F/4D63-4 = Ø D E 46 left 13 Direction of travel 9 9 right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] D belt distance [mm] E total width m/min = 280 mm m/min = 334 mm L total length F lateral guide width horizontal drive min. 385 mm max. 10 m belts over 10 m long on request depend on the conveing width B 20 04/2012 TB

21 CONVEYORS DUL-BELT VERTICL TBD - DIMENSIONS Ø 30 L R4 (nose bar) 40 Ø 30 max. 347 max min. 90 min. 90 C F B SG-80/M56b4 = Ø 110 G80F/4D63-4 = Ø E D Configurator CD Data left Direction of travel right Type TB-105 TB-140 TB-185 TB-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] D belt distance [mm] E total width m/min = 280 mm m/min = 334 mm L total length vertical drive min. 324 mm max. 10 m belts over 10 m long on request F lateral guide width depend on the conveing width B TB 04/

22 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) 25 k 1% [N/mm] k perm. [N/mm] Operating temp., cont. [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 Operating temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, Ho Ph Ph Ph Mo, Oe Method of transport horizontal X X X X X X X buffering X X X X X X rejection of goods X X X X X X inclined X X Surface of conveying side smooth smooth fabric struc- smooth smooth structured tured Color of conveying side white white white black white green green Nose bar yes yes yes yes no yes no ntistatic yes yes yes yes no yes yes Suitable for food yes yes yes no yes 2) yes no COEFFICIENT OF FRICTION Conveying mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] Nose bar infeed or run-out ) 0.5 3) Buffering mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] ) Nose bar infeed or run-out ) 1.0 3) Legend k 1% Required force for 1% elongation k perm. Maximum permissible force L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, genera El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance 1) Nose bar radius 2) EU yes / FD no 3) not suitable 22 04/2012 TB

23 BELT LODING FORCE DMISSIBLE 1. Load limits of the belt m G To ensure that the chosen conveyor optimally fulfills the specific conditions of use, all influencing factors must be taken into account. The maximum permissible loading of a conveyor is limited by two elements: Element 1: Permissible belt loading (m G perm. see below) Element 2: Load limit of the drive (m perm. see page 25) Determination of the permissible belt loading force (m G perm. using the two data: belt type and belt width X (in mm). Conveying mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1) G 32 (2 16) Buffering mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1) G 32 (2 16) ) Coefficient of friction µ G and permissible traction force kperm. see page 22 Limitations: When 1 nose bar is used, the load limits must be reduced by 50%. When 2 nose bars are used, the load limits must be reduced by 75%. TB 04/

24 BELT LODING FORCE DMISSIBLE Determination of the permissible belt loading force F G perm. [N] using the three data:belt type (kperm. in N/mm), coefficient of friction (µ G ) and belt width X (in mm). Calculation example: The permissible belt loading force for belt type ENI-5EE with a belt width of 32 mm (2 16) in the buffering mode is: a) in the table page 22 read the coefficient of friction in the buffering mode = 0.5 b) from the diagram under the coefficient of friction 0.5, follow the dashed line marked with arrows: this gives a value of approx. 270 N Belt type FB-2E FNB-5E, FNI-5E, ENI-5EE, HNB-5E, HT-5E HRVT-101 Coefficient of friction µ G k zul. = 16 N/mm k zul. = 12 N/mm k zul. = 10 N/mm k zul. = 8 N/mm k zul. = 5 N/mm k zul. = 3 N/mm 0.1 Permissible belt loading force F G perm. in N X = Belt width in mm X=200 X=135 X=90 X=75 X=50 X=2x16=32 X= /2012 TB

25 DETERMINTION OF THE LOD LIMITS 2. Load limits of drive m Determination of the permissible load limits of the drive (m perm. using the three data: Belt speed v [m/min], coefficient of friction µ G 1), drive mode. Evaluation: For the maximum permissible loading of the conveyor, the lower of the two values of m G and m is always critical. Belt speed Load limit Drive mode [m/min] Permissible belt load m perm. [kg] B = permissible starting load as a function of µ 1) G in % von m perm. B D = permissible continuous load in % von m perm V V V, mit bei v variable V 50 Hz, mit freq. converter 50 Hz capacitor v eff v fix v eff v fix v fix v min. v max B, B D B B D B, B D B, B D ) Coefficient of friction µ G, see page 22 TB 04/

26 TECHNICL DT OF DRIVE Motor Gear Spur gear Current consumption Belt speed [m/min] Motor type Motor Gear reduct. i No. of driving teeth No of drive roller teeth Sprocket set 3x230V 50 Hz [] 3x400V 50 Hz [] 1x 230 V Capacitor [] 0.6 SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : Remarks: The current data are guide values. The motors are equipped with heat sensors (130 ) /2012 TB

27 BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 28. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 11/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HT-5E 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! CLCULTION EXMPLES TBD-center drive Belt definition: TBD-140, L= 2750 mm, mit 1 deflecting roller Ø 30 mm and 1 nose bar, belt type ENI-5EE according to formula on page 28: G = (2 L mm) = 5757 mm Belt definition 15/0016/05757/1 TB 04/

28 CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS Drive horizontal L Lc LG Configurator Drive vertical L Lc LG Drives horizontal/vertical Calculation of chassis length Chassis length Lc = L 120 mm Calculation of gliding plate length Gliding plate length LG = L 121 mm Calculation of belt length TBD with 2 deflection rollers Ø 30 mm TBD with 1 deflection roller Ø 30 mm and 1 nose bar TBD with 2 nose bar G = 2 L mm G = 2 L mm G = 2 L mm TBD with additional tensioning station (see accessories p. 52) Gs = G mm 28 04/2012 TB

29 CONVEYORS FOR DUL-BELT TBD - COMPONENTS Spur gear motors SG-80 / M56b4 (v= m/min) SG-80 / M56b4 (v= m/min) Sprocket set for motor type SG-80 / M50 L4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Spur gear motors G80F / 4D63-4 (v= m/min) G80F / 4DB63-4 (v= m/min) Sprocket set for motor type G80F / 4D63-4, G80F / 4DB63-4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Motor support for vertical drive TBD-105 at TB TB 04/

30 CONVEYORS FOR DUL-BELT TBD - COMPONENTS TBD end Ø30 with deflection roller, dual-belt TBD TBD TBD TBD TBD end with nose bar, dual-belt TBD TBD TBD TBD TBD drive unit horizontal, dual-belt TBD TBD TBD TBD TBD drive unit vertical, dual-belt TBD TBD TBD TBD /2012 TB

31 CONVEYORS FOR DUL-BELT TBD - COMPONENTS Chassis TB-105 L=...* 26330/...* TB-140 L=...* 21476/...* TB-185 L=...* 26331/...* TB-250 L=...* 37435/...* * customer-specific in mm, max mm (see page 28) Chassis for gliding plate TB-105 L=...* 58787/...* TB-140 L=...* 58788/...* TB-185 L=...* 58789/...* TB-250 L=...* 58790/...* * customer-specific in mm, max mm (see page 28) Gliding plate stainless TB-105 L=... (at max mm)* 58791/0084/...* TB-140 L=... (at max mm)* 58791/0119/...* TB-185 L=... (at max mm)* 58791/0164/...* TB-250 L=... (at max mm)* 58791/0229/...* * customer-specific in mm, several plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. COMPLETE YOUR CONVEYOR FOR DUL-BELT WITH THIS COMPONENTS: Sprocket End End Drive- Gliding Belt Motor set left right unit Chassis plate TB 04/

32 TNDEM-CONVEYORS TTBD - PRODUCT DESCRIPTION Tandem-Conveyor TTBD drive horizontal Tandem-Conveyor TTBD drive vertical The Tandem conveyor is particularly suitable to carry large pallets and other cumbersome items with stable shape. The solution consists of two belts connected by means of a Cardan joint, driven by one single motor. The gap between the two belts can be defined as required, up to 1,000 mm. With modular components, this type of conveyor is ideal for many applications. Different standard lengths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The drive system ensures the full transfer of power to the belt, without dispersions or slipping. ccording to space availability, the customer can choose between horizontal or vertical drive. For heavy loads, especially in queue operation, all belts can be provided with a gliding plate integrated in the chassis. Variable speed operation is controlled by an optional inverter (frequency converter) /2012 TB

33 TNDEM-CONVEYORS HORIZONTL TTBD - DIMENSIONS L max. 282 Ø R4 (nose bar) max. 207 max Ø 30 min. 90 min. 162 C F 0.25 X max B C X F 0.25 M56b4 = Ø 110 G80F = Ø min. 126 min. 126 left Direction of travel right one support every 2 meters min. 145 Configurator CD Data Type TTBD-60 TTBD-80 TTBD-105 TTBD-140 TTBD-185 TTBD-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length horizontal drive min. 468 mm max. 10 m belts over 10 m long on request F lateral guide width depend on the conveing width B TB 04/

34 TNDEM-CONVEYORS VERTICL TTBD - DIMENSIONS L Ø R4 (nose bar) 40 Ø 30 max. 347 max min. 162 min. 162 C F 0.25 X max B C X F min min.126 M56b4 = Ø 110 G80F = Ø left Direction of travel min.126 right one support every 2 meters Configurator CD Data Type TTBD-60 TTBD-80 TTBD-105 TTBD-140 TTBD-185 TTBD-250 chassis [mm] B conveyor width ±0.5 mm [mm] C gliding plate [mm] X belt width [mm] L total length vertical drive min. 468 mm max. 10 m belts over 10 m long on request F lateral guide width depend on the conveing width B 34 04/2012 TB

35 BELT TYPES HRVT-101 Manufacturer s designation FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Thickness [mm] Dimensions [kg/m 2 ] Min. drum Ø [mm] R4 1) R4 1) R4 1) R4 1) 30 R4 1) 25 k 1% [N/mm] k perm. [N/mm] Operating temp., cont. [ C] 15/80 30/80 30/80 30/80 200/260 15/80 0/80 Operating temp., briefly [ C] 20/110 30/110 30/110 30/ /260 20/110 10/110 Field of use L, Ch, L, Ch, L, Ch, Mo, El HT, Dr L, Ch, Ph, Ho Ph Ph Ph Mo, Oe Method of transport horizontal X X X X X X X buffering X X X X X X rejection of goods X X X X X X inclined X X Surface of conveying side smooth smooth fabric struc- smooth smooth structured tured Color of conveying side white white white black white green green Nose bar yes yes yes yes no yes no ntistatic yes yes yes yes no yes yes Suitable for food yes yes yes no yes 2) yes no COEFFICIENT OF FRICTION Conveying mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] Nose bar infeed or run-out ) 0.5 3) Buffering mode coefficient of friction µg at 50% relative humidity Deflection roller [µ G ] ) Nose bar infeed or run-out ) 1.0 3) Legend k 1% Required force for 1% elongation k perm. Maximum permissible force L Food Ch Chemistry Ph Pharmaceuticals Mo Mounting systems, genera El Electronics industry (electrically conductive) Oe Effect of oil and grease HT For high operating temperatures Dr Printing industry Ho High-performance belt, heat-resistant, high mechanical and chemical resistance 1) Nose bar radius 2) EU yes / FD no 3) not suitable TB 04/

36 BELT LODING FORCE DMISSIBLE 1. Load limits of the belt m G To ensure that the chosen conveyor optimally fulfills the specific conditions of use, all influencing factors must be taken into account. The maximum permissible loading of a conveyor is limited by two elements: Element 1: Permissible belt loading (m G perm. see below) Element 2: Load limit of the drive (m perm. see page 38) Determination of the permissible belt loading force (m G perm. using the two data: belt type and belt width X (in mm). Conveying mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1) G Buffering mode HRVT-101 FNB-5E FB-2E FNI-5E ENI-5EE TF-NRN HNB-5E HT-5E Belt width [mm] Permissible belt load m G perm. [kg] as a function of µ 1)) G ) Coefficient of friction µ G and permissible traction force kzul. see page 35 Limitations: When 1 nose bar is used, the load limits must be reduced by 50%. When 2 nose bars are used, the load limits must be reduced by 75% /2012 TB

37 BELT LODING FORCE DMISSIBLE Determination of the permissible belt loading force F G perm. [N] using the three data:belt type (kperm. in N/mm), coefficient of friction (µ G ) and belt width X (in mm). Calculation example: The permissible belt loading force for belt type ENI-5EE with a belt width of 90 mm in the buffering mode is: a) in the table page 33 read the coefficient of friction in the buffering mode = 0.5 b) from the diagram under the coefficient of friction 0.5, follow the dashed line marked with arrows: this gives a value of approx. 750 N c) This value double, because the load shared itself on two belts = 1500 N Belt type FB-2E FNB-5E, FNI-5E, ENI-5EE, HNB-5E, HT-5E HRVT-101 Coefficient of friction µ G k zul. = 16 N/mm k zul. = 12 N/mm k zul. = 10 N/mm k zul. = 8 N/mm k zul. = 5 N/mm k zul. = 3 N/mm 0.1 Permissible belt loading force F G perm. in N X = Belt width in mm X=200 X=135 X=90 X=75 X=50 X=30 TB 04/

38 DETERMINTION OF THE LOD LIMITS 2. Load limits of drive m Determination of the permissible load limits of the drive (m perm. using the three data: Belt speed v [m/min], coefficient of friction µ G 1), drive mode. Evaluation: For the maximum permissible loading of the conveyor, the lower of the two values of m G and m is always critical. Belt speed Load limit Drive mode [m/min] Permissible belt load m perm. [kg] B = permissible starting load as a function of µ 1) G in % von m perm. B D = permissible continuous load in % von m perm V V V, mit bei v variable V 50 Hz, mit freq. converter 50 Hz capacitor v eff v fix v eff v fix v fix v min. v max B, B D B B D B, B D B, B D ) Coefficient of friction µ G, see page /2012 TB

39 TECHNICL DT OF DRIVE Motor Gear Spur gear Current consumption Belt speed [m/min] Motor type Motor Gear reduct. i No. of driving teeth No of drive roller teeth Sprocket set V 50 Hz [] V 50 Hz [] V Capacitor [] 0.6 SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : SG-80 / M56b : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4D : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : G80F / 4DB : Remarks: The current data are guide values. The motors are equipped with heat sensors (130 ). TB 04/

40 BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 41. Montech procures the belt for you according to the list of belt codes below. LIST OF BELT CODES Structure of our code: 11/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) No. Belt designation Connection code Supplier 10 FNB-5E 1 / 2 / 3 / 4 Habasit 11 FB-2E 1 / 2 / 3 / 4 Habasit 12 FNI-5E 1 / 2 / 3 / 4 Habasit 15 ENI-5EE 1 / 3 / 4 Habasit 52 HRVT-101TF-NRN 1 / 4 Habasit 20 HNB-5E 1 / 3 / 4 Habasit 21 HT-5E 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! CLCULTION EXMPLES TTBD-center drive Belt definition: TTBD-185, L= 3200 mm, with 1 deflecting roller Ø 30 mm and 1 nose bar, belt type FB-2E according to formula on page 41: G = (2 L mm) = 6657 mm Belt definition 2 pieces 11/0135/06657/ /2012 TB

41 CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS Drive horizontal L Lc LG Configurator Drive vertical L Lc LG Drives horizontal/vertical Calculation of chassis length Chassis length Lc = L 120 mm Calculation of gliding plate length Gliding plate length LG = L 121 mm Calculation of belt length TTBD with 2 deflection rollers Ø 30 mm TTBD with 1 deflection roller Ø 30 mm and 1 nose bar TTBD with 2 nose bar TTBD with additional tensioning station (see accessories p. 52) G = 2 L mm G = 2 L mm G = 2 L mm Gs = G mm TB 04/

42 TNDEM-CONVEYORS TTBD - COMPONENTS Spur gear motors SG-80 / M56b4 (v= m/min) SG-80 / M56b4 (v= m/min) Sprocket set for motor type SG-80 / M50 L4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Spur gear motors G80F / 4D63-4 (v= m/min) G80F / 4DB63-4 (v= m/min) Sprocket set for motor type G80F / 4D63-4, G80F / 4DB63-4 v [m/min] z=12/ø z=15/ø z=19/ø z=23/ø z=29/ø Motor support for vertical drive TB-60 at TB TTBD connection (1000 mm) /2012 TB

43 TNDEM-CONVEYORS TTBD - COMPONENTS TTBD end Ø30 with deflection roller TTBD TTBD TTBD TTBD TTBD TTBD TTBD end with nose bar TTBD TTBD TTBD TTBD TTBD TTBD TTBD drive unit horizontal TTBD-60H complete TTBD-80H complete TTBD-105H complete TTBD-140H complete TTBD-185H complete TTBD-250H complete TTBD drive unit vertical TTBD-60V complete TTBD-80V complete TTBD-105V complete TTBD-140V complete TTBD-185V complete TTBD-250V complete TB 04/

44 TNDEM-CONVEYORS TTBD - COMPONENTS Chassis TB-60 L=...* 23584/...* TB-80 L=...* 23583/...* TB-105 L=...* 26330/...* TB-140 L=...* 21476/...* TB-185 L=...* 26331/...* TB-250 L=...* 37435/...* * customer-specific in mm, max mm (see page 41) Chassis for gliding plate TB-60 L=...* 58652/...* TB-80 L=...* 58653/...* TB-105 L=...* 58787/...* TB-140 L=...* 58788/...* TB-185 L=...* 58789/...* TB-250 L=...* 58790/...* * customer-specific in mm, max mm (see page 41) Gliding plate stainless TB-60 L=... (at max mm)* 58791/0039/...* TB-80 L=... (at max mm)* 58791/0059/...* TB-105 L=... (at max mm)* 58791/0084/...* TB-140 L=... (at max mm)* 58791/0119/...* TB-185 L=... (at max mm)* 58791/0164/...* TB-250 L=... (at max mm)* 58791/0229/...* * customer-specific in mm, several plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. COMPLETE YOUR TNDEM-CONVEYOR WITH THIS COMPONENTS: Belt Motor Sprocket set End left End right Drive unit Chassis Gliding plate Connection 44 04/2012 TB

45 CCESSORIES CONVEYORS Lateral guide fixed L = 2000 mm F white black (antistatic) F = S F = S F = S F = S F = S In addition to the standard widths, project-specific lateral guides are also available. Lateral guide adjustable L = 3000 mm 12 Typ. Typ Typ B Typ C Typ B 40 Typ C Ø max min. 15 Ø max. 48 Ø Holder for lateral guide adjustable max Special lateral guides on request. TB 04/

46 CCESSORIES CONVEYORS Single-foot support, height adjustable TB TB TB TB TB TB Ø Floor stand, height adjustable TB TB TB TB TB TB Ø Double support, height adjustable mm Ø max TB TB TB TB TB TB Double support movable, height adjustable mm max TB TB TB TB TB TB Ø /2012 TB

47 CCESSORIES CONVEYORS Table stand for TB-60 B 45/60 40 see table below 10 7 H Ø 6.6 Table stand fortb-80/tb-105 B 80/ see table below 2020 H = 64 = Ø 6.6 Table stand for TB-140/TB-185/TB-250 B 140/185/ see table below 20 H = 64 = Ø 6.6 B H Version 1 (up to 250 mm)* H Version 2 (250 to 500 mm)* min. max. min. max. TB TB TB TB TB TB * The supports can be cut to the desired height. TB 04/

48 CCESSORIES CONVEYORS Table stand TB/QS / /185/ TB-80 TB-105 TB-140 TB-185 TB N 45226N 45227N 45228N 45883N Table stand TB/QS N (pair) T-slot cover per meter The cover profile serves for closing the open T-slot in the chassis, for example: in applications in the food industry or in clean-room applications. Table stand TB/QS 45340N (pair) /2012 TB

49 CCESSORIES CONVEYORS TB/QS N (pair) Fixing bracket Ø Ø6.5 Motor switch with fixing plate ~ Ø ~450 Frequency converter I TB 04/

50 CCESSORIES CONVEYORS Capacitor 8 µf Holder for reflection light barrier Ø19 M 18x (Scope of delivery without reflection light barrier) max. 61 min Holder for proximity switch Ø 13 (M12x1) Ø 9 (M8x1) 80 (M12x1) 76 (M8x1) M8x1 M12x1 M 8x M 12x (Scope of delivery without proximity switch) Stopper stroke S F Ø12 23 SLL adjustable range S = 0 32 mm max. transverse force F = 210 N at 5 bar 50 04/2012 TB

51 15 CCESSORIES CONVEYORS Joining element chassis-chassis pair Slot nut (5) 2 17 M6 Ø 8 15 Slot insert (5) M M M M 7.5 Hammer-head screw 5 L 8.5 L = 15 mm L = 20 mm L = 25 mm M6 17 TB 04/

52 CCESSORIES CONVEYORS Extra belt tensioner (for conveyors from 7 m) TB TB TB TB TB TB TBD TBD TBD TBD /2012 TB

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