Heavy Duty Safety Switches
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1 eavy uty Safety Switches Class 3110 CONTENTS escription Class Page Application ata Technical ata imensions
2 Application ata escription eavy uty Safety Switches may be used as a means for disconnecting a load from its supply, or for opening and closing a circuit. hen equipped with fuses, overload and short circuit protection are also provided. Application eavy uty Safety Switches are designed for the following applications: Commercial and industrial installations. Up to 600 Vac or 600 Vdc maximum. Up to 200,000 rms symmetrical amperes short circuit current. 30 through 1200 amperes. orsepower ratings. Two or three fusible switched poles with or without insulated, groundable neutral. Four fusible switched poles, neutral not available. Two or three not fusible, switched poles with or without insulated, groundable neutral. Four not fusible switched poles, neutral not available. Six not fusible switched poles, neutral not available. Standards eavy uty Safety Switches are manufactured in accordance with these standards. UL98, Standard for Safety, Enclosed and ead Front Switches. UL Listed under File E2875, or E NEMA Standards Publication KS1, Enclosed Switches. Federal Specifications S-865c for Type. CSA Certified C22.2 No.4. NOM Certified. Red and black handle indication for switch position. E Series F Series F Series handle/lockplate is field replaceable. F Series RB devices have side opening covers. ighly visible ON-OFF marking. Quick-make, quick-break spring driven operating mechanism. F Series operating mechanism is a field replaceable, enclosed modular design. Construction Visible blades for positive blade position. Optional viewing window allows visual verification of blade position without opening door. Not available on all devices, contact Square Sales Offices. E Series Operating Mechanism F Series Operating Mechanism Visible Blades 2
3 Application ata Front removable mechanical lugs. Refer to Page 6 for further lugs data. Aluminum or copper cable termination on NEMA Type 1, 3R or 4X KRYON. Copper only cable termination on NEMA Type 12, 12K or 4, 4X, 5 stainless steel. Class J fuse provisions on 30 through 600 ampere, 600 volt switches and 100 through 600 ampere, 240 volt switches. 600 ampere devices require a mounting kit. Mechanical Lugs ual cover Interlock keeps the cover shut when switch is ON. hen the cover is open, it locks the switch OFF, unless a qualified person bypasses the interlock. Class J Fuse Provisions Alternate mounting holes make for easy conversion to Class J fuses. 30 through 600 ampere switches are shipped with standard Class fuse spacing. Multiple padlock provision in OFF position. Interlock Bypass Factory installed fuse pullers on 30 through 100 ampere NEMA Type 4, 4X and 5 stainless steel and NEMA Type 12 or 12K switches. Field installable on 30 through 100 ampere NEMA Type 1 and NEMA Type 3R switches manufactured after February, Lock-off Provision Fuse Pullers 3
4 Application ata Tangential combination knockouts alleviate the need for conduit offset bends. all Tangential Knockouts NEMA Types: NEMA Type 1 indoor, general purpose NEMA Type 3R outdoor, rainproof NEMA Type 4, 4X, 5 indoor or outdoor, watertight, dusttight and corrosion-resistant (stainless steel) NEMA Type 4X indoor or outdoor, watertight, dusttight and corrosion-resistant (fiberglass reinforced polyester enclosures) NEMA Type 7 hazardous locations, Class I, Groups C and/or NEMA Type 9 hazardous locations, Class II, Groups E, F and/or G or Class III, ivision 1 or 2 NEMA Type 12, 12K indoor, dusttight and dripproof NEMA Type 12 has no knockouts (suitable for outdoor use) NEMA Type 12K provided with knockouts. Box Coupling evice 1 2" through 4" zinc or chrome plated watertight hubs for field installation on NEMA Type 3R, 12 or 4, 4X, 5 stainless steel switches. Accessories Bolt-on hubs for rainproof applications. Switches with RB suffix accept 3 4" through 2 1 2" bolt-on hubs. Switches with R suffix have blank top endwalls. RB devices may be coupled to raintight trough with a box coupling. F Series RB devices are compatible with 4" raintight trough only. atertight ubs Class R fuse kits for systems up to 200,000 rms symmetrical amperes provide rejection for all other fuse types. Bolt-On ubs Class R Fuse Kits 4
5 Application ata Field installable, insulated, groundable solid neutral assemblies. Electrical interlocks are available for field or factory installation on switches through 1200 amperes. See page 6 for contact ratings. Optional compression lugs. Refer to page 6 for applicable options. Field Installable Insulated, Groundable Neutral Field installable equipment grounding kits. E Series Field Installable Equipment Grounding Kit F Series 5
6 Application ata Technical ata: orsepower Ratings Typical orsepower Ratings: Check Catalog Number For Specific Ratings of eavy uty Safety Switches Fusible Not Fusible Ampere 240 Vac 480 Vac 600 Vac 240 Vac 480 Vac 600 Vac Vdc Rating Std. Max. Std. Max. Std. Max. Max. Max. Max. Vdc 1P 3P 1P 3P 1P 3P 1P 3P 1P 3P 1P 3P 250V 600V 1P 3P 1P 3P 1P 3P 250V 600V Short Circuit ithstand Ratings eavy uty Safety Switch Fusible or Not Fusibleh UL Listed Fuse Class UL Listed Short Circuit ithstand Rating jj (RMS Symmetrical Amperes) K 10,000 R J L 200,000 h UL Listed, short-circuit withstand ratings as shown apply to not fusible switches when protected by the corresponding class fuse. jj Short circuit withstand ratings apply to AC only. Note: I 2 t and Ip values for Square heavy duty safety switches are the same as published UL maximum acceptable I 2 t and Ip values for corresponding class fuse. Terminal Lug ata For NEMA Type 1, 3R, and 4X Switches Ampere Rating NEMA Type Enclosure Conductors Per Phase ire Range ire Bending Space Per NEC Table Electrical Interlock Ratings q ampere switches suitable for 60 C or 75 C conductors ampere switches suitable for 75 C conductors. c 4X Fiberglass Reinforced Polyester and KRYON Switches. Electrical interlocks for eavy uty Safety Switches are available factory installed or in kit form for field installation. A pivot arm operates from the switch mechanism, breaking the control circuit before the main switch blades break. Electrical interlock kits are UL Listed. Refer to current Square igest for appropriate electrical interlock catalog number. Electrical Interlock Contact Ratingsf Interlock Type 1 NO/1 NC Contact (-1 Suffix) 2 NO/2 NC Contacts (-2 Suffix) AC 50 or 60 z Volts Make Break Cont. Volts f Single pole single throw interlock kits are rated 1/2 110 and 220 Vac. -1 Suffix utilizes a 9007A01 limit switch. -2 Suffix utilizes a 9007C03 limit switch. C Make & Break Cont A 15A 15A A 15A A 10A 15A A 15A A 6A 15A A 5A 15A A 15A A 3.0A 10A A 10A A 1.5A 10A A 10A A.75A 10A A.60A 10A A 10A Lug ire Rangeq Optional VERSA-CRIMP Compression Lug Field Installable 30 1, 3R, 4Xc 1 #12-6 AG (Al) or #14-6 AG (Cu) #12-2 AG (Al) or #14-2 AG (Cu) , 3R, 4Xc 1 #12-3 AG (Al) or #14-3 AG (Cu) #12-2 AG (Al) or #14-2 AG (Cu) , 3R, 4Xc 1 #12-1/0 AG (Al) or #14-1/0 AG (Cu) #12-1/0 AG (Al) or #14-1/0 AG (Cu) VCEL S , 3R 1 #6 AG 250 kcmil (Al/Cu) #6 AG 300 kcmil (Al/Cu) VCEL , 3R 1 or 2 #1/0 AG 750 kcmil (Al/Cu) or #1/0 AG 300 kcmil (Al/Cu) #1/0 AG 750 kcmil (Al/Cu) and #1/0 AG 300 kcmil (Al/Cu) VCEL or VCEL and VCEL , 3R 2 #3/0 AG 500 kcmil (Al/Cu) #3/0 AG 500 kcmil (Al/Cu) VCEL , 3R/5 3 #3/0 AG 750 kcmil (Al/Cu) #3/0 AG 750 kcmil (Al/Cu) 8LKE , 3R/5 4 #3/0 AG 750 kcmil (Al/Cu) #3/0 AG 750 kcmil (Al/Cu) 12LKE2 6
7 Technical ata Terminal Lug ata For NEMA Type 4, 4X, 5, 7, 9, 12, and 12K Switches Ampere Rating NEMA Type Enclosure 4, 4X, 5c 12, 12K 4, 4X, 5c 12, 12K 4, 4X, 5c 12, 12K 4, 4X, 5c 12, 12K 4, 4X 5, 12 Conductors Per Phase ire Range ire Bending Space Per NEC Table c NEMA Type 4, 4X & 5 stainless steel. d 60XFA #14-6 AG (Cu). f 225XKA #4 AG-300 kcmil (Cu). q Amp switches suitable for 60 C or 75 C conductors Amp switches suitable for 75 C conductors. s ubs and hub drilling templates are provided for field installation. h Threaded conduit opening. Lug ire Rangeq Optional VERSA-CRIMP Compression Lug Field Installable 1 #14-6 AG (Cu) #14-4 AG (Cu)... 1 #14-4 AG (Cu)d #14-4 AG (Cu)... 1 #14-1 AG (Cu) #14-1/0 AG (Cu) VCEL S1 1 #6 AG 250 kcmil (Cu)f #6 AG 250 kcmil (Cu) VCEL or 2 #1/0 AG 600 kcmil (Cu) or #6 AG 250 kcmil (Cu) #1 AG 600 kcmil (Cu) or #1 AG 250 kcmil (Cu) VCEL or VCEL and VCEL , 4X 5, 12 2 #4 AG 350 kcmil (Cu) #4 AG 350 kcmil (Cu) VCEL #3/0 AG 750 kcmil (Al/Cu) #3/0 AG 750 kcmil (Al/Cu) 8LKE #3/0 AG 750 kcmil (Al/Cu) #3/0 AG 750 kcmil (Al/Cu) 12LKE2 Conduit Provisions NEMA Type 4X Fiberglass Reinforced Polyester and KRYON, NEMA Type 7 and 9 Switches Ampere Rating Top Endwall NEMA Type 4X Fiberglass Reinforced Polyester and KRYONs NEMA Type 7 and 9h Bottom Endwall NEMA Type 4X Fiberglass Reinforced Polyester and KRYONs NEMA Type 7 and 9h " " " 3 4" 1 1 4" 3 4" 100 2" 1 1 4" 2" 1 1 4" " 2 1 2" 2 1 2" 2 1 2" 7
8 imensions NEMA Type 1 and 3R E Series M/ M/ M/ / M/ / Typical NEMA Type 1 Typical NEMA Type 3R Catalog Numbers 30 Ampere Overall imensions IN/mm ± 1/16 Knockouts M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm Top & Bottom c Sides Back 221N , 3 4, , 3 4,1, , 3 4, , 3 4,1 221NRB , 3 4, , 3 4,1, , 3 4, , 3 4,1 321N , 3 4, , 3 4,1, , 3 4, , 3 4,1 321NRB , 3 4, , 3 4,1, , 3 4, , 3 4, , 3 4, , 3 4,1, , 3 4, , 3 4,1 361N , 3 4, , 3 4,1, , 3 4, , 3 4,1 361NRB , 3 4, , 3 4,1, , 3 4, , 3 4,1 361RB , 3 4, , 3 4,1, , 3 4, , 3 4,1 461q U , 3 4, , 3 4,1, , 3 4, , 3 4,1 U361-EI , 3 4, , 3 4,1, , 3 4, , 3 4,1 U361RB , 3 4, , 3 4,1, , 3 4, , 3 4,1 U361RB-EI , 3 4, , 3 4,1, , 3 4, , 3 4,1 U461q c Top of NEMA Type 3R switches have a provision for maximum 2 1 2" bolt-on hub. q F Series Switch 8
9 imensions NEMA Type 1 and 3R Catalog Numbers 60 Ampere 222Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, q , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, RBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, q U362q , 3 4, , 3 4,1, , 3 4,1, , 3 4,1,1 1 4 U362RBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1,1 1 4 U462q Ampere 223Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, q , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, Nq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, NRBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, RBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1, q U363q , 3 4, , 3 4,1, , 3 4,1, , 3 4,1,1 1 4 U363RBq , 3 4, , 3 4,1, , 3 4,1, , 3 4,1,1 1 4 U463q Ampere Overall imensions IN/mm ± 1/16 Knockouts M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm Top & Bottom c Sides Back 224N ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, NRB ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, N ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, NRB ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, N ,1 1 2,2, ,2,2 1 2, ,1 1 2,2, ,2,2 1 2,3 364NRB ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, RB ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2, ,1 1 2,2, ,2,2 1 2, ,1 1 2,2, ,2,2 1 2,3 U ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2,2 1 2 U364RB ,1 1 4,1 1 2, ,2,2 1 2, ,1 1 2,2, ,1 1 2,2,2 1 2 U ,1 1 2,2, ,2,2 1 2, ,1 1 2,2, ,2,2 1 2,3 c Top of NEMA Type 3R switches have a provision for maximum 2 1 2" bolt-on hub. q F Series Switch F Series M/ M/ M/ / Typical NEMA Type 1 M/ / Typical NEMA Type 3R 9
10 imensions NEMA Type 1 and 3R Catalog Numbers 400 Ampere Overall imensions IN/mm ± 1/16 M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm R N NR R R N NR R N NR U U265R U U365R U Ampere R N NR R R N NR R N NR U U266R U U366R U
11 imensions NEMA Type 1 and 3R Catalog Numbers 800 Ampere R N NR R R N NR R N NR U U267R U U367R Ampere Overall imensions IN/mm ± 1/16 M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm R N NR R R N NR R N NR U U268R U U368R
12 imensions NEMA Type 4, 4X and 5 Stainless Steel, Nema Type 12, 12K E Series M/ M/ M/ / Typical Ampere M/ / Typical Ampere NEMA Type 12K ith Knockouts 30 Ampere Catalog Numbers Overall imensions in/mm ± 1/16 NEMA Type 12 ithout Knockouts NEMA Type 4, 4X, and 5 Stainless Steel Type 304 M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm Knockouts NEMA Type 12K Only Top and Bottom Only 221A 221AK 221S , 3 4,1, A 321AK 321S , 3 4,1, AK A 361AK 361S , 3 4,1, A 361-2AK , 3 4,1, AK q U361A U361AK U361S , 3 4,1,1 1 4 U361A-EI U361AK-EI U361S-EI , 3 4,1, U461AK U461S U661AKq Ampere 222Aq 222AKq ,1 1 4,1 1 2,2 322Aq 322AKq ,1 1 4,1 1 2, S S Aq 362AKq ,1 1 4,1 1 2, S / AKq U362Aq U362AKq ,1 1 4,1 1 2, U362S U462AKq U462S U662AKq U662S q F Series Switches 12
13 imensions NEMA Type 4, 4X and 5 Stainless Steel, NEMA Type 12, 12K NEMA Type 12K ith Knockouts 100 Ampere 223Aq 223AKq ,1 1 4,1 1 2, S Aq 323AKq ,1 1 4,1 1 2, S Aq 363AKq ,1 1 4,1 1 2, S AKq AKq U363Aq U363AKq ,1 1 4,1 1 2, U363S U463AKq U663AKq Ampere 224A 224AK 224S ,2,2 1 2,3 324A 324AK 324S ,2,2 1 2,3 364A 364AK 364S ,2,2 1 2,3 364NA 364NAK 364NS ,2,2 1 2, AK 464S U364A U364AK U364S ,2,2 1 2,3... U464AK U464S Ampere AK 225S NAK 225NS AK 265S AK 325S NAK 235NS AK 365S NAK 365NS AK U265AK U265S U365AK U365S U465AK Ampere AK 226S NAK 226NS AK 266S AK 326S NAK 236NS AK 366S NAK 366NS U266AK U266S U366AK U366S q F Series Switch Catalog Numbers Overall imensions in/mm ± 1/16 NEMA Type 12 ithout Knockouts NEMA Type 4, 4X, and 5 Stainless Steel Type 304 M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm Knockouts NEMA Type 12K Only Top and Bottom Only 13
14 imensions NEMA Type 4, 4X and 5 Stainless Steel, NEMA Type 12, 12K E Series / M/ M/ ON M/ M/ OFF.312 Slot 8 (2 Places) 30 Ampere Compact esign Enclosure - NEMA Type 3, 3R, 4, 4X, 5 or 12 Stainless Steel / Typical Ampere NEMA Type 12 ithout Knockouts 800 Ampere Catalog Numbers Overall imensions in/mm ± 1/16 NEMA Type 4, 4X, and 5 Stainless Steel Type 304 M/ / M/ IN mm IN mm IN mm IN mm IN mm IN mm 227AK NAK AK AK NAK AK NAK U267AK U367AK Ampere 228AK NAK AK AK NAK AK NAK U268AK U368AK Ampere Compact esign... U361SK U361SKEI U361SKV U361SKVEI
15 imensions Receptacle NEMA Type 1 and 12 F Series / ia. 8 / ia /R /R ubbellock Receptacle (Suffix ).312 ia Arktite Receptacle (Suffix C) R 4 8 oles Enclosure - NEMA Type 1 General Purpose.25R ia R 4 8 oles.25r 6 ON ON M/ M/ /R /R OFF OFF / Arktite Receptacle (Suffix C) Enclosure - NEMA Type 12/3R Overall imensions IN/mm ± 1/16 Catalog Numbers M/ / /R M/ IN mm IN mm IN mm IN mm IN mm IN mm IN mm 361C C C AC AC AC U361C U362C U363C U361AC U362AC U363AC A U U362A / ubbellock Receptacle (Suffix ) 15
16 imensions imensions NEMA Type 4X Krydon, NEMA Type 7, 9 E Series M/ M/ / ON M/ OFF M/ 361X, U361X M/ 361F, U361F M/ 60XFA Catalog Number Overall imensions IN/mm Conduit Provisions IN/mm M/ M/ Top Bottom IN mm IN mm IN mm IN mm IN mm IN mm IN mm NEMA Type 4X q 361X, U361X X, U362X X, U363X F, U361F F, U362F F, U363F F, U364F NEMA Type 7, 9k 60XFA XFA XFA XKA q ubs and hub drilling templates are provided for field installation. k Threaded conduit opening. VERSA-CRIMP and ubbellock are Registered Trademarks of ubbel Incorporated. KRYON and Arktite are Registered Trademarks of Crouse-inds Company. Order No. 3110CT9601 Jan 97 Printed in U.S.A Square All Rights Reserved
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