Engine Generator Circuit Breakers
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1 Engine Generator Circuit Breakers Product Description Application Description Standards and Certifications Technical Data and Specifications Catalog Number Selection Product Selection Accessories Breaker Dimensions Engine Generator Circuit Breakers CA E June
2 Engine Generator Circuit Breakers Product Description Eaton s engine generator molded case circuit breakers are designed specifically for application on diesel engine powered standby generators where high interrupting circuit breakers are not required. The JG through NG breakers are equipped with a special trip unit, that includes standard thermal (overload) protection and special low magnetic pickup range (FG includes a fixed thermalmagnetic pickup). The standard thermal trip unit provides overload protection for conductors per the National Electrical Code. The low magnetic pickup range is approximately two to five times the continuous rating and provides closer low-level short-circuit protection when applied on generators that have very low short-circuit capacity. This combination allows the user to customize the breaker to the generator output. Application Description Engine generator circuit breakers are suitable for reverse feed application. Standards and Certifications Engine generator molded case circuit breakers are designed to conform with the following standards: Underwriters Laboratories Standard UL 489, Molded Case Circuit Breakers and Circuit Breaker Enclosures File E7819 Canadian Standards Association Standard C22.2 No. 5, Service Entrance and Branch Circuit Breakers International Electrotechnical Commission Recommendations IEC 947-2, Circuit Breakers Conformance with these standards satisfies most local and international codes, assuming user acceptability and simplified application. Technical Data and Specifications UL 489 Interrupting Capacity Ratings Volts AC (50/60 Hz) , , ,000 Interrupting Capacity (Symmetrical Amperes) IEC Interrupting Capacity Ratings Volts AC (50/60 Hz) Interrupting Capacity (Symmetrical Amperes) I cu /I cs 220, ,000/ 9, , ,000/ 7, , ,000/ 9,000 14,000/ 7,000 10,000/5,000 2 Engine Generator Circuit Breakers CA E June
3 Catalog Number Selection This information is presented only as an aid to understanding catalog numbers. It is not to be used to build catalog numbers for circuit breakers. FG breakers include both line and load side terminals JG, KG, LG and NG breakers with W catalog number suffix do not include any terminals JG, KG, LG and NG breakers without W catalog number suffix include both line and load terminals Contact Eaton for additional ratings and internal/external accessories Accessories shown for F-Frame have a quick ship availability Circuit Breakers FG, JG, KG, LG and NG FG W A06 Frame FG Number of Poles 3 = Three-pole Trip Amperes Suffix W = Without terminals Blank = Terminals included Accessory A06 = 1A 1B A13 = 2A 2B B06 = 1 Mk 1 Brk C05 = 1A 1B/Mk Brk S02 = Vac S06 = Vac S18 = Vac S22 = Vac N02 = 24 Vdc U14 = Vdc JG KG LG NG Accessories shown are for common F-Frame only; other configurations are available. See catalog for other frame sizes. Engine Generator Circuit Breakers CA E June
4 Product Selection The following table lists FG through NG engine generator breakers with the maximum generator kva and kw rating. Engine generator breakers are applied at 115% of the generator full load current rating (FLA). The maximum kw rating is based on threephase generators at 80% power factor. Breakers shown below include line and load terminals. Thermal-Magnetic Magnetic Pickup Range Maximum Generator Rating 60 Hz Notes Breaker continuous current is based on 115% of the generator full load ampere rating. Based on three-phase generators at 80% power factor. FG, JG, KG include thermal-magnetic trip units; LG and NG include electronic trip units. The following catalog numbers have center tap studs for dual voltage applications: JG3070CT, JG3100CT, JG3125CT, KG3175CT, LG3300CTW. Engine Generator Breaker 240 Vac 480 Vac 600 Vac Catalog kva kw kva kw kva kw Number Fixed FG3015 Fixed FG3020 Fixed FG3025 Fixed FG3030 Fixed FG3035 Fixed FG3040 Fixed FG3045 Fixed FG3050 Fixed FG3060 Fixed FG3070 Fixed FG3080 Fixed FG3090 Fixed FG3100 Fixed FG3110 Fixed FG3125 Fixed FG3150 Fixed FG3175 Fixed FG3200 Fixed FG JG JG JG JG KG KG KG Engine Generator Circuit Breakers CA E June
5 Electronic Magnetic Pickup Range Maximum Generator Rating 60 Hz Engine Generator Breaker 240 Vac 480 Vac 600 Vac Catalog kva kw kva kw kva kw Number LG LG LG NG NG NG NG NG31200 Notes Breaker continuous current is based on 115% of the generator full load ampere rating. Based on three-phase generators at 80% power factor. FG, JG, KG include thermal-magnetic trip units; LG and NG include electronic trip units. Breaker includes line and load terminals. The following catalog numbers have center tap studs for dual voltage applications: JG3070CT, JG3100CT, JG3125CT, KG3175CT, LG3300CTW. Engine Generator Circuit Breakers CA E June
6 Accessories Selection Guide and Ordering Information Enclosures Type 1 General Purpose Surface or flush mounting ampere range 600 Vac, 500 Vdc Type 1 enclosed breakers are designed for use in commercial buildings, apartment buildings and other areas where a general purpose enclosure is applicable. The breaker is front operable and is capable of being padlocked in either the ON or OFF position. Ratings through 1200 amperes are listed with Underwriters Laboratories as approved for service entrance application. Both surface and flush mounted enclosures are available. Type 12 Dustproof Surface Mounting No knockouts or other openings ampere range 600 Vac, 500 Vdc The Type 12 enclosure is designed in line with specifications for special industry applications where unusually severe conditions involving oil, coolant, dust and other foreign materials exist in the operating atmosphere. The handle padlocks in the OFF position and the cover is interlocked with the handle mechanism to prevent opening the cover with the circuit breaker in the ON position. Ratings through 1200 amperes are listed by Underwriters Laboratories as suitable for service entrance application. Type 3R Rainproof Surface Mounting Interchangeable hubs (through 400 amperes) ampere range 600 Vac, 500 Vdc This general purpose outdoor service center employs a circuit breaker inside a weatherproof sheet steel breaker enclosure to serve as a main disconnect and protective device for feeder circuits. Ratings through 1200 amperes are listed by Underwriters Laboratories as suitable for service entrance application. Enclosure Selection Data Breaker Frame Amperes FG JG KG LG NG Enclosure Type Class A B C D E Approx. Weight Lbs (kg) Conduit Sizes, Inches Catalog Number Type (590.6) 8.41 (213.6) 6.28 (159.5) (476.3) 1.20 (30.5) 15 (7) 0.25, 0.50, 0.75, 1, 1.25, 1.50, 2, 2.50 SFDN225 Type 3R (651.8) 8.84 (224.7) 9.31 (236.5) (616.7) 1.70 (43.2) 19 (9) 0.25, 0.50, 0.75, 1, 1.25, 1.50, 2, 2.50 RFDN225 Type (651.8) 8.84 (224.7) 9.31 (236.5) (616.7) 1.70 (43.2) 18 (8) JFDN225 Type (881.4) (277.4) 7.20 (182.9) (762.0) 1.88 (47.8) 31 (14) 0.25, 0.50, 2, 2.50, 3 SJDN250 Type 3R (952.5) (293.6) (259.6) (908.6) 1.94 (49.3) 40 (18) 0.25, 0.50, 2, 2.50, 3 RJDN250 Type (953.3) (293.6) (259.6) (908.6) 1.94 (49.3) 37 (17) JJDN250 Type (985.8) (280.9) (277.9) (863.6) 2.28 (57.9) 53 (24) 0.25, 0.50, 0.75, 1.50, 2, 2.50, 3, 3.50 SKDN400 Type 3R (1058.9) (298.5) (357.1) (1013.5) 1.97 (50.0) 60 (27) 0.25, 0.50, 0.75, 2.50, 3, 3.50 RKDN400 Type (1058.9) (298.5) (357.1) (1013.5) 1.97 (50.0) 53 (24) JKDN400 Type (1165.4) (363.5) (314.5) (1182.6) 1.91 (48.5) 81 (37) 0.25, 0.50, 0.75, 3, 3.50, 4 SLDN600 Type 3R (1227.1) (378.7) (393.7) (1182.6) 1.92 (48.8) 84 (38) 0.25, 0.50, 0.75, 3, 3.50, 4 RLDN600 Type (1227.1) (378.7) (393.7) (1182.6) 1.92 (48.8) 81 (37) JLDN600 Type (1555.0) (544.6) (391.4) (1570.7) 1.97 (50.0) 178 (81) SNDN1200 Type 3R (1615.2) (558.8) (447.8) (1570.7) 1.97 (50.0) 175 (79) RNDN1200 Type (1615.2) (558.8) (447.8) (1570.7) 1.97 (50.0) 170 (77) JNDN Engine Generator Circuit Breakers CA E June
7 Type 1 Surface Mounted Type 3R Rainproof Type 12, 12K Dustproof E B C E C E C D A A D ON OFF A D ON OFF B B Enclosures, continued Neutral Kits, Insulated and Groundable Max. Enclosure Rating (Amperes) Main Lug Number Size Cu/Al Ground Lug Size Cu/Al Catalog Number 100 (1) 14 1/0 (1) 14 1/0 INK (1) kcmil (1) kcmil INK (1) kcmil or (2) 1/0 250 kcmil (1) kcmil INK (2) kcmil (1) kcmil INK (3) 1/0 to 750 kcmil or (4) 1/0 to 750 kcmil (1) kcmil INK1200 Engine Generator Circuit Breakers CA E June
8 Options and Accessories Internal Accessories Standard Terminals Breaker Frame Max. Amp Rating Optional Terminals AWG Wire Range Metric Wire Range mm 2 Catalog Number FG / T100FB FG / TA225FD JG kcmil TA250KB KG kcmil TA350K KG 400 3/0 250 kcmil (2) TA400K LG kcmil (2) TA603LDK NG kcmil (2) TA700NB1 NG /0 400 kcmil (3) TA1000NB1 NG /0 500 kcmil (4) TA1200NB1 Breaker Frame Max. Amp Rating AWG Wire Range Z Suffix (Line and Load Terminals) Catalog Number FD, FG /0 LZ04 3T100FB /0 LZ05 3TA225FD JD, JG kcmil N/A TA250KB KD, KG 225 (1) kcmil Z01 TA300K 350 (1) kcmil Z02 TA350K 400 (2) 3/0 250 kcmil Z04 3TA400K LD, LG 400 (1) 4/0 600 kcmil Z12 3TA401LDK 450 (2) 4 4/0 Z22 TA450LD 500 (2) 3/0 350 Z01 TA602LD 600 (2) kcmil Z04 3TA603LDK ND, NG 700 (2) kcmil Z01 TA700NB (3) 3/0 400 kcmil Z02 TA1000NB (4) 4/0 500 kcmil Z04 TA1200NB (3) kcmil Z03 TA1201NB1 Auxiliary Switch Breaker Frame Shunt Trip Factory Mounted 1A-1B Field Kit Catalog Number Factory Mounted Notes Package of three terminals. Other accessories are available. Same as standard frame breakers. Field installation on the FG Frame is not UL listed. 2A-2B Field Kit Catalog Number FG A06 A1X1PK A13 A2X1RPK JG A06 A1X2PK A13 A2X2PK KG A06 A1X3PK A13 A2X3PK LG A06 A1X4PK A13 A2X4PK NG A06 A1X5PK A13 A2X5PK Breaker Frame Rating Factory Mounted Field Kit Catalog Number FG Vdc S02 SNT1LP03K JG Vdc S42 SNT2P04K KG Vdc S42 SNT3P04K LG Vdc S02 SNT4LP03K NG Vdc S02 SNT5LP03K 8 Engine Generator Circuit Breakers CA E June
9 Breaker Dimensions FG-Frame, Three-Pole Front View Side View On Off 6.00 (152.4) 4.13 (104.9) 3.38 (85.7) JG-Frame, Three-Pole 0.34 R (8.7 R) Front View Cutout 1.56 (39.7) 0.78 (19.8) Front View 4.13 (104.8) Side View 3.94 (100.0) 0.72 (18.2) 0.50 (12.7) Diameter 3 Megger Holes if Required 0.19 R (4.8) R C L Handle C L Breaker 2.75 (69.9) 3.50 (88.9) 2.92 (74.2) 0.88 (22.2) 3.33 (84.5) 1.38 (34.9) 1.75 (44.5) (254.0) ON OFF 4.06 (103.2) Engine Generator Circuit Breakers CA E June
10 KG-Frame, Two- and Three-Pole Front Cover Cutout Front View 5.49 (139.4) Side View 4.31 (109.6) 0.34 R (8.7 R) C L Handle 0.83 (21.0) 3.75 (95.3) 1.64 (41.7) 0.19 R (4.8 R) 2.63 (66.7) 2.39 (60.7) 4.78 (121.5) 1.31 (33.3) 1.25 (31.8) ON OFF (257.2) LG-Frame, Two- and Three-Pole 1.72 (43.7) C L Handle Front Cover Cutout 3.44 (87.3) C L Breaker 0.25 (6.4) R (33.7) (58.2) 3.28 (83.3) Front View (273.1) Side View 3.81 (96.8) 8.21 (208.6) R (92.5) 1.50 (4.8) R 7.28 (38.1) (184.9) 8.25 (209.6) NG-Frame, Two- and Three-Pole Front Cover Cutout Front View Side View 3.44 (87.3) 3.68 (93.2) 1.72 (43.6) 1.91 (48.4) C L Handle 0.25 R (6.4 R) CLHandle 0.19 R (4.8 R) (406.4) ON/I OFF/O 1.50 (38.1) 3.19 (80.9) 6.38 (161.9) 8.25 (209.6) 5.50 (139.7) 10 Engine Generator Circuit Breakers CA E June
11 Engine Generator Circuit Breakers CA E June
12 Eaton s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton s full-scale engineering services, these products provide customerdriven PowerChain solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH United States 877-ETN-CARE ( ) Eaton.com 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No. CA E / Z10660 June 2011 Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.
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