N. 0 ULTRASTAR TYPE TRUNNION MOUNTED

Transcription

1 APPROVAL CERTIFICATE No. LRC N. 0 ULTRASTAR TYPE TRUNNION MOUNTED FORGED STEEL BALL VALVES 0038 Module H Category III 6D0233

2 CONSTRUCTION MATERIAL DESIGN FOR: 1/2 to 4 Full Bore 3/4 to 6 Reduced Bore 2a a 8 b 7 6 3a a 15a a a 36 37a 37 15b c 8a 3b 32 2b 16 PART. No. 1 LEVER 2a 2b 3a 3b DESCRIPTION TOP COVER SCREW TRUNNION RETAINER SCREW STEM FIRE SEAL TRUNNION FIRE SEAL A105 / 316 STANDARD BASE MATERIAL LF2 / / 316 F51 / F51 F44 / F44 C.S. Galvanized C.S. Galvanized C.S. Galvanized C.S. Galvanized C.S. Galvanized Plastic cover Plastic cover Plastic cover Plastic cover Plastic cover 1a LEVER BOLT C.S. Zinc plated C.S. Zinc plated Stainless Steel Stainless Steel Stainless Steel ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 Graphite Graphite Graphite Graphite Graphite 5 UPPER STEM ASTM A276/479TP316 ASTM A276/479TP316 ASTM A276/479TP316 UNS S31803 UNS S TOP COVER ASTM A105N ASTM A350 LF2 ASTM A276/479TP316 UNS S31803 UNS S THRUST WASHER Reinforced PTFE S Reinforced PTFE S Reinforced PTFE S Reinforced PTFE S Reinforced PTFE S 8 STEM O RING 8a TRUNNION O RING 9 BALL ASTM A182 F316 ASTM A182 F316 ASTM A182 F316 UNS S31803 UNS S ISERT SEAT 10a SEAT RING ASTM A276/479TP316 ASTM A276/479TP316 ASTM A276/479TP316 UNS S31803 UNS S ADAPTOR FIRE SEAL Graphite Graphite Graphite Graphite Graphite 12 BODY ASTM A105N ASTM A350 LF2 ASTM A182 F ADAPTOR FLANGE ASTM A105N ASTM A350 LF2 ASTM A182 F316 UNS S31803 ASTM A182 F51 UNS S31803 ASTM A182 F51 UNS S31254 ASTM A182 F44 UNS S31254 ASTM A182 F44 14 STOP PIN Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel 15a 15b ANTISTATIC SPRING S.S. 316 S.S. 316 S.S. 316 S.S. 316 S.S ADAPTOR BOLTS ASTM A193 B7M ASTM A320 L7M ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M 17 STOP LEVER WASHER VITON VITON VITON VITON VITON TRS LOW PR. TRS LOW PR. TRS LOW PR. TRS LOW PR. TRS LOW PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel only for bigger size only for bigger size only for bigger size only for bigger size only for bigger size a UPPER STEM BEARING b LOWER STEM BEARING DUDRY DUDRY DUDRY DUDRY DUDRY c TRUNNION BEARING 31 SEAT SPRINGS INCONEL X750 INCONEL X750 INCONEL X750 INCONEL X750 INCONEL X TRUNNION ASTM A276/479TP316 ASTM A276/479TP316 ASTM A276/479TP316 UNS S31803 UNS S SEAT FIRE SEAL Graphite Graphite Graphite Graphite Graphite 34 SEAT O RING VITON VITON VITON VITON VITON 35 ADAPTOR O RING VITON VITON VITON VITON VITON 36 VENT VALVE/BLEEDER ASTM A276/479TP316 ASTM A276/479TP316 ASTM A276/479TP316 UNS S31803 UNS S a VENT O RING VITON VITON VITON VITON VITON 37 DRAIN PLUG ASTM A276/479TP316 ASTM A276/479TP316 ASTM A276/479TP316 UNS S31803 UNS S a DRAIN O RING VITON VITON VITON VITON VITON NP NAME PLATE Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel RECOMMENDED SPARE PARTS FOR STARTUP OR COMMISSIONING SPECIAL

3 CONSTRUCTION MATERIAL DESIGN FOR: 6 Full Bore 8 Reduced Bore a 2c 6a 3a 8 2a b 3c a a a 13 a 2b 37 37a 12 36a 36 8a 3b a PART. No. DESCRIPTION A105 / 316 STANDARD BASE MATERIAL LF2 / / 316 F51 / F51 F44 / F44 2a TOP COVER SCREW 2b TRUNNION RETAINER SCREW ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 ASTM A193 B8 2C UPPER FLANGE SCREW 3a STEM FIRE SEAL 3b TRUNNION FIRE SEAL Graphite Graphite Graphite Graphite Graphite 3C TOP COVER FIRE SEAL 5 UPPER STEM ASTM A276/479 TP316 ASTM A276/479 TP316 ASTM A276/479 TP316 UNS S31803 UNS S TOP COVER ASTM A105N ASTM A350 LF2 ASTM A276/479 TP316 UNS S31803 UNS S a UPPER FLANGE ASTM A105N ASTM A350 LF2 ASTM A276/479 TP316 UNS S31803 UNS S THRUST WASHER DUDRY DUDRY DUDRY DUDRY DUDRY 8 STEM O RING 8a TRUNNION O RING VITON VITON VITON VITON VITON 8b TOP COVER O RING 9 BALL ASTM A276/479 TP316 ASTM A276/479 TP316 ASTM A276/479 TP316 UNS S31803 UNS S ISERT SEAT 10a SEAT RING ASTM A276/479 TP316 ASTM A276/479 TP316 ASTM A276/479 TP316 UNS S31803 UNS S ADAPTOR FIRE SEAL Graphite Graphite Graphite Graphite Graphite 12 BODY ASTM A105N ASTM A350LF2 ASTM A276/479 TP316 UNS S31803 UNS S ADAPTOR FLANGE ASTM A105N ASTM A350LF2 ASTM A276/479 TP316 UNS S31803 UNS S STEM KEY Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 15 TOP COVER PIN Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel 16 STUD BOLTS ASTM A193 B7M ASTM A320 L7M ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M 16a NUTS ASTM A194 2HM ASTM A194 GR 4 ASTM A194 GR 8M ASTM A194 GR 8M ASTM A194 GR 8M BALL BEARING a BEARING WASHER TRS LOW PR. TRS LOW PR. TRS LOW PR. TRS LOW PR. TRS LOW PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. NDPE HIGH PR. DUDRY DUDRY DUDRY DUDRY DUDRY 31 SEAT SPRINGS INCONEL X750 INCONEL X750 INCONEL X750 INCONEL X750 INCONEL X TRUNNION ASTM A105N ASTM A350 LF2 ASTM A276/479 TP316 UNS S31803 UNS S SEAT O RING VITON VITON VITON VITON VITON 35 ADAPTOR O RING VITON VITON VITON VITON VITON 36 VENT VALVE/BLEEADER ASTM A276/479 TP316 ASTM A276/479 TP316 ASTM A276/479 TP316 UNS S31803 UNS S a VENT O RING VITON VITON VITON VITON VITON 37 DRAIN PLUG ASTM A276/479 TP316 ASTM A276/479 TP316 ASTM A276/479 TP316 UNS S31803 UNS S a DRAIN O RING VITON VITON VITON VITON VITON NP NAME PLATE Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel RECOMMENDED SPARE PARTS FOR STARTUP OR COMMISSIONING SPECIAL

4 CONSTRUCTION MANEUVRABILITY ORDER Differential pressure forces the floating independent seats against the ball. Top cover flang with 5211 Duble O ring stem seals plus fire seal Dudry bearing (low torque) D SELF AUTOMATIC RELIEVING SEATS E UPSTREAM SIDE DOWNSTREAM SIDE PISTON ACTION SEATS At low or no differential pressure springloaded seats assure dubbletight seal Downstream seat utilizes valve body pressure to force seat tightly against the ball Double trunnion O ring plus fire seal B C A CONSTRUCTION: THREE PIECES BOLTED CONSTRUCTION SOLID BALL ANTI BLOW OUT PROOF STEM DESIGN DOUBLE SEAL SOFT INSERT SEATS AUTOMATIC RELIEVING IN CASE OF BODY OVER PRESSURING DOUBLE BLOCK AND BLEED HIGH INTEGRITY SHUTOFF AT LOW AND HIGH PRESSURE ANTISTATIC DEVICE FIRE TEST APPROVED FLOATING SEATS SPRING ENERGIZED 5211 TOP COVER FLANGE FOR EASY AUTOMATION. SIZE: 1/4 TO 6 3/4 TO 8 CLASS: ASME LBS TEMPERATURE: 200 C UP TO +350 C MATERIAL: ASTM A 105 LF L F44 F51 AND SPECIAL MATERIALS NACE LAST EDITION DESIGN: ASME B16.34 BS5351 FOR 1.1/2 AND SMALLER SIZE / ASME B16.34 API6D FOR 2 AND LARGER FIRE TEST APPROVED: BS6755 PART 2, 1987 API607 FOURTH EDITION, MAY 1993 API6FA, MAY 1985 (REAFFIRMED MAY 1993) MARKING: MSS SP25 TEST CERTIFICATE: UNI EN TYPE 3.1B UNLESS OTHER WISE REQUIRED SERVICE: FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS AND ALLIED INDUSTRIES MANEUVRABILITY AND TORQUE AT MAXIMUM WORKING PRESSURE FOR DIFFERENT CLASS, SIZE AND MATERIAL AT ROOM TEMPERATURE IN CLEAN SERVICE USING WATER WITH 7% oil. BT = BREAK AWAY TORQUE OT = OPERATING TORQUE RT = RESEATING TORQUE ALL VALUES ARE IN Nm NET VALUES SIZE OF VALVE TORQUE in Nm. CLASS 150 max. W.P. 19 BAR CLASS 0 max. W.P. 49,6 BAR CLASS 600 max. W.P. 99,3 BAR CLASS 800 max. W.P. 138 BAR CLASS 900 max. W.P. 149 BAR CLASS 1500 max. W.P. 248 BAR CLASS 2500 max. W.P. 414 BAR TYPE OF SEAT TYPE OF SEAT TYPE OF SEAT TYPE OF SEAT TYPE OF SEAT TYPE OF SEAT TYPE OF SEAT 1/4 TO 1/2 3/ / RED. BORE 3/ /4 1.1/ BT OT RT BT OT RT BT OT RT BT OT RT BT OT RT BT OT RT BT OT RT BT OT RT S R N D S R N D S R N D S R N D S R N D N D N D It must be understood that many factors can influence the torque of ball valves in field service. For this reason to SELECT PROPER ACTUATOR it must be used the TORQUE ADJUSTMENT FACTORS table no. A003/94 NET BREAK AWAY TORQUE OF VALVES PROCESS FREQUENCE OF PROCESS VALVE SEATING SUGGESTED X X X X X = MEDIA OPERATION TEMPERATURE MATERIAL SAFETY FACTOR TORQUE TO SELECT ACTUATOR OR GEAR IN NM PURCHASING INFORMATIONS END SIZE CLASS CONNECTION Note: These three elements are not in code and must be clearly shown or all order. A complete valve specification requires the following information: 1. Size Nominal pipe size and required valve bore, in accordance with API 6D. 2. Working pressure. 3. Type of end connections (if BW ends, specify the schedule of connecting pipe) 4. Full description of actual service in respect of temperature, line fluid, presence of corrosion, etc. to allow a proper material selection. 5. Any special feature, like stem extension, etc. 6. Type of operator: manual, electric, pneumatic or hydraulic valve operators may be installed at Purchaser option. If a power operator is required, the following information shall be provided by Purchaser. Maximum differential pressure during operation. Frequency of openclose operation. Desired time to open/to close Power supply (voltage, ect., or line pressure for pneumatic or hydraulic actuators, ect.) Optional equipment required (manual emergency override, local/remote control, explosion proof enclosures, ect.). 1 = PORT DESIGN 1 = 2 = HOW TO ORDER STARLINE TRUNNION MOUNTED BALL VALVES 2 = TYPE OF VALVE O= ULTRASTAR STANDARD DOCUMENTATION 1. TECHNICAL DEPARTMENT 1.1 General arrangement drawing (Maping) 1.2 Assembly, details, cross sectional drawing 1.3 General arrangement with actuator 2. PROCUREMENT DEPARTMENT 2.1 Maintenance manual 3. QA CONTROL DEPARTMENT 3.1 Certificate of compliance with the order 3.2 Material certificates TECHNICAL SPECIFICATIONS TESTING: According to API 6D. Third party at customer charge PROTECTION: Standard manufacturer CERTIFICATION: BODY UNI.EN TYPE 3.1B END FLANGE UNI.EN TYPE 3.1B BALL UNI.EN TYPE 3.1B STEM/TRUNNION UNI.EN TYPE 3.1B SEAT RING UNI.EN TYPE 3.1B 3 = BASE MATERIAL BODY/TRIM 1 = A105 / F6 2 = A105 / MONEL 3 = A105 / = LF2 / F6 5 = LF2 / = F316 / = F316L / 316L 8 = MONEL / MONEL 9 = F51 / F51 0 = FOR ALL DIFFERENT MATERIAL 4 = INSERT SEAT MATERIAL THERMOPLASTIC R Reinforced PTFE 15% Fiberglass S Reinforced PTFE 20% C. + 5% Gr. T Virgin PTFE N DEVLONV PolyamideNylon D DELRIN Acetal resin K KEL F PCTFE P PEEK Polyether ketone E VESPEL SP 211 Polyimide U UHMWPE Polyethylene Z TEFZEL ETFE (70G25) 5 = STEM/TRUNNION PACKING G Graphite T Virgin PTFE Parts no. 3a 3b 3c In order to maintain Fire safe requirements, stem/trunnion packings and fire seal (parts no. 3a 3b 3c and 11) are usually supplied in graphite. Stem/Trunnion packing material automatically indicate material of the fire seal. 6 = O RINGS V Viton B NBR O rings: Stem part no. 8 Trunnion part no. 8a Top cover part no. 8b Adaptor part no. 35 Seat part no. 34 Drain part no. 37a Vent part no. 36a EXAMPLE: VAlve size 2 Class 600 RTJ Full bore Body/Adaptor Flange A105 Trim = 316 Bolts = B7M Seat insert Nylon (DevlonV) Packing = Graphite O ring = Viton RTJ 103 NGV

5 PRESSURE TEMPERATURE RATINGS PRESSURE TEMPERATURE RATINGS ASME OR B16.5 AT 20 F TO 100 F (29 TO +38 C). MAX. WORKING PRESSURE SHELL TEST SEAT TEST GROUP 1.1 A105 A350LF2 1.2, 1.7, 1.9, 1.10, 1.11, 1.13, 1.14 A350LF3 1.3, 1.5 A182F1 1.4, 1.8, , 2.2, 2.4, 2.5, A182F4 A182F4H A182F316 A182F316H MATERIAL PRESSURE (psig) by classes ITEM Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test GROUP 2.3 A182F4L A182LF16L 2.6, 2.7 MATERIAL PRESSURE (psig) by classes ITEM Working Pressure Shell Test Seat Test Working Pressure Shell Test Seat Test NOTE: 1 For working pressure ratings at other temperatures and material group refer to ASME B16.34 or B Shell hydrostatic test pressure is 1.5 times the 100 deg F rating rounded off to the next higher 25 psi. 3 High pressure seat hydrostatic test pressure is 1.1 times the 100 deg F rating rounded off to the next higher 5 psi. 4 All ratings are for Standard Class valves. GROUP MATERIALS PRODUCT FORMS MATERIAL NOMINAL FORGINGS CASTINGS PLATES GROUP No. DESIGNATION STEEL SPEC.GR SPEC.GR SPEC.GR Carbon A105 A216WCB A A350LF2 A51670 CMn Si A537C Cr 8 Ni A182F4 A351CF3 A Cr 8 Ni A182F4H A351CF8 A2404H 16 Cr 12 Ni 2 Mo A182F316 A A182F316H A240316H Cr 13 Ni 3 Mo A Cr 9 Ni 2 Mo A351CF3M A351CF8M Cr 8Ni A182F4L A2404L 16 Cr 12 Ni 2 Mo A182F316L A240316L PRESSURE/TEMPERATURE LIMITATIONS OF SOFT INSERT SEAT MATERIAL BAR 500 PSI DELRIN 'D' DEVLON V 'N' PEEK 'P' P.C.T.F.E. (KEL 'F) 'K' VIRGIN PTFE 'T' REIFORCED PTFE 'S' C F C F MAX. WORKING PRESSURE AND PRESSURE TEST OF VALVES VALUES FROM API 6D API 6A MAXIMUM OPERATING PRESSURE PRESSURE CLASS OF VALVE 29 to 38 C 20 to 100 C ASME ASME ASME ASME ASME ASME ASME ASME API API API API PN 20 PN 50 PN 68 PN 100 (*) PN 150 PN 250 PN 420 Bar Psig Kpa For temperatures below 20 F or 29 C the rating shall be no greater than the rating shown for 20 F or 29 C. PRESSURE TEST1 HYDROSTATIC SHELL TEST HYDROSTATIC SEATS TEST AIR SEATS TEST Bar Psig Kpa Bar Psig Bar± Psig± DURATION TEST VALVE SIZE MINUTESA 2 thru thru thru thru thru and over 5

6 DIMENSIONS CLASS 150 GEAR OPERATED 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x FTO F TO ASME ANSI CLASS 150 AVAILABLE ON REQUEST M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x FTO F TO ASME ANSI CLASS 150 AVAILABLE ON REQUEST DIMENSIONS in mm M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x M10 F10

7 DIMENSIONS CLASS 0 GEAR OPERATED 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x DIMENSIONS in mm M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x M10 F10

8 DIMENSIONS CLASS 600 GEAR OPERATED 1/2 x 1/2 15 x ,5 3 3/4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x , x 3 80 x x x x x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x DIMENSIONS in mm M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x M10 F10

9 DIMENSIONS CLASS 800 GEAR OPERATED INCH mm A3 A2 B C D E F SW BW 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /4 x 1.1/4 32 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x x x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG INCH mm A3 A2 B C D E F SW BW 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x x x DIMENSIONS in mm M10 F10 INCH mm A4 A5 B C D E F 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /4 x 1.1/4 32 x /2 x 1.1/2 40 x x 2 50 x INCH mm A4 A5 B C D E F 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x

10 DIMENSIONS CLASS 900 GEAR OPERATED 1/2 x 1/2 15 x ,5 3/4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x DIMENSIONS in mm M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x Threaded ends only up to M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x Threaded ends only up to M10 F10

11 DIMENSIONS CLASS 1500 GEAR OPERATED 1/2 x 1/2 15 x ,5 3/4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x DIMENSIONS in mm M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x x x Threaded ends only up to M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x x x Threaded ends only up to M10 F10

12 DIMENSIONS CLASS 2500 GEAR OPERATED 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x M10 F10 VALVE SIZE DIMENSIONS in mm WEIGHT KG 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x DIMENSIONS in mm M6 F M10 F10 1/2 x 1/2 15 x /4 x 3/4 20 x x 1 25 x /2 x 1.1/2 40 x x 2 50 x x 3 80 x Threaded ends only up to M10 F10 3/4 x 1/2 20 x x 3/4 25 x /4 x 1 32 x /2 x 1 40 x x 1.1/2 50 x x 2 80 x x x Threaded ends only up to M8 F M10 F10

13 APPROVALS

14 STANDARD MATERIALS CHEMICAL AND MECHANICAL REQUIREMENTS CHEMICAL REQUIREMENTS SPECIFICATION ACCORDING TO ASTM VOLUME AND CARBON C % max MANGANESE Mn % max PHOSPHORUS P % max SULFUR S % max SILICON Si % max NICKEL Ni % max CHROMIUM Cr % max MOLYBDENUM Mo % max VANADIUM V % max NIOBIO/COLUMBIUM Nb % max COPPER Cu % max TITANIUM Ti % max CARBON STEEL A 105 * LOW TEMPERATURE STEEL AS PER ASTM A350LF A350LF2 * MARTENSITIC STEEL A OVER AUSTENITIC STAINLESS STEEL AS PER ASTM A182 ASTM A PH F316 F316L F321 F44 F51 A min MECHANICAL REQUIREMENTS AT ROOM TEMPERATURE TENSILE STRENGTH K.s.i. min MPa min YELD STRENGTH K.s.i. min MPa min ELONGATION IN 2 % min REDUCION OF AREA % min BRINELL HARDNESS CORRESPONDANCE TO EN PART * STARLINE CARBON CONTENT LIMITED TO 0.22%. STANDARD IMPACT TEST CHARPYV AT45.6 C (50 F) FOR LF2 AND C (150 F) FOR LF3. FOR PRODUCT ANALYSIS TOLE RANCES SEE ABOVE MENTIONED ASTM VOLUMES. FOR BOLTING MATERIALS SEE ASTM A 193 AND ASTM A 320. STEEL STANDARDS COMPARN * ASTM UNS/AISI A105 AISI C22 A XC18S (En 3A) A182 F1 K Mo F5 K CrMo Z 12 CD F11 K CrMoV CD F22 K CrMo CD F4 S 400 X5CrNi Z6 CN S15 F4H S 409 X5 CrNi Z6 CN S49 F4L S 403 X2 CrNi Z2 CN S12 F316 S X5 CrNiMo Z6 CND S16 F316H S X5 CrNiMo S49 F316L S X2 CrNiMo Z6 CND S12 F321 S X10 CrNiTi Z6 CNT S31 F347 S X10 CrNiNb Z6 CN Nb S17 A193 B6 (A276 Type 410) AISI 410 X10 Cr 13 S Z10 C S21 B7 AISI CrMo CD A B8 AISI 4 X5 CrNi Z6 CN B B8M AISI 316 X5 CrNiMo Z6 CND B16 24 CrMoV CDV A194 2H C A60/CC Gr CrMo D Gr. 8 AISI 4 X5 CrNi Z6 CN B Gr. 8M AISI 316 X5 CrNiMo Z6 CND A276 Type 420 AISI 420 X Cr 13 S Z C13 420S45 A320 L7 AISI Cr Mo CD A A350 LF2 TT St E 36 A48 FP (A 36208) (32A LT50) A582 Type 3 AISI 3 X10 CrNiS 18.9 S Z10 CNF S21 Type 416 AISI 416 X12 CrS 13 S Z12 CF S21 * Above comparision is to be intended as a guide. A light difference requirements may be found beetween one Standard and another (i.e.: chemical composition, supplementary mechanical tests, special heat treetment, etc.). Therefore, the use of an equivalent standard is always subject to Customer s agreement. DIN AFNOR BS JIS SF50 (SC)(S28C) SFHV 12 B G 3213 SFHV 25 G 3213 SFHV 23 B G 3213 SFHV 24 B G 3213 SUS 4 G 43 SUS 4 H G 43 SUS 4 L G 43 SUS 316 G 43 SUS 316 H G 43 SUS 316 L G 43 SUS 321 SUS 347 SUS 410 G 43 SNB 7 G 4107 (SMC 4) SUS 4 G 43 SUS 316 G 43 SNB 16 G 4107 S45C G 4051 SUB 4 G 43 SUB 316 G 43 SUS 420 J2 SCM3 G 4105 SUS 3 SUS 416

15 CONVERSION CHART Inches milimeters 1 = 25,400 m/m Inches /16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 0,000 25,400 50,799 79, ,60 1,587 26,987 52,387 77, ,19 3,175 28,574 53,974 79, ,77 4,762,162 55,561 80, ,36 6,350 31,749 57,149 82, ,95 7,937 34,337 58,736 84, ,54 9,525 34,924 60,324 85, ,12 11,112 36,512 61,911 87, ,71 12,700 38,099 63,499 88, , 14,287 39,687 65,086 90, ,89 15,875 41,274 66,674 92, ,47 17,462 42,862 68,261 93, ,06 19,050 44,449 69,849 95, ,65 20,631 46,037 71,436 96, ,24 22,225 47,624 73,024 98, ,82 23,912 49,212 74, ,01 125,41 0Inches ,00 152,40 177,80 203,20 228,60 128,59 153,98 179,38 204,78 2,18 1,17 155,57 180,97 206,37 231,77 131,76 157,16 182,56 207,96 233,36 133,35 158,75 184,15 209,13 234,95 134,94 160,33 185,73 211,13 236,53 136,52 161,92 187,32 212,72 238,12 138,11 163,51 188,91 214,31 239,71 139,70 165,10 190,50 215,90 241, 141,28 166,68 192,08 217,48 242,88 142,87 168,27 193,67 219,07 244,47 144,46 169,86 195,26 220,66 246,06 146,05 171,45 196,85 222,25 247,65 147,63 173,03 198,43 223,83 249,23 149,22 174,62 200,02 225,42 250,82 150,81 176,21 201,61 227,01 252, ,00 279,39 4,79 3,19 355,59 255,58 280,98 6,38 331,78 357,18 257,17 282,57 7,97 333,37 358,77 258,76 284,16 9,56 334,96 360,36 260,35 285,74 311,14 336,54 361,94 261,93 287,33 312,73 338,13 363,53 263,52 288,92 314,32 339,72 365,12 265,11 290,51 315,91 341,31 366,71 266,70 292,09 317,49 342,89 368,29 268,28 293,68 319,08 344,48 369,88 269,87 295,27 320,67 346,07 371,47 271,46 296,86 322,26 347,66 373,06 273,05 298,44 323,84 349,24 374,64 274,63 0,03 325,43 350,83 376,23 276,22 1,62 327,02 352,42 377,82 277,81 3,21 328,61 354,01 379, ,99 406,39 431,79 457,19 482,59 382,17 407,98 433,38 458,78 484,18 384,17 409,57 434,97 460,37 485,77 385,76 411,16 436,55 461,95 487,35 387,34 412,74 438,14 463,54 488,94 388,93 414,33 439,73 465,13 490,53 390,52 415,92 441,32 466,72 492,12 392,11 417,50 442,90 468, 493,70 general Formula F = ( Cx9/3) +32 Degrees Fahrenheit Centigrade C = ( F32) x 5/9 C F C F C F C F C F Multiply by to obtain ,4 4, , BENDING MOMENT OR TORQUE , kilogrammetre 9,80665 newtonmeter (Nm) , kilogrammetre 7,23299 poundfoot , newtonmetre 0,73756 poundfoot , newtonmetre 0,10197 kilogrammetre , pound foot 1,35582 newtonmetre , PRESSURE AND STRESS , atmosphere (atm) pascal (Pa) , atmosphere 1,01325 bar , atmosphere 1,0333 kilogram/centimetre , bar 0,98692 atmosphere , bar 1,02668 kilogram/centimetre , bar Pascal (or N/m 2 ) , bar 14,50377 pound/inch , kilogram/centimetre 2 0,968 atmosphere , kilogram/centimetre 2 0,98066 bar , kilogram/centimetre Pascal (and N/m 2 ) , kilogram/centimetre 2 14,22334 pound/inch , kilogram/metre 2 9,80665 Pascal , newton/metre 2 (N/m 2 ) 0, pound/inch , newton/metre 2 (or Pa) 0,10197 kilogram/metre , newton/metre 2 0, kilogram/centimetre , Pascal (and N/m 2 ) 0, atmosphere Pascal 0,00001 bar , kpa 0,01 bar , MPa 10 bar 98, , pound/inch 2 0,06895 bar 95, , pound/inch Pa 92, , pound/inch 2 0,07031 kilogram/centimetre 2 90, , pound/inch 2 0,06805 atmosphere 87, , , , ENERGYWORK AND POWER 81, , Btu (internat.) 1055,056 joule (J) 78, , calorie 4,19002 joule 76, , footpound 1,35582 joule 73, kilogrammetre 9,80665 joule 70, joule 0,73756 footpound 67, joule 0, kilogrammetre 65, footpound/hour 0, watt (W) horsepower (550 ftlb/s) 0,7457 kilowatt (kw) 62, horsepower (electric) 746 watt 59, kilowatt 1,34102 horsepower (550 ftlb/s) 56, , MISCELLANEOUS 51, atmosphere (atm) 760 mm Hg at 32 F 48, atmosphere 29,92 inch Hg at 32 F 45, atmosphere 103 mm H2O at 60 F 42, bar 14,70 pound/inch 2 40, bar 750 torr 37, bar 29,53 inch Hg at 32 F 34, feet of water (at60 F) 0,8843 inch Hg at 60 F 31, feet of water 0,4331 pound/inch 2 28, inch of Hg (at 60 F) 0,03342 atmosphere 26, inch of Hg 1,131 feet of water 23, inch of Hg 0,4898 pound/inch 2 torr (and mm Hg) 0, atmosphere 20, torr 0, bar (or 133,6 Pa) 17, torr 0,00136 kilogram/centimetre 2 15, torr 0,03937 inch of Hg (at 32 F) 12, torr mm H2O 9, torr 0,01934 pound/inch 2 6, torr l/sec 1,316 atm.cc/sec (or Std.cc/s) 3, atm. cc/sec 0,76 torr l/sec 1, torr l/sec 1000 Lusec 1, Lusec 0,001 torr l/sec drop of water or bubble 16 centimetre 3 The central column represents the know temperature in C or F. The equivalent temperature in F pr C is then read from the column to the right or the left. 393,69 419,09 444,49 469,89 495,29 395,28 420,68 446,08 471,48 496,88 396,87 422,27 447,67 473,07 498,47 398,46 423,85 449,25 474,65 500,05 400,04 425,44 450,84 476,24 501,64 401,63 427,03 452,43 477,83 503,23 403,22 428,62 454,02 479,42 504,82 404,81 4,20 455,60 481,00 506,