FLANGED SERIES 1 PIECE FLANGED STANDARD PORT RF15 - ASME Class 150 RF30 - ASME Class 300 FLANGED SERIES RF15/RF30

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Sharon Nichols
6 years ago
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1 FLANGED SERIES 1 PIECE FLANGED STANDARD PORT 1-12 RF15 - ASME Class 150 RF30 - ASME Class 300 1

R F 1 5 / R F 3 0 F L A N G E D S E R I E S B A L L VA LV E S Flow-Tek s Series RF15 and RF30 Ball Valves feature a compact, one piece body design with threaded insert.

These rugged, economical, end entry flanged ball valves are ideal for industrial applications.

Utilizing belleville washers, the stem seal automatically adjusts to compensate for changes in temperature and normal wear.

The packing gland is contoured to more uniformly distribute the load across the packing. The primary seal is a combination of a thrust washer and thrust washer protector.

BALL Flow-Tek balls are precision machined and mirror finished for bubble-tight shut off and less operating torque.

2 R F 1 5 / R F 3 0 F L A N G E D S E R I E S B A L L VA LV E S Flow-Tek s Series RF15 and RF30 Ball Valves feature a compact, one piece body design with threaded insert. The one piece body supplies maximum structural strength while minimizing the number of potential leak paths. A floating ball design offers low torque and increases valve cycle life. These rugged, economical, end entry flanged ball valves are ideal for industrial applications. STEM SEALS Series RF15/RF valves feature live-loaded, self- adjusting primary and secondary sealing. Utilizing belleville washers, the stem seal automatically adjusts to compensate for changes in temperature and normal wear valves utilize an independent packing gland which can be easily adjusted without removing mounting hardware or operator. The packing gland is contoured to more uniformly distribute the load across the packing. The primary seal is a combination of a thrust washer and thrust washer protector. An adjustable stem packing creates a secondary seal between the stem and body. The stem packing is composed of RPTFE V-rings as standard graphite stem packing is standard on all Fire Safe valves. BALL Flow-Tek balls are precision machined and mirror finished for bubble-tight shut off and less operating torque. As an added safety feature, a hole in the stem slot of each ball equalizes pressure between the body cavity and the line media flow. BODY Reduced Port 1 through 12 Materials Stainless Steel, Carbon Steel 1 4 valve bodies are investment cast and all valve size castings are solution annealed/normalized for the highest quality and added strength. All body castings are marked with a foundry heat number for full traceability. SEAT Flow-Tek s seat design ensures bi-directional, bubble-tight sealing with low operating torque. All resilient seats feature relief slots or seat O.D. clearance to relieve pressure past the upstream seat and provide positive preloading to ensure low pressure/vacuum sealing. ANTI-STATIC DEVICES All RF15/RF30 valves have Anti-Static Devices as standard. These devices positively ground ball and stem. 2 Body 1 Piece & Special Alloys Pressure Ratings RF15: ASME Class 150 RF30: ASME Class 300 LOCKING DEVICE All manually operated valves feature a locking device to prevent accidental movement of ball position. SECURE MOUNT Series RF15/RF30 valves offer ease of automation due to an integrally cast actuator mounting pad that complies with ISO 5211 through 2 valve sizes.

STEM ASSEMBLIES Flow-Tek manufactures heavy duty, high quality stems with double D connection to ball

All Flow-Tek stems are internal entry and blowout proof for maximum safety.

Thrust Washer PEEK Protector Anti-Static Devices SMART STEM Valve Sizes up to 2 Flow-Tek s

self-adjusting sealing utilizing belleville washers which automatically adjust to compensate for

Manual adjustments which can cause damage to the seal and seat are not required.

Each stem assembly is composed of three or four (dependent on valve size) rings providing a very high

The Thrust Washer and the Thrust Washer Protector combine to provide a primary seal, reduce torque

RF15/RF30 OPTIONS V-Control Valves Safety Exhaust Upsteam or Downstream Venting Tri-Port Balls Self

3 STEM ASSEMBLIES Flow-Tek manufactures heavy duty, high quality stems with double D connection to ball and operator mounting. Stems are mated with the ball to ensure positive contact. All Flow-Tek stems are internal entry and blowout proof for maximum safety. Stem Nut and Tab Lock Washer Belleville Washers Packing Gland PEEK Protector Stem Packing Tek-Fil Thrust Washer PEEK Protector Anti-Static Devices SMART STEM Valve Sizes up to 2 Flow-Tek s Interchangeable Family of valves feature strong, large diameter stems with live-loaded, self-adjusting sealing utilizing belleville washers which automatically adjust to compensate for changes in temperature and wear. Manual adjustments which can cause damage to the seal and seat are not required. The assembly is secured by a saddle-type lock washer which prevents stem nuts from unthreading in high cycle automation applications. STEM PACKING An adjustable V-ring design creates a multiple seal between the stem and body. Each stem assembly is composed of three or four (dependent on valve size) rings providing a very high cycle life by resisting creep and cold flow. The Thrust Washer and the Thrust Washer Protector combine to provide a primary seal, reduce torque and prevent galling. This arrangement is a Flow-Tek exclusive. RF15/RF30 OPTIONS V-Control Valves Safety Exhaust Upsteam or Downstream Venting Tri-Port Balls Self Draining Steam Jackets Media Containment units additional options are available upon request FIRE SAFE - Certified to API 607 Flow-Tek s Series RF15/RF30 valves with graphite stem packing meet the highest fire safety standards under extreme conditions. In the event of a fire, after heat destroys the primary resilient seat, the ball makes contact with the secondary metal seat, forming a secure seal. Burned Seat Secondary Metal Seat Ball 3

PRESSURE / TEMPERATURE 800 700 ASME Class 150 Pressure (psi) 600 500 400 300 200 ASME Class 300 RPTFE Tek-Fil PEEK 100 TFM 1600 & 50/50-50 0 100 200 300 400 500 600 700 Temperature ( F) Carbon Steel

4 PRESSURE / TEMPERATURE ASME Class 150 Pressure (psi) ASME Class 300 RPTFE Tek-Fil PEEK 100 TFM 1600 & 50/ Temperature ( F) Carbon Steel valves limited to -20 F Note: Carbon Steel valves limited to -20 F STEAM SERVICE PRESSURE RATINGS: WSP TFM Seats Tek-Fil Seats PEEK Seats PSI F PSI F PSI F Class 150: Class 300: Vacuum Service to 29.9 inches Hg. gauge. SEAT SELECTION A wide range of seat materials are available to meet most applications. The standard seat is TFM Options include: RPTFE Stainless Steel/PTFE (50/50) UHMWPE Virgin PTFE PEEK Tek-Fil (carbon/graphite filled TFM) STANDARDS & CERTIFICATIONS VALVE DESIGN ASME B16.34 API 608 MSS SP72 NACE MRO175 all internal wetted parts END FLANGES ASME B16.5 FACE TO FACE ACTUATOR INTERFACE ISO 5211 TESTING ASME B16.10 short pattern all sizes API 598 ASME B16.34 MSS SP 61 API 607 Full Metal Seats Cavity Fillers PEEK seats offer high pressure/temperature capability. Tek-Fil seats offer reduced torque in high temperature, high cycle, and steam service applications. TFM 1600 seats offer the exceptional chemical resistance of PTFE plus lower porosity and permeability, improved temperature range and reduced valve torques. 4

COMPONENTS & MATERIALS ITEM / NAME STAINLESS STEEL CARBON STEEL QTY. 1. Body ASTM A351 Gr CF8M ASTM A216 Gr WCB 1 2.

Body Seal RPTFE 1 7. Anti-Static Device (not shown) SS316 2 8. Packing Protector PEEK 1 9. Thrust Washer Protector PEEK 1 10.

Packing Gland Sleeve SS304 Carbon Steel 1 1 14. Packing Gland Plate ASTM A351 Gr CF8 ASTM A216 Gr WCB 1 15.

Travel Stop Housing ASTM A351 Gr CF8M ASTM A216 Gr WCB 1 19. Housing Bolt SS304 Carbon Steel 4 20.

Handle SS304/Ductile Iron** 1 24. Lock Nut SS304 2 25. Handle Bolt Carbon Steel 1 26. Handle Sleeve (up to 2") Vinyl 1 27.

Flow-Tek offers the seat, body seal, thrust washer and stem packing as recommended spare parts.

5 COMPONENTS & MATERIALS ITEM / NAME STAINLESS STEEL CARBON STEEL QTY. 1. Body ASTM A351 Gr CF8M ASTM A216 Gr WCB 1 2. End Cap ASTM A351 Gr CF8M ASTM A216 Gr WCB 1 3. Ball ASTM A351 Gr CF8M 1 4. Seat TFM Stem ASTM A479 Gr Body Seal RPTFE 1 7. Anti-Static Device (not shown) SS Packing Protector PEEK 1 9. Thrust Washer Protector PEEK Thrust Washer TEK-FIL Stem Bearing 15% RPTFE Stem Packing* RPTFE/Graphite 3/1 13. Packing Gland Sleeve SS304 Carbon Steel Packing Gland Plate ASTM A351 Gr CF8 ASTM A216 Gr WCB Gland Bolt SS304 Carbon Steel Belleville Washer SS Tab Washer SS Travel Stop Housing ASTM A351 Gr CF8M ASTM A216 Gr WCB Housing Bolt SS304 Carbon Steel Travel Stop SS304 Zinc Plated Carbon Steel 21. Travel Stop Set Sleeve SS Travel Stop Bolt SS Handle SS304/Ductile Iron** Lock Nut SS Handle Bolt Carbon Steel Handle Sleeve (up to 2") Vinyl Locking Device SS Snap Ring Nickel Plated Carbon Steel 2 *Quantity depends on valve size. ** 3 and larger valves. Flow-Tek offers the seat, body seal, thrust washer and stem packing as recommended spare parts. These parts are available as a packaged repair kit VALVES Carbon Steel bodies on valve sizes 1 4 are Black Phosphate Coated. All Stainless Steel bodies are solution annealed/normalized and 12 Valves Valves VALVES 1 5

6 RF15/RF30 GENERAL DIMENSIONS 1" 2" Valves 3" 12" Valves D D C C C1 C1 øf øs øb øb øs øf N x øt A E A E N x øt NOTE: Gear Operators are suggested on size 10 and 12 valves. NOTE: A trunnion-like Ball Support is included on size 12 valves. DIMENSIONS Model RF15 Class 150 Size A øb C C1 D E øf N øs øt Cv Torque* Approximate Weight INCHES ,020 1, LBS-IN LBS ,880 3, ,000 4, ,700 13, MILLIMETERS , KG-M KG , , ,700 1, Face to Face dimensions meet ASME B16.10 short pattern. *Torque at maximum rated pressure, clean water, TFM 1600 seating material. Other seat materials exhibit different torques. Please refer to TB 1005 for specific torques. 6

7 DIMENSIONS Model RF30 Class 300 Size A øb C C1 D E øf N øs øt Cv Torque Approximate Weight / INCHES ,020 2, LBS-IN LBS ,880 5, ,000 7, ,700 17, MILLIMETERS , KG-M KG , , ,700 2, Face to Face dimensions meet ASME B16.10 short pattern. *Torque at maximum rated pressure, clean water, TFM 1600 seating material. Other seat materials exhibit different torques. Please refer to TB 1005 for specific torques. RF15/RF30 ACTUATOR MOUNTING PAD DIMENSIONS 1 2 Valves Ux4 K DIMENSIONS Secure Mount M Size H J F0 BC DIA. K L M øp U UNC øp H F # / F / F /16-18 J L INCHES / / / Valves / /8-11 øp 4 U H K M øp MILLIMETERS F # F / F / / / / / /8-11 J L 1 For 4 : L=3.07 (78 mm) 7

p FLOW-TEK - USA - Office & Manufacturing Global manufacturing, service around the

service network for all Bray International products.

- USA All statements, technical information, and recommendations in this bulletin

Consult Flow-Tek representatives or factory for the specific requirements and

The right to change or modify product design or product without prior notice is

8 p FLOW-TEK - USA - Office & Manufacturing Global manufacturing, service around the corner To serve you locally, each region maintains a factory certified sales and service network for all Bray International products. q WORLD HEADQUARTERS - BRAY INTERNATIONAL, INC. - USA All statements, technical information, and recommendations in this bulletin are for general use only. Consult Flow-Tek representatives or factory for the specific requirements and material selection for your intended application. The right to change or modify product design or product without prior notice is reserved. Flow-Tek is a registered trademark of Flow-Tek, Inc Flow-Tek, Inc. All rights reserved. A Subsidiary of BRAY INTERNATIONAL, Inc N. Eldridge Pkwy #100 Houston, Texas Fax: F-2401_EN_RF15/30_

Triad Series. 3 Piece Ball Valves Full Port: 1 /4-4 Standard Port: 3 /4-2 1 /2. Model FP - Full Port Model SP - Standard

Triad Series. 3 Piece Ball Valves Full Port: 1 /4-4 Standard Port: 3 /4-2 1 /2. Model FP - Full Port Model SP - Standard A Bray High Performance Company A Subsidiary of BRAY INTERNATIONAL, Inc. 3 Piece Ball Valves Full Port: 1 / - Standard Port: 3 / - 1 / Triad Series Model FP - Full Port Model SP - Standard Port Flow-Tek