System Overview - Screw Jacks S

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1 3. System Overview Screw Jacks S 3.3, Standing Spindle S Fixing flange BF Pivot bearing head SLK Motor Rod end KGK Bellow FB Spiral spring SF Rotary pulse encoder DIG Coupling KUZ Motor flange MF Lubrication strip SL Locking nut Forked head GK Tr left handed thread Tr INOX (stainless) Tr double pitch KGT Ball Screw Tr Standard Handwheel HR Spring brake FDB Assembly group limit switches ESSET Fixing strips BFL Protective cap SK Connecting Shaft VWZ Hinged bearing plate KAR Protection against rotation VS Escape protection AS Linear measuring system WMS 01 by ZIMM Austria 06

2 3. System Overview Screw Jacks R 3.4, Rotating Spindle R Opposed bearing plate GLP KGT Driving flange KGMFL KGT Pivot adapter KGKAR Spiral spring SF Tr Driving flange TRMFL KGTF KGT Flange nut Motor Bellow FB Duplex nut DM Flange nut FM Greaseless nut FFDM Selfaligning nut PM Safety nut SIFA Rotary pulse encoder DIG Coupling KUZ Spindle types: Standard Tr INOX (stainless) Double pitch Left handed thread Larger diameter spindle Ball screw KGT Motor flange MF Handwheel HR Spring brake FDB Protective cap SK Connecting shaft VWZ Fixing strips BFL Hinged bearing plate KAR by ZIMM Austria

3 . Miniature Screw Jack Trapezoid threaded screw SHZ0STr Fits SS/LS, Mat. CK (1.45) Quality 7e, DIN 3 Trapezoid threaded screw SHZ0RTr Fits SR/LR, Mat. CK (1.45) Quality 7e, DIN 3 stroke + 1 (inc.fm dimension) stroke Fixing flange SHZ0BF Fits SS/LS Material alu anodized Flange nut SHZ0FML/SHZ0FMS SHZ0FML X=Tr1x3 SHZ0FMS X=Tr1x6 P3 Mat.CuSnZnPb Bellow SHZ0FB175 Material MoleritTH 59 Opposed bearing plate SHZ0GLP AZ = extension 0 mm ZD = compression 75 mm Attention: Spindle extension +mm required Forked head SHZ0GK with bearing 69Z Material Alu anodized Hinged bearing plate SHZ0KAR Material steel, galvanized, with bolts and locking key Rod end SHZ0KGK Material steel, galvanized Connecting shaft SHZVBWX Material alu/steel Material steel/steel, galvanized Please define boreø LAmin=1mm 136 by ZIMM Austria 06

4 . Miniature Screw Jack Flexible coupling KUZ09GS Clamping collar coupling, Mat.: Alu Cover plate SHZ0AB Is supplied with gearboxes R version: 1 bearing cap with flange 1 cover plate d1 d For sealing the box, e.g. in the food industrie Ordering example: KUZ09GS5 / Limit switch set SHZ0ESSET Plug set Is supplied with limit switch ES Attention: sets per gearbox are reqired see chapter.1.6 Limit switch ES Notice: also see chapter.1.6 Universal motor flange SHZ0MOTF Suited for both of our standard motors. Should other motors be used, only one ring inside the flange body must be used. 1 for mounting on screw jack D.C. magnetoelectric motor Speed 00 U/min Speed 00 U/min SHZGM4V SHZGMV I N =4A I N =0,5A I max =41A I max =5,5A P N =55W P N =55W M N =17,5Ncm M N =17,5Ncm J=0,5Kgcm J=0,5Kgcm Cable connection PG11 Cable connection PG11 Protection class IP 44 Protection class IP 44 Weight 1, kg Weight 1, kg Rotary voltage motor on request by ZIMM Austria

5 . Overview Connecting Shafts, Couplings Connecting Shaft VWZ Easy assembly saving time and costs Radial assembly due to splited couplings Stepless adjustment due to clamping couplings Top design Low mass moment of inertia Lengths up to 6 meters without pedestal bearing Pedestal Bearing STL Used for intermediate bearing of very long dimensioned connecting shafts VWZ and GX Precision Shaft Joints Extendable KGW Torque transmission in case of axis offset Connecting Shaft GX Connecting shaft made of a steel tube Clamp coupling KUZKK Split coupling design Standard coupling KUZ With keyway and locking screw 6 by ZIMM Austria 06

6 ..4.1 Connecting Shaft VWZ Clamping hub with split coupling High concentric precision Easy radial assembly and disassembly High clamping strength Quick assembly No backlash Additional connection securing with pin and keyway not necessary. VWZ VWZ VWZ VWZ V VWZ 0 VWZ 0 INOX stainless VWZI VWZI VWZVI Rated torque** [Nm] max. torque** [Nm] Inertia moment per coupling [ 3 kgm ] 0,01 0,0 0,4 0,46,4 6,0 0. 0,45 1,07 Elastomer star Heat treatment preempts ageing. Permanently free of play and vibration absorption Electrical insulating properties Shorehardness 64D color: ZIMMgreen Temperature range: 0 C to +70 C, reduced from C to +0 C Inertia moment tube/m [ 3 kgm ] 0,11 0, 0, 0, 3,0 5, 0,53 1,9 3,41 Coupling type KUZKK KUZKK4 KUZKK KUZKK35 KUZKK45 KUZKK KUZKK4 KUZKK KUZKK35 M.9 M 4 M 5 M 6 M M M1 M 5 M 6 M Screw tightening torque [Nm] VWZ VWZ VWZ VWZV VWZ0 VWZ0 Torsion stiffness per star CTdyn [Nm/rad] DA INOX stainless VWZI 4 VWZI 56 VWZVI 67 DR 0 0 Torsion stiffness tube/m CTdyn [Nm/rad] BK* s 1,5 1,5 Weight complete tube/m coupling [Kg] 0, 0,36 0,94 1,4,9 4,6 LA min *BK=Clamping length of shaft extension ,5 1,,7 4, [Kg] 0,5 0,76 0,97 0,97,00,47 1,99 3,45 4,19 A ** max. transmittable torque of clamping hub in dependence on the bore diameter: VWZ VWZ VWZ VWZ V VWZ 0 VWZ 0 Ø INOX stainless VWZI 33 VWZI 4 VWZVI Ø Ø Ø Ø Ø Ø Ø Ø Ø 55 Standard bore diameter d [mm] VWZ: 11,, VWZ: 11,,, 19,, VWZ: 11,,, 19,,, 4,,,, VWZV: 1,, 1,,,, VWZ0:, 19,,, 4,,,,, 3, 4, 45 VWZ0:,,, 3,, 4, 45, 4, 55 Ordering example: LA outer length VWZ LA 0 / Revolutions Coupling bore n = 00 min 1 by ZIMM Austria 06 7

7 . Length Determination Gearbox Connecting Shaft e Y A LI LA MA = inner length (tube length) = outer length (incl. coupling) = centre distance gearboxes MSZ 5 MSZ 5 MSZ 5 MSZ MSZ MSZ MSZ MSZ MSZ MSZ MSZ MSZ MSZ0 MSZ0 MSZ0 MSZ0 MSZ0 MSZ0 MSZ0 MSZ0 MSZ3 MSZ3 MSZ0 MSZ0 MSZ6 VWZ VWZ VWZ VWZ VWZ VWZ VWZ VWZ VWZ 0 VWZ VWZV VWZ 0 VWZ VWZV VWZ 0 VWZ VWZV VWZ 0 VWZ 0 VWZ0 VWZ 0 VWZ0 VWZ 0 VWZ0 VWZ ,5,5,5 5 17,5 1,5 7,5 7,5 17,5 7,5 17,5 5, ,5 67,5 57, ,5 11,5 7,5 1,5 17,5 1,5,5 1,5,5,5 7, Revolutions / Length selection max. allowed revolutions in min 1 VWZ by ZIMM Austria 06

8 ..4.1 Connecting Shaft VWZ Mounting Using split couplings the connecting shafts can be assembled after installation of the screw jack gearboxes. Mount the connection shaft onto the gearbox drive shaft and assemble the half coupling tightening the screws to the required torque (see table no keyway necessary). max. allowable axis offset Offset lateral Kr max. 1,5 mm per 0 mm LI Height adjustment Adjusting the height of the various screw jacks connected by VWZ connecting shafts is very quick and easy. Loosening one clamping hub and adjusting on one side allows very precise stepless movement. For example: With the standard gear reduction this means one 3 rotation is equivalent to 1 mm stroke, e.g. 3,6 = 0,01 mm stroke. When setting under load, one lifting system with several screw jacks can be positioned very accurately. Set screw tightening torque acc. to table Adjustment under load > 0,01mm Angle error max. (1 per coupling) Offset axial approx. +/ 1 to mm by ZIMM Austria 06 9

9 . flexible coupling rigid coupling VWZ with Rigid Coupling for Use with Pedestal Bearing In order to specify the correct shaft the method of assembly is very important. E.g. a larger diameter shaft which does not require additional support can be considerably lower cost than a smaller shaft requiring additional pedestal bearings and support fabrication. For this version we use the rigid coupling, so that no tangential deviation in the pedestal bearing is possible. A B s1 s Bk LI LA min VWZ 34 1, LA54 5 VWZ 46 1,6 17 LA71 11 VWZ 63 LA3 4 VWZV LA1 175 VWZ LA139 VWZ LA 1 Gearbox connecting shaft pedestal bearing Length specification and calculation MA = centre distance Gearbox Pedestal bearing Gearbox Gearbox base line Gearbox Connecting shaft e Y A B Z L WZ STLØ hg hl a MSZ 5 VWZ , 0, MSZ 5 VWZ ,3 MSZ 5 VWZ ,3 MSZ VWZ 1, , 6, MSZ VWZ, , 3, MSZ VWZ, , 3, MSZ VWZ 0, , 7, MSZ VWZ 67, , 7, MSZ VWZ0 5 57, ,9 1,9 MSZ VWZ 17, ,7 MSZ VWZV 1, ,9,1 MSZ VWZ0 7, ,9,1 MSZ0 VWZ 117, ,7 MSZ0 VWZV 11, ,9 37,1 MSZ0 VWZ0 7, ,9 37,1 MSZ0 VWZ 1, ,5 3 59, MSZ0 VWZV 17, ,5 4,9 49,6 MSZ0 VWZ0 1, ,5 4,9 49,6 MSZ0 VWZ0,5, ,9 67,1 MSZ0 VWZ0,5 1, , 5, MSZ3 VWZ0 7,5, ,9 74,1 MSZ3 VWZ0 17,5, , 59, MSZ0 VWZ ,9 90,1 MSZ0 VWZ , 75, MSZ6 VWZ0 5,5 7, , 90, To achieve concentricity an exact axial alignment of shaft and pedestal bearings in both axes is required. Check the following parameters to optimise selection: Distance between gearboxes Revolutions Torque Pedestal bearing support: yes / no Ordering example: 1S = 1 rigid coupling S = rigid couplings length VWZ 1S LA 0 / revolutions n = 00 min 1 bores of couplings rigid coupling = STLØ 1 by ZIMM Austria 06

10 ..4. Pedestal Bearing STL for Connecting Shafts VWZ + GX We use highquality pedestal bearings in three housing designs:: S = Standard version: black plastic W = White plastic version for food industry G = Cast iron version as alternative Types S and W have the same design, type G has minimum dimension deviation. Type S is our preferred version. Temperature range: C to +1 C Order no. STLG STLS STLW STLG STLS STLW STLG STLS STLW STLG STLG Design cast iron plastic black plastic white cast iron plastic black plastic white cast iron plastic black plastic white cast iron cast iron d A H , ,5 H1, ,9 4,9 4,9 49, 49, 49, 57, H J1 91,5 91, J 6 1,5 1, L N1 11,5 11,5 11,5 11,5 1 S1,3 1,3 1,3 1,3,,,,,,,6 Shaft Extension WZ 0P 1P P Material: ground steel Order no. WZ/74?P WZ/76?P WZ/?P WZ/1?P WZ/170?P WZ/170?P d LWZ Utilization of pedestal bearing STL and shaft extension WZ rigid coupling rigid coupling shaft extension pedestal bearing gearbox base line +/ 0,0 VWZ shaft with rigid coupling for pedestal bearing Shaft extension without fitting key GX shaft with pedestal bearing Shaft extension with fitting key on both sides Pedestal bearing with handwheel for VWZ shaft drive Shaft extension with fitting key on one side by ZIMM Austria

11 . Systembauteile Components 11 by ZIMM Austria 06

12 . spline shaft section fixing screw key way acc. to DIN.4.3 Precision Shaft Joints Extendable KGW = Order no. KGW KGW KGW KGW4 KGW max. torque (00 rpm) with deflection angle 0 to,5 Nm Nm 31 Nm 5 Nm 0 Nm *other lengths on request 3, Nm 6,3 Nm Nm 3 Nm 36 Nm Extension A* L max. LA* ± L min.= LA A DA D 4 d max. d H7 Usage advice: When having higher torques and big deflection angles the operation noise will increase. As standard we deliver needle beared universal joints. When putting the KGW together it is absolutely necessary to pay attention to the marks (arrows). 11 L L Spline shaft section DIN ISO 6x11x 6x13x 6xx 6x1x 6x6x Gearbox type Joint shaft s Y MSZ 5 MSZ MSZ MSZ MSZ0 MSZ0 MSZ0 KGW KGW KGW KGW KGW KGW KGW 6 6,5 4 3, , ,5 96 1,5 131,5 4,5 LA = MA minus xy Dimensions can deviate due to product changes. MA = centre distance screw jack Centre distance Ordering example: max. LA = outer length KGW LA3 /1 Bore of couplings Axis offset Axis offset and centre distance MA must be defined with a drawing when ordering (max. angle ). by ZIMM Austria

13 ..4.4 Connecting Shaft GX Gearbox Rated torque in Nm Max. allw. torque in Nm A B d from to d3 d4 L L LC M GX 1 GX GX 4 GX GX GX GX MSZ5 / MSZ MSZ MSZ MSZ0 MSZ0/MSZ0 MSZ3/MSZ0 MSZ LA L LA L LA L LA L LA L LA L LA L , M 6 M M M M1 M M Precision steel tubes acc. to DIN 391 Tube wall thickness: 1,5mm G1 = Weight coupling G = Weight tube (1m) d incl. keyway acc. to DIN 65 and adjusting screw Environmental temperature max. 0 C Radial offset tolerance: 1 Ordering example: LA = outer length GX LA00 / Bore of coupling Speed / length selection max. allowed speed in rpm GX1 GX GX4 GX GX GX GX max. allowed free length (LA measure) in mm 1 by ZIMM Austria 06

14 . Weight N DA C DTk / ratio G1 (kg) G (kg) , / 6 / 0 / 3 0 / 3 1 / 3 1 / 3 5 / 3 0,47 1,06,31 3,55 6, 9,,1 1,05 1,4 1,61,,53 3,09 3, Length determination LI = inner length (tube length) LA = outer length (incl. coupling) MA = centre distance gearboxes Gearbox GX type e Y Distance a MSZ 5 MSZ MSZ MSZ MSZ0 MSZ0 MSZ0 MSZ3 MSZ0 MSZ0 GX 1 GX 1 GX GX 4 GX GX GX GX GX GX 3 7 4,5 31, ,5 90 5,5 11,5 1,5 7,5 199,5,5 1,5 17,5 7,5 9,5 45,5 45,5 Attention: Observe measure d4 to surface! by ZIMM Austria 06 1

15 ..5.1 Clamp Coupling KUZKK Long design Split coupling for high concentricity (without keyway) Material Coupling hubs: hightensile aluminium Elastomer star: precision made, high wear and temperature resistant plastic Design Two coupling hubs manufactured with high concentricity. Elastomer star standard: Shore hardness 64D, color: ZIMMgreen Temperature range 0 C to +70 C, reduced from C to +0 C *BK=clamping length shaft extension Standard bores d [mm] KUZKK: 11,, KUZKK4: 11,,, 19,, KUZKK: 11,,, 19,,, 4,,,, KUZKK35: 1,, 1,,,, KUZKK45:, 19,,, 4,,,,, 3, 4, 45 KUZKK:,,, 3,, 4, 45, 4, 55 Rated torque** [Nm] max. torque* [Nm] DA Outer Ø with screw D S L BK* fitting length s L1 E M.9 Screw tightening torque in Nm Mass moment of inertia in 3 kgm Torsion stiffness CTdny [Nm/rad] max. revolutions in min 1 KUZKK KUZKK4 KUZKK KUZKK35 KUZKK45 KUZKK , M 4 M 5 M 6 M M M ,01 0,0 0,4 0,51,4 6, KUZKK KUZKK4 KUZKK KUZKK35 KUZKK45 KUZKK Weight coupling [kg] 0,05 0, 0,35 0, 1, 1,70 max. axial offset in mm (axial) ±1 ± ± ± ± ± max. axial offset in mm (lateral) 0,0 0,0 0, 0, 0,1 0, max. angle error in grade (angular) Offset axial. Offset lateral 3. Angle error angular ** max. transmittable torque of clamping hub in dependence on the bore diameter: Ø 11 Ø Ø Ø Ø KUZKK KUZKK4 KUZKK KUZKK35 KUZKK45 KUZKK Ø Ø Ø Ø Ø 55 Ordering example: KUZKK /4 Coupling bores 1 by ZIMM Austria 06

16 ..5. Standard Coupling KUZ Standard coupling for general use with keyway and locking screw. Material coupling halves Cast iron GG, sinterized steel, aluminium, acc. to table Material coupling star Polyurethane, Shore hardness 9 A Ordering example: KUZ4 /4 Bore of couplings Possible assembly errors Assembly advice: Check angle and radial offset in two levels with straightedge Axial displacement A axial Offset R lateral Angle error β angular Twist angle with max. torque [grade] Torsion stiffness C Tdyn [Nm / rad] Relative absorption Resonance factor max. torque [Nm] Shore hardness star max. torque [RPM] allowable assembly error A R β E L KUZ09 KUZ KUZ19 KUZ4 KUZ KUZ3 KUZ45 KUZ55 3,5 ±0,5 3,5 ±0,5 3,5 ±0,5 4,0 ±0,5 4,5 ±0,5 3,5 ±0, ,7 0,7 0,7 0,7 0,7 0,7 0,65 0, ,9 4, A 0A 0A 9A 9A 9A 9A 9A , 0,75 0,75 1, 1,4 1,5 1, 0,13 0,4 0,4 0, 0, 1, 1, 1, 1,0 0,5 0,5 0,4 0,9 0,9 1,1 1, Coupling star for sizes KUZ09 and KUZ19 only available without drillings. Measure the coupling so that the permissible coupling load is never exceeded in any operating state. Please turn over! by ZIMM Austria

17 ..5. Standard Coupling KUZ Keyway DIN 65/1P9 Drilling U = not drilled Order no. Max. torque [Nm] Max. torque [min 1 ] Max. offset [mm] Max. angle error [grade] Max. twist angle [grade] D L1 a M B ISO H7 L NP9 T +0, Material Weight drilled in kg KUZ0905 KUZ0906 KUZ0907 KUZ090 KUZ09 U ,0 0,9 M4 M4 M4 M ALH 0,05 KUZ19,9 KUZ11 KUZ KUZ U (predrilled Ø 6,3) 000 0,4 1,5 7,5 1 M3 M ,4 1,,3 0, KUZ1911 4, KUZ19 KUZ19 KUZ1919 KUZ19 U (predrilled Ø 6,3) KUZ411 KUZ4 KUZ4 KUZ419 KUZ4 KUZ44 KUZ4 U ,35 0, 1 0,9 3,5±0,5 3,5±0,5 34, M4 M6 M ,,3,3, 1,,3,3,, Sinterized steel / Cast iron GG 0,07 0,34 KUZ KUZ19 KUZ KUZ4 KUZ KUZ KUZ U 1 0 0, 0,9 3,5±0, ,3,, 0,9 KUZ3 KUZ3 KUZ3 KUZ33 KUZ3 U 3 0 0, 0,9 4±0, M6 M6 M6 M ,5 KUZ45 KUZ45 KUZ453 KUZ454 KUZ4545 KUZ45 U , 1 4,5±0, M M M M M , Cast iron GG,35 KUZ554 KUZ554 KUZ5555 KUZ55 U , 1 3,5±0, M M M , 4,3 3,57 11 by ZIMM Austria 06

18 . KUZ09 5, 6, 7,, U Bore diameter, ISO H7 U = not drilled KUZ KUZ19 9, 11,, U (predrilled Ø 6,3) 11,,, 19, U (predrilled Ø 6,3) Elastic star KUZ09 / 9 Shore A, KUZ / 0 Shore A, KUZ4 to KUZ55 / 9 Shore A, slit couplings, KUZGS09 to KUZGS6 / 9 Shore A KUZ4 KUZ 11,,, 19,, 4, U, 19,, 4,,, U Predrilled Grooved DIN 65/1P9 With adjusting screw KUZ3,,, 3, U KUZ45,, 3, 4, 45, U KUZ55 4, 4, 55, U by ZIMM Austria

19 4. Selection, Calculation, Checklists 4. Checklist Page 3 Accessories S (also see overview chapter 3.3) Execution: SN (standing spindle, normal speed) SL (standing spindle, low speed) Tension load [kn] statically Tension load [kn] dynamically Compression load [kn] statically Compression load [kn] dynamically Pivot bearing head Forked head Rod end Fixing flange Bellows Spiral spring base line Handwheel Motor with brake Motor without brake Coupling Rotary pulse encoder Mounting bars Motor flange Safety nut Hinged bearing plate Limit switch Spring pressure brake Protective cap Lubrication strip Protection against rotation Escape Protection Protective tube Linear measuring system 0 by ZIMM Austria 06

20 4. Selection, Calculation, Checklists 4. Checklist Page 4 Accessories R (also see overview chapter 3.4) Execution: RN (rotating spindle, normal speed) RL (rotating spindle, low speed) Tension load [kn] statically Tension load [kn] dynamically Compression load [kn] statically Compression load [kn] dynamically Opposed bearing plate Tension Compression Bellows Flat spiral spring covering on top on bottom Duplex nut DM1 Flange nut FM (trapezoid) Flange nut KGTF Selfaligning nut PM1 Greaseless nut FFDM Driving flange TRMFL Safety nut Wear control Mounting bars Coupling base line Handwheel Motor Motor with brake Rotary pulse encoder Motor flange Hinged bearing plate Spring pressure brake Protective cap by ZIMM Austria 06 09

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