Installation Accessories

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1 Installation Accessories Elektrostatische Aufladung vermeiden. Nur mit feuchtem Tuch säubern. Evitez lez charges electrotetiques Nettoyer unkjuement avec un chifion humide. Avold electrostatic charge. Clean only with a damp cloth. CEAG Apparatebau Hundsbach GmbH & Co. KG 153

2 CEAG Sicherheitstechnik GmbH Explosion Protection from a Single Source Description CEAG offers the complete range of explosion protection from a single source. From explosion protected light fittings up to explosion protected switchgears and distributions in plastic and metal enclosure. The enclosures are mounted on standardized wall-mounting or standard frameworks and can be put together to form large distributions. The frameworks have uniform fixing dimensions to match those of the enclosures and can be extended as required. For further information see catalogue Explosion Protected Products of Senator-Schwartz-Ring 26 D Soest Phone +49 (0) 29 21/ Fax +49 (0) 29 21/ Neuer Weg Nord 49 D Eberbach Phone +49 (0) 62 1/ Fax +49 (0) 62 1/ CEAG Apparatebau Hundsbach GmbH & Co. KG 154

3 Ex-e/Ex-i Terminal Boxes of the Series GHG 91 for Instrumentation Applications Ex-e/Ex-i terminal boxes GHG 91 T6 / EEx ia IIC T6 for zone 1 and 2 Certification of Conformity PTB-No. Ex-96.D.3120 Enclosure material Extremely tough polyamide Rated voltage up to 690 V Ex-e terminal box GHG Type Cable entry Terminal/design Order No. GHG Screw terminals 1 x M25 for Ø 8-1 mm 6 x 2.5 mm PE/PA 1 x M25 for 2 x Ø 4.5- mm Ex-e design GHG R blanking plug Screw terminals 1 x M25 for Ø 8-1 mm 6 x 2.5 mm PE/PA 1 x M25 for 2 x Ø 4.5- mm Ex-i design GHG R blanking plug Screw terminals 1 x M25 for Ø 8-1 mm 6 x 2.5 mm PE/PA 2 x M12 for Ø 4- mm Ex-e design GHG R blanking plug Ex-i design GHG R0006 Screwless terminals 1 x M25 for Ø 8-1 mm 6 x 2.5 mm PE/PA 1 x M25 for 2 x Ø 4.5- mm Ex-i design GHG R blanking plug Screwless terminals 1 x M25 for Ø 8-1 mm 6 x 2.5 mm PE/PA 2 x M12 for Ø 4- mm Ex-e design GHG R blanking plug Ex-i design GHG R0010 Size 1 Design: Pipe fixing Accessories: Mounting plates Type Application Order No. Size 1 for wall mounting GHG R0001 for channel mounting GHG R0003 for pipe mounting GHG R0002 Label holder with designation label (blank) Qty. per pack = 50 GHG R X X 48.5 X = fixing dimensions CEAG Apparatebau Hundsbach GmbH & Co. KG 155

4 Ex-e/Ex-i Terminal Boxes of the Series GHG 91 for Instrumentation Applications Ex-e/Ex-i terminal boxes GHG 91 T6 / EEx ia IIC T6 Certification of Conformity PTB-No. Ex-96.D.3120 Enclosure material Extremely tough polyamide Rated voltage up to 690 V Ex-e terminal box GHG GHG with multiple cable entry Type Cable entry Terminal/design Order No. GHG Screw terminals 1 x M25 for Ø 8-1 mm 12 x 2.5 mm PE/PA 1 x M32 for 4 x Ø 4,5- mm Ex-e design GHG R blanking plugs Screw terminals 1 x M25 for Ø 8-1 mm 12 x 2.5 mm PE/PA 1 x M32 for 4 x Ø 4,5- mm Ex-i design GHG R blanking plugs Screw terminals 1 x M25 for Ø 8-1 mm 12 x 2.5 mm PE/PA 4 x M12 for Ø 4- mm Ex-e design GHG R blanking plugs Ex-i design GHG R0011 Screwless terminals 1 x M25 for Ø 8-1 mm 12 x 2.5 mm PE/PA 1 x M32 for 4 x Ø 4,5- mm Ex-i design GHG R blanking plugs Screwless terminals 1 x M25 for Ø 8-1 mm 12 x 2.5 mm PE/PA 4 x M12 for Ø 4- mm Ex-e design GHG R blanking plugs Ex-i design GHG R0015 Size 2 Design: Pipe fixing Accessories: Mounting plates Type Application Order No. Size 2 for wall mounting GHG R0004 for channel mounting GHG R0006 for pipe mounting GHG R0005 Label holder with designation label (blank) Qty. per pack = 50 GHG R X X X = fixing dimensions CEAG Apparatebau Hundsbach GmbH & Co. KG 156

5 Ex-e/Ex-i Terminal Boxes of the Series GHG 44, 45, 46, 49 GHG 44, 45, 46, 49 made of EN moulded plastic T6 / EEx e [ia] IIC T6 / EEx ia IIC T6 PTB No. Ex-94.C.3150 Enclosure material Polyester, reinforced with glass fibre Rated voltage up to 690 V Empty weight GHG kg Empty weight GHG kg Empty weight GHG kg Empty weight GHG kg GHG 45 Maximum number of drillings and glands Type Side M12 M16 M20 M25 M32 M40 M50 M63 Enclosure GHG 44 X / Z Enclosure GHG 45 X / Z Enclosure GHG 46 X / Z Enclosure GHG 49 X / Z Flange GHG 45 with flange Maximum number of built-in terminals in acc. with Type Terminal cross section in mm 2 Length of terminal rail GHG x 230 mm GHG 45 2x41 2x34 2x26 2x x 235 mm GHG 46 2x94 2x8 2x59 2x x 510 mm GHG 49 2x148 2x124 2x94 2x x 95 mm PE rail 4 mm 2 PE rails Type Standard rail Rail, maximum GHG 44 1x (x2x4 mm 2 ) or 1x (3x10 mm 2 ) 2x (x2x4 mm 2 ) or 2x (3x10 mm 2 ) GHG 45 1x (14x2x4 mm 2 ) or 1x (6x10 mm 2 ) 2x (14x2x4 mm 2 ) or 2x (6x10 mm 2 ) GHG 46 2x (14x2x4 mm 2 ) or 2x (6x10 mm 2 ) 4x (14x2x4 mm 2 ) or 4x (6x10 mm 2 ) GHG 49 3x (14x2x4 mm 2 ) or 3x (6x10 mm 2 ) 6x (14x2x4 mm 2 ) or 6x (6x10 mm 2 ) PE rail 10 mm 2 CEAG Apparatebau Hundsbach GmbH & Co. KG 15

6 Ex-e/Ex-i Terminal Boxes of the Series GHG 44, 45, 46, 49 z x GHG 44 z Standard terminal boxes Type Complete, equipped with Weight Order No. GHG 44 1 terminal 4 mm 2 1. kg GHG R PE rail x 2 x 4 mm 2 1 flange, side X, not drilled GHG 45 1 terminal 4 mm 2 2. kg GHG R PE rail 14 x 2 x 4 mm 2 1 flange, side X, not drilled GHG 46 1 terminal 4 mm kg GHG R PE rails, each 14 x 2 x 4 mm 2 2 flanges, side X, not drilled GHG 49 1 terminal 4 mm 2 6. kg GHG R PE rails, each 14 x 2 x 4 mm 2 3 flanges, side X, not drilled x GHG 45 Accessories: Mounting plates No. of plates Type Application GHG 44 GHG 45 Order No. Size 3 for wall mounting 1 GHG R0018 for channel mounting 1 GHG R0018 for pipe mounting 1 2 GHG R0010 Label holder with designation label (blank) GHG R0012 Qty. per pack = 50 z 21 X x 134 X X GHG X X X 520 GHG 44 GHG 45 GHG 46 z X x GHG X 93 X 23 GHG 49 X = fixing dimensions CEAG Apparatebau Hundsbach GmbH & Co. KG 158

7 Ex-e/Ex-i Cable Entries Ex-e/Ex-i cable entries Material Polyamide PTB No. Ex-92.C.3142 PTB No. Ex-94.C.3108 X (M12 and M16) Ex-e cable entry with screw-in thread to DIN Thread Quantity Cabel *SW Thread Length Weight Order No. per pack length L1 approx. (pieces) Ø mm mm L2 mm mm kg M12 x x (20) GHG P0101 M16 x x (20) GHG P0102 M20 x x (20) GHG P0103 M25 x x (20) GHG P0104 M32 x x (20) GHG P0105 M12 x x (100) GHG P0201 M16 x x (100) GHG P0202 M20 x x (100) GHG P0203 M25 x x (100) GHG P0204 M32 x x (100) GHG P0205 Ex-e cable entry Ex-i cable entry with screw-in thread to DIN Ex-i cable entry Thread Quantity Cabel *SW Thread Length Weight Order No. per pack length L1 approx. (pieces) Ø mm mm L2 mm mm kg M12 x x (20) GHG P0111 M16 x x (20) GHG P0112 M20 x x (20) GHG P0113 M25 x x (20) GHG P0114 M32 x x (20) GHG P0115 M12 x x (100) GHG P0211 M16 x x (100) GHG P0212 M20 x x (100) GHG P0213 M25 x x (100) GHG P0214 M32 x x (100) GHG P0215 * SW = width across flats Cable entries with PG-thread on request SW Eckmaß A/C dim. L1 L2 CEAG Apparatebau Hundsbach GmbH & Co. KG 159

8 JB Ex-e Blanking Plugs Ex-e blanking plugs for cable entries PTB No. Ex-92.C.3142 Material Polyamide Ex-e blanking plugs PTB No. Ex 94.C.3169 Material Polyamide Ex-e blanking plug Ex-e blanking plugs for cable entries for cable Quantity per pack Weight, Order No. entry (pieces) approx. M12 x x (20) kg GHG R0001 M16 x x (20) kg GHG R0002 M20 x x (20) kg GHG R0003 M25 x x (20) kg GHG R0004 M32 x x (20) kg GHG R0005 M12 x x (100) kg GHG R0011 M16 x x (100) kg GHG R0012 M20 x x (100) kg GHG R0013 M25 x x (100) 0.25 kg GHG R0014 M32 x x (100) kg GHG R0015 Ex-e threaded plugs For cable entry Quantity per pack (pieces) Weight, approx. Order No. M16 x x (100) 0.24 kg GHG R0001 M20 x x (100) 0.43 kg GHG R0002 M25 x x (100) 0.66 kg GHG R0003 M32 x x (100) 1.20 kg GHG R0004 M40 x x (50) 1.83 kg GHG R0005 M50 x x (50) 2.83 kg GHG R0006 Ex-e threaded plug Dimensions: Thread D A B L J M12 x mm 6.0 mm M16 x mm 4.0 mm 12 mm 33.0 mm.0 mm M20 x mm 4.0 mm 13 mm 34.5 mm 8.5 mm M25 x mm 4.0 mm 13 mm 36.0 mm 11.0 mm M32 x mm 5.5 mm 15 mm 39.5 mm 14.0 mm M40 x mm 5.5 mm 15 mm M50 x mm 5.5 mm 16 mm D A L Thread Blanking plug CEAG Apparatebau Hundsbach GmbH & Co. KG 160

9 Cable Entries/ Accessories Enlargement Gland/Multiple Cable Entry/Drainage Plug/ Breathing Gland Enlargement gland Enlargement gland PTB No. Ex-92.C.3142 Multiple cable entry PTB No. Ex-92.C.3142 Drainage plug PTB No. Ex-86/1112 Degree of protection IP 65 to EN Breathing gland PTB No. Ex-95.D.3148U Degree of protection IP 54 to EN Multiple cable entry Drainage plug Breathing gland Special spanner M25 enlargement gland for cable diameters mm Thread Quantity per pack Weight Order No. M16 / 20 1 x (20) 0.18 kg GHG P0122 M20 / 25 1 x (20) 0.34 kg GHG P0123 M25 / 32 1 x (20) 0.54 kg GHG R0124 M32 / 40 1 x (10) 0.46 kg GHG R0125 M40 / 50 1 x (10) 0.3 kg GHG R0126 M50 / 63 1 x (5) kg GHG R012 Multiple cable entry Thread Quantity per pack Weight Order No. M32 x 1.5 for 4 x Ø 4.5- mm 1 x (20) 0.25 kg GHG P0155 M25 x 1.5 for 2 x Ø 4.5- mm 1 x (20) 0.20 kg GHG P0154 Drainage plug Thread Quantity per pack Weight Order No. M25 x x (20) kg GHG R0102 M25 x x (100) kg GHG R0104 Breathing gland Thread Quantity per pack Weight Order No. M25 x x (20) 0.20 kg GHG R0001 Accessories Special spanner for tightening screw caps after the cable has been fed in Type Width across Pieces Weight Order No. flats mm 1 set M M M M M M kg GHG R set M M kg GHG R0002 CEAG Apparatebau Hundsbach GmbH & Co. KG 161

10 Ex-e Junction Boxes eazk 96 made of Moulded Plastic Ex-e junction boxes eazk 96 1 T6 for zone 1 and 2 PTB-No. Ex-96.D.3120 Enclosure material Extremely tough polyamide Rated voltage up to 690 V Rated current dep. on terminals Terminal cross section max. 4 x 4 mm 2, PE 2.5 mm 2 multi-wire max. 2 x 6 mm 2, PE 4 mm 2 single-wire Weight eazk 96 1: ca. 0.3 kg Type Cable entry Ex-e terminals Order No. eazk x M25 for Ø 9-1 mm PE GHG R x M25 for Ø 9-1 mm PE GHG R blanking plugs eazk 96 1 with internal earth plate for metal glands 4 x M20 with 2 blanking PE GHG R0019 plugs and internal earth plate for metal glands Accessories: Mounting plates Type Application Order No. Size 1 for wall mounting GHG R0001 for channel mounting GHG R0003 for pipe mounting GHG R0002 Label holder with designation label (blank) Qty. per pack = 50 GHG R0012 Size 1 Design: Wall fixing X 91 X = fixing dimensions X CEAG Apparatebau Hundsbach GmbH & Co. KG 162

11 Ex-e Junction Boxes eazk 96 made of Moulded Plastic Ex-e junction boxes eazk 96 2 T6 for zone 1 and 2 PTB-No. Ex-96.D.3120 Enclosure material Extremely tough polyamide Rated voltage up to 690 V Rated current dep. on terminals Terminal cross section max. 4 x 4 mm 2 max. 2 x 6 mm 2 Weight eazk 96 2: ca. 0.5 kg eazk 96 2 Type Cable entry Ex-e terminals Order No. eazk x M25 for Ø 9-1 mm 6 x + 2 PE GHG R blanking plugs 4 x M32 for Ø mm 6 x + 2 PE GHG R blanking plugs 6 x M25 for Ø 9-1 mm 6 x + 2 PE GHG R blanking plugs 6 x M32 for Ø mm 6 x + 2 PE GHG R blanking plugs eazk 96 2 for metal glands 6 x M20 with 4 x blanking- 8 x GHG R0003 plugs and internal + 2 PE (4 x 2.5 mm 2 earth plate for metal multi-wire or glands 4 x 4 mm 2 solid) Accessories: Mounting plates Type Application Order No. Size 2 for wall mounting GHG R0004 for channel mounting GHG R0006 for pipe mounting GHG R0005 Label holder with designation label (blank) Qty. per pack = 50 GHG R0012 Size 2 Design: Pipe fixing X 105 X = fixing dimensions ,5 X CEAG Apparatebau Hundsbach GmbH & Co. KG 163

12 Standard Moulded Plastic Ex-d MCB Distributions Complete MCB distributions Explosion protection EEx ed IIC T4 / T6 dep. on built-in apparatus, for zone 1 and 2 PTB-No. Ex-94.C.103 Degree of protection IP 66 to IEC 529 Rated voltage up to 690 V AC Rated current max. 180 A Terminal cross section up to 240 mm 2 Enclosure material Polyester, reinforced with glass fibre : MCB distributions for lighting circuits Type Main MCB, 2-pole Cable entry Order No. switch C-charac- 4-pole teristic 1 1 x 40 A 8 x 16 A 1 x M40; 8 x M25 EXKO G x 80 A 12 x 16 A 1 x M50; 12 x M25 EXKO G x 80 A 24 x 16 A 1 x M50; 24 x M25 EXKO G0002 The fuse and mcb distributions are completely wired, ready for connection to terminals by the customer. See below for circuit diagram. Type 1 Type 2 Type 3 zu F6 bis F... CEAG Apparatebau Hundsbach GmbH & Co. KG 164

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