MODIFICATIONS/ACCESSORIES

Transcription

1 tigear_2_mod_access Page 90 Friday, October 15, :30 PM TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 MODIFITIONS/ESSORIES TIGER-2 MOTOR DPTER KIT TIGER-2 motor adapter kits are available to convert a separate shaft input reducer to a three-piece coupled input reducer. Kits listed at right include the motor adapter housing, three-piece coupling and all required mounting hardware. TIGER-2 motor adapter kits cannot be used with the old daptable or Separate series TIGER reducers. REDUER SIZE MOTOR FRME T 180T 210T 250T MTR MTR14 N/ N/ N/ MTR MTR14 N/ N/ N/ MTR MTR14 N/ N/ N/ MTR MTR14 N/ N/ N/ MTR MTR MTR18 N/ N/ MTR MTR MTR18 N/ N/ MTR MTR MTR18 N/ N/ 35 35MTR56 35MTR14 35MTR18 35MTR21 N/ 40 N/ 4047MTR MTR MTR MTR25 47 N/ 4047MTR MTR MTR MTR25 FETURES/ENEFITS PGE G4-8 G4-90

2 tigear_2_mod_access Page 91 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 OLT-ON SE KIT ll TIGER-2 reducers include top and bottom drilled and tapped mounting holes but do not include base. Each kit below includes the base and required mounting hardware. Reducer Standard Standard Spacer E-Z KLEEN Stainless Steel Size Kit Number Kit Number (1) Kit Number ULTR KLEEN Kit 13 13SE Not Required 13ZSE not available 15 15SE Not Required 15ZSE not available 17 17SE Not Required 17ZSE 17SSE 20 20SE Not Required 20ZSE not available 23 (1) 23SE 2326SPER 23ZSE 23SSE 26 (1) 26SE 2326SPER 26ZSE not available 30 (1) 30SE 3035SPER 30ZSE 30SSE 35 (1) 35SE 3035SPER 35ZSE 35SSE 40 (1) 40SE 40SPER not available not available 47 47SE Not Required not available not available Note: Sizes 17 and 20 have slotted mounting holes (1) If base is to be mounted on top of reducer, spacer kit listed above will also be required to allow clearance of base and motor adapter housing. urrently not available with E-Z KLEEN coating or stainless steel material. SIZE D E F G H I E I F D G H TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-91

3 tigear_2_mod_access Page 92 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 J-MOUNT SE KITS J-mount kits allow the reducer to be floor mounted with the motor in a vertical (up) position. In this configuration the output shaft(s) is horizontal. Each kit includes the brackets and required mounting hardware. TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 Reducer Size I Standard Kit Number E G E-Z KLEEN Kit Number F D E F G H I 13 13JMOUNT 13ZJMOUNT JMOUNT 15ZJMOUNT JMOUNT 17ZJMOUNT JMOUNT 20ZJMOUNT JMOUNT 23ZJMOUNT JMOUNT 26ZJMOUNT JMOUNT 30ZJMOUNT JMOUNT 35ZJMOUNT JMOUNT not available JMOUNT not available D H FETURES/ENEFITS PGE G4-8 G4-92

4 tigear_2_mod_access Page 93 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 RISER LOK KITS Riser blocks allow clearance over the motor eliminating the need to invert the reducer (worm under) when the application calls for a ceiling mount such as under a conveyor or other equipment. Riser blocks permit the reducer to be mounted in the most desirable position keeping the high speed shaft seal above the oil level. Experience shows that this position results in increased seal life and durability. Each kit includes the riser block and required mounting hardware. Reducer Size Standard Kit Number E-Z KLEEN Kit Number 13 13RISER 13ZRISER RISER 15ZRISER RISER 17ZRISER RISER 20ZRISER RISER 23ZRISER RISER 26ZRISER RISER 30ZRISER RISER 35ZRISER RISER not available RISER not available olt-on ase Riser lock NOTE: Dimension includes optional olt-on ase TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-93

5 tigear_2_mod_access Page 94 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 TIE ROD KIT Tie Rod Kits are available for restraining Hollow Shaft Reducers. Each kit includes reducer mounting bracket, tie rods, turnbuckle, fulcrum and mounting hardware. TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 Reducer ase Size Tie Rod Kit Reducer ase Size Tie Rod Kit 13 13TIEROD 26 26TIEROD 15 15TIEROD 30 30TIEROD 17 17TIEROD 35 35TIEROD TIEROD 2023TIEROD TIEROD H G F I Size MIN - MX D E F G H I J D E Ø J FETURES/ENEFITS PGE G4-8 G4-94

6 tigear_2_mod_access Page 95 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 ST OUTPUT FLNGE KIT The Output ast Flange Kit is used to mount Hollow Shaft reducers to a flat surface perpendicular to the output shaft. The flange may be substituted for a tie rod kit to restrain reactions. Each kit consists of a flange and required mounting hardware. The Output Flange kit can be mounted to either side of a hollow output reducer. When used with GRIP TIGHT bushings, a single bushing with key must be used and located on the side opposite of the cast output flange. SE SIZE Standard E-Z KLEEN Stainless Steel Kit Number Kit Number ULTR KLEEN Kit 13, 15 not available not available not available /2 Ø.. (D) Ø.. (E) 17 17FLNGE 17ZFLNGE 17SFLNGE FLNGE 20ZFLNGE not available , FLNGE 2326ZFLNGE 23SFLNGE 3.94 / , FLNGE 3035ZFLNGE 3035SFLNGE 5.81 / , 47 not available not available not available /2 Ø.. (D) F Ø.. (E) G F G TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-95

7 tigear_2_mod_access Page 96 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 HOLLOW REDUER USHING KITS ushing kits allow hollow output reducers to be mounted to various diameter shafting. Each kit includes bushing and key. Reducer Max ore Standard Stainless Steel Size ore Size GRIP TIGHT* Straight ore GRIP TIGHT* Straight ore 13 3/4 n/a n/a n/a n/a n/a 15 3/4 n/a n/a n/a n/a n/a 17 1 n/a n/a n/a n/a n/a /4 1 n/a 20USH100 20SUSH100 Select standard bore reducer model number from pages G4-36 to G4-41 or washdown reducers from pages G4-80-G4-85. TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 20 lt. 1-3/16 n/a n/a n/a Select alternative max bore reducer model number from page G4-97 or washdown reducers from pages G4-80-G n/a 2326USH SUSH /16 1-3/16 n/a 2326USH SUSH /4 n/a 2326USH SUSH104 Select standard bore reducer model number from pages 42 to 47 or washdown reducers from pages G4-80-G TUSH100 n/a 23STUSH100 n/a 23 lt 1-1/2 1-3/16 23TUSH103 n/a 23STUSH103 n/a Select alternative max bore reducer model number from page G4-97 or washdown reducers from pages G4-80-G n/a 2326USH SUSH /16 1-3/16 n/a 2326USH SUSH103 GRIP TIGHT Tapered dapter ushing Kit 1-1/4 n/a 2326USH SUSH104 Select standard bore reducer model number from pages G4-50 to G4-55 or washdown reducers from pages G4-80-G TUSH100 n/a 26STUSH100 n/a 1-3/16 26TUSH103 n/a 26STUSH103 n/a 26 lt 1-11/16 1-1/4 26TUSH104 n/a 26STUSH104 n/a 1-3/8 26TUSH106 n/a 26STUSH106 n/a Select alternative max bore reducer model number from page G4-97 or washdown reducers from pages G4-80-G /8 3035TUSH106 n/a 3035STUSH106 n/a 1-7/ TUSH107 n/a 3035STUSH107 n/a /16 1-1/2 3035TUSH108 n/a 3035STUSH108 n/a 1-11/16 n/a 3035USH SUSH111 Select standard bore reducer model number from pages G4-56 to G4-61 or washdown reducer from pages G4-80-G /8 3035TUSH106 n/a 3035STUSH106 n/a 1-7/ TUSH107 n/a 3035STUSH107 n/a /16 Straight ore ushing Kit 1-1/2 3035TUSH108 n/a 3035STUSH108 n/a 1-11/ USH SUSH111 Select standard bore reducer model number from pages G4-62 to G4-67 or washdown reducers from pages G4-80-G /2 40TUSH108 n/a n/a n/a / /16 40TUSH111 n/a n/a n/a Select standard bore reducer model number from pages G4-68 to G4-73 or washdown reducers from pages G4-80-G /16 47TUSH115 n/a n/a n/a /16 2-3/16 47TUSH203 n/a n/a n/a Select standard bore reducer model number from pages G4-74 to G4-79 or washdown reducers from pages G4-80-G4-85. * Required shaft diameter tolerance for GRIP TIGHT bushings: +.000, FETURES/ENEFITS PGE G4-8 G4-96

8 tigear_2_mod_access Page 97 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 HOLLOW REDUERS WITH LTERNTIVE MXIMUM ORE Input Quill Separate oupled ssy Size 20 Hollow Reducer Part Numbers with lternative Maximum ore (1-3/16 ) Motor Frame T Select Motor dapter Kit as Needed T Ratio Q05H56 20Q07H56 20Q10H56 20Q15H56 20Q20H56 20Q25H56 20Q30H56 20Q40H56 20Q50H56 20Q60H56 20Q05H14 20Q07H14 20Q10H14 20Q15H14 20Q20H14 20Q25H14 20S05H 20S07H 20S10H 20S15H 20S20H 20S25H 20S30H 20S40H 20S50H 20S60H 2005H H H H H H H H H H H H H H H H14 Note: Tapered bushing kits are not available for size 20 Input Quill Separate oupled ssy Size 23 Hollow Reducer Part Numbers with lternative Maximum ore (1-1/2 ) Motor Frame T 180T Select Motor dapter Kit as Needed T 180T Ratio Q05H56 23Q07H56 23Q10H56 23Q15H56 23Q20H56 23Q25H56 23Q30H56 23Q40H56 23Q50H56 23Q60H56 23Q05H14 23Q07H14 23Q10H14 23Q15H14 23Q20H14 23Q25H14 23Q30H14 23Q40H14 23Q05H18 23Q07H18 23Q10H18 23S05H 23S07H 23S10H 23S15H 23S20H 23S25H 23S30H 23S40H 23S50H 23S60H 2305H H H H H H H H H H H H H H H H H H H H H18 Note: These reducers are required when using tapered bushing kits for size 23 Input Quill Separate oupled ssy Size 26 Hollow Reducer Part Numbers with lternative Maximum ore (1-11/16 ) Motor Frame T 180T Select Motor dapter Kit as Needed T 180T Ratio Q07H56 26Q10H56 26Q15H56 26Q20H56 26Q25H56 26Q30H56 26Q40H56 26Q50H56 26Q60H56 26Q05H14 26Q07H14 26Q10H14 26Q15H14 26Q20H14 26Q25H14 26Q30H14 26Q40H14 26Q50H14 26Q60H14 26Q05H18 26Q07H18 26Q10H18 26Q15H18 26S05H 26S07H 26S10H 26S15H 26S20H 26S25H 26S30H 26S40H 26S50H 26S60H 2607H H H H H H H H H H H H H H H H H H H H H H H18 Note: These reducers are required when using tapered bushing kits for size 26 TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-97

9 tigear_2_mod_access Page 98 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 TPERED USHING DIMENSIONS SINGLE USHING WITH KEY ushing Located On Side Of Reducer losest To Driven Device This is the Preferred mounting method for single bushing applications TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 REDUER SIZE DRIVEN SHFT DIMETER DISTNE FROM END OF USHING TO END OF HOLLOW SHFT DISTNE FROM END OF USHING TO END OF DRIVEN SHFT DISTNE FROM END OF USHING TO OPPOSITE END OF HOLLOW SHFT KEYWY WIDTH MINIMUM KEYWY LENGTH FROM END OF DRIVEN SHFT FETURES/ENEFITS PGE G4-8 G4-98

10 tigear_2_mod_access Page 99 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 TPERED USHING DIMENSIONS SINGLE USHING WITH KEY ushing Located on Opposite Side of Reducer REDUER SIZE DRIVEN SHFT DIMETER DISTNE FROM END OF HOLLOW SHFT TO END OF USHING DISTNE FROM END OF HOLLOW SHFT TO END OF DRIVEN SHFT DISTNE FROM HOLLOW SHFT TO END OF USHING KEYWY WIDTH MINIMUM KEYWY LENGTH FROM END OF DRIVEN SHFT TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-99

11 tigear_2_mod_access Page 100 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 TPERED USHING DIMENSIONS DOULE USHING WITH KEY This is the preferred mounting method for double bushing applications. TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 REDUER SIZE DRIVEN SHFT DIMETER DISTNE FROM END OF USHING TO END OF HOLLOW SHFT DISTNE FROM END OF USHING TO END OF DRIVEN SHFT TOTL WIDTH OF USHINGS KEYWY WIDTH MINIMUM KEYWY LENGTH FROM END OF DRIVEN SHFT FETURES/ENEFITS PGE G4-8 G4-100

12 tigear_2_mod_access Page 101 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 TPERED USHING DIMENSIONS DOULE USHING WITHOUT KEY Do not use for brake motor applications or other critical applications REDUER SIZE DISTNE FROM END OF USHING TO END OF HOLLOW SHFT DISTNE FROM END OF USHING TO END OF DRIVEN SHFT TOTL WIDTH OF USHINGS TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-101

13 tigear_2_mod_access Page 102 Friday, October 15, :30 PM TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 MODIFITIONS/ESSORIES TIGER-2 OUTPUT RKET KIT The Output racket Kit is used to mount the reducer to a flat surface perpendicular to the output shaft. On Hollow Shaft units, an output bracket may be substituted for a tie rod kit to restrain reactions. Each kit consists of a bracket and required mounting hardware. The Output racket kit can be mounted to either side of the reducer. F Ø GØ H E H/2 D H/2 SE SIZE KIT NO. D E F G H H 13 13RKET RKET RKET RKET RKET RKET RKET RKET RKET N N N N N N N N 47 47RKET N N N N N N N N FETURES/ENEFITS PGE G4-8 G4-102

14 tigear_2_mod_access Page 103 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 PLUG-IN OUTPUT SHFT KIT Plug-In Output Shaft Kit permits the conversion of a Hollow output to a Solid output reducer. ustomers can easily change output shaft locations from L to R with this accessory. These kits can only be used with standard max bore reducers. They cannot be used with alternative max bore reducers. If other shaft requirements are necessary, consult DODGE. Kit includes shaft, snap rings and keys. KEY Ø.0005 ase Size Kit. No. +/ PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN PLUGIN ase Size KEY /16 SQ x /16 SQ x /16 SQ x /4 SQ x /4 SQ x /4 SQ x /16 SQ x /8 SQ x /2 SQ x /2 SQ x 3.53 Overhung Load apacity Lbs t 1750 rpm Input ase Size Ratio OHL apacity 13 ll 610 lbs. 15 ll 650 lbs. 17 ll 1200 lbs. 20 ll 1600 lbs. 23 ll 2000 lbs. 26 ll 2000 lbs. 30 ll 2550 lbs. 35 ll 3100 lbs. 40 5:1 to 10: lbs :1 and higher 4080 lbs. 47 ll 4600 lbs. Note: OHL capacity is calculated at a distance of one hollow output hub bore diameter from the end of the output hub. TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-103

15 tigear_2_mod_access Page 104 Friday, October 15, :30 PM TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 MODIFITIONS/ESSORIES TIGER-2 TRNSITION SE KITS FOR DOWNSIZING TIGER-2 transition base kits allow a smaller reducer to drop-in to the bolt hole pattern of the next size larger reducer. This scenario is possible in many replacement situations because of the increases in the TIGER-2 output torque capacity. The base will locate the output shaft in the same position as the one from the larger reducer being replaced. L HOLES (4 PLES) WITH 'ORE D E F M HOLES (4 PLES) DOWN- SIZING FROM TO KIT NUMER D E F G H I J K L HOLES M HOLES DOWN /16 DRILL THRU 3/8-16 TP THRU DOWN /16 DRILL THRU TP THRU DOWN /2 DRILL THRU TP THRU G H J I K FETURES/ENEFITS PGE G4-8 G4-104

16 tigear_2_mod_access Page 105 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 XL RIGHT NGLE ONVERSION SE TIGER-2 conversion base kits allow customers who currently use single reduction Master XL right angle reducers to convert to TIGER-2. The conversion base kits will be supplied with hardware to attach the conversion base to TIGER-2 unit. Please note some dimensional differences exist between the Master XL reducers and TIGER-2 reducers with conversion base. TIGER-2 SIZES SEE NOTE E D REDUER ENTER LINE ONVERTED XL SIZE KIT NO. D E F G H I J K MSTER XL SE TO ENTERLINE OF OUTPUT SHFT W12TO15SE W16TO17SE W21TO23SE W28TO35SE *3.985 * Denotes dimensional difference between XL Right angle and TIGER-2 unit with conversion base. G F H K ONVERSION SEPLTE ENTER LINE J I TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-105

17 tigear_2_mod_access Page 106 Friday, October 15, :30 PM TORQUE-RM II TORQUE-RM MXUM oncentric Reducer TIGER-2 MODIFITIONS/ESSORIES TIGER-2 LURITION The DODGE TIGER-2 reducer is factory filled with a new synthetic lubricant which eliminates costly preparation time normally required to put a reducer into service. The lubricant supplied is a high performance, H1 food grade lubricant, suitable for all mounting positions. When reducer selections are properly service factored to account for the thermal limitations of the reducer, the standard lubricant covers an operating ambient temperature range of -10 F to 165 F. No other lubricant available on the market provides the outstanding wear protection and thermal abilities of the factory-filled lubricant. Other lubricants, including Mobil SH series lubricant, must not be mixed with the factory supplied lubricant. Low Temperature Lubricant For operating ambient temperature ranges from -10 F to -30 F, order Low Temperature Lubricant at the time of reducer order. The low temperature lubricant has all of the high performance features of the standard temperature lubricant, but has been modified for lower temperatures. ontact pplication Engineering for temperatures below -30 F. pproximate Oil Volumes REDUER SIZE REDUER ONFIGURTION (QH) Quill Input Hollow Output Shaft (QS) Quill Input Solid Output Shaft Separate or 3-Piece oupled Input (H & SH) Hollow Output Shaft Separate or 3-Piece oupled Input (S & SS) Solid Output Shaft Replacement factory recommended TIGER Lubricant may be ordered from DODGE. Use the following table to determine part number. Volume Standard Temperature Range Quart 32 oz. 6 oz. 7 oz. 11 oz. 14 oz. 21 oz. 28 oz. 44 oz. 60 oz. 89 oz. 6 oz. 7 oz. 12 oz. 15 oz. 23 oz. 32 oz. 48 oz. 66 oz. 97 oz. 9 oz. 10 oz. 15 oz. 21 oz. 28 oz. 38 oz. 59 oz. 82 oz. 9 oz. 11 oz. 18 oz. 23 oz. 32 oz. 44 oz. 70 oz. 94 oz. Gallon 128 oz. Volume Low Temperature Range Quart 32 oz. 140 oz. 144 oz. Gallon 128 oz. Part Number Part Number oz. 176 oz. 228 oz. 266 oz. FETURES/ENEFITS PGE G4-8 G4-106

18 tigear_2_mod_access Page 107 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 OUTPUT SHFT REVERSL KITS Tigear-2 reducers are stocked in left-hand and right-hand output shaft configurations. However, it is possible to convert a left-hand unit to a right-hand unit, or a right-hand unit to a left-hand unit in the field. shaft reversal kit is required to make this change. Each kit includes a shaft seal, bore plug, o-ring, and instructions. Reducer Size Kit Part Number 13 13SHFTREV 15 15SHFTREV 17 17SHFTREV 20 20SHFTREV 23 23SHFTREV 26 26SHFTREV 30 30SHFTREV 35 35SHFTREV 40 40SHFTREV 47 47SHFTREV TIGER-2 MXUM oncentric Reducer TORQUE-RM TORQUE-RM II FETURES/ENEFITS PGE G4-8 G4-107

19 tigear_2_mod_access Page 108 Friday, October 15, :30 PM MODIFITIONS/ESSORIES TIGER-2 HOLLOW OUTPUT SFETY OVERS Safety over Kits are available to enclose the rotating shaft on hollow output reducers. The kits are designed to fit reducers equipped with GRIP TIGHT or straight-bore bushings, or reducers equipped with the standard straight-bore hollow output shaft. The covers are made from a water-resistant polymer and include stainless steel fasteners for mild washdown applications. The covers are not water tight and it is possible for solid material to collect near the covers. TORQUE-RM II ØD TORQUE-RM SPLIT OVER SOLID OVER SFETY OVER - END VIEW MXUM oncentric Reducer SFETY OVER - ISOMETRI VIEWS ase Size TIGER FETURES/ENEFITS over Style losed Open losed Open losed Open losed Open losed Open losed Open losed Open Kit Number 17LSDOVER 17OPENOVER 20LSDOVER 20OPENOVER 23LSDOVER 23OPENOVER 26LSDOVER 26OPENOVER 30LSDOVER 30OPENOVER 35LSDOVER 35OPENOVER 40LSDOVER 40OPENOVER D PGE G4-8 G4-108