CLAMPING ELEMENTS SELF-CENTRING RCK 15 TYPE SELF-CENTRING RCK 13 TYPE

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1 CLAMPING ELEMENTS The clamping system connects one or two component parts solidly to the drive shaft, which allow motion to be transmitted or to withstand an axial thrust. Friction connection enables gaps to be eliminated, thereby ensuring greater precision of the keyed components without requiring strict processing tolerances. The thrust cones develop a pressure between the shaft and the hub, which enables pulleys, gears, chain sprockets, drums, flywheels, etc. to be anchored securely. The easy assembly and disassembly features give users many advantages leading to a further cost saving. Chiaravalli Trasmissioni S.p.A. provides its Customers with different types of clamping elements, which are designed to cover a broad range of applications. SELF-CENTRING RCK 15 TYPE Suitable for assemblies where axial and radial positioning accuracy is required with medium-high torque values. The main feature is the possibility of varying the internal bores while maintaining the external dimensions constant at only three diameters. SELF-CENTRING RCK 13 TYPE Suitable for assemblies where good concentricity is required in small spaces with medium-high torque values. Can substitute RCK 40 in some cases. 176

2 SELF-CENTRING RCK 16 TYPE Suitable for assemblies where concentricity and positioning accuracy is required. Operates with medium-high torque values. SELF-CENTRING RCK 70/71 TYPE (RCK 70 WITH SPACER) The RCK 70 version is suitable for assemblies where concentricity and orthogonal positioning of the parts is required. The RCK 71 version has the same features as RCK 70 with the addition of a spacer ring to completely avoid possible axial displacements. These components operate with mediumhigh torque values. SELF-CENTRING RCK 80 TYPE Suitable for assemblies on hubs with thin walls guarantees both axial and radial positioning precision with medium transmission torque values. 177

3 SELF-CENTRING RCK 11 TYPE Suitable for assemblies where special, even heavy-duty conditions are required, achieving maximum friction clamping results. Incorporates the best features of all the models presented. Operates with very high torque values. SELF-CENTRING RCK 55 TYPE Suitable for assemblies where limited overall dimensions and times are required. Operates with medium-low torque values. SELF-CENTRING RCK 60 TYPE Suitable for assemblies where a mediumhigh twisting moment is required. Operates in the opposite mode to RCK

4 SELF-CENTRING RCK 61 TYPE Enables adjacent components to be clamped to the hub thanks to an axial force achieved during the clamping phase. Operates with medium torque values. RCK 40 TYPE Suitable for general applications, is not self-centring and therefore requires a centring band to ensure perfect concentricity. Operates with medium-high torque values. RCK 50 TYPE Comprising two tapered rings, must always be mounted with a tightening flange. Operates with low torque values; not self-centring. 179

5 RCK 19 TYPE Suitable for hollow shafts, operates by compressing the hollow shafts on the solid shaft enabling transmission of medium-high twisting moments to be achieved. RCK 95 TYPE Enables rigid connection between two aligned shafts. Transmits medium-high twisting moments with the advantage of enabling rapid assembly and disassembly. RCK 45 TYPE Suitable for applications where mediumlow twisting moments are required, with easy rapid assembly and disassembly. Not self-centring. 180

6 S E L F - C E N T R I N G R C K 1 5 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 40 with a torque value less than or equal to Nm: RCK 15-40x65. RCK 15 Ød ØD L1 L2 L3 L Mt Shaft Hub No. Type Type No M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M

7 S E L F - C E N T R I N G R C K 1 3 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 30 with a torque value less than or equal to 660 Nm: RCK 13-30x55. RCK 13 Ød ØD L1 L2 L3 L Mt Shaft Hub No. Type Type No M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M6x20 14 M M8x25 35 M M8x25 35 M M8x25 35 M M8x25 35 M M8x25 35 M M10x30 70 M M10x30 70 M M10x30 70 M M10x30 70 M M10x30 70 M M10x30 70 M M12x M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M14x M

8 S E L F - C E N T R I N G R C K 1 6 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 75 with a torque value less than or equal to Nm: RCK 16-75x115. RCK 16 Ød ØD L1 L2 L3 L Mt Shaft Hub No. Type Type No M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M6x20 17 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M8x25 41 M M10x30 83 M M10x30 83 M M10x30 83 M M10x30 83 M M10x30 83 M M10x30 83 M M12x M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M14x M

9 S E L F - C E N T R I N G R C K 7 0 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 48 with a torque value less than or equal to Nm: RCK 70-48x80. RCK 70 Ød ØD L1 L2 L3 L Mt Shaft Hub No. Type Type No M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M12x M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M14x M

10 S E L F - C E N T R I N G R C K 7 1 T Y P E C L A M P I N G E L E M E N T S (RCK 70 with spacer) h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 30 with a torque value less than or equal to 650 Nm: RCK 71-30x55. RCK 71 Ød ØD L1 L2 L3 L Mt Shaft Hub No. Type Type No M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M10x35 83 M M12x M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M14x M

11 S E L F - C E N T R I N G R C K 8 0 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 95 with a torque value less than or equal to Nm: RCK 80-95x120. * = manufactured on request RCK 80 Ød ØD ØD1 ØD2 L1 L2 L3 L Mt Shaft Hub No. Type Type No M3 x M M4 x 12 5 M M4 x 12 5 M M4 x 12 5 M M4 x 12 5 M M4 x 12 5 M M4 x 12 5 M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M6 x M M8 x M M8 x M M8 x M M8 x M M8 x M M8 x M M10 x M M10 x M M10 x M10 4 * M10 x M M10 x M10 4 * M10 x M M10 x M M12 x M M12 x M

12 S E L F - C E N T R I N G R C K 1 1 T Y P E C L A M P I N G E L E M E N T S h8 for Shaft H8 for Hub The following will be ordered with a shaft having Ød 45 with a torque value less than or equal to Nm: RCK 11-45x75. RCK 11 Ød ØD L1 L2 L Mt Shaft Hub No. Type Type No M6x35 17 M M6x35 17 M M6x35 17 M M6x45 17 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M8x50 41 M M10x60 83 M M10x60 83 M M10x60 83 M M10x60 83 M M10x60 83 M M10x60 83 M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M16x11O 355 M M16x11O 355 M M16x11O 355 M M16x11O 355 M M16x11O 355 M M16x11O 355 M M16x11O 355 M M20x M M20x M

13 S E L F - C E N T R I N G R C K 5 5 T Y P E C L A M P I N G E L E M E N T S L L1 h8 for Shaft H8 for Hub Ø E Ø d Ø D The following will be ordered with a shaft having Ød 30 with a torque value less than or equal to 270 Nm: RCK 55-30x40. RCK 55 Ring nut Tightening Ød ØD ØE L1 L Mt Shaft Hub Type Type KM4 M20x1 95 MB KM4 M20x1 95 MB KM5 M25x MB KM5 M25x MB KM5 M25x MB KM6 M30x MB KM6 M30x MB KM7 M35x MB KM7 M35x MB KM8 M40x MB KM9 M45x MB KM10 M50x MB KM11 M55x2 970 MB KM12 M60x2 970 MB KM13 M65x MB13 188

14 S E L F - C E N T R I N G R C K 6 0 T Y P E C L A M P I N G E L E M E N T S L L3 L1 L2 h8 for Shaft H8 for Hub Ø d Ø D The following will be ordered with a shaft having Ød 30 with a torque value less than or equal to 480 Nm: RCK 60-30x55. RCK 60 Axial Ød ØD L1 L2 L3 L Mt force Shaft Hub No. Type Type No. Nm N N/mm 2 N/mm 2 Nm M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M6x25 17 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M8x30 41 M M10x40 83 M

15 S E L F - C E N T R I N G R C K 6 1 T Y P E C L A M P I N G E L E M E N T S L L1 h8 for Shaft H8 for Hub Ø d Ø D RCK 61 Ød ØD L1 L Mt Shaft Hub No. Type Type No M2.5x M M2.5x M M3x M M3x M M4x M M4x M M4x M M5x M M5x M M6x M M6x M6 3 The following will be ordered with a shaft having Ød 15 with a torque value less than or equal to 40 Nm: RCK 61-15x

16 R C K 4 0 T Y P E C L A M P I N G E L E M E N T S h 9 for Shaft H 9 for Hub The following will be ordered with a shaft having Ød 75 with a torque value less than or equal to Nm: RCK 40-75x115. RCK 40 Ød ØD L1 L H Mt Shaft Hub No. Type Type No M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M6x18 14 M M8X22 35 M M8X22 35 M M8X22 35 M M8X22 35 M M8X22 35 M M8X22 35 M M8X22 35 M M10x25 70 M M10x25 70 M M10x25 70 M M10x25 70 M M10x25 70 M M10x25 70 M M12x M M12x M M12x M M12x M M12x M M12x M M12x M M14x M M14x M M14x M M14x M M16x M

17 R C K 5 0 T Y P E C L A M P I N G E L E M E N T S Up to Ød 38 mm: h 6 for Shaft - H 7 for Hub Greater than Ød 40 mm: h 8 for Shaft - H 8 for Hub The following will be ordered with a shaft having Ød 24 with a torque value less than or equal to 73 Nm: RCK 50-24x28. *Slitting RCK 50 Necessary Ød ØD L1 L force Mt Shaft Hub Kg Nm N/mm 2 N/mm 2 * * *

18 R C K 1 9 S T A N D A R D T Y P E C L A M P I N G E L E M E N T S Diameter d h 8 IMPORTANT: The internal cones are lubricated using products based on Molybdenum Bisulphide. The following will be ordered with a shaft having Ød 36 with a torque value less than or equal to 440 Nm: RCK 19-36x72. RCK 19 Ød ØD Ø dw L1 L2 L ØI dw Mt Shaft No. Type (dw-d1) Nm N/mm 2 Nm M5x DIN 912 Mat M5x DIN 912 Mat M6x M6x M6x M6x M6x M6x M8x M8x M8x M8x M10x M10x M12x M12x M16x M16x M16x

19 R C K 95 R I G I D J O I N T T Y P E C L A M P I N G E L E M E N T S Shaft h 8 The following will be ordered with a shaft having Ød 40 with a torque value less than or equal to 900 Nm: RCK 95-40x75. * = manufactured on request RCK 95 Ød ØD L1 L Mt Shaft No. Type Nm N/mm 2 Nm M6x M6x M6x M6x M6x M6x M6x M6x M6x M8x M8x M8x M8x M8x M8x M8x M8x M8x M8x M10x80 83 * M10x80 83 * M10x

20 R C K 45 T Y P E C L A M P I N G E L E M E N T S h 8 for Shaft H 8 for Hub The following will be ordered with a shaft having Ød 55 with a torque value less than or equal to Nm: RCK 45-55x83. RCK 45 Ød ØD L1 L2 L Mt Shaft Hub No. Type Type No M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M6X15 16 M M8X22 41 M M8X22 41 M M8X22 41 M M8X22 41 M M8X22 41 M M8X22 41 M M10X25 70 M M10X25 70 M

21 C L A M P I N G E L E M E N T S Checking minimum hub diameter Dm The minimum external hub diameter (Dm) must be checked after the type of clamping element with the required features has been selected, since the hub must withstand the stresses produced by the high pressures developed by the clamping element. The check is merely static and only refers to the stresses generated by the clamping element: Dm D x Rs 0.2 +(Pm x C) Rs (Pm x C) Dove: Dm = external hub diameter (mm) D = external diameter of clamping element (mm) Rs 0.2 = yield strength for a permanent elongation of 0.2% (N/mm 2 ) Pm = specific pressure exerted on the hub by the clamping element (N/mm 2 ) C = Utilisation coefficient depending on the hub profile (refer to the figures below). 196

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