HTD Pulley & Belt Drives
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- Scarlett Stevens
- 6 years ago
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1 HTD Pulley & elt Drives HTD timing belts offer optimised load distribution through the rounded tooth form, guaranteeing high power transmission in low speed and high torque applications. apable of transmitting up to 300kW and speeds of 14,000 rpm. HTD timing belts can be used in a wide range of applications from minimum drives like electronic power tools to heavy duty machinery where durability and low maintenance is required. To select a drive it is necessary to know the driver and driven shaft speeds, the demand power, proposed centre distance and duty cycle. The Optibelt range of timing belts in the chart below can be used to select the optimum belt size for a drive. For further information or help in selecting a drive contact Naismith Engineering. R.P.M. 14,000 10, M 5M 8M 14M kw Optibelt OMEG HTD Timing elts Naismith Engineering stocks a large range of Optibelt OMEG timing belts. Designed to be run with Standard HTD timing pulleys the OMEG belt is designed for high performance, smooth running and low noise drives. It can operate in a temperature range of -3 up to +100 degrees elsius and is up to 98% efficient. Optibelt OMEG HP HTD Timing elt Faster, stronger and more compact, that is how the Optibelt OMEG HP presents itself, a timing belt for high demand applications. It can last up to 18 times longer and has up to twice the performance of the standard OMEG belt. Due to these great features it is possible to reduce the size of the drive system, saving both room and money. Optibelt OMEG Fan Power HTD Timing elt Long life, maintenance free, high power applications are very common requirements on heat exchanger fan applications in the oil industry where belts must perform to the highest standard. elts must also be ntistatic to ISO9563. The Optibelt OMEG Fan Power belt is ideal for these applications. Optibelt OMEG HL HTD Timing elt On drives with low belt speed, Optibelt OMEG HL timing belts have 25% more capacity than the OMEG HP belt. In addition, the design was optimized so that the OMEG HL is much more suitable for shock loads. NISMITH Manufacturing o. Pty. Ltd. PGE 17
2 HTD Timing elts 3M T Pitch (mm) T 3M 3mm Pitch Pitch elt Teeth Length elt Teeth Length 150-3M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Standard widths of:- 9mm ode = Length-3M-09 15mm ode = Length-3M-15 Long Length up to 15mm wide is available. NISMITH Manufacturing o. Pty. Ltd. PGE 18
3 HTD Timing elts 5M T Pitch (mm) T 5M 5mm Pitch Pitch Pitch elt Teeth Length elt Teeth Length elt Teeth Length 120-5M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Standard widths of:- 9mm ode = Length-5M-09 15mm ode = Length-5M-15 25mm ode = Length-5M-25 Long Length up to 25mm wide is available. NISMITH Manufacturing o. Pty. Ltd. PGE 19
4 HTD Timing elts 8M T Pitch (mm) T 8M 8mm Pitch Pitch Pitch elt Teeth Length elt Teeth Length elt Teeth Length 288-8M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M m M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M Standard widths of:- 20mm ode = Length-8M-20 30mm ode = Length-8M-30 55mm ode = Length-8M-50 85mm ode = Length-8M-85 Long Length up to 85mm wide is available. PGE 20 NISMITH Manufacturing o. Pty. Ltd.
5 HTD Timing elts 14M T Pitch (mm) T 14M 14mm elt Pitch Teeth Length M M M M M M M M M M M M M M M M M M M M Standard widths of:- 40mm 55mm 85mm ode = Length-14M-40 ode = Length-14M-55 ode = Length-14M mm ode = Length-14M mm ode = Length-14M-170 Long Length up to 85mm wide is available. NISMITH Manufacturing o. Pty. Ltd. PGE 21
6 3M HTD Timing Pulleys Type 1 Type 7 Type 8 3M-9 3M-15 Suit 9mm wide belt Suit 15mm wide belt Part No. Type Part No. Type 10-3M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F luminium 24-3M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M M M M M M N.F. luminium N.F. N.F. - NISMITH Manufacturing o. Pty. Ltd. PGE 22
7 5M HTD Timing Pulleys Type 1 Type 3 Type 7 5M-9 5M-15 Suit 9mm wide belt Suit 15mm wide belt Part No. Type = 14.5 Part No. Type = M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F Steel 22-5M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M-9F M-15F M M luminium 48-5M M M M M M luminium Steel NISMITH Manufacturing o. Pty. Ltd. PGE 23
8 5M HTD Timing Pulleys Type 1 Type 3 Type 7 5M-25 Suit 25mm wide belt Part No. Type = M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M-25F M M M M Steel luminium NISMITH Manufacturing o. Pty. Ltd. PGE 24
9 8M HTD Timing Pulleys Type 1 Type 2 Type 5 Type 6 8M-20 8M-30 Suit 20mm wide belt Suit 30mm wide belt Part No. Type = 28.0 Part No. Type = M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F Steel 30-8M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F M-20F M-30F ast Iron 64-8M-20F M-30F M-20F M-30F M M M M N.F M M N.F. ast Iron Steel N.F. NISMITH Manufacturing o. Pty. Ltd. PGE 25
10 8M HTD Timing Pulleys Type 1 Type 8 Type 9 Type 10 Type 11 8M-50 8M-85 Suit 50mm wide belt Suit 85mm wide belt Part No. Type = 60.0 Part No. Type = M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M-85F M-50F M M-50F M M M M M M M M M M M Steel ast Iron ast Iron Steel PGE 26 NISMITH Manufacturing o. Pty. Ltd.
11 14M HTD Timing Pulleys Type 1 Type 2 Type 5 Type 8 Type 11 14M-40 14M-55 Suit 40mm wide belt Suit 55mm wide belt Part No. Type = 54.0 Part No. Type = M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F ast Iron 44-14M-40F M-55F M-40F M-55F M-40F M-55F M-40F M-55F M M M M M M M M M M ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 27
12 14M HTD Timing Pulleys Type 1 Type 8 Type 11 14M-85 14M-115 Suit 85mm wide belt Suit 115mm wide belt Part No. Type =102.0 Part No. Type = M-85F M-115F M-85F M-115F M-85F M-115F M-85F M-115F M-85F M-115F M-85F M-115F M-85F M-115F M-85F M115F ast Iron 44-14M-85F M-115F M-85F M-115F M-85F M-115F M-85F M-115F M M M M M M M M M M ast Iron PGE 28 NISMITH Manufacturing o. Pty. Ltd.
13 14M HTD Timing Pulleys Type 1 Type 2 Type 11 Type 12 14M-170 Suit 170mm wide belt Part No. Type = M-170F M-170F M-170F M-170F M-170F M-170F M-170F M-170F M-170F M-170F M-170F M-170F M M M M M ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 29
14 5M HTD Timing Pulleys Type 1 Type 8 Type 13 5M-15 Suit 15mm wide belt Part No. O.D Type ush = 22.0 P-34-5M-15F P-36-5M-15F P-38-5M-15F P-40-5M-15F P-44-5M-15F P-48-5M-15F P-56-5M-15F P-64-5M-15F P-72-5M-15F P-80-5M-15F P-90-5M P112-5M P136-5M P150-5M Steel ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 30
15 8M HTD Timing Pulleys Type 1 Type 2 Type 4 Type 6 Type 8 Type 9 Type 12 8M-20 8M-30 Suit 20mm wide belt Suit 30mm wide belt Part No. O.D Type ush = 28.0 Part No. O.D Type ush = 38.0 P-22-8M-20F P-22-8M-30F P-24-8M-20F P-24-8M-30F P-26-8M-20F P-26-8M-30F P-28-8M-20F P-28-8M-30F P-30-8M-20F P-30-8M-30F P-32-8M-20F P-32-8M-30F P-34-8M-20F P-34-8M-30F P-36-8M-20F P-36-8M-30F ast Iron P-38-8M-20F P-38-8M-30F P-40-8M-20F P-40-8M-30F P-44-8M-20F P-44-8M-30F P-48-8M-20F P-48-8M-30F P-56-8M-20F P-56-8M-30F P-64-8M-20F P-64-8M-30F P-72-8M-20F P-72-8M-30F P-80-8M P-80-8M P-90-8M P-90-8M N.F. - P112-8M N.F. P144-8M ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 31
16 8M HTD Timing Pulleys Type 2 Type 4 Type 5 Type 7 Type 14 8M-50 8M-85 Suit 50mm wide belt Suit 85mm wide belt Part No. O.D Type ush = 60.0 Part No. O.D Type ush = 95.0 P-28-8M-50F P-34-8M-85F P-30-8M-50F P-36-8M-85F P-32-8M-50F P-38-8M-85F P-34-8M-50F P-40-8M-85F P-36-8M-50F P-44-8M-85F P-38-8M-50F P-48-8M-85F P-40-8M-50F P-56-8M-85F P-44-8M-50F P-64-8M-85F P-48-8M-50F P-72-8M-85F P-56-8M-50F P-80-8M P-64-8M-50F P-90-8M P-72-8M-50F P112-8M P-80-8M P144-8M P-90-8M P168-8M P112-8M P192-8M P144-8M P168-8M P192-8M ast Iron ast Iron PGE 32 NISMITH Manufacturing o. Pty. Ltd.
17 14M HTD Timing Pulleys Type 2 Type 5 Type 7 Type 12 Type 14 14M-40 14M-55 Suit 40mm wide belt Suit 55mm wide belt Part No. O.D Type ush = 54 Part No. O.D Type ush = 70 P-28-14M-40F P-28-14M-55F P-29-14M-40F P-29-14M-55F P-30-14M-40F P-30-14M-55F P-32-14M-40F P-32-14M-55F P-34-14M-40F P-34-14M-55F P-36-14M-40F P-36-14M-55F P-38-14M-40F P-38-14M-55F P-40-14M-40F P-40-14M-55F ast Iron P-44-14M-40F P-44-14M-55F P-48-14M-40F P-48-14M-55F P-56-14M-40F P-56-14M-55F P-64-14M-40F P-64-14M-55F P-72-14M P-72-14M P-80-14M P-80-14M P-90-14M P-90-14M P112-14M P112-14M P144-14M P144-14M P168-14M P168-14M P192-14M P216-14M ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 33
18 14M HTD Timing Pulleys Type 2 Type 5 Type 7 Type 14 14M-85 14M-115 Suit 85mm wide belt Suit 115mm wide belt Part No. O.D Type ush = Part No. O.D Type ush = P-28-14M-85F P-28-14M-115F P-29-14M-85F P-29-14M-115F P-30-14M-85F P-30-14M-115F P-32-14M-85F P-32-14M-115F P-34-14M-85F P-34-14M-115F P-36-14M-85F P-36-14M-115F P-38-14M-85F P-38-14M-115F P-40-14M-85F P-40-14M-115F P-44-14M-85F P-44-14M-115F P-48-14M-85F P-48-14M-115F ast Iron P-56-14M-85F P-56-14M-115F P-64-14M-85F P-64-14M-115F P-72-14M P-72-14M P-80-14M P-80-14M P-90-14M P-90-14M P112-14M P112-14M P144-14M P144-14M P149-14M P168-14M P168-14M P192-14M P192-14M P216-14M P216-14M ast Iron PGE 34 NISMITH Manufacturing o. Pty. Ltd.
19 14M HTD Timing Pulleys Type 2 Type 7 Type 14 14M-170 Suit 170mm wide belt Part No. Type ush = P38-14M-170F P40-14M-170F P44-14M-170F P48-14M-170F P56-14M-170F P64-14M-170F P72-14M P80-14M P90-14M P112-14M P144-14M P168-14M P192-14M P216-14M ast Iron NISMITH Manufacturing o. Pty. Ltd. PGE 35
20 Timing elt lamping Plates Ideal for applications where the belt must be firmly held in one spot. Perfect for use with long length belting. Naismith Engineering keep a large range of lamp Plates on the shelf. 1 lassical Part No 1 2 D E XL PI-XL PI-XL L PI-L E 2 PI-L PI-L H PI-H PI-H D PI-H HTD Part No 1 2 D E 5M PI-5M PI-5M PI-5M M PI-8M PI-8M PI-8M PI-8M M PI-14M PI-14M PI-14M PI-14M PI-14M Metric Part No 1 2 D E T5 PI-T5/ PI-T5/ PI-T5/ T10 PI-T10/ PI-T10/ PI-T10/ PI-T10/ T5 PI-T5/ PI-T5/ PI-T5/ T10 PI-T10/ PI-T10/ PI-T10/ PI-T10/ NISMITH Manufacturing o. Pty. Ltd. PGE 56
21 Taper ushes Taper bushes are designed to give the following:- 1. Easy assembly. 2. Rapid dismantling of the pulley and other transmission equipment. 3. No special tool requirement except hexagonal allan key. large range of bores are available off the shelf which ensures that an immediate assembly can be made, thus avoiding costly factory down-time. The bushes are machined with standard keyways. This, in addition to clamping screws is sufficient to meet the required torque. Part No. Stock ore Sizes OD L 1008 mm 12, 14, 15, 16, 18, 19, 20, 22, 24, inch 1/2", 5/8", 3/4", 7/8", 1" 1108 mm 12, 14, 15, 16, 18, 19, 20, 22, 24, 25, inch 1/2", 5/8", 3/4", 7/8", 1", 1 1/8" 1210 mm 12, 14, 15, 16, 18, 19, 20, 22, 24, 25, 26, 28, 30, inch 1/2", 5/8", 3/4", 7/8", 1", 1 1/8", 1 1/4" 1215 mm 12, 14, 16, 18, 19, 20, 22, 24, 25, 28, 30, inch 1/2", 5/8", 3/4", 7/8", 1", 1 1/8", 1 1/4" 1610 mm 12, 14, 16, 18, 19, 20, 22, 24, 25, 28, 30, 32, 35, 38, 40, inch 1/2", 5/8", 3/4", 7/8", 1", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8" 1615 mm 12, 14, 16, 18, 19, 20, 22, 24, 25, 28, 30, 32, 35, 38, 40, inch 1/2", 5/8", 3/4", 7/8", 1", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8" 2012 mm 16,19,20,22,24,25,28,30,32,35,38,40,42,45,48, inch 3/4", 7/8", 1", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8", 1 3/4", 1 7/8", 2" 2017 mm 19, 20, 22, 24, 25, 28, 30, 32, 35, 38, 40, 42, 45, 48, inch 3/4", 7/8", 1", 1 1/8", 1 3/8" 2517 mm 19, 20, 22, 24, 25, 28, 30, 32, 35, 38, 40, 42, 45, 48, 50, 55, inch 3/4", 7/8", 1", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8", 1 3/4", 1 7/8", 2", 2 1/8", inch 2 1/4", 2 3/8", 2 1/2" 2525 mm 19, 20, 22, 24, 25, 28, 30, 32, 35, 38, 40, 42, 45, 48, 50, 55, inch 3/4", 7/8", 1", 1 1/8" 3020 mm 24, 25, 28, 30, 32, 35, 38, 40, 42, 45, 48, 50, 55, 60, 65, 70, inch 1", 1 1/8", 1 1/4", 1 3/8", 1 1/2", 1 5/8", 1 3/4", 1 7/8", 2", 2 1/8", 2 1/4", 2 3/8", 2 1/2", 2 5/8", 2 3/4", 2 7/8", 3" 3030 mm 32, 35, 38, 40, 42, 45, 48, 50, 55, 60, 65, 70, inch 1 1/4", 1 3/8", 1 1/2", 1 5/8", 1 3/4", 1 7/8", 2", 2 1/8", 2 1/4", 2 3/8", 2 1/2", inch 2 5/8", 2 3/4", 2 2/8", 3" 3525 mm 35, 38, 40, 42, 45, 48, 50, 55, 60, 65, 70, 75, 80, 85, mm 35, 38, 40, 42, 45, 48, 50, 55, 60, 65, 70, 75, 80, 85, inch 1 1/2", 1 5/8", 1 3/4", 1 7/8", 2", 2 1/8", 2 1/4", 2 3/8", 2 1/2", 2 5/8", 2 3/4", inch 2 7/8", 3", 3 1/8, 3 1/4", 3 3/8", 3 1/2" 4030 mm 40, 42, 45, 48, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, mm 40, 42, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, inch 1 3/8", 1 3/4, 1 7/8", 2", 2 1/8", 2 1/4", 2 1/2", 2 5/8", 2 3/4", inch 3", 3 1/4",3 1/2", 3 3/4", 4" 4535 mm 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, mm 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, inch 3", 3 1/8", 3 1/4", 3 3/8", 3 1/2", 3 3/4", 4 1/2" 5040 mm 70, 95, 100, 110, 115, 120, mm 70, 95, 100, 110, 115, 120, The first 2 digits of the part number are the maximum bore size in inches. The second 2 digits of the part number are the length through bore in inches. NISMITH Manufacturing o. Pty. Ltd. PGE 57
22 Useful Information PULLEY DIMETER - SPEED When choosing a pulley that is made of cast iron, care must be taken not to exceed pulley rim speed of 40 m/s. entrifugal forces developed beyond this speed may prohibit the use of stock cast iron pulleys. For rim speeds exceeding 40 m/s, contact Naismith Engineering sales representative for recommendations. The formula below will help you work out what the rim speed of your pulley will be. ( X.001) X X RPM Metres/Sec = 60 Is in millimetres USE OF FLNGED PULLEYS Flanges are needed in order to keep the belt on the pulley. Due to tracking characteristics. even on the best aligned drives belts will ride off the edge of the pulleys. Flanges will prevent this belt ride off On all drives using stock or made-to-order pulleys. the following conditions should be considered when selecting flanged pulleys; 1. On all two-pulley drives, the minimum flanging requirements are two flanges on one pulley or one flange on each pulley on opposite sides. 2. On drives where the center distance is more than eight times the diameter of the small pulley, both pulleys should be flanged on both sides. 3. On drives with more than two pulleys, the minimum flanging requirements are two flanges on every other pulley or one flange on every pulley, alternating sides around the system. On made to order pulleys. flanges must be securely fastened by using mechanical fasteners, welding, shrink fit or other equivalent methods. IDLERS Use of idlers should be restricted to those cases in which they are functionally necessary. Idlers usually are used to apply tension when centres are not adjustable Idlers should be located on the slack side of the belt drive. For inside idlers. grooved pulleys are recommended up to 40 grooves On larger diameters, flat, uncrowned idlers may be used. Inside idler diameters should not be smaller than the smallest loaded pulley in the system. Outside or backside idlers should be flat and uncrowned. Flanges are not recommended. Diameters should generally not be smaller than the smallest loaded pulley in the system. Slack side spring loaded idlers can be used. as long as care is taken to avoid resonant vibration conditions and load reversals. ENTRE DISTNE ND ELT LENGTH If you do not already know a tentative centre distance, a good estimate to use is equal to the diameter of the large pulley, or ½ (D + 3d), whichever is the larger. You can then find a tentative belt length using the following formula. Tentative elt Length = 1.57 (D + d) + (TD X 2) TEETH IN MESH D = Pitch diameter, Large pulley d = Pitch diameter, Small pulley TD = Tentative enter Distance Power ratings are based on a minimum of six teeth in mesh between the belt and the pulley. In cases where fewer than six teeth are in full contact, 20% of the power rating must be subtracted for each tooth less than six. To calculate how many teeth your drive has in mesh use the formula below. Teeth in mesh = [ 0.5- ( D - d 6 )] T D = Pitch diameter, Large pulley d = Pitch diameter, Small pulley = enter distance between shafts T = Number of teeth in small pulley OPERTING ENVIRONMENT Temperature Gates PowerGrip (XL, L, H & XH) and HTD (3M, 5M, 8M & 14M) belt performance is generally unaffected in ambient temperature environments between -25º and 100º. Gates Poly hain GT has a temperature range of -54º to 85º. Polyurethane T and T belts work best between -30º and 80º. In cases where belts are constantly running at or above these temperature extremes contact Naismith Engineering. ircraft & Motor Vehicle drives Gates belts should not be used on aircraft, motor vehicle or hazardous applications where belt failure may cause injury. ELT STORGE ND HNDLING For storage. the belt should be protected from moisture. oil, temperature extremes, direct sunlight and high ozone environments. The belt should be stored in its original package where applicable, avoiding any sharp bends or crimping, which will damage the belt. Idler Driver Driven Driver Idler Driven Information on this page has been sourced from the following Gates catalogues Powergrip HTD Design Manual - E2/20068/8.92 Gates Design Manual E2/20099 NISMITH Manufacturing o. Pty. Ltd. PGE 58
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