Gantry Manual Bag Pickup and Gantry System
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1 Gantry Manual Bag Pickup and Gantry System CHOICE BGGING EQUIPMENT, LTD
2 (gantry) sequence description, basic systems description and operating procedures: The sequence description is as follows: 1. The system is initiated via the HMI instructions a. Ensure air pressure is on. b. Ensure CBE controller is on. c. Ensure empty bags are loaded on conveyor. d. Manually move the gantry arm back (V ). i. This is done in the via MNUL functions in HMI. ii. System will not complete a cycle if gantry arm is not pulled back. iii. This is to ensure the gantry never runs into any equipment. e. Blow off sensors and equipment. f. Ensure no bags are placed on the delivery system. g. Press SYSTEM STRT on the HMI. i. ll moving parts will go to the home position. 2. The conveyor with index bags to the system. a. Conveyor stops via photo eye engagement. 3. Bag pick-up and travel system is engaged via the following functions: a. Vacuum is engaged on bag pick-up. b. Bag pick-up travels down on Z-axis until suction is made on bag. c. Bag pick-up travels up Z-axis and will activate sensor for bag pincher. d. Duckbill will penetrate bag by extending across X-axis. i. Duckbill will open. ii. Vacuum to the bag will release. e. Duckbill will travel right across Y-axis. 4. Gantry arm will perform the following functions: a. Gantry arm will move IN on V-axis. b. Gripper/EOT will CLOSE on bag. c. Gantry arm will move on V-axis i. t this point, duckbill will close, return to the home position, the bag pick-up and travel system steps will repeat so the next bag will be ready. d. Gantry arm will move RIGHT along W-axis. e. Gantry arm will move IN on V-axis to place bag on spout. f. Gripper/EOT will OPEN to release bag. g. Gantry arm will return to HOME position. i. t this point, gantry arm functions will repeat once the bag spout is clear and ready for another bag. The Bag Pick-up and Gantry cell consists of: 1. Bag indexing conveyor (1 each) a. Photo eye (1 each) b. Motor (1 each) 2. Bag pick-up and delivery system a. Magnetic proximity sensors (9 each) b. Pneumatic valves (6 each) CHOICE BGGING EQUIPMENT, LTD
3 c. PIB vacuum pumps (3 each) d. Suction cups (3 each) e. Bag pincher arms (2 each) f. Duckbill (1 each) g. Rodless cylinders (3 each) h. Roded cylinder (1 each) 3. Gantry arm and gripper/eot a. Magnetic proximity sensors (6 each) b. Pneumatic valves (3 each) c. Roded cylinders (3 each) 4. System controls a. 3 phase 24 VDC power supply b. PLC (utomation Direct [D0-06DR-D]) i. 24 VDC input ii. Relay output c. HMI (human machine interface) (C-More) d. Motor starter with overload (Fuji) i. Bag indexing conveyor e. 24 volt DC control relays i. Interface with CBE equipment The HMI consist of: 1. When the system boots up, the Home screen will be displayed. 2. System Start to start the system. 3. fter System Start is pressed, the System Stop button will appear. Press the System Stop button to cease operation of the system. 4. t any time press the Home button to return home or press the CBE button to go to the CBE info page. 5. In order to view I/O s go to the I/O page located on the Home screen. 6. From the Home screen, press Help to view the help table of contents. CHOICE BGGING EQUIPMENT, LTD
4 7. SPRE PRTS Part # Vender Description K314 McMaster Carr (Z) Cylinder 28" k232 McMaster Carr (X) Cylinder 20" K137 McMaster Carr (Y) Cylinder 16" DXP Bimba Gantry 36" 5 E25M050MD-M utomation Direct Duckbill Open Cylinder 6 QPSL-P-42 utomation Direct Vacuum Sensor 7 CPS9H-P-F utomation Direct Duckbill Sensors 8 CPS9C-P- utomation Direct X,Y,Z Sensors 9 n/a Elevation PKG Duckbill 10 n/a Elevation PKG Gantry Gripper T913 McMaster Carr 40x40 Extrusion McMaster Carr Vacuum Cups 13 ZP-JBH utomation Direct 8 Port Wiring Blocks 14 CDP12-0B-030- utomation Direct Sensor Cables 15 VS D utomation Direct Valves 16 FR-3333 utomation Direct Filter Regulator 17 SC-E02G- 24VDC utomation Direct Motor Contactor 18 TK-E utomation Direct Motor Overload 19 MC600M CE Control Shock bsorber 8. DRWINGS (electrical) CHOICE BGGING EQUIPMENT, LTD
5 9. PLC LOGIC CHOICE BGGING EQUIPMENT, LTD
6 1 _FirstScan SP0 V2500 V C111 X10 X2 Y11 3 V2400 X10 Y11 X5 X2 X4 K10 CHOICE BGGING EQUIPMENT, LTD
7 4 V2400 K10 Y0 X5 C101 X6 X3 Y1 5 V2400 K10 X3 Y10 6 V2400 K10 X0 K20 V V2400 K20 V2400 K40 V2400 Y1 Y0 V2400 K20 8 E/R TMRF T1 V2002 CHOICE BGGING EQUIPMENT, LTD
8 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System X21 V2400 K20 K30 V V2500 K60 X6 V V2400 K30 X3 Y7 C V2400 K30 X2 X5 V2500 X104 K40 X5 CHOICE BGGING EQUIPMENT, LTD
9 13 V2500 K40 X5 Y3 C102 Y2 14 V2500 K40 X3 K50 V X3 Y14 Y6 C V2500 K50 X7 X104 X101 X103 K60 CHOICE BGGING EQUIPMENT, LTD
10 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System V2500 Y5 Y4 C V2500 K60 Y4 X104 C105 X103 X3 Y5 19 V2500 K60 X6 K70 V V2500 K70 X102 X110 K20 X103 C122 CHOICE BGGING EQUIPMENT, LTD
11 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System Y103 X104 Y103 Y102 X V2500 K70 X100 X102 X103 K80 V V2500 K20 X4 X103 K100 K10 Y104 K40 X111 K110 C120 CHOICE BGGING EQUIPMENT, LTD
12 Y101 Y100 K40 23 V2500 K80 X102 X6 K40 X103 C40 Y105 K100 K110 C121 B B Y101 CHOICE BGGING EQUIPMENT, LTD
13 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System V2500 K80 X105 K90 V V2500 K90 Y2 Y3 V2500 C K5 K50 X102 K100 K20 C123 CHOICE BGGING EQUIPMENT, LTD
14 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System Y102 Y103 V2500 K70 27 X4 Y6 Y14 C V2500 K90 X4 X101 X5 V V2500 K90 X4 Page 10 CHOICE BGGING EQUIPMENT, LTD
15 K5 30 K5 X101 K10 31 X101 K110 K30 C124 Y K10 C125 Y104 Y105 Y104 CHOICE BGGING EQUIPMENT, LTD
16 7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System K10 X103 K20 34 K20 X100 K30 35 K30 X107 E/R TMR T15 K10 T15 X K K30 X107 CHOICE BGGING EQUIPMENT, LTD
17 K40 38 K40 Y12 39 K40 X104 X107 K50 40 K50 X101 X K100 C10 CHOICE BGGING EQUIPMENT, LTD
18 42 C10 UP CNT CT0 _FirstScan SP0 RST K3 K40 C K100 X101 K K110 X102 K120 CHOICE BGGING EQUIPMENT, LTD
19 45 K120 X104 C500 X102 K60 V CT0 X107 C500 C K10 C CHOICE BGGING EQUIPMENT, LTD
20 49 K10 X104 K20 50 K20 X101 K30 51 K30 X102 CHOICE BGGING EQUIPMENT, LTD
21 52 K40 K70 V X101 X102 CT0 RST 54 END 55 NOP CHOICE BGGING EQUIPMENT, LTD
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