Amazing Reliability & Deliver y ALL NEW F O R M O T O R C O N T R O L S

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1 Amazing Reliability & Deliver y ALL NEW F O R M O T O R C O N T R O L S

2 MOTOR CONTROL SOLUTIONS Save Time Ensure Performance Save Money! Prepackaged Control Kits from Dorner Includes all mounting hardware Color coded Quick Connect/Disconnect control devices Can be pre-mounted on conveyor before shipping No high voltage wiring Quick Connect/Disconnect motor cords Full range of standardized accessories available Dorner Motor Control s building block approach provides economical and standardized solutions for several applications ranging from motor overload to precision indexing and positioning. Fixed Speed Motor with Overload Protection Variable Speed Motor Controller Emergency Stop External Control Machine Interface

3 Performance Tested at Dorner Pre-tested witch actual product upon request Pre-engineered for conveyor performance Engineered for optimal motor performance Washdown controls available Allen radley starters optional Application Control () Input Application Control (2) Inputs Indexing Drive

4 FEATURES & ENEFITS Quick Disconnect Motor Cords No high voltage wiring Quick motor maintenance Color Coded Quick Disconnect Input Devices No low voltage wiring Plug-n-play applications Includes All Mounting Hardware No field modifications Quick start-up time Lockout / Tagout Keep operators safe Meet OSHA requirements Photo Eye rackets Mount any 8mm barrel/nose mount device All Devices are T-slot Mounted Application flexibility Ease of wiring

5 MANUAL MOTOR STARTERS Manual Motor Starters Manual motor starts are manual electrical disconnects that provide motor overload protection and are required by the National Electric Code (NEC) for safe motor operation. Provide basic Motor on/off control with overload protection Plastic Nema 4X enclosure Optional Lockout/Tagout kit Push utton Start / Stop Includes mounting hardware Optional Lockout / Tagout Kit Can be added to any manual motor starter : 75M-LT- Illustration A.4 (86).7 (94) Illustration.4 (86).7 (94) 7.0 (78) 7.0 (78) Manual Motor Starters 20V, phase includes cord, plug & starter. 20/400V, phase wiring to starter by others. Wiring between motor & starter provided when ordered together. 50 Hz Part Number In Volts In Phase Amp Range Illustration 62(c)M2H 62(c)M2H 62(c)M4H 62(c)M2T 62(c)M2T 62(c)M4T 62(c)M2J 62(c)M2J 62(c)M4J 62(c)M2K 62(c)M4K 62(c)M2R 62(c)M4R A A A Manual Motor Starters 20/4V, phase wiring to starter by others. Wiring between motor & starter provided when ordered together. Hz Part Number In Volts In Phase Amp Range Illustration 62MM2L 62MM4L 62MM2M 62MM4M 62MM2U 62MM4P 62MM2Q 62MM4Q (c) = Electrical Configuration F = CE French G = CE German U = CE Great ritain Note: When buying a gearmotor only without the starter, the customer must supply their own on/off switch and motor overload protection to comply with NEC and CE safety directives For sanitary/washdown manual motor starter, see AquaPruf Full Specifications catalog page 29.

6 VARIALE SPEED CONTROLLERS Variable Speed Controllers Dorner offers a variety of variable speed controllers to accomodate your gearmotor, electrical and environmental requirements. DC Variable Speed Controllers PWM DC control Nema enclosure Line cord & Motor cord On / Off switch Forward / Off / Reverse switch version Speed potentiometer Mounting hardware 7. (80) 5. (5) 62MD4R 5.8 (47) 5.7 (45) 5.0 (27) AC Variable Speed Controllers VFD control Nema enclosure Line cord and Motor cord On / Off switch Speed potentiometer Mounting hardware Forward / Off / Reverse switch version Up to /2 Hp motors 7. (80) 5. (5) 62MD4R 5.8 (47) 5.7 (45) 5.0 (27) Full Feature Variable Speed Controller Full feature VFD control NEMA 4 enclosure Digital display Keypad with Start / Stop, Forward / Reverse and speed variations Includes cord to motor Power to controller by others 62MV22 includes line cord to controller Mounting hardware Nema 4x version available 7. (80) 6. (55) 4.4 (2) 8.9 (226) 7.9 (200) 4.6 (7) For industrial variable speed controllers and part numbers, see the Dorner Full Specifications catalog pages 6 & 7. For sanitary/washdown variable speed controllers and part numbers, see the AquaPruf Full Specifications catalog pages 29 & 85.

7 I 0N MOTOR CONTROLLERS VFD Motor Control Single Input Interface Variable frequency Drive 0.5 HP, 2.4 Amp output 5V single phase input voltage 20V three phase output Motor Overload Protection Nema Enclosure Quick disconnect Motor Cord () input location for control devices Quick disconnect plug for control devices Internal terminals for hardwired PLC or machine interface 5.25 [] 7.8 [87] 5.95 [5] 75M-V [27]. [282] 4.72 [20] VFD Motor Control Dual Input Interface.8 [00] Variable frequency Drive 5V / 20V single phase input voltage 20V / 4V three phase input voltage Motor Overload Protection Lockout / Tagout disconnect Nema 2 Enclosure Operator interface panel Quick disconnect Motor Cord (2) input locations for control devices Internal terminals for hardwired PLC or machine interface Quick disconnect plugs for control devices 0.24 [2] 6.9 [57] Input Volts Input Phase Input Hz Output Volts Max HP Max Amps O OFF.8 [00] 4.5 [59] 75M-V M-V M-V M-V M-V M-V or or

8 INDEXING DRIVE Specifications: Electronic indexing Up to indexes per minute Requires run signal Low inertia motor. Adjustable acceleration Adjustable deceleration Features/ enefits: Compatible with 2200, MP & 6200 Series Industrial standard load gearmotor mounting packages LPZ & 200 Series standard load gearmotor mounting packages Utilizes standard variable frequency drive controller and accessory kits Pre-wired motor and AC line cords Metric fasteners only Distance in Inches (mm) 6 (52) 5 (27) 4 (02) (76) 2 (5) (25) Stopping Distance VFD Motor Control with Dual Input Interface Variable frequency drive 5V single phase input voltage 20V three phase input voltage 20V three phase output Motor overload protection Nema 2 Enclosure Operator interface panel Quick disconnect motor cord (2) input locations for control devices Quick disconnect plug for control devices Lockout/Tagout provided Input Volts Input Phase Input Hz Output Volts Max HP Max Amps 75M-V M-V M-V M-V M-V M-V or or Distance in Inches (mm) ±. (7.6) ±.25 (.64) ±.2 (5.) ±.5 (.8) ±. (2.5) ±.05 (.) (0.5) (.9) (9.4) (2.8) elt Speed in Ft/Min (M/Min) Stopping Repeatability (5.2) (0.5) (45.7) (.9) (76.2) elt Speed in Ft/Min (M/Min) Indexing Gearmotor Variable frequency Drive, 6 - Hz Sealed Gearmotor NEMA 56 C Face Totally enclosed, Non-ventilated UL & CSA approved 20 Volts, Phase Order controller separately, see above Part Number 2M0HS42EI 2M040HS42EI 2M020HS42EI 2M00HS42EI 2M005HS42EI * At Hz Gearmotor Type S S S S S Ph Hp Ph Kw (68).4 (5) 6.6 (68) Ph FLA (94) 2.9 (74). (4) RPM* in-lbs* N-m* (56) 2.9 (27) 5.9 (49)

9 INPUT ACCESSORIES Emergency Stop Kit 5.00 [27] 5.09 [29] Push to stop / pull to start push button Plastic Nema 2 enclosure 5V single phase /2 hp (0.7 Kw) and smaller motors Includes power and outlet cords Mounting for 2200 / 200 / Support Stands Horizontal or vertical mount.70 [94].70 [94].2 [84] 4.2 [07] 75M-ES- Jog Push utton Kit 5.00 [27] 4.5 [05] Momentary cotact push button Plastic Nema 2 enclosure Quick disconnect receptacle Mounting for 2200 / 200 / Support Stands Horizontal or vertical mount.4 [85].5 [89] 2.4 [6] 4.05 [0] 75M-JG- Horizontal mount Control Stop Kit 5.00 [27].02 [77].5 [85] 2.4 [6] Push to stop / pull to start maintained push button Plastic Nema 2 enclosure Quick disconnect receptacle Mounting for 2200 / 200 / Support Stands Horizontal or vertical mount.5 [89] 4.05 [0] 75M-CS- Horizontal mount

10 INPUT ACCESSORIES Photo Eye Kits 24V DC Retro Reflective Sensor Quick disconnect plug Includes reflector and mounting Fully adjustable mount for 2200/200/LPZ Series conveyors 2 and 5 adjustment height ranges 2.4 [] 2.47 [ [8].50 [8].50 [8] A A =.6" (92) for 2" Adjustment 6.6 (68) for 5" Adjustment 75M-PE- 75M-PE-2 2 height adjustment 5 height adjustment Photo Eye racket Kits Standard mounting for 8mm barrel / nose mount photo-eyes Reflective version Includes reflector Through beam mount version Fully adjustable mount for 2200/200/LPZ Series conveyors 2 and 5 adjustment height ranges A.50 [8] Photo Eye Mount Type Adjustment Height 75M-PM- 75M-PM-2 75M-PM- 75M-PM-4 75M-PM-5 75M-PM-6 Reflective Reflective Through eam Through eam Convergence Convergence A =.6" (92) for 2" Adjustment 6.6 (68) for 5" Adjustment Linking Cable Kits Quick disconnect cable for all control devices 2 meter and 5 meter lengths Includes mounting hardware for T-slots 75M-LC- 75M-LC-2 6 ft (.8 M) cable 5 ft (4.57 M) cable 0

11 MOTION SENSING EQUIPMENT Dorner s Motion Sensing equipment is used in Pressroom, Injection Molding, Packaging, or any application where it s critical to know the conveyor belt is running while your machine is operating. Dorner s motion sensor switch monitors your conveyor and provides a dry contact belt running signal to your machine control, PC, PLC, or Dorner Motion Monitor Control ox. Sensor Switch Sensor Switch Features Low profile, compact design Stainless steel construction for rugged durability Magnetic reed switch offers reliable operation in harsh industrial environments Dry contact signal for easy control interface. Provides pulse per conveyor pulley revolution Several connector styles are available to fit a variety of standard control receptacles For 2 and wider 2200, 400 & 6200 Series conveyors Sensor Switch for 400 Series, 2200 Series (Shown), 6200 Series & 2200 Series and 6200 Series Gang Drive Conveyors. Motion Monitor Motion Monitor Control ox Features Controls up to conveyors 5V Phase input, Hz On / ypass toggle with indicator lights Controls () 5V phase gearmotor up to.75 hp. Uses sensor switch with anana Plug connectors ( & ) Part Number 64-0 Sensor Switch for 2200 & 6200 Series Conveyor. (Shown) Shown with Motion Monitor Control ox, Part Number 64-0 Motion Monitor Magnetic Reed Switch Specifications Voltage (switching) 200 Vdc. Maximum. Current (switching) Watts 40 Vac. (RMS) Maximum (carrying) 5 Watts Maximum Resistance (initial contact) (insulation) Switch response time (including bounce) Switching Speed.0 Amps. Maximum 2.5 Amps. Maximum 0.00 Ohms Maximum 0E6 M Ohms 0.5 milliseconds Khz Maximum Sensor Switch wih Wire Connector Includes switch assembly & 2 (.7 M) cord. Part Number Sensor Switch, 2200 & 6200 Series * Sensor Switch, 400 & 2200 Series Gang Drive Sensor Switch wih Lumberg Connector Includes switch assembly & 2 (.7 M) cord. Sensor Switch wih anana Plug Connector Includes switch assembly & 2 (.7 M) cord. Use with Motion Monitor Control ox. Part Number * Sensor Switch, 2200 & 6200 Series Sensor Switch, 400 & 2200 Series Gang Drive Part Number * Sensor Switch, 2200 & 6200 Series Sensor Switch, 400 & 2200 Series Gang Drive Sensor Switch wih Amphenol Connector Includes switch assembly & 2 (.7 M) cord. Motion Sensor Magnet Part Number 64-0I Sensor Switch Magnet, 2200 & 6200 Series, Installed in conveyor idler pulley Part Number * Sensor Switch, 2200 & 6200 Series Sensor Switch, 400 & 2200 Series Gang Drive * Includes engagement springs for 2 and & wider conveyors and Installation wrench. ** Other pulse rates available, consult factory

12 LITERATURE e sure to check out other literature available from Dorner. You may request additional literature online ( or call toll free ( ) For the most current product information, please visit the Dorner web site. While there, be sure to check out our new Application Database & Conveyor Selector, the latest web-based tools from Dorner. info@dorner.com DORNER MFG. CORP. PO ox Cottonwood Ave Hartland, WI USA INSIDE THE USA TEL: FAX: OUTSIDE THE USA TEL: FAX: Dorner Mfg. Corp. reserves the right to change or discontinue products and specifications with or without notice. All products and services are covered in accordance with our standard warranty. Dorner Mfg. Corp All Rights Reserved Rev. A Printed in the U.S.A. 5M-PEL-06