Corrugated paper: 4mm. Max punching speed: 7500 sheets/hour Max stripping speed: 6500 sheets/hour
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1 Commodity name: HIGH ABILITY FULLY AUTOMATIC DIE-CUTTING MACHINE (Paper feeder, die-cutting unit, waste removal unit, delivery station, and electrical section) Model: CM-1050-SE Specifications: Max paper size: mm Min paper size: mm Paper thickness: 80~2000g/ m2 Corrugated paper: 4mm Max die-cutting size: mm Max pressure: 300 tons Max punching speed: 7500 sheets/hour Max stripping speed: 6500 sheets/hour (According to the typeset of the product, the material of the paper and the operation) Min cutting blade: 8mm Total Power: 20kw Total weight: 16tons Power required: 380V three-phase 50 HZ (When the voltage unavailable, please get a 70kw transformer ready) Dimension: mm (length width height) This model equipped as follow: Feeder/paper conveying section We adopt the force feeder with four attracts and four delivers, delivering paper stably and smoothly. 1
2 The height and the angle of the sucker can adjust at the same time. We adopt the particular design of spire blow separating paper foot. It make the sucking and delivering more stable. Parts of the head of feeder import from Taiwan, and made of lightweight aluminum alloy with hard coat anodizing finish. The stiffness, endurable of grind and the applicability are unique. Three crash barriers adopt photovoltaic devices to ensure the safety. The slope conveying section is more suitable to deliver and locate thin paper in a high speed. The particular gear group transmission construction can adjust the paper which arriving early or slowly convenience. Double sheet and front lay register device can calibrate the sheet feeding. Lateral localization use pull, push dual-use device, choosing according to the paper material, and easy to operate. Non-stop delivering paper device for feeder. The leading and assistant platform operate in turn to ensure the continuing production. Not necessary stop device to improve the produce efficiency. Feeder can adjust the paper platform s left and right location at the same time of the high speed operating. Equipped with particular blowing and sucking vacuum pump, operating stable and less noise. Die-cutting section All the main parts of this section use high quality alloy steel, and gritted accurately in Taiwan. The parts have high accurate and endurable. The die-cutting section adopt automatic pump oil circulation condenser which import from Taiwan. Oil in the machine cooling in force of the circulation to ensure the smooth of the system which running in a high speed for a long time and the pressure of the machine have no change when cooling and heating the machine. It also have the oil pressure show and the alarm device when shortage of oil 2
3 pressure and air pressure. Gripper bars are made of lightweight, low inertia, high rigidity and abrasion resistant aluminum alloy with hard coat anodizing finish. Through pre-stressing treatment, drive chain for gripper bar can ensure consistency in chain length. Die cutter has an unique safety device consists of a torque limiter that stop the gripper bars immediately and disengages the electromagnetic clutch of main motor to emergently stop the machine when an overload occurs due to machine or operator fault. This unique safety device provides the highest safety of equipment as well as operator. Single-point clutch is specifically designed to enable timely disengagement or synchronous engagement between paper feeding section and the host machine. This makes operation an easy job and enables flexible disengagement or engagement in proofing and trail pressure. Cutting pressure can be adjusted according to the paper and the maximum pressure can up to 300 tons. It is easy to cut various kinds of paper. And it have safeguard device of operating pressure, stopping automatic if the pressure pass the limit. The sensitive credibility and stable pneumatic clutch import from Europe, and have long life time for use. The particular designed pneumatic locks board change the original bulgy wheel device completely. It is easy to operate and the locks board more stable and more safety. Upper and lower the pressure are controlled by servomotor. Electrical controlled digital displayer express the height of the cutting table and cutting pressure, the accuracy is 0.01mm, thus achieving high precision and easy operation. The cutting frame is professional manufactured to ensure the strength and precision. The lower steel stencil adopt import material, the hard get to HRC45-50, it is very durable to avoid from destroy. And the cutting frame adopt pneumatic lock system. Having 7 import gripper bars, every have 10 tooth pieces and tooth pillows. The locating gripper bars can adjust slightly to get to the precision required. Adopt high accuracy gap division device which import from professional manufacturer to ensure the machine running stability. Using for a long time can get to a high accuracy. Waste removal unit 3
4 This unit adopt bulgy wheel to ensure the stable of the transmission. The waste removal stencil adopt linear bearing sliding and the upper stencil as the same as the lower stencil. We can stop the machine when we needn t to use the waste removal unit. Three association moves waste removal device fit to various cutting types. Double-decked drawer type of the upper and lower waste removal mould is easy to load and unload and regulate the waste removal tools. Equipped with standard waste removal needle and stretchy gore pole which import from Taiwan, and make up a perfect action of push-pull. The upper frame adopt electric controlled rising device, and the middle frame waste removal stencil is easy to modulate. In this unit, the waste removal action adopt pneumatic braking. We equip gripper bar with location unit. The machine can remove waste accuracy when running in a high speed. Delivery station Fully automatic leading and assistant delivery station are easy to operate to improve the producing efficiency. Equipped with flexible and adjustable side blower to pile the paper from thin to thick corrugated orderly Having 2 sets of dramatic devices with leading and assistant platform to make the continuous delivery paper come true when the machine non-stop running. This device have single sheet sample. You can check the cutting quality random. Using the side delivery cardboard and front shield brush which running by air cylinder to adjust the range and dynamics. Various kinds of paper can pile tidy no matter running in a high speed or a slow speed. The professional designed delivery station and press cardboard can compose according to difference 4
5 multiple make up product. It will more free when cutting in a high speed. The tiny adjust of the brush can modulate timely, and easy to operate. Electrical section Most part of this section we adopt the electrical application which import from European and Japan in order to improve the quality of the control. The drive speed control of the cutting section we adopt double-frequency device which running stable and low trouble. Adopt advanced PLC Programmable Controller system. Having simple circuit controlled program and easy to maintain. The electrical parts and circuit are CE standard. All the procedure monitor by electric eyes and equip with touch-screen user interface to provide the reason of the trouble and how to solve it. Standard accessory A series of widen operate station Two series of cutting frame component Two block of hard cutting steel (5mm) A piece of gripper bar A set of imported non-oil blow/suck vacuum pump A series of professional operate tool Details of the imported parts 5
6 Order Name Brand Country of Origin 1 Frequency converters EMERSON America (die-cutting unit) 2 Frequency converters MITSUBISHI Japan (feeder) 3 Motor of die-cutting unit TECO Taiwan 4 Slow down motor CPG Taiwan 5 Gap division TAN TZU Taiwan 6 Vacuum pump BECKER Japan / Germany 7 Pneumatic clutch OMPI Italy 8 Single-point OGURA Japan electromagnetic clutch 9 Liquid crystal displayer HITECH Taiwan 10 Programmable controller FATEK Taiwan 11 Photoelectric sensor SUNX/OMRON Japan 12 Switch button TE France 13 Electromagnetic valve MAC America 14 Hour-counter PANASONIC Japan 15 Counter PANASONIC Japan 16 Air switch MITSUBISHI Japan 17 Controlling device RKC Japan 18 Light FUJI Japan 19 Relay IDEC Japan 20 Coding device TOYO Japan 6
7 21 Broken circuit machine SIEMENS Germany 22 Contactor SIEMENS Germany 23 Assistant contact SIEMENS Germany 24 Wiring terminal SIEMENS Germany 25 Switch power MINGWEI Taiwan 26 Gas mouth of feeder SILVENT Sweden 27 Approach switches AUTONICE South Korea 28 Micro-switches HIGHLY Taiwan 29 Main drive chain RENAULT England (gripper) 30 Other chain KCM Japan 31 Bearing SKF NSK/KOYO/NTN Germany/Japan 32 Roll junction DEUBLIN America 33 Oil pump cooling system WEILIANG Taiwan 34 Belt regulations GATES Germany 35 Conveying belt LIDA Switzerland 36 Gripper bar TANG YA TU Taiwan 37 Bolt YFS Taiwan 38 Worm LIMING Taiwan 39 Side guide TANG YA TU Taiwan 7
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