More at the Corr. HYCORR, a KOLBUS America company.

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3 More at the Corr. More leading edge direct printing technology on corrugated. More dedication to the advancement of direct print innovation and quality. More precision rotary diecut manufacturing that insures years of dependable performance. More productivity, flexibility and increased affordability. More of the proven technologies you need to thrive in today s competitive arena. HYCORR, a KOLBUS America company.

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5 HYCORR Corr Graphic Series The industry s value leader: HYCORR Corr Graphic Series is equipped with a servo drive feed section and low-cost pull collar technology for print transfer which delivers dependability sheet after sheet, edge to edge. The HYCORR Corr Graphic Series rotary diecutter provides the ideal solution for most applications. From food-related boxmakers to industrial box shippers, trust HYCORR Corr Graphic equipment to help you keep things graphically simple yet solid for your needed applications. HYCORR Hy Graphic Series For the optimum in high quality graphics: HYCORR Hy Graphic Series Precision Plus Technology is the winning combination in this state of the art innovation. This rotary diecutter is equipped with a servo drive feed section with option of servo or gear drive on the print and diecut sections. Our servo technology provides superior registration in printing and diecutting. The HYCORR Hy Graphic Series utilizes a vacuum transfer system for greater sheet control to ensure superior print tolerances, less waste and less production slowdowns. In the vacuum transfer HYCORR s closely spaced, anodized aluminum wheel design supports and conveys the board with more precision. The vacuum around the impression roll delivers continuity. Low clearance between wheel seal plates and damper vacuum zones minimizes air flow. Low air flow translates into less ink drying on the printing plate.

6 HYCORR Corr-Pilot HYCORR Bottom line, these machines won t cost more they just deliver more. Exclusive to HYCORR, this Siemens-based HMI system delivers uncomplicated resetting, multimachine data exchange and malfunction-free operation. The operator is guided step-bystep -- through the operating procedure by an interactive dialogue; the ideal interaction between man and machine to dramatically reduce downtime for increased productivity and profitability. The entire machine is visualized on the monitors. Corr-Pilot s open architecture and XML language enables seamless machine integration with current MIS systems using HYCORR s portal, another of the standard offerings on HYCORR machines. Simply put, customers now have complete control of every electrical function of the machine at their fingertips. HYCORR Corr-Pilot Efficient Machine Setup, Touch Screen Operator/ Machine Interface Job Recall Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting and Control Alarm History Top Machine View for Axis Adjustments Numerical Displays Available in Metric and Imperial Embedded Siemens Integrated and Windows-based Machine Control System Pedestal Mounted Operator Console and Swing Arm Feed Console History/Setup an Order, Make Ready Graphical Display of Axes Allows Simple Machine Axis Adjustment HYCORR Remote Diagnostics For Optimal Production Support by HYCORR Remote Service Allows Real Time Communication with Customer Real Time View of Operations Screen and PLC Control System 1 Terminal at the Production Line for Communication

7 HYCORR Top Print Think outside and inside the box. HYCORR s Top Print unit makes it possible for printing on both sides of the sheet in one pass.

8 Specifications 85 Corr Graphic 115 Corr Graphic 135 Corr Graphic 85 Hy Graphic 115 Hy Graphic 135 Hy Graphic inches mm inches mm inches mm Max Sheet Feed 60.5 x x x x x x 3429 Max Sheet Feed with Skip Feed 121 x x x x x x 3429 Min Sheet Feed Manual Side Guides 18 x x x x x x 667 Min Sheet Feed Powered Side Guides 18 x x x x x x 654 Min Sheet Feed with Optional Scoring/Slitting Shafts incorporated in Diecut Section Max Print Width Max Diecut Width Print Cylinder Lateral Adjustment Range Max Nip Opening Diecut Cylinder Lateral Adjustment Range Impression Roll Diameter Upper Knurled Feed Roll Diameter Lower Rubber Feed Roll Diameter Anilox Roll Diameter Max Machine Speed 180 Blanks/Min 180 Blanks/Min Varies Air psi Dry Compressed Air Required at Machine Water - No Water Treatment Required

9 Elevation View HYCORR 115 Hy Graphic 3 Print / 1 Extended Print Section mm mm mm mm mm mm mm Diecut Section Extended Print Section Print Section Optional Print Section mm Feed Section Dwell Section Top Print Unit Floor Layout Diecut Section Extended Print Section Print Print Print Feed Floor Drain Floor Drain Information and specifications in this brochure are subject to change without notice

10 HYCORR Corr Graphic Series FEED SECTION Servo driven lift grid for repeatability Servo driven feed wheels for better control Servo driven main drive for reliability HYCORR Lead Edge Feeder with Skip Feed Capability Snap-On Feed Wheels Covers for Easy Maintenance Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections Computer Controlled Feed Roll Board Caliper Nip Adjustment Options Computer Controlled Motorized Backstop, Side Guides, Feed Gate Sheet Vacuum Cleaning PRINT SECTION EasySet 4-Piece Knurled Steel Pull Collars Computer Controlled and Motorized Machine Functions; Sequential Anilox Roll Raising and Lowering Harmonic Compensator for Registration Control Adjustments High Performance Polymer Material Blade Beam Eliminates Corrosion Standard Reverse Angle Polymer Blade Beam Accepts all Wiper Blade Material Dual Pneumatic Ink Pumps Standard Chromed Plated Impression Roll and Print Cylinder with Centerline Score and Matthews Lock Bar Dust and Scrap Control Enhanced by Guards on Last Print and Diecut Sections Options Auxiliary Trail Edge Groove Polymer Dual Chambered Blade Beam Tool-less Pull Collars Auto Wash DIECUT SECTION AutoComp Drive for Anvil Cylinder Ensures Accurate Cut Length regardless of Anvil Wear and Extends Anvil Blanket Life Automatic Mechanical Anvil Cylinder Oscillation Through 1.5 Range Options Chromed Score/Slit Shafts Chrome Plated Die Mount Cylinder Optional Dual Slot/Score Unit Available SAFETY Safety Controls Total Electrical Power Disconnect/Lockout Safety Controls Total Pneumatic Power Disconnect Setup Safety Electrical Power Disconnect/Lockout MACHINE CONTROL 50,000 Job Storage and Retrieval for Efficient One Sheet Machine Setup Order Catalog allows the Operator to: Add New Order, View Existing Order, View Order History, Setup an Order, View Order Schedule, Remove Order from Schedule Operator Manual for Rotary Diecutter Including Electrical Schematics and Parts Drawings Available for Operator On-Line at the Operator Touch Screen Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting Graphical Display of 3 Machine conditions; Run, Setup, Stopped Computer Controlled Motorized Board Caliper Adjustments throughout machine Precise, to 0.001, Print Registration Adjustment while Machine in Operation MECHANICAL Eccentrics Rotate on DU Bushings Press Fit into Side Frames Solid 2 5/8 Steel Side Frames Heavy Duty One Piece Forged Journals for all Cylinders Ringfeder Type Shaft to Hub Locks Throughout Heat Treated Chrome Molybdenum Steel Drive Gears Eccentric Cam Rollers on Each Machine Section Allows Sections to be Independently Leveled ELECTRICAL Air Conditioned Main Electrical Cabinet PLC Machine Control Distributive Modular I/O System with Plug-In Cables Standard Power Requirements 460 volts, 3 phase power 60 HZ Electrical Interface Provided for Stacker and/or PreFeeder CORR-PILOT Efficient Machine Setup, Touch Screen Operator/Machine Interface Job Recall Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting and Control Alarm History Top Machine View for Axis Adjustments Numerical Displays Available in Metric and Imperial Embedded Siemens Integrated and Windows-based Machine Control System Pedestal Mounted Operator Console and Swing Arm Feed Console History/Setup an Order, Make Ready Graphical Display of Axes Allows Simple Machine Axis Adjustment CORR-GRIND.001 Precision Anvil Grinding Servo Controlled Grind While Running Auto Wheel Dressing Easy Maintenance HYCORR Remote Diagnostics For Optimal Production Support by HYCORR Remote Service Allows Real Time Communication with Customer Real Time View of Operations Screen and PLC Control System 1 Terminal at the Production Line for Communication

11 HYCORR Hy Graphic Series FEED SECTION Servo driven lift grid for repeatability Servo driven feed wheels for better control Servo driven main drive for reliability HYCORR Lead Edge Feeder with Skip Feed Capability Snap-On Feed Wheels Covers for Easy Maintenance Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections Computer Controlled Motorized Feed Roll Board Caliper Nip Adjustment Options Computer Controlled Motorized Backstop, Side Guides, Feed Gate Extended Feed Section (76 ) Sheet Vacuum Cleaning PRINT SECTION Sheet Vacuum Transport featuring Hard Anodized Aluminum Wheels in a Unique Staggered Pattern for Superior Support of all Corrugated Board Flutes Dual Encoder Design Provides Servo- Like Print Registration Accuracy Damper Controlled Vacuum for Best Sheet Control, Reduced Energy Cost Computer Controlled and Motorized Machine Functions; Caliper Adjustment for the Impression Roll Sequential Anilox Roll Raising and Lowering Jam Detection Harmonic Compensator for Registration Control Adjustments High Performance Polymer Material Blade Beam Eliminates Corrosion Standard Reverse Angle Polymer Blade Beam Accepts all Wiper Blade Material Dual Pneumatic Ink Pumps Standard Chromed Plated Impression Roll and Print Cylinder with Centerline Score and Matthew Lock Bar Dust and Scrap Control Enhanced by Guards on Last Print and Diecut Sections Options Extended Print Sections (35 ) Polymer Dual Chambered Blade Beam InkSpec Viscosity Control Tilt Bar Plate Mounting IR Dryers and UV Curing Systems Auxiliary Trail Edge Groove Cary Annen Plate Lockup System Auto Wash Inline Top Print Unit for Two-Sided Printing in One Pass DIECUT SECTION AutoComp Drive for Anvil Cylinder Ensures Accurate Cut Length regardless of Anvil Wear and Extends Anvil Blanket Life Automatic Mechanical Anvil Cylinder Oscillation Through 1.5 Range Options Chromed Score/Slit Shafts Chrome Plated Die Mount Cylinder Optional Dual Slot/Score Unit Available SAFETY Safety Controls Total Electrical Power Disconnect/Lockout Safety Controls Total Pneumatic Power Disconnect Setup Safety Electrical Power Disconnect/Lockout MACHINE CONTROL 50,000 Job Storage and Retrieval for Efficient One Sheet Machine Setup Order Catalog allows the Operator to: Add New Order, View Existing Order, View Order History, Setup an Order, View Order Schedule, Remove Order from Schedule Operator Manual for Rotary Diecutter Including Electrical Schematics and Parts Drawings Available for Operator On-Line at the Operator Touch Screen Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting Graphical Display of 3 Machine conditions; Run, Setup, Stopped Computer Controlled Motorized Board Caliper Adjustments throughout machine Precise, to 0.001, Print Registration Adjustment while Machine in Operation MECHANICAL Eccentrics Rotate on DU Bushings Press Fit into Side Frames Solid 2 5/8 Steel Side Frames Heavy Duty One Piece Forged Journals for all Cylinders Ringfeder Type Shaft to Hub Locks Throughout Heat Treated Chrome Molybdenum Steel Drive Gears Eccentric Cam Rollers on Each Machine Section Allows Sections to be Independently Leveled ELECTRICAL Air Conditioned Main Electrical Cabinet PLC Machine Control Distributive Modular I/O System with Plug-In Cables Standard Power Requirements 460 volts, 3 phase power 60 HZ Electrical Interface Provided for Stacker and/or PreFeeder CORR-PILOT Efficient Machine Setup, Touch Screen Operator/Machine Interface Job Recall Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting and Control Alarm History Top Machine View for Axis Adjustments Numerical Displays Available in Metric and Imperial Embedded Siemens Integrated and Windows-based Machine Control System Pedestal Mounted Operator Console and Swing Arm Feed Console History/Setup an Order, Make Ready Graphical Display of Axes Allows Simple Machine Axis Adjustment CORR-GRIND.001 Precision Anvil Grinding Servo Controlled Grind While Running Auto Wheel Dressing Easy Maintenance HYCORR Remote Diagnostics For Optimal Production Support by HYCORR Remote Service Allows Real Time Communication with Customer Real Time View of Operations Screen and PLC Control System 1 Terminal at the Production Line for Communication

12 Want More? Put us to the test. Contact your HYCORR representative by or call hycorr.com 1610

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