GZPK0222 SERIES HIGH SPEED ROTARY TABLET PRESS

Transcription

1 GZPK0222 SERIES HIGH SPEED ROTARY TABLET PRESS A brief introduction of GZPK2000 series high speed rotary tablet press 1) It is suitable for use in the pharmaceutical industry (except materials that are explosive, inflammable, or corrosive) to compact the granular materials meeting the requirements into tablets, round, irregular, with or without engravings on one

2 or two sides. It is not suitable for semi solids, humid granules, materials with a low melting point and non granular powders. 0) The machine mainly consists of the machine proper and electrical control system. 3) The machine adopts a rack structure and roller structure with high strength and rigidity, with the pre compression being 100kN and main compression 100kN. The diameter of the roller is 250mm to ensure the quality of the tablets produced. 4) The turret can be exchanged quickly, meeting the requirement of CIP. The optional lift and handling trolley are available for dismantling and assembling of the turret.(option) 5) The Saddle type die fixing mode is adopted, being easy to fix and dismantle the dies with the die not to be eccentric easily. Thus, it will not cause the upper punch to be broken. 6) Automatic oil lubrication system is adopted, which can lubricate the upper and lower punches and upper and lower rails and the upper and lower main rollers regularly, with the lubricating time being adjustable. And, lubricating oil level alarming device is provided. 7) The compacting compartment and enclosure are made of S.S 304 or materials with the surface going through the special anti corrosion treatment. The material of the transparent windows on the four sides of the compacting compartment is the flexiglass made in Germany, that is anti electrostatic and of a high strength, with extremely high safety protective function and in compliance with CE standard. 8) The working top of the turret adopts the composite material being anti corrosive and wearing. The die holes and punch holes in the turret are provided with anti oil leakage and dust proof devices. Moreover, the upper punches are provided with dust collecting rings, to ensure no contamination to the pharmaceuticals. 9) A fully enclosed and powder proof structure is adopted, with the compacting compartment being isolated from the outside and separated from the

3 transmission area, with no cross contamination to be caused. 12) The transparent windows on the four sides of the compacting compartment can be opened with no dead corner in 360 ; The parts in the compacting compartment can be quickly dismantled and assembled, for the convenience of cleaning in place and maintenance. 11) Force feeder with three vanes in two layers is adopted, to improve the fluidity of the granules, uniformity of feeding and consistency of filling amount. It adopts a structure that is easy to assemble, dismantle and clean. The feeder can be dismantled and assembled quickly with no need to use any tool, for the convenience of cleaning and maintenance. 12) The dust suction device is easy to dismantle and assemble with a reasonable layout. 13) It is equipped with the automatic control system to perform the accurate control of the weight of the tablets and the non conforming tablets will be rejected singly. 14) The high precision load sensor made by the famous manufacturer in Germany and the high precision position sensor made in Japan are adopted, with the sampling of the weight of the tablets being of a high precision. 15) The pressure of the main and pre compression rollers can be displayed. 16) The adjustment of the thickness of the tablet under the main compression and pre compression and the control of the filling quantity are via the servo system with the high precision displacement measuring device to realize the accurate positioning. 17) The sophisticated industrial computer made by Siemens of Germany is adopted, to realize the automatic control of the filling quantity, weight and thickness of the tablets, singly rejection of the non conforming tablets and in time display and record of the productive data, running data and defective information of the machine. 18) 15 in color touch screen is adopted, with the advanced man machine dialogue mode and menu for the operation. The productive information of the

4 pharmaceuticals and control parameters can be stored. 11) It is in compliance with 21 CFR PART 11,with the electronic signature and recording function. Data output interface is available (option) 02) The main motor and feeding motor adopt the high performance frequency variable speed adjusting system made by famous Japanese manufacturer, with load and running stable at a low speed. It is adjustable from zero to the maximum speed, with no crawling phenomenon and good mechanical characteristics. 01) The function of automatic identification of the filling cam is available. 22) The drawer-type electrical distribution box is adopted for the convenience of care and maintenance by the electricians. 23) The electrical cabinet is separate from the machine proper, to protect the electrical panel against the intrusion of the powder and/or dust. 24) The high performance punch over load protective system is adopted. 05) The machine is provided with the following automatic protective and alarming functions: a) Punch over load protection; b) Main motor defective protection; c) Filling motor defective protection; d) Filling over limit protection; e) Non starting of the machine in case of missing of upper and/or lower rail; f) Emergency Stop Protection; g) Safety lock of the windows of the compacting compartment. Configuration of the standard functions

5 Single side feeding, single side compacting and ejection Turret: number of stations: 29 / 36 / 43 / 47 for D / B / BB / BBS type tooling respectively. Maximum pre compression: 100kN Maximum main compression: 100kN The turret can be exchanged quickly. Saddle type die fixing mode Automatic oil lubricating system Compacting area in compliance with standard GMP Open hopper Force feeder with three vanes in two layers Detection and display of the pressure of the pre compression roller Detection and display of the pressure of the main compression roller Display and control of the thickness under the pre compression Display and control of the thickness under the main compression Display and control of the filling quantity Inverter speed adjusting system for the main motor Inverter speed adjusting system for the filling motor Industrial controller made by Siemens System for the automatic control of the weight of the tablets, with non conforming tablets to be rejected singly. 15 in color operational panel, with operating system in Chinese or English The length of the cable is 5m. Dust suction device for the compacting area Punch over load protective system Safety lock of the window In compliance with 21 CFR PART 11,with the electronic signature and recording function.

6 Configuration of the optional functions Material level detector in the hopper Turret lifting apparatus Turret handling trolley Data uploading + interface Dust suction port, outlet chute and enclosure inside the compacting compartment are made of S.S. 316L It is manufactured in accordance with Standard CE. Power supply requirement(normally 380V,3 phases, 50Hz, or customized) Length of cable:6m~12m It is in compliance with 21 CFR PART 11,with the electronic signature and recording function. (certified by FDA) GMP certification documents are available for the machine.

7 Technical parameters Number of stations D type tooling B type tooling 43 BB type tooling 47 BBS type tooling Maximum diameter 25 Mm D type tooling of the tablet 16 mm B type tooling 13 mm BB type tooling Maximum speed of turret rotary 11 15~85 15~100 mm min -1 BBS type tooling min -1 B/BB/BBS type tooling D type tooling Maximum 147,900 Tablets/h D type tooling productive capacity 216,000 Tablets/h B type tooling 258,000 Tablets/h BB type tooling 282,200 Tablets/h BBS type tooling Maximum compression Maximum compression Maximum depth main pre filling 100 kn 100 kn 18 Mm Size of the filling 0.5~6 Mm Optional function cam 3.5~9 mm Optional function 6.5~12 mm Optional function 9.5~15 mm Optional function 12.5~18 mm Optional function Pitch of the turret 410 Mm

8 Power of the main 11 kw motor Total capacity installed 15 kva Power supply 380 V AC,3 phases,50 Hz Inlet pneumatic 0.7~0.0 MPa pressure Pneumatic flow rate 25 m 3 /h Overall dimensions mm (without the hoppers) Overall dimensions mm of the electrical panel Weight of the 3800 Kg machine proper Weight of the 370 Kg electrical panel Turret trolley handling 580 Kg It is in abidance by the following standards National industrial standard High Speed Rotary Tablet Press(JB ) Factory standard of this company High Speed Rotary Tablet Press (Q/JBKP ) The apparent quality of the tablets produced is in compliance with

9 Pharmacopoeia of the People s Republic of China Version The deviation of the weight of the tablets meeting the following (for single layer tablets): For granules of 16~80 meshes with the content of fine powder not being more than 10% Average weight of the tablets G Limit of the deviation of the weight of the tablets % <0.3 ± ±3.0 Requirements on the working environment of the machine Requirement on the foundation in the location where the machine is to be situated:load: 5000kg/m 2,levelness 3mm/m,material: concrete The electrical cabinet must be put in an independent and fully enclosed room. Requirement on the foundation in the location where the electrical cabinet is to be situated:load 500kg/m 2,Levelness 3mm/m,material: concrete Requirements on the working environment: 1. The machine should be used indoors. 2. temperature in the room:10~24 C; 3. Relative humidity in the room;45~55%; 4. Elevation:<1000m Operational frequency:20h/day

10 Configuration of the main parts No Name of the part Qty Material/main dimensions/structure 1 Turret 1 The base is made of high strength cast iron that is anti corrosive, with the surface plated with anti rust coating. The top of the die table is made of the composite stainless alloy material, with good performance in resistance against wearing and corrosion. 2 Main shaft 1 Alloy structure steel 3 Upper/lower pre compression roller 4 Upper/lower main compression roller 1 set Alloy structure steel /diameter of the roller Ø250 1 set Alloy structure steel /diameter of the roller Ø250 5 Roller shaft 4 Alloy structure steel 6 Main driving worm 1 Alloy structure steel 7 Main driving worm 1 Tin bronze gear 8 Upper rail 1 set Tin bronze and nylon 9 Lower rail 1 set Alloy structure steel Tin bronze and nylon a, filling cam 1 set Tin bronze b, dosing cam 1 set Tin bronze 10 Force feeder 1 pcs Feed with three vanes in two layers 11 Dust suction port 1 set S.S Ejection chute 1 pcs S.S Internal enclosure 1 set S.S. 304 of the machine

11 14 Shell, windows and doors of the 1 set S.S. 304/imported flexiglass, anti electrostatic and ultra hard machine 15 Rack 1 set frame structure of carbon steel with high strength and rigidity 16 Bearing of the main 2 pcs SKF of Switzerland or NSK of Japan shaft 17 Bearing of the pre 2 pcs SKF of Switzerland or NSK of Japan compression roller 18 Bearing of the main 2 pcs SKF of Switzerland or NSK of Japan compression roller 19 Bearing of the main 4 pcs SKF of Switzerland or NSK of Japan worm gear box 20 Pneumatic non 1 set FESTO of Germany conforming tablets rejecting device 21 Oil lubricating 1 set Bijur (Nanjing) Machinery Co., Ltd system

12 Construction of the electrical control system Operational touch screen (man machine dialogue) Compression detection, sampling A/D conversion system Industrial computer (data processing,record,storage,up load) thickness detection, sampling A/D conversion Thickness under pre compression SERVO SYSTEM system Filling quantity detection, sampling A/D conversion system PLC Thickness under main compression SERVO SYSTEM Dosing servo system Various signals input Inverter 11K Inverter 0.75K Lift motor Various outputs other Turret motor Filling motor

13 Profile of the electrical cabinet

14 Profile of the electrical operating system Operating touch screen Emergency stop button Power supply switch

15 Electric component Name Code no. Specification Remark Load Switch P3-63/EA/SVB 63A,3P MOELLER Breaker EA63C/60 60A,3P FUJI Breaker 3VU1640 1MQ A,3P,1NO+1NC SIEMENS Breaker 3VU1640 1MJ A,3P,1NO+1NC SIEMENS Breaker 3VU1640 1ML A,3P,1NO+1NC SIEMENS Breaker 3VU1640 1MK00 4-6A,3P,1NO+1NC SIEMENS Breaker 5SJ6210 7CC20 10A,2P SIEMENS Breaker Auxiliary Contact Single Phase Control Transformer Three Phase Transformer Switch Power Supply Switch Power Supply Switch Power Supply Switch Power Supply 5SJT3010 1NO+1NC SIEMENS JBK3-1500VA-HT W,300V%52/220V Huabo SG-3000VA-HT W,300V/220V Huabo S W,24V Mingwei S W,24V Mingwei S W,5V Mingwei S W,12V Mingwei Reducer F3S20N060-CTM010WA 100W GTR Transformer FR-A740-15K-CHT 400VAC,15KW MITSUBISHI Frequency FR-E K-CHT 400V,0.75KW MITSUBISHI Brake Unit FR-BU2-H15K 15KW MITSUBISHI Brake Resistor RXLG-1.5KW-40RJ 40Ω,1.5KW Shanghai Contactor 3TS3210 0XM0 7.5KW,220VAC,1NO SIEMENS Contractor 3TF4322 0XM0 11KW,220VAC,2NO+2 NC SIEMENS Contactor 3TF4011 1XB4 4KW,24VDC,1NC+1NO SIEMENS Router EDS inlet MOXA

16 Intermediate Relay RJ2S-CL D24 0A,24VDC,2 Contact IDEC Encoder NOC-SP5000-2MD DC 24V NEMICON IPC 15inch SIEMENS Energy Saving Lamp GX0101i 1W 6500K Megaman List of the documents delivered along with the machine 1. Operational Manual 2. Electrical operation manual 3. Electrical schematic diagram 4. Operation manual of the inverter FR-A Operation manual of the inverter FR-E Operation manual of the electrical lubricating pump model VERSA Ⅲ 7. Certificate of conformity 0. Packing list Training In order to meet the requirements of the customer on the use and maintenance of the machine, this company will provide the relevant technical training. Those to be trained shall be operators and maintenance personnel of the machine, with the contents of the training being use and operation, cleaning and maintenance of the machine, judgment of the defectives and maintenance of the machine. The particulars are as follows: No Contents of the training Time Number of

17 trainees 1 2 Application and operation of the machine Cleaning and care of the machine 2 hours 2 hours 2 3 Judgment of the defectives of the machine and maintenance 2 hours 2

18 Price GZPK2000 High Speed Rotary Tablet Press RMB: Number stations: of Type of tooling: D B BB BBS Tooling complying the standard: Round Shape Irregular Shape TSM (i.e. IPT) EU Including the following standard functions Single side feeding, single side compacting and ejection Turret: number of stations: 29 / 36 / 43 / 47 for D / B / BB / BBS type tooling respectively. Maximum pre compression: 100kN Maximum main compression: 100kN The turret can be exchanged quickly. Saddle type die fixing mode Automatic oil lubricating system Compacting area in compliance with standard GMP Open hopper Force feeder with three vanes in two layers Detection and display of the pressure of the pre compression roller Detection and display of the pressure of the main compression roller Display and control of the thickness under the pre compression Display and control of the thickness under the main compression Display and control of the filling quantity Inverter speed adjusting system for the main motor Inverter speed adjusting system for the filling motor

19 Industrial controller made by Siemens System for the automatic control of the weight of the tablets, with non conforming tablets to be rejected singly. 15 in color operational panel, with operating system in Chinese or English The length of the cable is 5m. Dust suction device for the compacting area Punch over load protective system Safety lock of the window In compliance with 21 CFR PART 11,with the electronic signature and recording function. Filling cam: Optional functions 3.5~9 mm 6.5~12 mm No Name of the function Price 1 Turret lifting apparatus 2 Turret handling trolley 3 Data uploading function(supporting ethernet) According to the buy s condition 4 Material level detector in the hopper 5 Dust suction port, ejection chute and internal enclosure of the compacting compartment are made of S.S. 316L 6 Manufactured in accordance with CE Standard 7 Power supply requirement ( normally 380V, 3 phases, 50Hz) Free 8 Length of the cable:6m~12m 9 In compliance with 21CFR PART 11 (certified by FDA)

20 10 GMP certification documents 11 Filling cam: 0.5~6 mm 9.5~15 mm 12.5~18 mm Packing crate of the machine Crate for the main machine Crate for the electrical cabinet (overall dimensions= ) (overall dimensions = ) Kit box (overall dimensions = ) Crate for the turret handling trolley (overall dimensions = ) Training including: 1. Application and operation of the machine 5. Cleaning and care of the machine 3. Judgment of the defectives in the machine and maintenance