IMCGT7A12 Meat filling machine Series of Filling Machinery

Transcription

1 IMCGT7A12 Meat filling machine Series of Filling Machinery INTERNATIONAL MACHINE CONCEPTS WELCOMES YOU TO YOUR NEW MACHINE Operation Manual: Date

2 CONTENTS Chapter 1 Machine Description 1.1 Uncrating Instructions 1.2 Installation 1.3 Electrical and Pneumatic connections 1.4 Chapter 2 Technical Parameters and Description 2.1 Chapter 3 Filling process 3.1 Chapter 4 Installation 4.1 Chapter 5 Operation steps 5.1 Chapter 6 Maintenance 6.1 Chapter 7 Machine main scheme 7.1 2

3 Chapter Machine Description The ration filling machine specialize use in pork luncheon meat, bully beef, chopped pork etc. Material filling automatic equipment, the machine including filling machine, material lifter elevator. 1.2 Un-crating Instructions During un-crating make sure that no physical damage to the outside of the crate has taken place. Carefully break open the exterior panels to reveal the machine and its working parts. The machine will be covered in a plastic protective cover. This is to be removed. Make sure that no parts have been damaged during transport, or fallen off the machine. The machine will arrive with certain parts dis-assembled. These need to be fitted to the machine to resemble the photos above the machine. The machine is fixed to the wooden palett by four metal brackets. Remove these brackets and discard or keep for future use. The doors and covers have been taped closed for safety reasons, these taped parts can now be opened. Surface rust can take place due to the excessive sea sir during shipping. This will only be surface rust and a dry cloth should be used to remove this rust residue. The entire machine has bee shipped with an oil coating on the surface to safeguard the machine from corrosion. This can now be removed with a very light detergent. The non-stainless steel parts should be re-oiled to prevent rusting taking place after cleaning. Do not leave the machine wet. The machine is top-heavy and as such, care should be taken when handling the machine and removing it from its wooden pallet. NOTE: DO NOT HANDLE THE MACHINE ON THE FILM BRACKETS OR ROLLERS. These parts are critically aligned and should they be bent out of position the film may run off. 1.3 Installation Only a qualified technician should perform the machine installation or a suitably trained person. Note: it is dangerous to work on a moving machine and the machine should be off and isolated before any form of work is performed. Machine should be placed in a well-ventilated room, free from dust and excessively corrosive materials. 3

4 There should be at least 1,5m space around each side of the machine for convenient operation and maintenance. Prepare the power supply 380V or 220V/50HZ. Three/Single Phase and neutral, and connect to an appropriate earth wire. Pneumatic connections should take place as the designated connection. The air should not be less than 6Bar while the machine is operational. Air should be free of water and contaminants. The machine should be placed on level ground. After installing the machine, check if the machine is level by Level Instrument. If not, please adjust the four legs. Check every part of the machine carefully for damage during shipping. Tighten any loose parts, screws and moving parts. All gearboxes should be checked for sufficient oil. Check all electrical connections for loose wires. Make a test of the machines electrical power and confirm the voltage and earth continuity. All safety connections relative to your own country should be adhered to. Before operating the machine, please lubricate the following parts: across sealing bearing and its bearing holes, longitudinal where sealing the parts needs oil. 1.4 Electrical and Pneumatic connections This machine requires only a single phase connection and earth wire DISCLAIMER IMC will not be held responsible fir incorrect installation and subsequent failure of the machine due to any installation procedure not being followed. 4

5 Chapter Technical Parameters and Description The production capacity Main motor power Main motor rotated speed Lifter motor power Lifter motor rotate speed The Lifter lifting height Lifting speed Lifting load Boundary dimension cans/m 4Kw 1440r/min 1.5Kw 1410r/min 2m 4m/min 200kg 2808x2339x3135mm Chapter Filling process The empty can through can feeding screw on the conveying belt enter to the filling position, one rotate filling valve alternate interdict the material flow between the hopper metering cylinder and empty can, when the detector switch detect the empty can, use the air cylinder open the filling valve, the material through the filling valve filling into the can, complete a filling, if the detector switch detect no empty can, the rotary valve system will not be filling, the material filling volume can be adjust by hand wheel on the right side of equipment, you can adjust at any time, whenever the machine on operating or stopping. The filling mould manufactured according to the empty can, when the filling piston reaching terminal point, close the material flow by rotated valve, and cut up the material flow by knife pan. The machine most of parts adopt stainless steel manufacture, the whole machine frame made by stainless steel, correspond foodstuff hygiene requirements. Safety and reliable: install with no can detector, when no can on the conveying belt, workbench stuck, or whole machine overload, it will stop machine automatically. 5

6 Chapter Installation 1. The machine should work without serious vibration when operate, so no need fixed base, only need to adjust the screw smooth and steady the machine inner the machine foot pedestal. 2. When connecting the power line, should guarantee the main transmission parts of motor rotate same with the mark direction Chapter 5 Operation steps 1. When the operator operate the machine, must completely comprehend and familiar with the machine performance and structure. 2. Before starting the machine, need check the lubrication parts normal or not, lubrication pipeline smoothly or not. 3. Before starting the machine, must manually move the trolley, check the action of all parts normal & coordinate or not, after being sure without error, can start operate. 4. Adopting jog way start the machine, continue observe every parts action, installation condition whether normal, with or without abnormal noise, collision phenomenon, if break down, should solve in time. Commissioning of the following protection device: 1. With can and material device, no can no driving, stop charging. 2. To prevent the machine overload safety clutch. 3. The safety device to prevent empty can chuck on the rotate pan on in and out can feeding conveying belt 6

7 Chapter Maintenance In order to make the equipment safety, reliable, all parts move coordinate, should maintenance carefully. 1. During the application period, regularly check the chain, the belt whether tension and proper. Otherwise, it should be adjusted in a timely manner. 2. The rotate chain, adopting the manually lubrication way, refueling once in each shift(recommend use HT30 or HT40 engine oil), to guarantee the pin shaft in the chain lubrication. 3. The machine drive box lubrication recommend use anti-wear hydraulic oil 40 # (GB443-64), lubrication oil recommend use grease ZG-3(GB491-65), the machine use of grease recommend use calcium base food machinery grease (No aluminum refinery produce). The oil for air compressed loop recommend use machine oil HT-20(GB443-64). 7

8 Chapter Machine main scheme 8