Fincor Series 2230 MKII/2240

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1 Fincor Series 2230 MKII/ Fincor Series 2200 regenerative drives are ideal for your more demanding applications. They feature flexibility with ratings up to 5 horsepower. The Series 2230 MKII offers new and improved board design with more standard features to 3 hp while the larger Series offers ratings to 5 hp and additional space for internally mounted options MKII Enclosed Enclosed FINCOR SERIES 2230 MKII / Speed or Torque Control 0-10 VDC or +/- 10 VDC input signal Current Stability Adjust PID / Speed Trim Control Fused Input Line Start / Auto Restart Enable / Disable Dual Field Supply Tachometer Input standard Monitoring Output (0-10 VDC or 4-20 ma) Diagnostic LED FINCOR SERIES 2230 MKII SPECIFIC 1/6 to 3 hp ( V) Fully Isolated Regulator Speed or Current Monitoring (0-10 VDC or 4-20 ma) Surface mount technology circuit board FINCOR SERIES SPECIFIC 1/6 to 5 hp ( V) Motor contactor option mounts inside enclosure Open Chassis Book Case RATINGS: 1/6 TO 5 hp ( VAC) Series 2200 Regenerative DC Drives Model Motor HP Input Output Run-Stop, Static * Chassis w/o Integral Operator Controls Book Case w/o Integral Operator Controls NEMA 4/12 w/o Operator Controls NEMA 4/12 with Integral Operator Controls Run-Stop, DB ** AC Volts Amps DC Volts Amps Order Code Order Code Arm Field Arm Field 1/ / B 1/ / B 1/ / B 1/ / B 1/ / B 1/ / P0 2231BP0 1/ / P0 2242BP0 1/ / P1 2231BP1 1/ / P1 2242BP1 Units shipped calibrated for desired hp rating but jumpers can be adjusted for others. Units shipped ready for 230VAC but may be reconnected for 115VAC. 256 * RUN-STOP, Static, Contactorless Control ** RUN-STOP / DB, Armature Contactor Control & Dynamic Braking

2 Fincor Series 2230 MKII DIMENSIONS SPECIFICATIONS: Operating Conditions Horsepower 1/6 thru 3 hp, Jumper Selectable Line Voltage VAC ±10%, Jumper Selectable Enclosure Chassis, Bookcase, NEMA 4/12 Rated Frequency 50/60Hz ±2% Selectable Ambient Temperature 0 40 C (32 F F) (Enclosed) 0 55 C (32 F F) (Chassis) Altitude 1000m (3,300 ft) Relative Humidity 95% Non condensing Overload Capacity 150% for 1 minute (UL Listed Motor Overload Protection File # E184521) (120% Timing Threshold) 2230 MKII Enclosure Adjustable Speed Drives Drives MOTOR SPEED (%) Weight (Enclosed) 3 lbs kg 5 (127 mm) (241 mm) Isolated Regulator Circuit Regulator Function Power Conversion Field Supply Protection Speed Regulation Line Start Controlled Stop Zero Speed Deadband Zero Speed Indication Direction Indication Speed Regulator Node Speed Outputs Torque Outputs Diagnostic LED Option Connector Standard Features Grounded I/O signals possible Speed or Torque selectable 8 SCR Full Wave - Four Quadrant Full Wave MOV Voltage Transient Suppression High Interrupting Capacity Line Fuse Armature or DC Tach Feedback Selectable for Auto-Restart Provides Ramp to Stop Function Selectable 2% or Off Open Collector Active Low Open Collector Active Low = FWD External PID Input or Speed Trim Vdc and 4 20ma Vdc and 4 20ma Green Normal Red Current Limit Connects Additional Option Boards Weight (Chassis) 3 lbs kg 5 (127 mm) 2230 RUN JOG STOP 5.25 (133 mm) 2230 MKII Chassis Control Control Logic Power 24VDC for Maintained Switch or Pushbutton Operation Speed Potentiometer 5K Ohms, ½ Watt Input Reference 0 10Vdc or Vdc Speed Regulation 2% with Armature Feedback (95% Load Change) 0.5% with Tachometer Feedback 9.5 (241 mm) Weight (Bookcase) 1 lb..45 kg 1.75 (43 mm) Maximum Speed Current Limit FWD Current Limit REV IR Comp/Tach Scaling Acceleration/Deceleration Voltage (Speed) Stability Current Stability FWD Current Stability REV Adjustments 50% 100% of Motor Base Speed 0 150% of Full Load 0 150% of Full Load 0 10% IR or 0 100% Tach Seconds Speed Gain Fine Tune Current Gain FWD Fine Tune Current Gain REV Fine Tune 4.25 (108 mm) 8.85 (218 mm) Efficiency Controller (only) 98% With Motor (typical) 85% 2230 MKII Bookcase 4.25 (108 mm) UL and cul Approvals & Listings 257

3 TERMINAL DIAGRAM: 2230 MKII TERMINAL DESCRIPTION TB1 L1 Line Voltage Input 115 or 230VAC J1 Selectable L2 Line Voltage Input 115 or 230VAC J1 Selectable F+ Field Voltage Output 115VAC or Input TB2 F/2 Field Voltage (Half-Wave) Output TB1 115VAC or Input F- Field Voltage Output Field Minus Output A1 Armature Output -90 to 115VAC or -180 to A2 Armature Output 230VAC Input 1 Speed Reference Pot 0 End Speed Pot Common for Uni-Directional Operation 2 Speed Reference Input 200KΩ Input Resistance 3 +10V Reference Output 5ma max 4-10V Reference Output 5ma max 5 External Current Reference Refer to DIP Switch SW3-2 Input FWD 6 External Current Reference Refer to DIP Switch SW3-7 Input REV 7 Tachometer Input (Speed Feedback) 3-30VDC, VDC Speed Ref Input +10V Ref -10V Ref Ext Current Ref Input FWD Ext Current Ref Input REV Tachometer Fdbk Input Run Enable Input (+24VDC) +24VDC Run Relay N.O. Contacts Run Relay N.O. Contacts Controlled Stop Input Zero Speed Output Speed Reg Node Input Cur. (4 to 20mA) Output Speed -10 to +10VDC Output Speed Direction Output Cur. (4 to 20mA) Output Torque -10 to +10VDC Output Torque TB2 Continued TB2 Speed Torque FWD Torque REV Controlled Stop 8 Enable Input (+24VDC) 6ma Input Run Relay 9 +24VDC For drive enable use only 10 Run Relay N.O. Contacts Form A Contact Rated 115VAC 11 Run Relay N.O. Contacts or 30VDC 12 Controlled Stop Input (+24VDC) Momentary +24VDC Input to Initiate Controlled (Ramp) to Stop 13 Zero Speed Indication Output Open Collector, Active Low, Rated 50ma 14 Speed Regulator Node Input Speed Trim or External PID Input (Bypasses Accel/Decel Ramps) 15 Current Loop Output 4 to 20ma Speed (Arm Volts) 16 Current Loop Output 4 to 20ma Speed (Arm Volts) 17 Voltage Output -10 to 10VDC Speed (Arm Volts) 18 Direction Indicator Output Open Collector, Active Low for FWD; Rated 50ma 19 Current Loop Output 4 to 20ma Torque (Arm 20 Current Loop Amps) 21 Voltage Output -10 to 10VDC Load (Arm Amps) 22 Voltage Output Common Isolated From Line Can be connected to Earth K K 258

4 Fincor Series SPECIFICATIONS: Operating Conditions Horsepower 1/6 thru 3 hp, Clip-out Shunt Wires Line Voltage VAC ±10%, Jumper Selectable Rated Frequency 50/60Hz ±2% Selectable Enclosure Chassis, NEMA 4/12 Ambient Temperature 0 40 C (32 F F) (Enclosed) 0 55 C (32 F F) (Chassis) Altitude 1000m (3,300 ft) Relative Humidity 95% Non condensing Overload Capacity 150% for 1 minute Regulator Function Power Conversion Field Supply Protection Speed Regulation Line Start Zero Speed Deadband Option Connector Standard Features Speed or Torque selectable 8 SCR Full Wave - Four Quadrant Full Wave MOV Voltage Transient Suppression High Interrupting Capacity Line Fuse Armature or DC Tach Feedback Selectable for Auto-Restart Selectable 2% or Off Connects Additional Option Boards Control Control Logic Power 24VDC for Maintained Switch or Pushbutton Operation Speed Potentiometer 5K Ohms, ½ Watt Input Reference 0 10Vdc or Vdc Speed Regulation 2% with Armature Feedback (95% Load Change) 0.5% with Tachometer Feedback DIMENSIONS Enclosure Adjustable Speed Drives Drives MOTOR SPEED (%) RUN JOG Weight (Enclosed) 13.2 lbs kg Weight (Enclosed) 13.2 lbs kg STOP 9 (228 mm) 9 (228 mm) 8.6 (218 mm) 12.1 (307 mm) Maximum Speed Current Limit FWD Current Limit REV IR Comp/Tach Scaling Acceleration/Deceleration Adjustments 50% 100% of Motor Base Speed 0 150% of Full Load 0 150% of Full Load 0 10% IR or 0 100% Tach Seconds Efficiency Controller (only) 98% With Motor (typical) 85% 12.1 (307 mm) UL and cul Approvals & Listings Chassis 8.6 (218 mm) 259

5 TERMINAL DIAGRAM: Motor Armature TB1 TB TB TB Speed Ref Input +10V Ref -10V Ref Ext Current Ref Input FWD Ext Current Ref Input REV Tachometer Fdbk Input Run Enable Input (+24VDC) +24VDC Run Relay N.O. Contacts Run Relay N.O. Contacts TB Speed Torque FWD Torque REV TERMINAL DESCRIPTION TB1 L1 Line Voltage Input 115 or 230VAC J1 Selectable L2 Line Voltage Input 115 or 230VAC J1 Selectable F+ Field Voltage Output 115VAC or Input F/2 Field Voltage (Half-Wave) Output 115VAC or Input F- Field Voltage Output Field Minus Output A1 Armature Output -90 to 115VAC or -180 to A2 Armature Output 230VAC Input TB2 1 Speed Reference Pot 0 End Speed Pot Common for Uni-Directional Operation 2 Speed Reference Input 200KΩ Input Resistance 3 +10V Reference Output 5ma max 4-10V Reference Output 5ma max 5 External Current Reference Refer to DIP Switch SW3-2 Input FWD 6 External Current Reference Refer to DIP Switch SW3-7 Input REV 7 Tachometer Input (Speed 3-30VDC, VDC Feedback) 8 Enable Input (+24VDC) 12ma Input Run Relay 9 +24VDC For drive enable use only 10 Run Relay N.O. Contacts Form A Contact Rated 115VAC 11 Run Relay N.O. Contacts or 30VDC 260

6 Series 2230 MKII Options with Allowable Combinations Option Groups Use with Model Order Code Fact. Install Fld. Install Option Code Option description B) Options Used To Convert Open Chassis XK Cover Assembly, Blank Type P0 Units into Enclosed Package Controllers Choice of one within this group C XK Cover Assembly, Type P1 C) Power Options (2 hp) XK Armature Contactor With Dynamic Braking (2 hp) (3 hp) XK Armature Contactor With Dynamic Braking (3 hp) D) Input Signal Options XK Limit Switch Reversing E) Feedback Options Choice of one within XK Torque Taper this group XK Pulse Tachometer Feedback/Follower G) External Options Choice of any or all K Operator Control Station Remote within this group A K Motor Speed Potentiometer, Ten-Turn With Analog Dial B K Motor Speed Potentiometer, One-Turn C K Motor Speed Potentiometer, Ten-Turn With Digital Dial BOOK 0873 K Extra Equipment Manuals XK Option/Contactor Mounting Kit for 2235 or 2236 Notes: XK Factory or Field Kit, K Field Kit, P Plug-In Option Series Options with Allowable Combinations Option Groups A) Enclosure Options Choice of any or all within this group. B) Options Used To Convert Open Chassis Units into Enclosed Package Controllers Choice of one within this group. D) Input Signal Options Choice of one within this group. E) Feedback Options Choice of one within this group. Use with Model Order Code Fact. Install Fld. Install Option Code Option description A XK Fan Assembly (5 hp Units Only) (Required When Enclosed Model 2242 is Operated at 5 hp Rating) XK Hinge kit to allow the cover to swing open XK Cover Assembly, Blank Type P C XK Cover Assembly, Type P (3 hp) XK Armature Contactor With Dynamic Braking (3 hp) (5 hp) XK Armature Contactor With Dynamic Braking (5 hp) (3 hp) XK Circuit Breaker Two Pole (3 hp) (5 hp) XK Circuit Breaker Two Pole (5 hp) XK Four-Quadrant Acceleration/Deceleration XK Limit Switch Reversing XK Isolated Input XK Torque Taper XK Pulse Tachometer Feedback/Follower G) External Options Choice of any or all K Operator Control Station Remote (SCS171) within this group A K Motor Speed Potentiometer, Ten-Turn With Analog Dial B K Motor Speed Potentiometer, One-Turn C K Motor Speed Potentiometer, Ten-Turn With Digital Dial BOOK 0873-B K Extra Equipment Manuals XK Option Guide Card Kit Notes: XK Factory or Field Kit, K Field Kit, P Plug-In Option 261

7 Fincor Fincor Series 2330, 2230,, 2600, Detailed Option Descriptions Option Controller Description , Motor Contactor with Dynamic Braking The basic series 2230 and controllers are designed for bidirectional operation without an armature contactor. This option provides a two pole armature contactor which is necessary whenever the application requires a positive disconnection of the rectifi ed armature source from the motor on a stop command. This option also includes a dynamic braking resistor which provides exponential rate braking of the DC motor armature and an anti-plug circuit to prevent restarting the controller until the braking cycle is complete. The dynamic braking resistor is rated for stopping a typical load, when the external machine inertia does not exceed that of the motor armature. Armature Contactor Kit - Reverse Run and Dynamic Braking. This option is included with reversing and DB confi gurations , 1010, AC Line Circuit Breaker, Two Pole Provides a two-pole, magnetic only, fast trip circuit breaker as a means of manually disconnecting the Model controller from the AC line. The high interrupting capacity fuse in the basic unit is retained as primary short circuit protection Magnetic Control Interface for 115VAC control Jog, Toggle Switch Selection Option includes a RUN-JOG selector switch and a JOG SPEED potentiometer for installation in the operator control panel. The RUN-JOG toggle switch (maintained) contacts in the operator station open the contactor seal-in circuit. Controller then jogs when the RUN pushbutton is pressed and held at the JOG SPEED potentiometer setting. Jog action is momentary, causing motor rotation only when the RUN pushbutton is depressed. This option is also suitable for reversing units where identical forward and reverse jog speeds are acceptable Four-Quadrant Acceleration/Deceleration This option board has four adjustment potentiometers consisting of a forward acceleration potentiometer, a forward deceleration potentiometer, a reverse acceleration potentiometer and a reverse deceleration potentiometer. The potentiometers have an adjustment range of.3 to 30 seconds Input / Feedback Adapter Interface Board - Brings the internal regulator circuits of the control board to screw terminal connection points. 1037A 2600 Input / Feedback Adapter, 1-Position - Assembly capable of accepting either a standard input option board or a feedback option board. (external) 1037B 2600 Input / Feedback Adapter, 2-Position - Assembly capable of accepting feedback and input boards. (external) , Limit Switch Reversing This option board allows interfacing the controller with a variety of external devices, such as limit switches, push buttons and potentiometers. There are two speed potentiometers on this board, one for forward speed and one for reverse speed. These internal potentiometers can be switched out if external potentiometers are required. In addition, this board will allow a controlled stop feature with an adjustable speed dropout External DC Signal Follower Provides necessary impedance matching, isolation, signal conversion and fi ltering as required to adjust the speed of the drive (or drives) from an external DC signal source , 1050A , External AC Signal Follower Provides necessary impedance matching, isolation, signal conversion and fi ltering as required to adjust the speed of the drive (or drives) from an external AC signal source. AC Current Transducer Follower, Intended for automatic control systems where it is necessary for the drive to follow an AC signal proportional to the load current of an AC constant speed, induction motor. Typical examples are conveying systems where the material feed rate has a direct infl u- ence over the loading of the AC motor, i.e: the carriage or conveyor feeding logs to a saw powered by an AC motor. In order that a proper current transformer may be supplied it is necessary that nameplate data such as horsepower, voltage, load current, etc. be provided from the AC motor Isolated Input and Follower This option board isolates the motor speed potentiometer from the non-isolated controller for operator and equipment safety. Also, it will allow the controller to follow a 4-20mA DC current signal and a wide range of DC voltage signals (±.05 to ±500 VDC). This makes the option ideal for following signal transducers, motor shunts, DC tachometer generators and the armature voltage from DC motors , 1057A , AC or DC Tachometer Generator Follower, Intended for automatic control systems where it is necessary for the drive to follow the speed of a preceding drive unit or rotating machine coupled to an AC or DC tachometer generator. The tachometer voltage signal provides the speed reference for the follower drive. Option 1055 is not recommended for use where multiple drive controllers are required to operate from a common signal source, unless the controllers are isolated. Digital Pulse Generator Follower, This option provides signal conditioning and isolation for accepting a signal from a magnetic pulse pick-up mechanically coupled to a preceding drive motor, rotating machinery or various static pulse generators permitting the drive to follow at an adjustable ratio. 1058A Manual/Follower Mode Select (Toggle Switch) This option is intended as a companion to Option 1055, Option 1049 and Option Options 1055, 1049 and 1052 do not include a selector switch and rely upon a zero speed setting of the MOTOR SPEED potentiometer to transfer to full automatic control by the external signal. Option 1058A, when used with these options, allows manual switch selection of either the MOTOR SPEED potentiometer or automatic control by the external signal. Option 1058A includes a switch with a MANUAL/FOLLOWER legend plate for installation in the operator control panel Precision Reference - Includes a regulated power supply. 1059A This option provides a ±24/12VDC power supply source to provide power to operate a remote transmitter requiring an external power source. It has a power output capability of 100mA total for all the power outputs inclusively. This option requires external mounting by the customer and requires a.5amp fused 115/230V power source supplied by the customer. 1061C AC or DC Tachometer Feedback 1062A 2600, Digital Pulse Generator Feedback, Provides signal conditioning and isolation for accepting a signal from a magnetic pulse pick-up mechanically coupled to the drive motor armature. The magnetic pulse pick-up must provide a minimum of 450 pulses per second at motor speed (60 tooth gear on a 1750 RPM motor). The pulse pick-up signal defeats the IR compensation circuitry in the drive controller, making the unit directly sensitive to motor speed. Speed range is limited to 35:1. The option results in improved speed regulation with load changes (equal to DC tachometer feedback) and reduced sensitivity to operating conditions such as line voltage variations, ambient temperature changes, motor fi eld heating and other variables. 262

8 Fincor Series 2330, 2230,, 2600, Detailed Option Descriptions Option Controller Description 1064A Current Regulator Follower, Provides a means of controlling motor armature current and torque by a manually adjusted potentiometer or an external DC voltage reference signal. The circuit includes internal isolation permitting direct connection to a grounded signal source or the armature circuit shunt of another DC drive controller. Since torque is directly controlled independent of motor speed, provision is included for limiting maximum motor speed A Auxiliary Contacts - This option can only be used with the 2601A and 2602A if it is to be mounted in the controller enclosure. 1081B , 1120A 2330,, 2600, 1120B 2330,, 2600, 1120C 2330,, 2600, 1170A, 2600 Torque (Current) Monitor Provides an adjustable, static circuit that monitors motor armature current and provides a programmed shutdown of the drive under sustained overload conditions to prevent motor damage. The circuit provides greater versatility than the standard, nonadjustable overload circuit calibrated to trip whenever armature current exceeds 120% for 80 seconds. Potentiometer, Ten-Turn Motor Speed (Analog Dial) Provides a ten-turn, 2W potentiometer, knob and analog counting dial for separate mounting by user. Potentiometer, Single-Turn Motor Speed Assembly Provides a single-turn, 2W potentiometer, knob and dial wired to a terminal board for separate mounting by user. Potentiometer, Ten-Turn Motor Speed (Digital Dial) Provides a ten-turn, 2W potentiometer, with digital counting indicator dial assembly for separate mounting by user. Fan Assembly All 2242 enclosed models (used for 5 hp) require this fan assembly when operated at the fi ve horsepower rating in a 40 C environment. Option includes a special base assembly/air baffl e with a 24 VDC fan powered by a power supply within the Model This option may also be used for ratings less than fi ve horsepower when open chassis models must operate in environments greater than 55 C, and enclosed models above 40 C A Auxiliary Contacts - This option can only be used with the 2601A and 2602A if it is to be mounted in the controller enclosure. 1081B , ,, 2600, , Torque (Current) Monitor Provides an adjustable, static circuit that monitors motor armature current and provides a programmed shutdown of the drive under sustained overload conditions to prevent motor damage. The circuit provides greater versatility than the standard, nonadjustable overload circuit calibrated to trip whenever armature current exceeds 120% for 80 seconds. Torque Taper This option consists of a plug-in circuit board. This board provides an inverse-linear speed-torque relationship when operating in the braking (regenerative) mode, and provides constant torque in the motoring mode of operation. Motoring torque and braking torque are individually adjustable as well as forward and reverse torque taper. Applications include the following: 1. Winders where the material being wound travels at a constant speed during winder roll buildup. 2. Unwinders, since this option provides relatively constant holdback tension (±20%) from full roll to empty roll. Constant Velocity Winder This option provides an economical but accurate method of automatically controlling the tension of process material in strip, web, wire or cable form as wound by a center driven winder Option Card Guide Kit This option is required when mounting the option cards in the 2242 enclosure or if the option cards are mounted external Option Mounting Kit This kit contains standoffs for mounting an optional contactor or option board onto a Series 2235 or 2236 Bookcase chassis. 1638, , 1639C 2230, , , Hinge Kit, Enclosure Cover Model 2242 enclosed controllers include a screw fi xed, gasket cover which is removable for increased accessibility during installation, troubleshooting or repair. When desired the cover may also be provided with optional hinges making servicing more convenient. This option may be provided factory installed or a kit is offered for simple fi eld installation. Cover Kit, Blank Type P0 Provides an enclosed blank (no operator devices) cover for fi eld conversion of open chassis models (except 2235, 2235B, 2236 and 2236B models) into an enclosed unit for remote control. Cover Kit, Type P1 (Run-Stop-Jog) Provides an enclosed (run-stop-jog switch with motor speed potentiometer) cover for fi eld conversion of open chassis models (except 2235, 2235B, 2236 and 2236B models) into an enclosed unit for local control. Pulse Tachometer Feedback/Follower This option interfaces the controller to a pulse train for speed reference or as a feedback signal. It allows the use of a 60 tooth gear for either speed reference or feedback. It is capable of providing digital pulse tach reference and/or feedback functions. The sensor can be a magnetic pickup (2 wire), proximity sensor (3 wire), AC tachometer generator (18 cycles/revolution), two-phase AC tachometer generator, or digital tachometer generator or encoder (240 pulses/revolution). Note: two phase AC tachometer generator can be used for follower or feedback applications, but not both. Signal Options Interface. Required to enable the use of all options marked with Note (1). Option 1775 mounts within the chassis of Models 2601 or 2602 and externally when used with Models 2611 and Fincor Notes: 1 Requires Option 1775 Signal Options Interface. 2 Not compatible with tachometer feedback. 263

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