G-RANGE PIPE CONNECTIONS
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- Aldous Nelson Lawrence
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1 G-RANGE PIPE ONNETIONS
2 G-RANGE PIPE ONNETIONS Designed to meet the requirements of plant operators. Due to their efficiency, lightness and reliability, together with extreme qualities of leak tightness, the G-Range pipe connection offers significant benefits for use in industrial plant in a wide variety of applications. Although designed primarily for adverse pressure and temperature conditions, more modest applications can be considered due to ease-of-installation and assembly, particularly when compared with the alignment and tightening of standard flanges. LAMP NUT The G-Range pipe connection comprises: a pair of hubs for welding to the pipe (similar to a flange); a clamp set, which can be rotated around the hubs to suit the most practical positions; and a seal ring. The seal ring is a modified cone ring giving excellent leak tightness properties under the most severe conditions of pressure and/or thermal shock. On assembly the taper joint faces compress the seal ring radially. The sealing force is provided by the stored energy in the stressed seal ring, any internal pressure intensifies the sealing action. STUDBOLT SEAL RING HUB On assembly the taper joint faces compress the seal ring radially. The sealing force is provided by the stored energy in the stressed seal ring, any internal pressure intensifies the sealing action. BEFORE ASSEMBLY AFTER ASSEMBLY Weight Saving Using high strength alloy clamps and flush bore seal rings, minimum fluid seals areas and low make up loads are achieved allowing smaller and more compact units than flanges of equivalent pressure ratings. High Pressure ontainment The higher the pressure, the more effective the G-Range connection becomes, as internal pressure intensifies the seal. hd HD LOAD IRLE High Temperatures The standard all-metal seal ring is suitable for most applications - maximum temperatures are limited only by the connection materials selected. LOAD IRLE HD hd Extreme Leak Tightness The seals remain leak tight under the most arduous conditions of pressure, temperature and vacuum conditions, even after many thousand hours of operation. Resistance to Pressure and Thermal Shock old quench conditions and thermal cycling are the cause of most leakage problems, where conventional compressible type joints and seal materials are used. The flexibility of the seal ring compensates for this during thermal transient conditions. Standard Destec G-Range onnection : G2-14 BW SH PRESSURE RATING: 12541lbf/in 2 (865 bars) WEIGHT: 21lb (10kg) Standard ANSI 2in 2,500lb Flange PRESSURE RATING: 6,000lbf/in 2 (at ambient temperature) WEIGHT: 97lb (44kg) 02 G-RANGE ONNETIONS for more information visit our website at:
3 Materials Destec G-Range connections are supplied in these standard materials. Destec Seal Rings are supplied coated with either PTFE, Molybdenum Disulphide or Graphite, depending on the application. Special G-Range connections are manufactured in many materials including Duplex steels and Nickel-based alloys. (For chemical analysis and mechanical properties refer to pages 14 & 15). Pipe Material HUBS LAMPS STUDBOLTS NUTS SEAL RINGS arbon Steel / arbon Mangenese Steel A350-LF2 (modified) A193-B7 A193-B7 A194-2H AISI 41 up to 300 A182-F316 A193-B7 A193-B7 A194-2H A Stainless Steel 316 Type over 300 A182-F316 A182-F304 A193-B8 A194-GR8 A Special onnections and Fittings. JAKETED ONNETION Many special connections, in a variety of materials, are manufactured to enhance the standard range, for example: SHROUDED BORE JAKETED FLOW THROUGH JAKETED EXTREME PRESSURE QUIK RELEASE REMOTELY OPERATED HINGED VESSEL LOSURES ORIFIES ONNETIONS Individual components can be supplied in the following forms: METERING ORIFIE ONNETION EXTREME PRESSURE ONNETION Seal Rings - Orifice, transition, blind. lamp Sets - Heavy duty, quick release. ENLARGING Hubs - Heavy Duty. Nozzles. Threaded. Socket weld. Reducing. Enlarging. Tees and Elbows. Adaptors. ADAPTOR ELBOW JAKET FLOW THROUGH ONNETION Destec will design special G-Range connections to meet customers requirements. Re-Usable Seal Rings The all-metal seal ring is elastic in design, and, on dismantling, reverts to its original form, ready for re-use. All seals of given size are interchangeable without any pre-fitting. REDUING TEE Special onnections Existing troublesome flange joints can usually be converted on site to incorporate the Destec seal ring, as can vessel and heat exchanger closures. Destec seal rings are currently in use up to 2m diameter (2000mm). ORIFIE TRANSITION BLIND G-RANGE ONNETIONS 03
4 INSTALLATION & ASSEMBLY HUB SEALING FAES 1. SEAL RING Welding of Hubs to Pipe Ends The standard hub is provided with a weld preparation for welding from outside only. protect the hub seat with the metal guards provided, and against oxidation, by using Berkatect No.12 or equivalent. If hubs welded to pipe lengths are not to be assembled immediately, remove the metal guards and coat hubs with grease or lanolin preservative. Replace metal guard for storage. LAMP HALF 75 SPHERIAL NUT UP TO ¾" WALL THIKNESS 1 / 16" > ¾" WALL THIKNESS 1 / 16" lean Remove grease and preservative from hub and seat faces. If faces are tarnished, the hub seat should be polished in a circular motion to a bright finish with fine emery cloth. 3. Inspect heck all sealing surfaces for mechanical damage and rust. Small scratches should be removed by polishing, more serious defects may require on-site machining or component replacement. ontact us for further advice and information. STUD 04 G-RANGE ONNETIONS for more information visit our website at:
5 4. heck for Stand-Off When a seal ring is placed in the seat by hand there should be stand-off as illustrated. If the stand-off is less than given in the table the seal will need replacing. 5. Lubricate PTFE coated seal rings should be assembled into clean bright hub seats. Remove preservative from uncoated seal rings before spraying with molybdenum disulphide lubricant and assembly - the spray coating may also be applied to the hub seat. The bolting and clamp / hub mating surfaces should be lubricated with clean light oil or grease. 6. STAND-OFF FEELER GAUGE NO GAP Fitting Fit the clamps with the spherical faces of the nuts located in the special seating on the clamps. Tighten the bolting evenly to the torques recommended, ensure the gaps between the clamps are similar. Seal Ring New Seal Rings Stand-Off (") Minimum for Re-Use Seal Ring New Seal Rings Stand-Off (") Minimum for Re-Use lamp Studbolt Material Studbolt Recommended Studbolt Tightening Torques Low Alloy A193-B7 Low Alloy A193-B7 PTFE oated Stainless Steel A193-B8 Stainless Steel A193-B8 PTFE oated Nm (lb. ft.) Nm (lb. ft.) Nm (lb. ft.) Nm (lb. ft.) G1 ½" 16 (12) 11 (8) 16 (12) 11 (8) G1 ½ 5 /8" 31 (23) 22 (16) 31 (23) 22 (16) G2, G3 ¾" 54 () 38 (28) 54 () 38 (28) G4,, B 7 /8" (72) 130 (96) 92 (68) G5, D, E 1" 207 (153) 146 (108) 194 (143) 137 (101) G6, GX6, F 1 1 /8" (223) 213 (157) 285 (210) 200 (147) G8 1¼" (391) 371 (274) 399 (294) 279 (206) GX8, GG 1 3 /8" (530) 500 (369) 5 (398) 376 (277) G10, GZ /8" (897) 842 (621) 914 (674) 633 (467) GX10, G12 1¾" (1131) 1059 (781) 1153 (851) 796 (587) GZ16, G18, GZ /8" (13) 1310 (967) 1430 (1055) 985 (727) GX12, GP, GZ20 2" (1715) 1599 (1179) 1748 (1289) 1202 (887) G3V, G30 2¼" (2470) 2295 (1693) 2518 (1857) 1726 (1273) GS, GU, G5P, G24S 2½" (3419) 3169 (2338) 3486 (2571) 2383 (1758) GY 2¾" (4218) 3901 (2878) 4674 (3448) 3189 (2352) G3Y 3¼" (70) 6490 (4788) 71 (5755) 5305 (3913) Tightened properly the connection will remain tight and leak-proof under the most severe conditions of vibration and temperature change. Periodic retightening may be necessary on connections operating at elevated temperatures. G-RANGE ONNETIONS 05
6 INTEGRATED SPEIFIATIONS onnection Assembly R LEARANE RADIUS Seal Ring H J K Blind Hub F L3 M L1 Buttweld Hub E Nozzle L4 G STUDBOLT DIAMETER B A 37.5 D L2 MAX SEAL RING BORE NOM. Pipe Size G-Range onnection Assembly Seal Ring Hub Hub Lengths onnection 3 SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle A B L1 R M G kg H J K D E F L2 L3 L4 ½" 0.8 (21.3) (15.8) (13.9) (11.8) G1-5 G (92.1) (66.7) (58.8) ½" (27.8) (3.18) (50.8) (38.1) (8) (5.6) ¾" (26.7) (20.9) (18.8) (15.6) 2.02 G (92.1) (66.7) (58.8) ½" G (23) (34.9) (27.8) (3.18) (50.8) (38.1) (8) (5.6) (11) G " (33.4) (26.6) (24.3) G (92.1) (66.7) (58.8) ½" G (28.6) (23) (34.9) (3.18) (50.8) (38.1) (8) (5.6) (15.2) G (27.8) (.9) (38.1) G1½ (.9) (66.7) (11.1) (60.3) (54) 1½" (48.3) (34) (79.4) 5 /8" (79.4) (60.3) (11.1) (27.9) G1½ (28.6) (3.18) (61.9) (55.5) 06 G-RANGE ONNETIONS for more information visit our website at:
7 NOM. Pipe Size onnection Assembly Seal Ring Hub Hub Lengths G-Range SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle onnection 3 A B L1 R M G kg H J K D E F L2 L3 L4 2" (60.3) (52.4) (49.3) (42.9) 8.17 G G ¾" (146) (114) (52.4) (47.5) (68.3) (92.1) (73) (11.1) (69.8) (50.8) (38.2) G (.9) (66.7) G2-11R (28.6) (3.18) (14.3) (73) (52.4) (232) 2½" (73) (62.7) (59) (54) (45) G3-25 G (171) (133) ¾" (67.9) (52.4) (63.5) 3" (77.8) (73.7) (66.7) G (171) (133) ¾" G (77.9) (67.9) (108) (63.5) (58.4) G (60.3) (97.2) G (103) (1) (17.5) (54) 4" (114) (87.3) (.1) G (191) (96.9) 7 /8" G G (93.7) (77.9) (114) (108) (92.1) (73) G (67.9) G-RANGE ONNETIONS 07
8 INTEGRATED SPEIFIATIONS onnection Assembly R LEARANE RADIUS Seal Ring H J K Blind Hub F L3 M L1 Buttweld Hub E Nozzle L4 G STUDBOLT DIAMETER B A 37.5 D L2 MAX SEAL RING BORE NOM. 5" 6" 8" Pipe Size onnection Assembly Seal Ring Hub Hub Lengths G-Range SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle onnection 3 A B L1 R M G kg H J K D E F L2 L3 L (141) (168) (219) (128) (122) (110) (103) (154) (146) (1) (132) (124) (203) (194) (173) (175) G G " 37.3 G5- (187) (113) 39.4 G G G6-62 G6-54 G (245) (222) (122) 1 1 /8" (241) G6-46R 62.9 G GX6-R G G G ¼" (251) (149) 97.4 (283) G (135) (121) (103) (93.7) (154) (1) (135) (121) (106) (103) (210) (197) (184) (175) (168) (157) (1) (114) (200) (173) (168) (157) (168) (1) (257) (254) (9.5) (191) (235) (165) (197) (19.1) (23.8) (23.8) (17.5) (17.5) (17.5) (22.2) (111) (118) (121) (118) (121) (73) (73) (85.7) (85.7) (76.2) (241) (9.5) (19.1) (137) (222) (292) (254) (308) (308) G GX8-62 GX8-52R 1 (279) 1 (267) (164) 1 3 /8" (154) (135) (200) (168) (23.8) (1) (108) (98.4) 08 G-RANGE ONNETIONS for more information visit our website at:
9 NOM. Pipe Size onnection Assembly Seal Ring Hub Hub Lengths G-Range SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle onnection 3 A B L1 R M G kg H J K D E F L2 L3 L (255) G (260) 10" (273) (248) (243) (230) (216) 156 G (321) (171) 1 5 /8" G (314) G (251) (232) (216) (283) (9.5) (346) (295) (31.8) (22.2) (108) 1 (356) G (184) (241) GX (210) (257) (121) ¾" GX (346) (184) (184) (241) GX10-62R 1 (6) (154) (200) (36.5) (203) (114) STD XS 1 (298) G (346) (352) (9.5) (34.9) (98.4) 12" (324) (289) (273) G G (352) (368) (184) 1¾" (286) (273) (359) (321) 1 (6) 1 (356) (31.8) (22.2) (168) (108) 1 (356) (257) G (346) 246 G (260) (241) (9.5) (34.9) (133) GX12-82R 1 (6) (387) (210) 2" (210) (257) (39.7) (27) (203) 14" (356) (333) (318) (300) GZ GZ (368) (362) (187) 1 5 /8" GZ (337) (330) (387) 1 (381) (352) (9.5) (438) (0) (19.1) (16.1) (178) (179) (108) (114) 16" (6) (284) 1 (381) (364) (345) GZ14-112R 302 GZ16-152R 294 GZ16-144R /8" (6) (0) (197) GZ16-137R (286) (387) (368) (352) (359) (451) (432) (419) (495) (457) (28.6) (22.2) (28.6) (184) (203) (1) AS SPEIFIED (326) GZ16-130R (330) 1 (381) (165) G-RANGE ONNETIONS 09
10 INTEGRATED SPEIFIATIONS onnection Assembly R LEARANE RADIUS Seal Ring H J K Blind Hub F L3 M L1 Buttweld Hub E Nozzle L4 G STUDBOLT DIAMETER B A 37.5 D L2 MAX SEAL RING BORE NOM. Pipe Size onnection Assembly Seal Ring Hub Hub Lengths G-Range SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle onnection 3 A B L1 R M G kg H J K D E F L2 L3 L (435) GZ (457) 2 (521) (19.1) (121) (19.1) (210) 18" (457) (419) /8" GZ (432) (410) (235) (419) 1 (483) 2 (552) 2 (514) (146) (387) GZ18-152R (387) (451) (22.2) (216) (168) 30 1 (483) GZ (489) (559) 20" (508) (467) " GZ (457) (457) (213) (470) 2 (533) (622) (584) (19.1) (28.6) (222) AS SPEIFIED (432) GZ20-170R (432) (495) (34.9) (178) (581) G24S (591) (670) (31.8) (254) 24" 60 2 (610) (560) ½" G24S (521) (559) (337) (565) (670) (749) (699) (518) G24S-206R (527) (616) (38.1) (31.8) 1 (260) (165) 10 G-RANGE ONNETIONS for more information visit our website at:
11 HEAVY DUTY ONNETORS NOM. Pipe Size onnection Assembly Seal Ring Hub Hub Lengths G-Range SH. O.D. Bore Length learance Bolt Weight Bore O.D. Rib Buttweld Blind Nozzle onnection 3 A B L1 R M G kg H J K D E F L2 L3 L4 2" (52.4) (47.5) GB-20 GB (171) (1) (95.2) 7 /8" (52.4) (47.5) (68.3) (121) (95.2) (69.8) (74.6) 3" (67.9) (67.9) G-25 G (184) (103) 7 /8" (67.9) (52.4) (1) (114) (63.5) (63.5) 4" (93.7) GD-34 GD (210) (178) (113) 1" (93.7) (114) (171) (146) 6" AS SPEIFIED AS SPEIFIED (154) (103) GG-62 GG-R (283) (254) 1 3 /8" TO BE ADVISED (154) (103) (200) (1) (9.5) (292) (241) (30.2) (137) (141) AS SPEIFIED 14" (311) (286) GP-122 GP-112R (368) 14.0 (376) (210) 2" (286) (359) (9.5) (470) (419) (31.8) (36.5) (22.2) (30.1) (179) (184) 16" (387) 1 (343) GS-152 GS-134R (0) 1 (483) 1 (267) 2½" (387) 1 (343) (451) 1 (394) 2 (533) 1 (483) (36.5) (42.9) (22.2) (194) (200) (146) (168) 20" (432) 1 (6) GU-170 GU-R (457) 2 (533) 1 (279) 2½" (432) 1 (6) (495) (470) 2 (635) (584) (41.3) (47.6) (28.6) (235) (178) (194) Note: 1. Hub length and blind thickness are for reference only and may vary with material and pressure rating. 2. The following sizes are identical: Heavy Duty GE GF GH GM Standard Size G5 G6 G10 G12 3. The R designation indicates that the Rib of the Seal Ring is REESSED INTO the Hub Face. e.g. GX8-52R 4. Other bore sizes are available on request. G-RANGE ONNETIONS 11
12 PRESSURE TEMPERATURE RATINGS bars Hubs: arbon Steel A350-LF2 (Modified) lamps: Low Alloy Steel A193-B7 Hubs: Stainless Steel A182-F316 lamps: Low Steel Alloy A193-B7-46 to to G G G G G G G G G1½ G1½ G1½ G1½ G2-11R G2-11R G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G6-R G6-R G G G6-46R G6-46R G G G G G G GX6-R GX6-R G G G G G G G G GX8-52R GX8-52R GX GX G G G G G G G G G G GX GX GX GX G G G G G G G G G G GX12-82R GX12-82R GZ GZ GZ14-112R GZ14-112R G-RANGE ONNETIONS for more information visit our website at:
13 Note: Ratings have been calculated using the following: 1. Allowable stresses taken from ASME B Zero corrosion allowance. 3. Maximum bore through the hub. 4. Stress analysis based on ASME VIII, Appendix Pipe O/D taken as dimension D. Hubs: Stainless Steel A182-F316 lamps: Stainless Steel A182-F to G G G G G1 1/ G1 1/ G2-11R G G G G G G G G G G G G G G G G6-4OR G G6-46R G G G GX6-R G G G G GX8-52R GX G G G G G GX GX G G G G G GX12-82R GZ GZ14-112R G-RANGE ONNETIONS 13
14 PRESSURE TEMPERATURE RATINGS bars Hubs: arbon Steel A350-LF2 (Modified) lamps: Low Alloy Steel A193-B7 Hubs: Stainless Steel A182-F316 lamps: Low Steel Alloy A193-B7-46 to to GZ16-144R GZ16-144R GZ16-130R GZ16-130R GZ GZ GZ18-152R GZ18-152R GZ GZ GZ20-170R GZ20-170R Heavy Duty onnectors Heavy Duty onnectors GB GB G G GD GD GG GG GP-112R GP-112R GS-134R GS-134R GU-R GU-R MATERIAL ANALYSIS & MEHANIAL PROPERTIES omponent Hubs Seal Rings lamps Material A350 LF2 Modified A182-F316 A182-F51 S313 AISI 41 A (17.4ph) A (A286) IN X750 ASTM B637 A193-B7 A182-F304 hemical Analysis 0.18 max 0.08 max 0.03 max 0.38/ max 0.08 max 0.08 max 0.37/ max Si 0.50 max 1.0 max 1.0 max 0.15/ max 0.4/ max 0.15/ max Mn 1.55 max 2.0 max 2.0 max 0.75/ max 1.0/ max 0.65/ max Ni 10.0/ / / / min 8.0/11.0 r 16.0/ / / / / / / /20.0 Mo 2.0/ / / / /0.25 S max max 0.02 max 0.0 max max max 0.01 max 0.0 max max P max 0.0 max 0.03 max max 0.0 max 0.0 max 0.0 max 0.0 max u 3.0/ max V 0.05 max 0.10/0.50 AI 0.35 max 0./1.0 Ti 1.9/ /2.75 o 1.0 max B 0.003/0.010 Fe Balance Balance Balance Balance Balance Balance 5.0/9.0 Balance Balance Other.E max N. 0.08/0.2 Ta. 0.15/0.45 b. 0.7/ G-RANGE ONNETIONS for more information visit our website at:
15 Hubs: Stainless Steel A182-F316 lamps: Stainless Steel A182-F to GZ16-144R GZ16-130R GZ GZ18-152R GZ GZ20-170R Heavy Duty onnectors GB G GD GG GP-112R GS-134R GU-R omponent Hubs Seal Rings lamps Material Mechanical Properties Tensile (Rm) N/mm² (lb/in²) Yield (Re) N/mm² (lb/in²) Elongation % Red of Area % Impact harpy V HRB HR A350 LF2 Modified 496 min (72000) 358 min (52000) A182-F min (75000) 207 min (30000) A182-F51 S min (90000) 450 min (65000) AISI min (100000) 517 min (75000) A (17.4ph) 724 min (105000) 655 min (95000) A (A286) 896 min (130000) 585 min (85000) IN X750 ASTM B min (1000) 655 min (95000) A193-B7 690 min (100000) 552 min (000) A182-F min 30 min 25 min 15 min 16 min 15 min 8 min 18 min 30 min 30 min 45 min min 50 min 18 min 12 min 50 min 27 J J- 86 J 50 J 47 J max 22 max 286/332 30/ max 22 max 277/311 29/ min 286/332 30/35 201/235 15/ min (75000) 207 min (30000) Quality Assured. Destec Engineering operate a Quality System approved by Lloyds Register of Quality Assurance to BS EN ISO 9001: Full traceability of all materials and conformance with exacting standards is ensured by a system operated by dedicated personnel backed up with the latest high technology equipment. After Sales Service Destec Engineering Ltd. have a team of technicians available to assist clients with site supervision or assembly and repair of G-Range connections and flanges. By using our extensive range of portable machines we are able to re-cut any joint face on site and, if required, stainless steel weld overlay joint faces and re-machine. G-RANGE ONNETIONS 15
16 Ordering Procedure. If standard pipe is being used select connection size from integrated specification table. heck pressure/temperature ratings for the materials required from tables. Destec Engineering manufacture an extensive range of connections and should sizing be required, please supply the following information: DESIGN PRESSURE AND TEMPERATURE EXTERNAL PIPE FORES PIPE MATERIALS AND ONTAINED FLUID PIPE OR PRESSURE VESSEL ODE PIPE BORE AND OUTSIDE DIAMETER QUANTITY INVOLVED ANY OTHER INFORMATION ONSIDERED RELEVANT TO DESIGN eg. ORROSION ALLOWANE Designation Example G8-72 BW Sch. Pipe schedule Hub Type - B.W. Butt weld B.L. Blind SW. Socket weld TH. Threaded Seal Ring size (normal bore in inches and eighths of one inch, i.e. 7 inches and 2 eighths). lamp normal size in inches (may also be pipe size). Destec Engineering Ltd Five Mile Lane, Washingborough, Lincoln, LN4 1AF. UK TEL: +44 (0) FAX: +44 (0) sales@destec.co.uk First Point Assessment Limited Supplier No
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