Double Offset Butterfly Valve
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- Lindsey York
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1 General Applications Airport Refuelling Hydrocarbon Processing HVA hemical Processing Purified Gas Steam & Vacuum Services Potable Water Variations of Sealing PTFE - Teflon with glass Metal/Metal Fire Safe - (PTFE + Metal) Face to Face Acc. EN 558-1/5 ISO 5752/20 BS 5155/4 Top Flange EN ISO 5211 Tightness PTFE & Fire Safe According to EN /P12 leakage rate A Metal/Metal According to EN /P12 leakage rate ATEX Option Version according to ATEX 94/9/E, Zone 1 &21 - Gr II, at. 2 G The butterfly valve series 2E-5 meets the safety requirements of the pressure equipment directive 97/23/E (PED) appendix 1 for fluids of Groups 1 and 2. MOUNTING BETWEEN FLANGES ISO PN 6 x x x ISO PN 10 ISO PN 16 ISO PN 25 ISO PN 40 ANSI 150 ANSI 300 JIS 10K JIS 16K DN 500 DN 800 upon request. For type T installation must be specified in inquiry. suitable x not suitable TEHNIAL PERFORMANES: PTFE SEAT Working pressure DN 50 - DN 100 DN125 - DN 200 DN DN 800 suitable with additional machining Working temperature * PTFE * min. working temperature with WB body - 29, L body - 46 METAL/METAL SEAT Working pressure DN 50 - DN Working temperature * METAL/METAL * temperature range with WB body , L body FIRE SAFE SEAT Working pressure DN 50 - DN 100 DN125 - DN 200 DN DN (25 ) 40 (25 ) 25 (25 ) Working temperature * FIRE SAFE * min. working temperature with WB body - 29, L body - 46
2 PRESSURE/TEMPERATURE ARBON STEEL BODY PTFE and FIRE SAFE seat A216 WB, A352 L A216 WB, A352 L METAL / METAL seat PTFE seated Metal/metal seated PN40/ ASA STAINLESS STEEL BODY PTFE and FIRE SAFE seat METAL / METAL seat A351 F8M A351 F8M PTFE seated Metal/metal seated PN40/ ASA300 KV OEFFIIENT KV V KV/flow factor is defined as the flow of water with temperature ranging between 5 30 through a valve in cubic meters per hour with a pressure drop of 1. The values mentioned in the table are given for fully opened valve under 10 max. TORQUES [NM] PTFE SEAT DN 500 DN 800 upon request. Operating torques are mentioned including safety reserve. METAL / METAL SEAT - FIRE SAFE SEAT Operating torques are mentioned including safety reserve.
3 s1 Double Offset Butterfly Valve DIMENSIONS B A E d1 s2 d2 G 4 x y / b ISO 5211 D3 D1 DN d1 d2 A B D1 D3 S1 S2 E G ISO 5211 y b WAFER - kg LUG - kg F F F F F B A d1 E s1 s2 D2 G 4x y/ b ISO 5211 D1 D3 DN d1 d2 A B D1 D3 S1 S2 E G ISO 5211 y b WAFER - kg LUG - kg F F F F F F
4 LIST OF MATERIALS ONSTRUTION OF VALVE WITH PTFE SEAT Detail of Fire safe seat Item Name Material 1 arbon Steel 2 Disc Alloy Steel 3 Seat Retainer Plate Structural Steel 4 Stem 5 Pivot 6 Locating Plug Structural Steel 7 Taper Pin 8 Seat PTFE 9 Retaining Ring 10 Lock Washer 11 Bearing Assembly 12 Gland Retainer 13 Endstop Structural Steel Item Name Material 14 Mounting Plate Structural Steel 15 Seat Assembly, Graphite 16 Gasket Graphite 17 onnection Socket 18 Gland Ring Thermoplast 19 Gland Ring Graphite 20 ap Screw 21 Hex Nut 22 Lock Washer 23 ap Screw 24 ap Screw 25 Lock Washer 26 Hex Nut 27 ap Screw 28 Metal Seat Inconel for Metal-Metal and Fire-Safe versions only Detail of Metal-Metal seat MARKING OF VALVES 2E DN Disc Seat Series : Seat: Disc: 6 Low carbon content steel (A352 L) 5 arbon steel GP280GH (A216 WB) 4 Stainless steel (A351 F8M) 9 PTFE reinforced by 25% glass fibre PTFE 8 FIRE SAFE (PTFE + INONEL) 7 METAL/METAL: INONEL 718 / (AISI 316) + graphite 0 DN : (AISI 316L) DN : (AISI 316) / (AISI 420) DN : (F8M) / (AISI 420
5 1) SHAFT DESIGN a) 2-PIEED SHAFT Splitted shaft design ensures high Kv (v) value and lower pressure drop. ABO splitted shaft system also offers bigger cross section area comparing to single-pieced shaft versions. Taper pins are precision fit into reamed holes. b) SELF-LOADED STUFFING BOX AS OPTION Perfect tightness of shaft, no upmovement of shaft as well as reduced torque for low pressure applications is guaranteed by selfloaded stuffing box in the body neck. c) GRAPHITE PAKING As standard, a graphite packing is installed around the upper shaft providing additional safety in case of medium overheating. d) ADJUSTABLE SHAFT PAKING ABO shaft packing system allows for easy access to adjusting the hex head nuts without requiring removal of the actuator. e) BLOW-OUT PROOF STEM A retaining ring is installed betweenthe machined shaft groove and gland retainer step. f) SHAFT BEARINGS Top and bottom bearing consisting of TP Igus fabric liner providing for excellent resistance to distortion, high temperatures and mechanical loading forces. g) EXTENDED NEK Extended neck ensures pipe insulation. Design Benefits 1) Shaft Design a) 2-Pieced Shaft b) Self Loaded Stuffing Box as Option c) Graphite Packing d) Adjustable Shaft e) Blow-Out Proof System f) Shaft Bearings g) Extended Neck 2) International Standard ompatability 3) Disc Design 4) Seat Design a) R-PTFE Version b) Over-Travel Stop 5) Double Offset Design 2) INTERNATIONAL STANDARD OMPATIBILITY Top flange according to Standard ISO 5211 enables direct mounting of manual operators and power actuators. 3) DIS DESIGN Disc has been engineered to maximize flow and minimize resistance providing a high Kv/v. Stainless steel material selection is standard. 4) SEAT DESIGN a) R-PTFE VERSION Perfectly profiled seat ring ensures total tightness and also high number of cycles. PTFE seat is reinforced by 25% glass fibre which decreases wear and increases temperature resistance of the valve. The seat does not rely on any secondary support components to hold it in place which allows for longer service life with less maintenance required. b) OVER-TRAVEL STOP Over-travel stop is designed to prevent over-travel of the disc and minimize possible seat damage, thus provide for extended service life of the seat. 5) DOUBLE OFFSET DESIGN Double offset design ensures safe function and tightness even in case of changing temperatures or in case of pressure peak. ABO double offset design reduces seat wear and secures zero leakage shut off throughout the full pressure range. To allow displacement of the seat, the shaft is offset from the center line of the disc seat and body seal (offset one), and the center line of the bore (offset two). The offset disc produces a cam like action, pulling the disc from the seat resulting in friction during the first 10 degrees of opening and final 10 degrees of closing. While in open position, the disc is not in contact with the sealing, thus seat service life is increased and operating torques are reduced. As the valve closes, the cam like action transforms the revolving motion of the disc to a linear one, and effectively pushes the disc into the valve seat. ABO double offset design further prevents undesirable build-up of material from slurries and suspended solids, via wiping action of the offset disc against the seat.
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