Fisher Z500 Severe Service Ball Valves

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1 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Fisher Z500 Severe Service Ball Valves This bulletin covers Fisher NPS / 6 Z500 Severe Service Ball Valves. The Z500 severe service ball valve line is a simplistic two-piece floating ball design with integral metal seat meant to provide tight shutoff in high temperature, high pressure, and erosive applications across all industries. The mate lapped ball and seat constructions help ensure sealing and the high-velocity oxyfuel coatings (HVOF) provide excellent corrosion resistance and help eliminate the problems associated with severe service conditions. Z500 valves are available with a variety of end connections from ASME CL50 through CL500. All Z500 valves are designed and manufactured to be used in severe service applications. They are highly engineered to help enhance safety in potentially dangerous operating parameters and reduce valve maintenance costs. Features Machined Stops -- Integral 90 degree lockplate design prevents over-rotation and maintains critical alignment on lever-operated valves. Side Mounted Bracket -- Helps prevent shaft and packing box side load and bolt shear by attaching to the side of the valve body. Allows easy access to packing gland nuts for needed adjustments. Live-Loaded Packing - Packing design utilizes live-loaded spring washers for easy adjustment. Compact stuffing box and live loaded Belleville springs ensure packing is continuously energized and protects against shaft side loading and temperature fluctuations. Shaft Adapter - Lever-operated valves have a contact proof shaft adapter designed to prevent the shaft from being knocked into the ball, causing misalignment and possible leakage. X Fisher Z500 Valve Blow Out Proof Shaft - Rugged, one piece, machined, surface-hardened and polished shaft is designed to be blow out proof. There are no pins to rely on, which helps increase safety and reliability. Integral Metal Seat - Preferred sealing seat is machined into the end adapter, coated, and mate lapped with the ball. Design eliminates a potential leak path and helps the valve withstand high pressures, temperatures and severe service conditions. Metal Body Gasket - Specially engineered, self energizing gasket helps ensure that there is no leakage during thermal transients. High-Velocity Oxyfuel Coatings (HVOF) - Forms a very hard and dense coating on the base metal of the ball forming a strong mechanical bond. Typically these coatings are chrome or tungsten carbide. These coatings provide exceptional wear, corrosion, and erosion resistance. (continued on page )

2 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Specifications Valve Sizes Z500: NPS /, /,, -/,,,, 6, 8, 0,,, 6, 8, 0,, 6, 8, 0 and, 6 Maximum Working Pressures () Forged Steel Valves: Consistent with applicable pressure-temperature ratings in table per ASME B6., but do not exceed the material temperature capabilities shown below Shutoff Classification () Z500: Valves are tested to API 598 in the preferred flow direction. Class V type B per FCI 70- in reverse flow in bi-directional design (Must be specified). For other shutoff requirements, please contact your Emerson Process Management sales office. Construction Materials See table Temperature Capabilities () Welded and Threaded Ends: SA05: 7 C (800 F), F: 59 C (00 F), F9: 69 C (00 F), F6: 760 C (00 F) Flanged End Connections: SA05: 6 C (600 F), F: 7 C (800 F), F9: 58 C (000 F), F6: 58 C (000 F) Lower Limits: Carbon steel: -9 C (-0 F), Stainless steel: -0 C (-0 F) Packing Constructions Carbon Steel Valve Bodies: Wire reinforced graphite packing, AISI 0 nitrided packing gland Stainless Steel: N06600 wire-reinforced graphite packing, S600 nitrided packing gland Dimensions See figures and 5 and tables 0 through or contact your Emerson Process Management sales office Standard Flow Direction Preferred Flow Direction: Preferred flow for optimal sealing is forward into the integral seat Flow Coefficients Contact your Emerson Process Management sales office Maximum Ball Rotation 90 degrees Actuator Mounting The preferred mounting orientation is vertical. Other orientations are acceptable Approximate Weight Contact your Emerson Process Management sales office Options. The pressure/temperature limits in this bulletin, and any applicable code or standard limitation, should not be exceeded. Reduced port, Expanded outlet, Scraper seats, HVOF coating options, Bi-directional sealing, High cycle constructions, Lockouts, Spray and fused coatings Features (continued) Bi-Directional Sealing - Optional bi-directional sealing is available for all configurations but must be specified when ordering. Selecting this option designates reverse flow sealing to ANSI/FCI 70- Class V Type B shutoff classification. Sour Service Capability - Materials are available for applications involving sour liquids and gases. These constructions comply with NACE MR00. Back Pressure Protection - Welded and threaded end connection valves with,.5,.5, and inch bores come standard with a seat holder designed to protect the Belleville spring from being deformed in case of process back pressure.

3 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table. Valve Body Materials, End Connections, and Ratings Ratings Bore (inches) Size, NPS End Connection Valve Body Materials CL50 through / / -/ -/ -/ -/ -/ Buttweld, Socketweld, FNPT, RF, RTJ Buttweld, RF, RTJ Buttweld, Socketweld, FNPT, -/ RF, RTJ continued Buttweld, RF, RTJ RF, RTJ SA05, F, F9, and F6

4 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Table. Valve Body Materials, End Connections, and Ratings (continued) Ratings Bore (inches) Size, NPS End Connection Valve Body Materials / / -/.5 Buttweld, Socketweld, FNPT, -/ RF, RTJ -/ -/.5 -/ Buttweld, RF, RTJ CL500 Buttweld, Socketweld, FNPT, SA05, F, F9, and F6 -/ RF, RTJ 6 Buttweld, RF, RTJ RF, RTJ / / CL00.5 -/ Buttweld, Socketweld SA05, F, F9, and F6.5 -/ -/ / / CL / Buttweld, Socketweld SA05, F, F9, and F6.5 -/ -/

5 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Figure. Z500 Construction Features SEAT HOLDER SHAFT UPSTREAM SEAT SHAFT BALL BELLEVILLE SPRING UPSTREAM SEAT BELLEVILLE SPRING BALL X06 BI-DIRECTIONAL UPSTREAM SEAT DESIGN X8 UNI-DIRECTIONAL UPSTREAM SEAT DESIGN UPSTREAM SEAT BELLEVILLE SPRING SEAT HOLDER BODY GASKET INTEGRAL SEAT END ADAPTER FLOW DIRECTION BALL BODY GASKET BODY X0 Z500 BODY CROSS SECTION 5

6 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Figure. Z500 Construction Features LOCKPLATE SUPPORT BUSHING (HIGH CYCLE BRACKET ONLY) SHAFT ADAPTER SEAT HOLDER METAL BODY GASKET SIDE-MOUNTED BRACKET UPSTREAM SEAT INTEGRAL METAL SEAT BELLEVILLE SPRING SHAFT END ADAPTER PACKING STUD AND BELLEVILLE WASHERS PACKING GLAND BALL PACKING SET BODY STUD/NUT X07 BODY Note: Seat holder is standard on welded and threaded end connections in,.5,.5, and inch bores only. Bidirectional option must be specified for all other constructions. 6

7 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table. Standard Construction Materials for NPS / through 6 Valves PART BODY AND END ADAPTER MATERIAL SA05 F F9 F6 Ball () S000 S000 S000 S600 Upstream seat () S000 S000 S000 S600 Seat Holder () S000 S000 S000 S600 Body gasket S700 N0778 N0778 AISI 660 Spring N0778 N0778 N0778 AISI 660 Packing Flexible graphite with wire-reinforced braided graphite and stainless steel washers Shaft S700 Nitrided N0778 Nitrided N0778 Nitrided AISI 660 Nitrided Shaft adapter Coatings AISI 0 Nitrided, 0 Nitrided HVOF Chrome Carbide (standard), HVOF Tungsten Carbide, Spray and Fused Nickel-Boron. Part is coated (HVOF chrome carbide standard). Seat holder is standard on welded and threaded end connections in,.5,.5, and inch bores only. Bidirectional option must be specified for all other constructions. Table. Spray and Fused Coating Standard Construction Materials () PART BODY AND END ADAPTER MATERIAL SA05 F F9 F6 Ball and Upstream Seat () F S600 Shaft N0778 Nitrided AISI 660 Nitrided Spring and Body Gasket N0778 AISI 660. Seat holder is standard on welded and threaded end connections in,.5,.5, and inch bores only. Bidirectional option must be specified for all other constructions.. Part is coated. Figure. Typical Z500 Packing Arrangement PACKING NUT BELLEVILLE WASHERS PACKING STUD GLAND PLATE ZERO CLEARANCE WASHERS GRAPHITE PACKING (DIE-FORMED RINGS) ANTI-EXTRUSION RINGS (N06600 BRAIDED GRAPHITE) BODY ZERO CLEARANCE WASHERS X08 SHAFT 7

8 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Pressure Drops Pressure drop limits of any given valve are based on valve body and material limits. Z500 valves meet full B6. pressure drop capabilities up to to specified material maximum temperature limit. Information on limits for other material constructions can be obtained by contacting your Emerson Process Management sales office. Table. Maximum Allowable Shutoff Pressure Drops (Body Ratings) PRESSURE CLASS TEMPERATURE SA05 SA05 SA05 SA05 SA05 SA05 SA05 RANGE CL50 CL00 CL600 CL900 CL500 CL500 CL500 C Bar -9 to () () () () F Psi -0 to () () () () Due to material limitations, consult your Emerson Process Management sales office for flanged end connection use over 6 C (600 F). 8

9 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table 5. Maximum Allowable Shutoff Pressure Drops (Body Ratings) TEMPERATURE RANGE C A8 Gr F Class CL50 A8 Gr F Class CL00 A8 Gr F Class CL600 PRESSURE CLASS A8 Gr F Class CL900 A8 Gr F Class CL500 A8 Gr F Class CL500 A8 Gr F Class CL500-9 to () () () () () () F -0 to () () () () () () Due to material limitations, consult your Emerson Process Management sales office for flanged end connection use over 7 C (800 F). Bar Psi 9

10 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Table 6. Maximum Allowable Shutoff Pressure Drops (Body Ratings) PRESSURE CLASS TEMPERATURE RANGE F6 Stainless Steel CL50 F6 Stainless Steel CL00 F6 Stainless Steel CL600 F6 Stainless Steel CL900 F6 Stainless Steel CL500 F6 Stainless Steel CL500 F6 Stainless Steel CL500 C Bar -9 to () () () () () () () () F Psi -0 to () () () () () () () () Due to material limitations, consult your Emerson Process Management sales office for flanged end connection use over 58 C (000 F). 0

11 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table 7. Maximum Allowable Shutoff Pressure Drops (Body Ratings) TEMPERATURE RANGE C A8 Gr F9 CL50 A8 Gr F9 CL00 A8 Gr F9 CL600 PRESSURE CLASS A8 Gr F9 CL900 A8 Gr F9 CL500 A8 Gr F9 CL500 A8 Gr F9 CL500-9 to () () () () F -0 to () () () () Due to material limitations, consult your Emerson Process Management sales office for flanged end connection use over 58 C (000 F). Bar Psi

12 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Table 8. Maximum Allowable Shutoff Pressure Drops - Limited Class (Valve Body Ratings) Temperature Range SA05 SA 8 F CL CL 500 CL 500 CL 00 CL 500 SA8 F9 SA 8 F6 SA05 SA 8 F CL SA8 F9 SA 8 F6 SA05 SA 8 F CL SA8 F9 SA 8 F6 SA05 SA 8 F CL C Bar -9 to SA8 F9 SA 8 F6

13 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table 9. Maximum Allowable Shutoff Pressure Drops - Limited Class (Valve Body Ratings) Temperature Range SA05 SA 8 F CL CL 500 CL 500 CL 00 CL 500 SA8 F9 SA 8 F6 SA05 SA 8 F CL SA8 F9 SA 8 F6 F Psi SA05 SA 8 F CL SA8 F9 SA 8 F6 SA05 SA 8 F CL -0 to SA8 F9 SA 8 F6

14 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Figure. Fisher Z500 Socket Weld End Connections Dimensions (see tables 0 and ) C C E J H F L L B M E R G C P VIEW C-C SHAFT DETAILS E6 K A FLOW DIRECTION VIEW B-B SHAFT SHOWN IN OPEN POSITION Figure 5. Fisher Z500 Buttweld End Connections Dimensions (see tables and ) E C J C H F L L B M E C P R G VIEW C-C SHAFT DETAILS K A FLOW DIRECTION VIEW B-B SHAFT SHOWN IN OPEN POSITION E6

15 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table 0. Fisher Z500 Severe Service Ball Valve Dimensions, mm PRESSU RE CLASS CL900 and CL500 CL500 CL00 CL500 BORE SIZE SIZE (NPS) / / SOCKET WELD END CONNECTION (mm, kg) A B C E F G H J K L M P R Weight /-0 N/A / / / Consult your Emerson Process Management sales office -/ -/ / / / N/A / / N/A / Consult your Emerson Process Management sales office -/ -/ Consult your Emerson Process Management sales office / / -/ -/ -/ / / -/ -/ -/ /- /-0 N/A N/A N/A N/A N/A N/A N/A

16 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Table. Fisher Z500 Severe Service Ball Valve Dimensions, Inches PRESSU RE CLASS CL900 and CL500 CL500 CL00 CL500 BORE SIZE SIZE (NPS) / / SOCKET WELD END CONNECTION (INCHES LBS) A B C E F G H J K L M P R Weight /-0 N/A / / / Consult your Emerson Process Management sales office -/ / / / / N/A / / N/A / Consult your Emerson Process Management sales office -/ / N/A / Consult your Emerson Process Management sales office / /-0 / N/A / N/A / / N/A / / N/A / N/A / / N/A

17 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table. Fisher Z500 Severe Service Ball Valve Dimensions, mm PRESSU RE CLASS CL50 - CL500 CL500 CL00 CL500 BORE SIZE.5.5 SIZE (NPS) /,/,,-/,-/, BUTTWELD END CONNECTION (mm, kg) A B C E F G H J K L M P R Weight / Consult your Emerson Process Management sales office -/,, -/, ,-/ (),,6,6 6 6,8.5.5 /,/,,-/ Consult your Emerson Process Management sales office Consult your Emerson Process Management sales office /-0 5/8-6 /-0 N/A N/A N/A N/A /, / Consult your Emerson Process Management sales office -/,, -/,,-/,,,,6,6 6 6, /,/,,-/, -/,, -/ /,/,,-/, -/,, -/. inch bore size is limited to CL Consult your Emerson Process Management sales office /- /-0 N/A N/A N/A N/A N/A N/A N/A

18 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Table. Fisher Z500 Severe Service Ball Valve Dimensions, Inches PRESSU RE CLASS CL50 - CL500 BORE SIZE.5.5 BUTTWELD END CONNECTION (INCHES, LBS) SIZE (NPS) /,/,,-/ ,-/, / Consult your Emerson Process Management sales office -/,, -/, A B C E F G H J K L M P R Weight /-0 N/A ,-/ Consult your Emerson Process Management sales office (), 5/ N/A ,6,6 Consult your Emerson Process Management sales office 6 6,8 /,/, / N/A ,-/ N/A /, / Consult your Emerson Process Management sales office CL /,, -/, ,-/,, ,,6,6 Consult your Emerson Process Management sales office 6 6,8 /,/, CL00.5,-/, /,, -/ /,/, CL500.5,-/, /,, -/ inch bore size is limited to CL900. /- /-0 N/A N/A N/A N/A N/A N/A N/A

19 Z500 Ball Valves D099X0 Product Bulletin 5.:Z500 April 06 Table. Fisher Z500 Severe Service Ball Valve, Raised-Face Flange Face-to-Face Dimensions SIZE, NPS RAISED FACE FLANGE, FACE TO FACE CL00 CL600 CL900 CL500 CL500 mm Inches mm Inches mm Inches mm Inches mm Inches / () () () () () () / () () () () () () () () () () -/ () () () () / Consult your Emerson Process Management sales office. 9

20 Product Bulletin 5.:Z500 April 06 Z500 Ball Valves D099X0 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 5058 USA Sorocaba, 8087 Brazil Cernay, France Dubai, United Arab Emirates Singapore 86 Singapore 005, 06 Fisher Controls International LLC. All rights reserved.

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