Monoblock DBB. Page 1
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1 Monoblock DBB Page 1
2 Page 2 Ball bore size 10 mm Ball and Bleeder Bleeder Antitamper ( optional ) Non-rotating Metal Stem Tip A non rotating stem tip is typically used in high cycle applications to extend the service life of the valve. Its purpose is to prevent galling of the valve seat in contact with the non-rotating stem, which is driven straight into it without rotating. Tee bar easy manoeuvrability with minimum effort PTFE packing standard, optional graphoil Anti-static device Stainless steel construction as standard, optional: carbon steel LF2, Duplex, Super Duplex, Monel 400, Hastelloy C276, Inconel 625, Titanium, Incolloy 825 Colour coded functional identification Externally adjustable gland Variety of end connections Standard Drain/Vent connection: 1/2 NPT-F Dust cap to prevent contaminations on the operating thread
3 Ball Valve Page 3 Features AISI 316 handle and stop pin as standard for corrosion resistance Blowout proof one-piece stem spindle Fully incapsuled ball seats Super finished ball for low operating torque and long life 10 mm or 20 mm bore Firesafe to BS 6755 PART. 2 Pressure rating up to psi ( 413 bar ) Standard Ball Packing for 10 mm bore size: From rating 150 to 600 lbs included: PTFE Carbographite. Temperature range: -54 C +260 C From rating 900 to rating 2500 lbs included: PEEK. Temperature range: -40 C +260 C. Other packing materials are available on demand.
4 Page 4 Standards Standards applicable to our Monoblock DBB valves API 6D API 6A ASME B16.34 ASME B16.10 API 598 EN ISO Ed API 607 Ed Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves) Specification for Wellhead and Christmas Tree Equipment Steel Valves - Flanged & Buttwelding Ends Face-to-Face Dimensions of Ferrous Valves Valve Inspection & Testing Firesafe Flange sizes of Sami DBB comply with ASME and API standards Flange Finish Our standard flange finish is RF Smooth Finish. Other flange ends and finishes are also available upon request.
5 Bore Sizes Page 5 Nominal size Full Bore Reduced Bore DN 15 1/2" ANSI Rating Lbs DN 50 DN 75 FULL BORE DN 20 3/4" Lbs DN 25 1" Lbs DN 40 11/2" Lbs 2" Lbs 2" Lbs 3" not yet in Lbs production 3" 42 The diameter of the ball bore is equal to the diameter of the flange bore. REDUCED BORE The diameter of the ball bore is REDUCED compared to the one of the flanged bore Lbs Example A valve 1 Full Bore has a bore size of 25 mm. A valve 1 Reduced Bore has a bore size of 19 mm.
6 Page 6 Instrumentation DBB Our instrumentation DBB range ( 10 mm bore size ) : Flanged/Flanged Our series: BB Flanged/Threaded Our series: BA Threaded/Threaded Our series: BC Injection and Sampling Our series: JA and SF
7 Instrumentation DBB 10mm bore Page 7 Ordering Information Flanged DBB Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Options BA 1 A 1 A B 2 A A Model Configuration Trim Rating BA DBB Flanged/Threaded 1 Block - Bleed - Block A BALL, NEEDLE, BALL lbs BB NA NB DBB Flanged/Flanged NEEDLE DBB Flanged/Threaded NEEDLE DBB Flanged/Flanged 3 Block - Block - Bleed 5 Block - Bleed 7 Block - Block 9 Block B C E F H BALL, NEEDLE, NEEDLE BALL, BALL, NEEDLE BALL, NEEDLE BALL, BALL NEEDLE, NEEDLE lbs lbs lbs lbs lbs I O Q R NEEDLE,NEEDLE,NEEDLE BALL NEEDLE BALL, BALL, BALL Inlet Size A 1/2 B 3/4 C 1 D 1 1/2 E 2 End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Outlet Size 1 1/4 NPT 2 1/2 NPT 3 3/4 NPT 4 1 NPT 5 Flanged = IN Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 G Super Duplex F55 Options A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device D Drain/Vent Anti-Tamper H Ball Packing - Peek F 3 H Hastelloy C276 I Ball Packing - Devlon I Inconel 625 O Ball Packing PTFE J Incolloy 825 X 100% 316L L M N Q Titanium A350-LF2 F44 ASTM B148
8 Page 8 Instrumentation DBB Sami Instruments monoblock valves provide a smooth transition from process to instrumentation systems in a single, compact assembly. Benefits include fewer leak points and reduced size and weight compared to traditional systems. Features Process interface in one compact ball/ needle/ball valve assembly One piece forged body Available configurations: compact block, block and bleed and double block and bleed Flange connections in compliance with ASME B16.5 RF and RTJ; NPT connections in compliance with ASME B Anti-blowout valve stems and needles Ratings from 150 up to 2500 lbs Stainless steel handle standard with full grip PVC sleeve Stop pin One-piece stem spindle Finished ball for low operating torque and long life Vibration resistant gland nut Externally adjustable gland Bore size 10 mm
9 Flanged / Flanged Page 9 PART NUMBER FEATURES RATING A B C D BB1A1AB5A 1/ BB1A1BB5A 3/ BB1A1CB5A BB1A1DB5A 1-1/ BB1A1EB5A BB1A2AB5A 1/ BB1A2BB5A 3/ BB1A2CB5A BB1A2DB5A 1-1/ BB1A2EB5A BB1A3AB5A 1/ BB1A3BB5A 3/ BB1A3CB5A BB1A3DB5A 1-1/ BB1A3EB5A PART NUMBER FEATURES RATING RATING A B C D BB1A4AB5A 1/ BB1A4BB5A 3/ BB1A4CB5A BB1A4DB5A 1-1/ BB1A4EB5A BB1A5AB5A 1/ BB1A5BB5A 3/ BB1A5CB5A BB1A5DB5A 1-1/ BB1A5EB5A BB1A6AB5A 1/ BB1A6BB5A 3/ BB1A6CB5A BB1A6DB5A 1-1/ BB1A6EB5A
10 Page 10 Flanged / Threaded FEATURES FEATURES PART NUMBER RATING A B C D E PART NUMBER RATING RATING A B C D E BA1A1AB2A 1/ BA1A1BB2A 3/ BA1A1CB2A BA1A1DB2A 1-1/ BA1A1EB2A BA1A2AB2A 1/ BA1A2BB2A 3/ BA1A2CB2A BA1A2DB2A 1-1/ BA1A2EB2A BA1A3AB2A 1/ BA1A3BB2A 3/ BA1A3CB2A BA1A3DB2A 1-1/ BA1A3EB2A BA1A4AB2A 1/ BA1A4BB2A 3/ BA1A4CB2A BA1A4DB2A 1-1/ BA1A4EB2A BA1A5AB2A 1/ BA1A5BB2A 3/ BA1A5CB2A BA1A5DB2A 1-1/ BA1A5EB2A BA1A6AB2A 1/ BA1A6BB2A 3/ BA1A6CB2A BA1A6DB2A 1-1/ BA1A6EB2A
11 Instrumentation DBB 10mm bore Page 11 Ordering Information Threaded DBB Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Options BC 1 A 7 A J 2 A A Model Configuration Trim Rating BC DBB Threaded/Threaded 1 Block - Bleed - Block A BALL, NEEDLE, BALL psi 5 Block - Bleed 7 Block - Block E F BALL, NEEDLE BALL, BALL psi R BALL, BALL, BALL Inlet Size End Type Outlet Size Material Options A 1/2 J NPT 1 1/4 NPT A Aisi 316L A Drain / Vent 1/4 B 3/4 L BSPP 2 1/2 NPT C Aisi 316 Ti B Drain / Vent 3/4 C 1 M BSPT 3 3/4 NPT D Monel 400 C Locking Device N O S.W. B.W. 4 1 NPT E G Duplex F51 Super Duplex F55 D H Drain/Vent Anti-Tamper Ball Packing - Peek H Hastelloy C276 I Ball Packing - Devlon I Inconel 625 O Ball Packing PTFE J Incolloy 825 P Connections Male/Female L Titanium Q Connections Male/Male M A350-LF2 X 100% 316L N Q F44 ASTM B148
12 Page 12 Threaded / Threaded Female/Female version Male/Female version
13 Injection DBB 10mm bore Page 13 Ordering Information Injection DBB Model Configu ration Trim Inlet Size Outlet Size Rating End Type Material Quill Options JA 1 A 2 C 1 B A XXX A Model Configuration Trim Inlet Size JA JB JD JE Injection Threaded/Flanged Injection Flanged/Flanged Injection Threaded/Flanged Quill Type B (Closed) Injection Flanged/Flanged Quill Type B (Closed) 1 Block - Bleed - Block 3 Block - Block - Bleed 5 Block - Bleed 7 Block - Block 9 Block A B C D E F BALL, NEEDLE, BALL BALL, NEEDLE, NEEDLE BALL, BALL, NEEDLE BALL, NEEDLE BALL, BALL BALL 1 1/4 NPT 2 1/2 NPT 3 3/4 NPT 4 1 NPT 5 Flanged = OUT R BALL, BALL, BALL Outlet Size C 1 D 1 1/2 E 2 Rating lbs lbs lbs lbs End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 Quill Length XXX 000 To Be Advised Not Present Options A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device D Drain/Vent Anti-Tamper lbs G Super Duplex F55 H Ball Packing - Peek lbs H Hastelloy C276 I Ball Packing - Devlon I Inconel 625 O Ball Packing PTFE J Incolloy 825 X 100% 316L L M N Q Titanium A350-LF2 F44 ASTM B148
14 Page 14 Sampling DBB 10mm bore Ordering Information Sampling DBB Model Configu ration Trim Rating Inlet Size End Type Outlet Size Material Quill Options SF 1 A 1 A B 2 A XXX A Model Configuration Trim Rating SF Sampling Flanged/Threaded 1 Block - Bleed - Block A BALL, NEEDLE, BALL lbs SL Sampling Flanged/Flanged 3 Block - Block - Bleed 5 Block - Bleed 7 Block - Block 9 Block B C E F R BALL, NEEDLE, NEEDLE BALL, BALL, NEEDLE BALL, NEEDLE BALL BALL, BALL, BALL lbs lbs lbs lbs lbs Inlet Size C 1 D 1 1/2 E 2 End Type A RF Stock Finish B RF Smooth Finish E RTJ Ring Joint G FF Smooth Finish Outlet Size 1 1/4 NPT 2 1/2 NPT 3 3/4 NPT 4 1 NPT Material A Aisi 316L C Aisi 316 Ti D Monel 400 E Duplex F51 Quill Length XXX To Be Advised 000 Not Options A Drain / Vent 1/4 B Drain / Vent 3/4 C Locking Device D Drain/Vent Anti-Tamper 5 Flanged = IN G Super Duplex F55 H Ball Packing - Peek H Hastelloy C276 I Ball Packing - Devlon I Inconel 625 O Ball Packing PTFE J Incolloy 825 X 100% 316L L M N Q Titanium A350-LF2 F44 ASTM B148
15 Injection and Sampling Page 15 Some applications require to extract a sample of the process fluid or to inject a particular chemical directly into the process stream at full operating pressure and temperature. To meet this requirement our range of Double Block and Bleed Valves can be fitted with either an Injection Quill or a Sampling Probe designed to meet the individual needs. The Injection DBB valves are fitted with a check valve to prevent back flow into the process stream. A bolted flange prevents the fitting from unscrewing during assembly. Features Process interface in one compact ball/needle/ball valve assembly One piece forged body Available configurations: compact block, block and bleed and double block and bleed Flange connections in accordance with ASME B16.5 RF and RTJ; NPT connections in accordance with ASME B Anti-blowout valve stems and needles Ratings from 150 up to 2500 lbs Stainless steel handle standard with full grip PVC sleeve Stop pin One-piece stem spindle Finished ball for low operating torque and long life Vibration resistant gland nut Externally adjustable gland Bore size 10 mm
16 Page 16 Injection DBB Injection DBB valve with Drain Anti-Tamper and Anti-Vibration Collar Injection DBB valve with Locking Device on Blocks
17 Check Valve Page 17 Materials Table 1 METAL SEAT AISI 316L 2 CHECK VALVE SHUTTER AISI 316L 3 SPRING AISI M/M FITTING AISI 316L 5 1/2 NPT-F FITTING AISI 316L 6 O-RING VITON Check valve This high integrity full bore non-return valve avoids the risk of back flow out of the process stream. The design uses a spring loaded poppet to ensure leak proof performance. The Non-Return Check Valve is designed for higher flow and low pressure drop across the valve - having a larger inner bore than most manufacturers of equivalent products. As standard a viton o-ring will be supplied with a cracking pressure of 10 psig.
18 Page 18 Notes
19 Piping DBB Page 19 Ordering Information Piping DBB Version Bore Trim Configur ation Rating Inlet Size End Type Outlet Size Material Options R M 1 A 1 E B E A A Version Bore Trim R F Reduced Bore Full Bore A BALL Ø 13 Flanged/Threaded I BALL Ø 25 Threaded/Threaded B BALL Ø 13 Flanged/Flanged L BALL Ø 38 Flanged/Threaded C BALL Ø 13 Threaded/Threaded M BALL Ø 38 Flanged/Flanged D BALL Ø 19 Flanged/Threaded N BALL Ø 42 Flanged/Flanged E BALL Ø 19 Flanged/Flanged O BALL Ø 42 Threaded/Threaded F BALL Ø 19 Threaded/Threaded P BALL Ø 49 Flanged/Threaded 1 Block - Bleed - Block 3 Block - Block - Bleed 5 Block - Bleed 7 Block - Block 9 Block G BALL Ø 25 Flanged/Threaded Q BALL Ø 49 Flanged/Flanged H BALL Ø 25 Flanged/Flanged Configuration Rating Inlet Size End Type Outlet Size A BALL, NEEDLE, BALL lbs A 1/2 A RF Stock Finish 1 1/4 NPT B BALL, NEEDLE, NEEDLE lbs B 3/4 B RF Smooth Finish 2 1/2 NPT C BALL, BALL, NEEDLE E BALL, NEEDLE F BALL, BALL I NEEDLE,NEEDLE,NEEDLE O BALL R BALL, BALL, BALL Material A Aisi 316L C Aisi 316 Ti D Monel lbs lbs lbs lbs 7 6,000 psi 8 10,000 psi A API 5K B API 10K C API 15K C 1 D 1 1/2 E 2 F / /16 C D E F G H I J L M N O RF Concentring RF Spiral RTJ Ring Joint FF Stock Finish FF Smooth Finish FF Concentric FF Spiral NPT-F BSP BSPT S.W. B.W. 3 3/4 NPT 4 1 NPT 5 1 1/2 NPT A 1/2 B 3/4 C 1 D 1 1/2 E 2 F / /16 E Duplex F51 G Super Duplex F55 H Hastelloy C276 I Inconel 625 J Incolloy 825 L Titanium M A350-LF2 N F44 Q ASTM B148 Options A Drain / Vent 1/4 G BSPT Thread - Out B Drain / Vent 3/4 H Standard Painting C Locking Device (ball) L AED O-Ring D Locking Device (bonnet) M Ball Packing Peek E Drain/Vent Anti-Tamper O 2 Piece design F BSPP Thread - Out P 3 Piece design
20 Page 20 Piping DBB Code: FH1A1CBCA Standard Ball Packing for 10 mm bore size: From rating 150 to 600 lbs included: PTFE Carbographite, standard O-Ring FKM. Temperature range: -20 C +180 C From rating 900 to rating 2500 lbs included: PEEK, standard O-Ring FKM. Temperature range: -20 C +180 C. Other packing materials are available on demand.
21 Piping DBB Page 21 API 5K -10K -15K Actuated DBB valve
22 Page 22 Piping DBB Special Customized Projects DBB - O.S.&Y./NEEDLE/NEEDLE API 10K Inlet: 1 13/16 Outlet: 1/2 NPT-F Material: DUPLEX F51 Painted SBB - BALL/NEEDLE Rating: ANSI 1500 RTJ Inlet: 1 1/2 Outlet: 1 1/2 Material: A305 LF2 Painted DBB - BALL/NEEDLE/BALL API 10K Inlet: 2 1/16 Outlet: 2 1/16 Material: DUPLEX F51 Painted
23 Notes Page 23
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