Block-and-bleed valve 2-valve manifold Models IV20 and IV21
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1 Valves and protective devices Block-and-bleed valve 2-valve manifold Models IV20 and IV21 WIKA data sheet AC Applications Shut off and vent pressure measuring instruments For gaseous and liquid aggressive media that are not highly viscous or crystallising, also in aggressive environments Process industry: Oil & gas, petrochemical, chemical industries, power generation, water and wastewater Special features Low-wear design due to non-rotating spindle tip in the bonnet Low torque and smooth operation of valve handle even at high pressure Enhanced safety due to blow-out proof bonnet design Customer-specific combination of valves and instruments (hook-up) on request Fig. left: Model IV20, square version Fig. right: Model IV21, flat version Description With 2-valve manifolds, the block-and-bleed version is standard. The shut-off valve separates the process from measuring instruments such as pressure gauges, switches or transmitters. By closing this valve the instrument can be safely dismounted for services like recalibration or replacement. The vent valve allows the safe venting of the instrument, prior to the dismounting or for zero point check. Through the non-rotating spindle tip, the wear of the sealing elements is reduced. This results, particularly with frequent opening and closing, in a noticeable increase in the service life. Through the blow-out proof design of the valve, working safety is improved, especially in applications with high pressure loading. As an option, WIKA offers the professional assembly of valves and pressure measuring instruments and also other accessories into a ready-to-install solution, also known as a hook-up. To ensure the performance of the complete system, an additional leak test is carried out on the hook-up. WIKA data sheet AC /2018 Page 1 of 8 Data sheets showing similar products and accessories: Needle valve and multiport valve; models IV10 and IV11; see data sheet AC Valve manifold for differential pressure measuring instruments, models IV30, IV31, IV50 and IV51; see data sheet AC 09.23
2 Dimensions in mm (in) Model IV20, square version Valve position: Angled Valve position: In-line Plug screw for venting connection is included in delivery, though not pre-fitted. Model IV21, flat version Valve position: Angled Valve position: In-line Plug screw for venting connection is included in delivery, though not pre-fitted. Page 2 of 8 WIKA data sheet AC /2018
3 Valve position: Side-by-side Plug screw for venting connection is included in delivery, though not pre-fitted. Manufacturer s information and certificates Logo Description - PMI 1) test certificate Valve body - Certificate for proof pressure Tested with 1.5 times permissible operating pressure, shell test per API 598, and with 1.1 times permissible operating pressure, seat test per API 598 1) Positive material identification Certificates NACE 3.1 material certificate for the valve body (MR0103/MR0175) NACE 3.1 material certificate for the wetted parts (MR0103/MR0175) WIKA data sheet AC /2018 Page 3 of 8
4 Specifications Functional diagram Vent Shut off Bonnet design Standard version T-bar handle Coloured dust cap Gland nut Specification Dust cap colour code Spindle tip Valve seat Blue: Shut off Red: Vent Non-rotating, low-wear Metal seat Valve bore size 4 mm (0.16) Counter nut Valve spindle Seal bush Sealing packing Bonnet body Spindle tip Locking pin Material Standard Option Wetted parts Valve body Stainless steel Monel 400 Bonnet body Spindle tip 316/316L Hastelloy 276 Others on request Sealing packing PTFE Graphite Non-wetted parts Handle Stainless steel 304 Gland nut Stainless steel 316/316L Counter nut Valve spindle Seal bush Sealing ring Valve body Page 4 of 8 WIKA data sheet AC /2018
5 Bonnet options Anti-tamper version Anti-tamper version with padlock Extended handle version Pressure-temperature diagram 700 (10150) 600 (8700) 500 (7250) PTFE Graphite Pressure in bar (psi) 400 (5800) 300 (4350) 200 (2900) 100 (1450) 0 Temperature in C ( F) Sealing material PTFE Graphite Max. pressure depending on the temperature 689 bar at 38 C (10,000 psi at 100 F) 276 bar at 210 C (4,000 psi at 400 F) 414 bar at 38 C (6,000 psi at 100 F) 209 bar at 538 C (3,030 psi at 1,000 F) WIKA data sheet AC /2018 Page 5 of 8
6 Ordering information Block-and-bleed valve, models IV20 and IV21 Version Valve position (see dimensions on page 3) Process connection / instrument connection Material of wetted parts (body, bonnet, spindle tip) Mounting Permissible operating pressure Material of the sealing packing / permissible temperature range (see diagram on page 5) Bonnet design (see page 4 ff.) Bonnet options Special design feature Certificate option 1 5) Certificate option 2 6) Certificate option 3 5) Model IV20, square version Model IV21, flat version Angled In-line Side-by-side 1) ½ NPT male / ½ NPT female ½ NPT female / ½ NPT female ¼ NPT male / ¼ NPT female ¼ NPT female / ¼ NPT female G ½ male / G ½ female Stainless steel 316/316L Monel 400 Hastelloy 276 Without mounting holes 2) D Suitable for mounting bracket, with mounting holes 3) 4) R ¼ NPT female, plug screw is included in delivery, though not pre-fitted. N 6,000 psi (420 bar) 10,000 psi (689 bar) PTFE / C ( F) Graphite / C ( ,000 F) Standard version Extended handle version Without Anti-tamper version without padlock, vent Anti-tamper version without padlock, vent, shut off Anti-tamper version without padlock, shut off and vent Anti-tamper version with padlock, vent Anti-tamper version with padlock, shut off Anti-tamper version with padlock, shut off and vent Small T-bar handle T-bar handle from stainless steel 316L Without For oxygen, oil and grease free NACE 3.1 material certificate for the valve body (MR0103/MR0175) NACE 3.1 material certificate for the wetted parts (MR0103/MR0175) Without PMI test certificate for the valve body Without Proof pressure test certificate with 1.5 times permissible operating pressure,shell test per API 598, and with 1.1 times permissible operating pressure, seat test per API 598 Code N1 N3 N4 N5 G1 S1 MO HC L M P G S E ZZ 1Z 2Z 4Z Z 9Z Z H M N Z P Z 5 1) Only with process connection / instrument connection N3, N5 2) Standard for model IV20 3) Option only for model IV21 with process connection / instrument connection x N3, N5 4) Option only for model IV20 with process connection / instrument connection x N1, N3 5) Issued per order item 6) Issued per piece Standard Order code IV Version Valve position Process connection / instrument connection Material of wetted parts Mounting Permissible operating pressure Material of the sealing packing Bonnet design Bonnet options Special design feature Certificates 1, 2, 3 Page 6 of 8 WIKA data sheet AC /2018
7 Order numbers Standard bonnet; material of the valve body: 316/316L; sealing: PTFE; permissible operating pressure: 6,000 psi (420 bar) Model Valve position Process connection / instrument connection Order number IV20 Angled ½ NPT male / ½ NPT female In-line ½ NPT male / ½ NPT female ½ NPT female / ½ NPT female IV21 Angled ½ NPT female / ½ NPT female In-line ½ NPT female / ½ NPT female Accessories Only for versions with mounting option D : Suitable for mounting bracket, with mounting holes Instrument mounting bracket For model Position of the measuring instrument Order number IV20 Vertical IV21, valve position: In-line Vertical Horizontal IV21, valve position: Angled Vertical Horizontal WIKA data sheet AC /2018 Page 7 of 8
8 02/2018 WIKA Alexander Wiegand SE & Co. KG, all rights reserved. The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials. Page 8 of 8 WIKA data sheet AC / /2018 EN WIKA Alexander Wiegand SE & Co. KG Alexander-Wiegand-Straße Klingenberg/Germany Tel Fax info@wika.de
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Cable thermocouple Model TC40
Electrical temperature measurement Cable thermocouple Model TC40 WIKA data sheet TE 65.40 for further approvals see page 11 Applications For direct installation into the process Machine building Motors
Process resistance thermometer Model TR12-B, for additional thermowell Model TR12-M, basis module
Electrical temperature measurement Process resistance thermometer Model TR12-B, for additional thermowell Model TR12-M, basis module WIKA data sheet TE 60.17 for further approvals see page 6 Applications
Cable resistance thermometer Model TR40
Electrical temperature measurement Cable resistance thermometer Model TR40 WIKA data sheet TE 60.40 for further approvals see page 11 Applications For direct installation into the process Machine building
Gas Actuated Thermometers Stainless Steel Series, Model 73
Mechanical Temperature Measurement Gas Actuated Thermometers Stainless Steel Series, Model 73 WIKA Data Sheet TM 73.01 Applications For aggressive media in the chemical, petrochemical and process engineering
OEM pressure transmitter with thin-film technology For mobile hydraulics Model MH-2
Electronic pressure measurement OEM pressure transmitter with thin-film technology For mobile hydraulics Model MH-2 WIKA data sheet PE 81.37 Applications Load monitoring Load moment limitation Hydraulic
Thermocouple Model TC10-H without thermowell
Electrical temperature measurement Thermocouple Model TC10-H without thermowell WIKA data sheet TE 65.08 for further approvals see page 7 Applications For direct installation in the process Machine building