DBB Needle Type Valves

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Rachel Spencer
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& Bleed (SBB) and Double Block & Bleed (DBB) functions with standard 5 mm through bore.

1 DBB Needle Type Valves Iblok Series Valves are designed to replace conventional multiple-valves installations. Iblok Series Valves use a single integral body to allow 4 separate designs as: Single Block (SB), Double Block (DB), Single Block & Bleed (SBB) and Double Block & Bleed (DBB) functions with standard 5 mm through bore. Iblok Series Valves are suggested for mounting on vessels or process pipes, and allow direct mounting of pressure instruments. Single block Single block & bleed Double block Double block & bleed

2 SPECIAL DESIGN INDRA IBLOK CODING SYSTEM STANDARD DESIGN QUILL LENGTH SEAL O-RING ADDITIONAL PLUGS SPECIALS DIFFERENT IN/OUT FLANGE SIZES DF NO QUILL ARAMIDC FIBRE A FKM (AED) BLIND PLUG VENT FLANGED VENT FV L MM PTFE T L LIP SEAL LOCK ACCESSORY U BLIND PLUG NON STD. OPTION SPC1 TWIN FLOW PATTERN BUTT WELD CONNECTION(S) TW BW QUILL END RATING PSIG GRAPHITE DEVLON G D H F HNBR FFKM(AED) PADLOCK P UC V BLIND + CHAIN SAFETY PLUG NON STD. OPTION NON STD. OPTION SPC2 SPC3 SOCKET WELD CONNECTION(S) SW NO QUILL 150 CLASS 150 QUICK Q VC SAFETY + CHAIN NON STD. OPTION SPC4 PLAIN END WELD CONNECTION DESIGN B16.10 (LONG PATTERN) 3-WAY VALVE PE B16 3V DESIGN 45 3M 45 CUT 3MM HOLE 300 CLASS CLASS CLASS CLASS 1500 BALL SEAT METAL M KEL-F K BALLS ONLY CAR SEAL S BF BLIND FLANGE ADD # INDICATING ON WHICH PORT 1=INLET 2=OUTLET 3=VENT O PAINT OXYGEN SERVICE BALL SEAT TYPE SOFT SEAT METAL SEAT + TCC MST METAL SEAT + CCC MSC BALL DESIGN FLOATING TRU TRUNNION I S INJECTION SAMPLING 2500 CLASS PSIG PSIG PSIG MATERIAL ACC. NORSOK K NACE N PEEK P BALLS ONLY LOCK L CORROSION ALLOWANCE 0 MM 3 MM CA3 PR TF TV TZ PRIMER SV-CS-0000 PHOSPHATIZATION PAINTING TREATMENT ZINC PLATING TYPE MOD. HUB MS.. TRU DESIGN BORE QUILL MM Q. END INLET CLASS FACE OUTLET VENT BODY WETTED NACE NORSOK SEAT SEAL O-RING ISOLATE TYPE LOCK PADLOCK PLUG TAG C.A. [MM] BI PAINT CERTIFICATE TEST SPC HUB CONNECTION STD. HUB HUB BW/SW/PE SCH. SCH SCH CONNECTIONS 1/4" B 3/8" C NO VENT MATERIAL (ASTM) C A 105 CN A 105 Normalized LF2 A350 LF2 BONNETS / LEVERS BI-DIRECTIONAL CERTIFICATES SCREWED BONNET BI-DIRECTIONAL BI Y OS&Y (BOLTED) AT ATEX CERT. B BOLTED MARKING CRN CRN CERT. SCH /2" D LF6 A350 LF6 A ANTI-TAMPER ON BODY FS FIRE SAFE CERT SCH. XXS OTHER ON DEMAND XXS 3/4" 1" E F FLANGE/HUB FINISH THREADED CONNECTION DL304 A /304L DL304F A /304L * BA LT BOLTED ANTI-TAMPER LOW TEMP -110 C TG TGW SS PLATE ON BODY SS PLATE WIRED CUTR CUTR-CUTR1 CU-TR CU-TR ATEX ONLY FOR NEEDLE VALVE TYPE BORE DN DN 5 (*) 8 DN 8 (*) 10 DN 1 0 (*) 10S DN /2" H FF 2" J RF0 3" L RF1 4" N RF2 5" P STD. RF3 FLAT FACE RAISED FACE SPIRAL SERRATED RF STOCK FINISH (R4) RF ( µm) (R1) RF ( µm) (R9) DL A /316L DLF A /316L F51 A479 F51 F51F A182 F51 F53 A479 F53 EXS EXTENDED BONNET TG-TGW 2 SS PLATE BODY/WIRED CUTR-CUTR2 CU-TR PED CUTR-CUTR1 EXY EXTENDED OS&Y CU-TR ATEX+PED -CUTR2 FE EXL EXTENDED LEVERS FUGITIVE EMISSION CERT EXC EXTENDED STEM GR GEAR SB DB SINGLE BLOCK DOUBLE BLOCK 15 DN 15 (*) 6" Q RF4 RF ( µm) (R4) F53F A182 F53 DN 15 8" R RJ RING TYPE JOINT FACE F55 A479 F55 SBB DBB SINGLE BLOCK & BLEED DOUBLE BLOCK & BLEED DN 20 DN /16" 2.1/16" S T #1GR4 #2GR20 1GR14 HUB CONNECTION 2GR20 HUB CONNECTION F55F C276 A182 F55 B574 Hastelloy ADDITIONAL TESTS 32 DN /16" U OTHER ON DEMAND C276F B564 Hastelloy * DN 40 DN /16" 3.1/8" V W M400 M400F B164 Monel B564 Monel * QUILL BENDING STRESS CALCULATION BSC CODING RULE DYE PENETRANT TEST ON BODY DP DN 80 DN /16" 5.1/8" X Y I625 B446 Inconel 625 I625F B564 Inconel 625* BONNETS/LOCKS/PADLOCKS TO BE FOLLOWED BY THE FUGITIVE EMISSION PRODUCTION TEST EN ISO HIGH PRESSURE GAS TEST FE2 GT 100 DN DN 150 IF NOT SPECIFIED STD DN NEEDLE DN5 BALL DN15 (*) VALVE BODY INTEGRAL DESIGN * STD THREAD IS NPT OR ADD G= BSPP THREAD R= BSPT THREAD Ex: DR= 1/2" I825 B425 Incoloy 825 I825F B564 Incoloy 825 * F312 A479 F312 F312F A182 F312 * 6MO A479 6MO * 6MOF A182 6MO 904L A L * 904LF A L NR. INDICATING APPLICABLE BODY RAW MATERIAL IMPACT TEST -46 C IT ISOLATE BODY RAW MATERIAL IMPACT TEST -50 C IT2 1=1ST / 2=2ND / 3=VENT BODY RAW MATERIAL IMPACT TEST AMBIENT TEMPERATURE IT3 MAGNETIC PARTICLE TEST ON BODY MP EXAMPLES: Y1-B2-A3 PMI ON BODY & CLOSERS (C.S. EXCLUDED) PMI Y12-A3 PMI ON BODY & ALL WETTED PARTS (C.S. EXCLUDED) PMI2 Y1-B23 PMI ON WETTED PARTS (C.S. EXCLUDED) PMI3 L123 BALL VALVE - TORQUE TEST TQ TN Titanium B348 P1-Q2-S3 BODY & CLOSER RAW MATERIAL ULTRASONIC TEST UT TNF Titanium B381 * L123-P123 QUILL WAKE FREQUENCY CALCULATION WFC EN CHECK AVAILABILITY

3 Needle Types Threaded SB DB SBB DBB Needle Types BW & SW Ends SB DB SBB DBB Needle Types Flange x Thread SB DB SBB DBB Needle Types Flange x Flange Iblok Series Needle Types Rev. 0-04/2012 SB DB SBB DBB

4 SB-DB-SBB-DBB Needle Type - Threaded Mod Applications: Pressure instruments isolation and vent (gauges, switches, transmitters, etc.). Used as alternative to conventional manifold to permit a more compact installation, where presence of vibration is of concern. Connections: Threaded to ANSI-ASME B1.20.1, ISO ISO 7/1 Rating: Standard: 6,000 PSI (420 bar) Optional: 10,000 PSI (700 bar) Seals: Standard: PTFE (T 200 C) Optional: Graphite (T > 200 C) Features: Non rotating trim Bonnet locking pin Dust cup Reduction of time and installation cost Inlet Outlet Dimensions Weight NPT NPT - F A max (mm) Ø B max (mm) Kg 1/4 NPT-F / M 1/ /2 NPT-F / M 1/ /4 NPT-F / M 3/ NPT-F / M Dimensions and weights in table are for reference only and may be changed without notice

5 Ordering Information Needle Type * Connections IN *Vent (only for SBB-DBB) Seal Material SB DB SBB Single Block Double Block Single Block&Bleed B D E 1/4 NPT 1/2 NPT 3/4 NPT B D 1/4 NPT-F 1/2 NPT-F T G X PTFE (std) Graphite On demand DBB 19 Double Block&Bleed F 1 NPT DBB 19 1 D D D L T * * * * NPT standard Add: R = BSPT thread G = BSPP thread Ex: DR = 1/2 BSPT 0 1 Connections Thread F x F Thread M x F L DL N Materials S.S. 316L S.S. 316 / 316L (Dual grade) S.S. 316 Nace Options See Table *Connections OUT C LF2 C.S. A 105 C.S. A 350 LF2 B D E F 1/4 NPT-F 1/2 NPT-F 3/4 NPT-F 1 NPT-F D SD M X Duplex F51 Super-duplex Monel 400 On demand Mod max (Fully open position) 220 max (Fully open position) 1/2" NPT-F (Vent) B Mod Rev. 2-04/2012 Dimensions are in mm for reference only, and may be changed without notice. A

6 Distributed By: 20 Regan Road, Unit 2 tel sales@vintechltd.com Brampton, Ontario CANADA L7A 1C3 fax Options -H -L -P Needle Valves Availability Manifolds Monoflanges Ball Valves A Antitamper Actuator B Bolted Bonnet F G Oval Flange Graphite seals H Rating PSI ( 2 ) K1 Mechanical Electrical Contact K2 Magnetic Electrical Contact KG Graphite bonnet seals replacement kit KT PTFE bonnet seals replacement kit L O Locking Device Oxygen Service P Padlock Q R Quick Locking Device Swivelling Fitting Y TV Bonnet O.S.&Y. Painting Treatment TF TZ Phosphatization Treatment ( 1 ) Zinc Plating Treatment ( 1 ) U45-V 7/16 UNF L=45 mm screws and nuts kit (2 screws - 2 nuts) for 2 valves manifold U75-2V 7/16 UNF L=75 mm screws and nuts kit (2 screws - 2 nuts) for 2 valves manifold U45-3/5V 7/16 UNF L=45 mm screws and nuts kit (4 screws - 4 nuts) for 3 and 5 valves manifold U75-3/5V 7/16 UNF L=75 mm screws and nuts kit (4 screws - 4 nuts) for 3 and 5 valves manifold W AT 2 Pipe bracket Atex Version GR Gost R Version FS TA Fire Safe Version Fugitive Emission TA-LUFT Version CRN CURRENT CRN COMPLIANCE FOR 10 CANADIAN PROVINCES (1) For carbon steel versions only. (2) For flanged, BW, SW versions operating limits as for reference rules. For DB, SBB, DBB valves, repeat option code as many times as requested. If you don t find options you need, please feel free to contact our sales Department Ex: mod. 739R-DD-S-T-A-A-A = 2 Block + 1 Bleed bonnet Anti-tamper X = NOT CODED OPTION

7 Distributed By: 20 Regan Road, Unit 2 tel sales@vintechltd.com Brampton, Ontario CANADA L7A 1C3 fax Options -H -L -P Needle Valves Availability Manifolds Monoflanges Ball Valves IDX Vent Bottom Right ISX Vent Bottom Left M SPC 1 Monel Trim Special Marking - See descriptor DIN /DN15 3-G-GR -CUTR X Inlet Special Insert 1/8" NPT-M x DIN 7756 VG 8 Special DN15 marking requirement GOST & CU-TR Certificate Not Coded Option (1) For carbon steel versions only. (2) For flanged, BW, SW versions operating limits as for reference rules. For DB, SBB, DBB valves, repeat option code as many times as requested. If you don t find options you need, please feel free to contact our sales Department Ex: mod. 739R-DD-S-T-A-A-A = 2 Block + 1 Bleed bonnet Anti-tamper

8 Distributed By: 20 Regan Road, Unit 2 tel sales@vintechltd.com Brampton, Ontario CANADA L7A 1C3 fax Available Bonnet Styles S.S. Dust Cap Bonnet Original Bonnet Bolted Bonnet Anti-Tamper Bonnet O.S.&Y. Bonnet with locking device O.S.&Y. Bonnet O.S.&Y. Bonnet Standard Bonnet with locking device new new

9 General instruction for installation, maintenance and safety information for instrumentation valve and manifold needle type Instrumentation Valve Instrumentation Manifold Instrumentation Monoflange Rev / it-eu 1

10 ***WARNING SAFETY INSTRUCTIONS CIRCUIT MUST BE DE-PRESSURIZED PRIOR TO ANY INTERVENTION. 1.1 Only qualified personnel can be authorized to perform installation and maintenance of the valve/ manifold supplied and any intervention must be carried out with completely depressurized circuit (pressure in the circuit must be = zero). 1.2 Removal of the valve/manifold from its installation and/or dismounting plugs on the drain ports must be carried out with completely depressurized circuit (pressure in the circuit must be = zero. 1.3 Bonnet and Bonnet locking pin cannot be removed from its seats from the valve body. 1.4 Max torque for operating of the valve/manifold bonnets is 0.8 Nm (0.6 LB ft). 1.5 Strokes and impacts higher than 40 Nm (30 LB ft) must be avoided to the valve/manifold bodies 3.2 Installation must be carried out caring that the marking and all technical data marked on the valve/manifold body will remain visible as: Manufacturer name (Indra) Product code Rating Material Lot of production for traceability Additional marking as it might be requested 3.3 Valve and manifold cannot be used and/or intended as support of other installed equipment. 3.4 For valve and manifolds having welded ends, particular care is to be observed during welding to avoid excess heat causing damage to the seals, so as to compromise design tightness. Extremely high heat excess during welding may also cause deformation of some parts of the valve/manifold construction. 3.5 For valves with panel mounting option, proceed as follows: Remove the screw or the nut of the Tee-bar or Knob Remove Tee-bar or Knob Insert the valve through the hole on the panel Re-assemble Tee-bar or Knob as originally provided 1.6 Marking of the technical data on the body valve/manifold must be always legible. Painting or else resulting in hiding of the technical data, must be avoided. 2.0 Operating Instruction 2.1 By rotating bonnet Tee-bar or knob clockwise the valve closes the flow pattern (at around 5 complete turns, flow stops completely. Bonnets provided with stainless steel dust cap allow visual status of the bonnet (open or closed). ***WARNING*** Line circuit must be drained and kept clean from residue before connecting any measurement or controls instrumentation through the valve/manifold. Contaminated parts in the circuits may interfere with the correct operation of the valve/manifold. It is advisable to drain the circuit before and after the valve/ manifold installation by pressurization and draining of the circuit, especially in presence of particular type of media containing contaminating parts, it is advisable to interpose filters on the valve/manifold inlet. Only then can measurement or controls instrumentation be safely installed. 4.0 Maintenance Instruction 3.0 Installation Instruction Indra Valve and manifolds are designed and manufactured for continuous operation, with minimum and/or zero maintenance. Nevertheless, the instruction given with the present manual should be intended for the preservation of the efficiency of the valve and manifold supplied to customers: 4.1 Check seal efficiency periodically for absence of leakages. 4.2 Leakage elimination while circuit is pressurized: 3.1 Only qualified personnel can be authorized to perform installation of the valve/manifold supplied. - Open valve completely, by rotating Tee-bar or Knob anticlockwise (Fig. A pos. 1) - Remove Tee-bar locking screw (Fig. A pos. 11) - Remove Tee-bar (Fig. A pos. 1) - Remove Tee-bar dust cap (Fig. A pos. 2) - Loosen and unscrew by two/three threads the locking nut (Fig. A pos. 4) 2 3

11 - Gradually tighten the compression nut by 1-2 mm turns, avoiding strong sudden tightening, until leakages are eliminated (Fig. A pos. 3 - see also torque table at the bottom) - After elimination of the leakages re-tighten the locking nut (Fig. A pos. 4) - Re-assemble dust cap (Fig. A pos. 2) - Re-assemble Tee-bar (Fig. A pos. 1) - Screw-in Tee-bar locking screw (Fig. A pos. 11) - Check for positive elimination of the leakages WARNING Tightening of the compression nut must be carried out smoothly, with 2-3 mm turns, avoiding strong sudden tightening, until leakages are eliminated. After tightening operation is completed the bonnet must be actioned one or more time for settlements of the internal seals and checked for eventual leakage. Leakge, if any, can be eliminated by applying the procedure as per above point 4.2. WARNING If leakages still occur while the compression nut has been totally tightened replacement of the bonnet internal seal might be necessary, (see para 4.3). 4.3 Leakage elimination with depressurized circuit (P=0): 4.4 Check periodically for smooth opening/closing of the valve, especially when not actioned for a long period of time. If the torque would be in excess of e.g. 1 Nm (0.74 LB ft), replacement of the full bonnet would be recommended (see following para 4.5). 4.5 Removal and replacement of the bonnet. - Open valve completely, by rotating Tee-bar or Knob anticlockwise (Fig. A pos. 1) - Remove Tee-bar locking screw (Fig. A pos. 11) - Remove Tee-bar (Fig. A pos. 1) WARNING Operation on the valve must be carried out by qualified personnel. Before proceeding to bonnet replacement the line must be completely depressurized (pressure in the circuit must be = zero). - Remove Tee-bar dust cap (Fig. A pos. 2) - Open valve completely by rotating Tee-bar or Knob anticlockwise (Fig. A pos. 1) - Loosen and unscrew the locking nut (Fig. A pos. 4) - Unscrew completely and remove the compression nut (Fig. A pos. 3) - Remove the compression ring located inside the bonnet body (Fig. A pos. 8) - Remove the PTFE or Graphite sealing ring located inside the bonnet body by means of a suitable tool, e.g. screwdriver (Fig. A pos. 9) - Replace PTFE or Graphite sealing ring with new rings supplied meantime (Fig. A pos. 9) - Re-locate the compression ring inside the bonnet body (Fig. A pos. 8) - Screw-in and gradually tighten the compression nut (Fig. A pos. 3 - see also torque table at the bottom) - Re-tighten the locking nut (Fig. A pos. 4) - Re-assemble dust cap (Fig. A pos. 2) - Re-assemble Tee-bar (Fig. A pos. 1) - Screw-in Tee-bar locking screw (Fig. A pos. 11) - Remove bonnet locking pin from the valve body - Remove the bonnet from the valve body by means of a suitable wrench holding it from the hex base (Fig. A pos. 6) - Obtain the spare bonnet and place it in a vice from its hex base (Fig. A pos. 6) - Turn spare bonnet Tee bar in open position by rotating Tee-bar or Knob anticlockwise until it stops (Fig. A pos. 1) - Clean body threads and seat of accumulated detrimental deposits - Provide sealant for anti-gripping for spare bonnet male thread (Fig. A pos. 5) - Hand screw spare bonnet to the valve body until it stops - Tighten spare bonnet from hex base (Fig. A pos. 6) by means of a suitable wrench - Insert the locking pin in its hole on the valve body - Operate the new bonnet for 5-10 opening/closing full turns - Circuit pressurization for leakage check WARNING Leakages, if any, can be eliminated by applying to the procedure as per above point Circuit pressurization for leakage check 5

12 BONNET TORQUE PRESSURE / TEMPERATURE GRAPH Valve / Manifold 6000 / PSI max 0.8 Nm (0.6 LB ft) COMPRESSION NUT TORQUE (Fig. A pos. 3) Valve / Manifold 6000 / PSI 10 Nm (7.4 LB ft) Fig. A 6 7

Process Valves For over 20 years, Vintech Ltd has been providing clients around the world with products and services to exceed customer demands in the oil & gas, mining, water and energy industries.

13 Process Valves For over 20 years, Vintech Ltd has been providing clients around the world with products and services to exceed customer demands in the oil & gas, mining, water and energy industries. We take pride in surpassing expectations and providing high-quality, cost-effective solutions for a wide variety of applications. We are an ISO 9001:2015 certified company with a proven track record of providing fast, flexible service with highly competitive pricing. We supply high quality valves and manifolds used in control applications for industrial processes. Our valves are widely used in oil & gas (both on-shore and off-shore facilities), chemical, petrochemical, and power generation industries. Some key products include the Iblok Series Block & Bleed valves and a new innovative modular manifold for SIL 4 interlocking. Our Iblok Series of valves are available as Block & Bleed needle and ball type valves in the following configurations: Single Block (SB), Single Block and Bleed (SBB), Double Block (DB) and Double Block and Bleed (DBB) arrangements. These valves are designed to combine in one compact and integral body as piping and instrumentation valves. The main benefits of utilizing the Iblok Series valves against the use of the traditional Christmas tree type assemblies are: less installation space required due to smaller dimensions of the valves less vibration and associated installation stress due to improved valve design less installation and maintenance cost due to improved valve functionality reduced number of leak paths and other possible operational problems resulting from traditional multi-valve installation/process connections VINTECH LTD 20 Regan Road, Unit 2 Brampton, Ontario CANADA L7A 1C3 Tel , Fax , sales@vintechltd.com, ISO 9001

Valves and manifolds are available in the following materials: A105, A350 LF2,

FF, RF, RTJ as needle and ball type reduced and full bore valves.

directive 97/23/CE, Fugitive Emission/TA-LUFT EN ISO 15848-1, Fire Safe API

custom application with any of our qualified product specialists in order to

14 Valves and manifolds are available in the following materials: A105, A350 LF2, SS316L, Duplex F51, Super-duplex F53, Monel, Inconel, Incoloy, Hastelloy, & other special materials upon request. Process connections are available from 1/4" to 8" in NPT, BSPP, BSPT, BW, SW, FF, RF, RTJ as needle and ball type reduced and full bore valves. Our valves and manifolds are manufactured in Italy and conform to ASME/ANSI B16.34, B31.3, B16.5 section 8, ASME VIII, API 598, API 6D, API 602, MSS-SP, NACE, NORSOK and MESC- Shell standards. The valves carry the following certifications: ATEX directive 94/9/CE, PED directive 97/23/CE, Fugitive Emission/TA-LUFT EN ISO , Fire Safe API 607/ISO 10497, CU-TR (Ex GOST), and CRN (Canada) We invite you to discuss your custom application with any of our qualified product specialists in order to find the most suited product solution for your needs. Please refer to the product catalogues for ordering information. VINTECH LTD 20 Regan Road, Unit 2 Brampton, Ontario CANADA L7A 1C3 Tel , Fax , sales@vintechltd.com,

Angle Type Needle Valves - Miniature Series

Angle Type Needle Valves - Miniature Series Mod. 020-021 - 022 Applications: Pressure instruments isolation (gauges, switches, transmitters, etc.) Connections: Threaded to ANSI-ASME B1.20.1, ISO 228 -